SS SPINNING SAMPLINGBM: M. Wali KhanDate: 26 Jan 2017

CONTENTSSpinning Machine

• Blow Room

• Carding

• Drawing Machine

• Combing Machine

• Roving Machine

• Ring Spinning Machine

• Auto Cone Machine

Spinning Sampling

• DSBL-01 Digital Blowing-Carding Combined

Sampling Machine

• DSDr-01B Digital Sample Drawing Machine

• DSCo-01A Digital Sample Combing Machine

• DSRo-01 Digital Sample Cotton Roving

Frame

• DSSp-02B Digital Sample Spinning Machine

• Auto Winding Machine

• Input or Feed product→→→ Manufacturing process →→→Output or Delivery product

• Fiber → → → → → Blow Room → → → → → Lap ↓

• Lap → → → → → → Carding → → → → Card Sliver ↓

• Card Sliver → → → 1st Drawing Frame → → → Drawn Sliver ↓

• Drawn Sliver → → → 2nd Drawing Frame → → → Drawn Sliver ↓

• Drawn Sliver → → → → Simplex → → → → → Roving ↓

• Roving → → → → Ring Frame → → → → → Yarn Bobbin ↓

• Yarn Bobbin → → → → → Cone winding → → → → Yarn Cone

Carded Cotton Yarn manufacturing process

• Input or Feed product→→→Manufacturing process→→→Output or Delivery product

• Fiber → → → → Blow Room → → → Lap ↓

• Lap → → → → → Carding → → → Card Sliver ↓

• Card Sliver → → → → Pre-Comber Drawing → → → Sliver (Pre-Drawing) ↓

• Sliver → → → Sliver Lap Forming → → → Lap ↓

• Lap → → → → → Combing → → → Comb Sliver ↓

• Comb Sliver → → → → Post-Comb Drawing (1) → → → Drawn Comb Sliver ↓

• Drawn Comb Sliver → → → Post-Comb Drawing (2) → → → Drawn Comb Sliver ↓

• Drawn Comb Sliver → → → Simplex → → → → → → → Roving ↓

• Roving → → → Ring Frame → → → Yarn ↓

• Yarn → → → Cone winding → → → Cone

Combed Cotton Yarn manufacturing process

BLOWROOM

Opening

Cleaning

Dust Removal

Mixing

Even feed of material to card

Opening To arrange the fibers parallel with one

another To remove impurities To reduce web of fibers and to divide it

up into sliver of the required count, suitable for feeding to the next process.

CARDING

Digital sample blowing-carding machine combined with;

DSOp-01 sample opening machine,

DSMi-01 sample mixing cotton machine,

DSFa-01 cotton conveyer fan

Digital Blowing Carding Machine

Digital Blowing Carding Machine Specification

Machine SpecificationsMachine model DSBL-01Suitable for spinning fiber length 22~65mm

Working width 520mm

Auto leveler YES (help to improve the evenness quality)

Maximum output in theory 2kg/hPower 380V, three-phase five-

wire system, total power:5.487kw

Digital Blowing Carding Machine Production

Machine ProductionDelivery Rate 8.7

Grains/Yard 70

Efficiency 100

Production (lbs/Hr) 5.708

Production (lbs/Day) 137.006

Bags/Day 1.3700

Drafting Equalizing Parallelizing Mixing

DRAWING MACHINE

Digital Sample Drawing Machine SpecificationsMachine Specifications

Machine model DSDr-01Suitable to spinning fiber length

22~210mm cotton, wool or chemical fiber

Sliver output speed 2~32m/min, continuously adjustableDraft form four up four down with guide roll,

pressure rod type double curve drawingTotal draft 2~15times, zoning continuously

adjustableRoller pressurized type spring cradle pressure

Feeding and output type sliver, cotton rollMaximum output in theory 5kg/h

Digital Sample Drawing Machine Production

Machine ProductionSpeed 25

Grains/Yard 70

Efficiency 0.9

Production (lbs/hr) 708.75

Production/Day 17010

Bags/Day 170.1

To remove the short fibers To remove remaining impurities

in the comber lap To remove naps in the carded

sliver. To make the fiber more parallel

and straight. To straighten the fibers

COMBING MACHINE

Digital Sample Combing Machine Specifications

Machine SpecificationsMachine Model DSCo-01Suitable to spinning fiber length 22~51mm

Nose count singleMaximum Speed 120nips/min

Maximum sliver output speed 3.6m/min

Feeding width 260mm

Draft ratio 2.5~8timesMaximum output in theory 600g/h

To draft the material to the required linear density.

To insert minimum required level of twist.

To produce a suitable package for the next process.

To reduce the thickness of the sliver.

ROVING OR SIMPLEX MACHINE

ROVING OR SIMPLEX MACHINE SPECIFICATION

Machine SpecificationsMachine Model DSRo-01

Suitable to spinning fiber length and yarn density

22 ～ 65mm ； 200 ～ 1000 tex

Draft type four-roller ,double short apron

Pressurized type YJ4-190X4 spring cradle pressure

Spindle pitch and number 216mm, 8spindles

Draft ratio 4.2~30times

Twist range 10 ～ 200 T/m

Flyer type and rotate speed drape flyer; 200 ～ 1200 r/min

Power 380V, three-phase five-wire

ROVING OR SIMPLEX MACHINE PRODUCTION

Machine ProductionCount 1.08

Flyer Speed 1000

TPI 0.25

No. of Spindles 8

Efficiency 0.9

Production (lbs/day) 1269.841

Bags/Day 12.6984

RING SPINNING MACHINE Drafting Twisting Winding

Digital Sample Spinning Machine

Drafting

Twisting

Winding

Digital Sample Spinning Machine Specifications

Machine SpecificationsSuitable to spinning fiber length: cotton :22~65mm cotton or chemical fiber, wool:51~220mm wool or chemical fiber;

Spun yarn density:4.1 ～ 100tex （ 140 ～ 5.8 Ne）Spindle pitch:70mm

Spindle number: double-side total 24spindles,(double-side double spinning system wool type 12spindles

Maximum spindle speed:2000r/min

Draft ratio: total draft ratio:8~100times, back zone draft ratio:1.06~3times

Draft type: three-row roller long short apron

Pressurized type: cotton cradle YJ2-142, wool cradle YJ6-223

Digital Sample Spinning Machine Production

Machine ProductionCount 12

Speed 15000

TPI 15

Efficiency 0.9

OPS 19.0476

No. of Spindle 24

Production (lbs/Day) 85.7142

Bags/Day 0.857142

Auto Cone MACHINE

To prepare Ring

Bobbin to Cone.

To Remove

Spinning Faults.

Top improve the

quality of yarn

AUTO WINDING MACHINE

Single-spindlesWINDING SPEED: 400-2200m/min, step-less speed regulationWINDING SPINDLES: 6 to 72 every two spacing increment.MAGAZINE TYPE: 9holes or 6holes

FEEDING BOBBIN: Diameter =32-65mm, length =180-300mm

SPINNING SAMPLING CALCULATIONS

Tex 1g/ 10000m Denier 1g/ 9000m English System (1 Ne= 1 Hank/ lb )Metric System (1 Nm= 1 Km/ kg )Count Number of hank/lbsHank 840 YardsGrains 1Lbs=7000 grainsTPI Twist/inchTPM Twist/MeterCone Weight 2.25, 4.25 & 6.25 Lbs

• Best suitable for Research and Development in Yarn

• Compact blow room setup, Hence less space utilization

• Time saving for Bulk production

• Cost Saving (Helps to reduce production stoppages)

SPINNING SAMPLING BENEFITS

THANK YOU