Split Balance Gear Spring - Colorado Norton...

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Split Balance Gear Spring Norton 961 1 | Page [email protected] copyright 2015 This section shows how to replace and correctly set the tension of the Split Balance Gear Spring. You may need to refer to the “Removing Primary Side Cover” section. SPLIT BALANCE GEAR

Transcript of Split Balance Gear Spring - Colorado Norton...

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Split Balance Gear Spring Norton 961

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This section shows how to replace and correctly set the tension of the Split Balance

Gear Spring. You may need to refer to the “Removing Primary Side Cover” section.

SPLIT BALANCE GEAR

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Split Balance Gear Spring Norton 961

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Remove two bolts

you installed in the

Removing Primary

Side Cover section

Flip over and remove Rotor Clip

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Split Balance Gear Spring Norton 961

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Tension Spring

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Split Balance Gear Spring Norton 961

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Install NEW Tension

Spring against dowel

like shown

Re-assemble and install

Rotor Clip. Check to ensure

the gear can freely move.

DO NOT use any force to

overcome the spring.

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Split Balance Gear Spring Norton 961

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Tension

Wrench

Position

Tool

Gear

Jam

Position

Tool

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Split Balance Gear Spring Norton 961

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Tighten Bolts

Install one

tooth to the

right of the

dimple.

Install Position Tool

on the thicker gear.

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Split Balance Gear Spring Norton 961

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Install into a bench vice.

Tension

Wrench

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Split Balance Gear Spring Norton 961

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Install into a bench vice.

Tension

Wrench

Install Tension Wrench

into any hole and

matching gear tooth.

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Split Balance Gear Spring Norton 961

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Use the Tension Wrench to line up

the Dimple to the position stud. It is

super important not to pass the

tooth and stretch the spring.

Install Tension Wrench

into any hole and

matching gear tooth.

DIMPLE

POSITION

STUD

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Split Balance Gear Spring Norton 961

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Once in position, install

the Gear Jam Tool

approx. Where shown.

Lock in place using

the GEAR JAM tool.

Remove from vice

keeping the GEAR JAM

in place, flip over then

re-install and tighten

two Bolts. This job is

complete.

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Split Balance Gear Spring Norton 961

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2014 Norton Commando SE#112 (Left) 2013 Norton Commando SE #107 (Right)