Spindle Production
-
Upload
talleres-myl -
Category
Documents
-
view
276 -
download
2
description
Transcript of Spindle Production
Precision spindles &Spindle repair services myl.es
SPINDLE PRODUCTION
ENG
Precision spindles &Spindle repair services
2
Precision spindles &Spindle repair services
Spindle production 3
More than 45 years of experience.
A privileged environment.
A small company, with a great internal structure.
Products.
Minimising environmental impact.
04
06
08
12
21
INDEX
INDEX
Precision spindles &Spindle repair services
4
MORE THAN 45 YEARS OF EXPERIENCE
MORE THAN 45 YEARS OF EXPERIENCE
It is now more than 45 years and thanks to the strong innovative spirit of its founder, Manuel Gil Cengotita, since MYL began its existence in workshops of just 200 m2 in Elgoibar, with the design, manufacture and repair of machine tool spindles.
1969 1980 1990
2014
2000
Thus a flexible, family business was created that wanted to be near-at-hand for its customers, an attitude that MYL maintains to this day, as we are convinced that this is the only and best way to respond to the needs of those who rely on our work.
S.A.
Spindle production 5
45 YEARS OF EVOLUCIÓN
Today, managed by the second family generation in our 1.500 m2 facilities in Mendaro and with a much more structured organisation, we focus our efforts on innovation, management of knowledge and inter-business collaboration, thus meeting the needs of a much more competitive and
international market. A philosophy that is strengthened by the creation of work teams that, with their experience and strong innovative character, foster new and improved technological advances that allow us to take on the demanding projects of the future.
Precision spindles &Spindle repair services
6A PRIVILEGED ENVIRONMENT
The land that has seen us begin and grow is what, in one way or another, defines our character, our way of thinking, of being, of working...
Historically, the Basque Country has been an example of overcoming and effort that, combined with its geographical
location, the force of the Cantabrian sea, the power and life of its woods, have forged a noble, honest, strong and fighting spirit in its people that is maintained over the generations, demonstrating the loyalty of the Basques to culture and tradition as a bases for its own unbreakable spirit.
A PRIVILEGED ENVIRONMENT
Spindle production 7
A gastronomy that forms part of our culture, valued and recognised beyond our borders.
Formed of vast plains and mountain ranges and surrounded by the power of the Cantabrian Sea, nature forms an undeniable part of a landscape that every year attracts visitors from around the world.
A country of great natural wealth that res-pects and protects the creation of green and landscaped spaces that has earned one of its capitals the title of Green Capital Europea 2012.
Place of birth of renowned artists, architects and musicians, the Basque Country welcomes international performers at first-rate festivals.
“Land of Basque”. The past and history of Eus-kal Herria (the Basque Country) has accom-panied us generation after generation, forging working people of strong innovative spirit who are proud of their roots.
Its excellent geographi-cal location on both sides of the Pyrenees and near the sea and Spanish and French te-rritory has led to unique communication by air, sea and road transport.
An incomparable setting where MYL made its bases, most specifically in Elgoibar which, as it is near the river, the sea and surrounded by nature, was a very important geographical point for economic and industrial activities. The cradle of the Machine Tool in Spain.
Over the years, MYL has had to extend its headquarters and move its business to Mendaro, while maintaining the feeling and strong industrial tradition that, for more than a century, has made us the machine-tool manufacturing centre, with exemplary export performance that has established the Basque Country internationally.
GASTRONOMY
ELGOIBAR MENDARO
NATURELEISURE AND CULTURE
ECOLOGY ROOTS INTERNATIONAL
Precision spindles &Spindle repair services
8A SMALL COMPANY, WITH A GREAT INTERNAL STRUCTURE
A major factor in our internal organisation is the strict traceability system that allows us not only to control, professionally and rigorously, the management and manufacturing process of each one of the spindles, but also to offer our customers great flexibility. Only in this way can we
meet our commitment every day to offer the best support, design, manufacturing or repair service of any spindle that our customers require.
A SMALL COMPANY, WITH A GREAT INTERNAL STRUCTURE
Spindle production 9
EXPERIENCE
FLEXIBILITY
QUALITY
DESIGN AND RETROFITTING
3D DESIGN
CUSTOMISATION
TRACEABILITYNEAR-AT-HAND
The experience accumulated over more than 45 years of existence has enabled us to build up an inestimable database and valuable knowledge of the product and market. If we do not have the design the customer is looking for, we know or will find the place to start.
To be able to speak to, interact with and directly contact our customers is, for us, a luxury and a necessity. As only in this way will we get to know their real needs, treating every model with the devotion and level of detailed care that it deserves.
From the arrival of the spindle at the factory, to its identification, dismantling, cleaning, testing and assembly and final repair. Each and every one of the steps is strictly controlled, identified and monitored by our team of professionals.
To be able to respond to the needs of our cus-tomers, whoever they are, and taking pains-taking care of each one of the stages is our greatest satisfaction.
Thanks to the use of our own technologies and engineering, we are capable of manufacturing and retrofitting special spindles adapted to customer needs.
Quality must be seen, touched and felt, therefore each one of the manufacturing and repair process stages is very carefully controlled and available on an extranet that we share with our customers.
Each and every one of the designs on which we work is prepared in 3D by a specialised team and expert.
We like to think that we are what we are because we believe in what we do. We like to feel that we are reliable, honest and committed to values that, not only tell you about us, but also about the way we carry out our daily work.
THE PILLARSTHAT SUPPORT US
We customise and adapt any design that our customers require. Our technological capability and flexibility allows us to design a new spindle or retrofit following the technical specifications of the customer.
Precision spindles &Spindle repair services
10
To be able meet the most specific needs of our customers, we manufacture special spindles adapted to their requirements. For this reason, and based on the need to cover these requirements, we
have developed special software created for MYL that is capable of responding to the processes in a unique and personal way.
PRECISION SPINDLES I+D
Spindle production 11
An innovation process aimed both at the product and processes, improving our productivity and that of our customers from day to day.
Precision spindles &Spindle repair services
12PRODUCTS
Thanks to the latest pro-duction means, the in-corporation of the latest generation technology and the use of our own engineering, we are re-ady to manufacture any spindle model.
PRODUCTS
Spindle production 13
INTERNAL GRINDING
EXTERNAL GRINDING
HYDROSTATIC EXTERNAL GRINDING
MILLING SPECIALS
We work with an endless number of spindles: generic, unique and/or special that allows us to cover and respond to all the current needs of the market. The large quantity of spindles manufactured at MYL over the last 45 years means that we have a large range of models that are easily adaptable to customer needs.
SPINDLE MANUFACTURING
The models shown in this catalogue are a sample of the manufacturing possibilities.
For any technical enquiry, please write to the fo-llowing e-mail [email protected] or using the form at myl.es
Precision spindles &Spindle repair services
14PRODUCTS
Max speed. Max speed. Max speed. Max speed.
Power Power Power Power
Clamp outlet Clamp outlet Clamp outlet Clamp outlet
Max speed. Max speed. Max speed. Max speed.
Lubrication Lubrication Lubrication Lubrication
Clamp outlet Clamp outlet Clamp outlet Clamp outlet
Work position Work position Work position Work position
Lubrication Lubrication Lubrication Lubrication
Work position Work position Work position Work position
18.000 rpm 18.000 rpm 6.000 rpm 12.000 rpm
23 kW 4 kW 15,5 kW 2 kW
CTCN (front taper) Ø54 CTCN (front taper) Ø54 Ext taper 1/7.5 Ø56 Ext taper 1/7.5 Ø13.5
18.000 rpm 6.000 rpm 18.000 rpm 60.000 rpm
Grease Grease Grease Grease
HSK-A63 Taper 1:7.5 Ø28 HSK-C50 ID Ø8 M6
Horizontal Horizontal Horizontal Horizontal
Grease Grease Grease Grease
Angular Angular Angular Angular
CTCN Ø80 L350 18.000RPM
CMI Ø140 23kW 18.000RPM
CTCN Ø100 L275 18.000RPM
CTM Ø80 L300 4kW 6.000RPM
CTE Ø140 L750 6.000RPM
HAK Ø155 15,5kW 18.000RPM
CTP Ø40 Ø50 L420 LT650 12.000RPM
HAV Ø100 2kW 60.000RPM
INTERNAL GRINDINGMECHANICAL TRANSMISSION
MOTOR TRANSMISSION
Belt driven spindles for grinding internal diameters. Grinding from 2 mm diameter and lengths of up to 2000 mm. Air-oil or permanent grease lubrication.
High frequency motor driven spindles for grinding internal diameters. Synchronous and asynchronous integrated motors. Water or forced ventilation and cooling. Powers from 0.75 kW and working speeds of up to 120,000 rpm. Can be supplied with air-oil lubrication unit and frequency inverter.
Spindle production 15
Max speed. Max speed.
Power Power Power
Clamp outlet Clamp outlet
Max speed. Max speed. Max speed.
Lubrication Lubrication
Clamp outlet Clamp outlet Clamp outlet
Work position Work position
Lubrication Lubrication Lubrication
Work position Work position Work position
2.400 rpm 2.500 rpm
32 kW 17 kW 11 kW
Taper 6º Ø78 Taper 1:10 Ø130
5.000 rpm 4.000 rpm 4.000 rpm
Grease Grease
2x Taper 1:10 Ø80Taper 1:7.5 Ø106 Taper 1:7.5 Ø56
Horizontal Horizontal
Grease Grease Grease
Vertical Horizontal Vertical
MECHANICAL TRANSMISSION
MOTOR TRANSMISSION
EXTERNAL GRINDING
CTE Ø160 L403 2.400RPM
CTE Ø220 L550 2.500RPM
CMI 32kW 5.000RPM CMI 4.000 Rpm 17kW DOBLE SALIDA
HMV Ø160 L640 11kW 4.000RPM
Belt driven spindles for grinding external diameters. Incorporation of a radial force compensation system to prevent pulling of the belt. Options to add dynamic wheel balancing systems.
High frequency motor driven spindles for grinding external diameters. Synchronous and asynchronous integrated motors. Water or forced ventilation cooling. Powers from 0.75 kW to 100 kW. Can be supplied with lubrication unit and frequency inverter. Automatic wheel change and dynamic balancing systems option.
Precision spindles &Spindle repair services
16
HYDROSTATIC EXTERNAL GRINDING
Max speed. Max speed. Max speed.
Oil pressure Oil pressure Oil pressure
Oil flow rate Oil flow rate Oil flow rate
Clamp outlet Clamp outlet Clamp outlet
Work position Work position Work position
3.000 rpm 2.000 rpm 2.000 rpm
10 - 15 bar 15 bar 15 bar
10 - 12 l/min 4 l/min 4 l/min
Taper Ø80 Taper 1:7,5 Ø120 Taper 1:7,5 Ø120
Horizontal Horizontal Horizontal
CTH Ø80 3.000RPM CTH Ø225 L750 2.000RPM
CTH Ø260 L750 2.000RPM
CTHI 9,5kW 3.500rpm CTHI 30kW 6.300 RPM
PRODUCTS
Belt driven hydrostatic spindles for grinding internal diameters. Special pulleys with belt pull radial force compensation system. Bodies with clamps, wheel couplings and oil connectors in accordance with customer requirements. Can be supplied together with the hydraulic unit.
High frequency motor driven hydrostatic spindles for grinding external diameters. Max 6000 rpm for grinding with CBN grinding wheels. Dynamic balancing systems. Bodies with clamps, wheel couplings and oil connectors in accordance with customer requirements.
Max speed. Max speed.
Power Power
Oil pressure Oil pressure
Oil flow rate Oil flow rate
Clamp outlet Clamp outlet
Work position Work position
3.500 rpm 6.300 rpm
9,5 kW 30 kW
60 bar 60 bar
9 - 21 l/min 17 - 35 l/min
Taper 1:10 Ø80 Special
Horizontal Horizontal
MECHANICAL TRANSMISSION
MOTOR TRANSMISSION
Spindle production 17
MILLING
TOOL POST GRINDERS
Max speed. Max speed. Max speed.
Type of spindle Type of spindle Type of spindle Type of spindle
Oil pressure Oil pressure Oil pressure
Max RPM Max RPM Max RPM Max RPM
Oil flow rate Oil flow rate Oil flow rate
Power Power Power Power
Clamp outlet Clamp outlet Clamp outlet
Wheel diameter Wheel diameter Wheel diameter
Work position Work position Work position
Motor RPM Motor RPM Motor RPM
30 kW
CTE 40x160 CTE 60x200 CTE 100x250 CTE 105
30 kW 27 kW
2.500 rpm
31.000 rpm 18.000 rpm 5.500 rpm 7.500 rpm
20.000 - 25.000 rpm 12.000 rpm
Grease
0.55kW. 0,75Hp 1,1kW.1,5Hp 3kW. 4Hp 5,5kW / 7,5kW / 11kW
Grease - Air oil Grease
HSK-A100
Ø100 Ø250 Ø400
HSK-A63/E63 HSK-A63
Vertical
3.000 rpm 3.000 rpm 1.500rpm
Angular Angular
CMI HSK100 30kW 2.500rpm Alpha iI 30HV
CPM 40 CPM 80 CPM 120 RPC
HAK Ø170 30kW 20.000rpm HSK-63
HAK Ø230 27kW 12.000 HSK-A63
Belt or direct motor driven milling spindles. ER, SK, HSK and special clamping systems.Grease and air-oil lubrication. Option to install accelerometers and temperature sensors for the bearings.
The MYL tool post grinders equipped with the renowned MYL grinding spindles are regularly used on lathes for external and internal grinding and front faces, as well as on planing machines and others.
The MYL RPC type, high speed tool post grinders are units that are specially designed for grinding rubber and polyurethane. The base is designed in accordance with the centre height requirements for each customer.
Precision spindles &Spindle repair services
18
Power Power PowerClamp outlet
Max speed. Max speed. Max speed.Centre locking
Lubrication Lubrication LubricationSpindle rotation
Clamp outlet Clamp outlet Clamp outlet
Work position Work position Work position
Internal cooling Work Work
32 kW 9,5 kW 7,5 kWMorse 4 - 5 / HSK / Special
10.000 rpm 3.000 rpm 1.500 rpmYes
Grease Grease GreaseYes
HSK-C100 Taper 1:7,5 Ø82 Taper 1:7,5 Ø56
Vertical Angular Horizontal
Yes Planing spindle in gantry milling machine
Internal grinding and facing
Grinding rubber cylinders for the paper sector
Max speed.
Lubrication
Clamp outlet
Work position
Work
3,000 rpm
Grease
HSK-A63
Vertical
Bearing ring internal grinding
CMI 32kW 10.000rpm HSK-C100
DRIVE HEAD PART MORSE TAPER 4-5
CMIC 260x260x400 9,5kW 3.000rpm
CPM 130 SPECIAL RUBBER 7.5 kW 1500 RPM
CTE Ø150 L140 3.000rpm HSK-A63
SPECIALS
PRODUCTS
Special spindles according to customer needs. Drive spindle for grinding. Grinding electro-spindle for gantry milling machine. External grinding units for rubber and polyurethane. Grinding spindles for vertical lathes with automatic spindle changing. External and internal grinding units for horizontal lathes. Wheel diamond dressers. Internal grinding units adapted to a CNC turning machine. Applications for frighten welding.
Spindle production 19
Power Power
Max speed. Max speed.
Lubrication Lubrication
Clamp outlet Clamp outlet
Work position Work position
Work Work
4 kW 1,6 kW
14.000 rpm 10.000 rpm
Grease Grease
Taper 1:7,5 Ø23 2x Cilindro Ø40
Horizontal Horizontal
Internal grinding spindle for CNC lathe
Wheel diamond dresser.
Max speed. Max speed. Max speed.
Lubrication Lubrication Lubrication
Clamp outlet Clamp outlet Clamp outlet
Work position Work position Work position
Work Work Work
4.000 rpm 1.100 rpm 4.000 rpm
Grease Grease Grease
Taper 1:10 Ø56 Taper 1:5 Ø145 Taper 1:10 Ø80
Vertical Horizontal Vertical
Grinding spindle in vertical lathe
Waldrich planing machine replacement spindle
Grinding spindle in vertical lathe
CTE Ø195 L.400 4000 RPM BR SPECIAL
DIAMANTADOR DOBLE CMI 1,5kW 10.000rpm
CTE Ø210 L.630 1.100rpm RETROFITING WALDRICH
CTE Ø230 L.300 4.000rpm BR410 CAPTO10
CTM Ø65 L.425 14.000rpm TORNO
SPECIALS
Precision spindles &Spindle repair services
20SOBRETORNOS DE RECTIFICAR
WE MANUFACTURE AND ADAPT ANY SPINDLE ON THE MARKET TO THE NEEDS OF OUR CUSTOMERS. PROVIDING IMPROVEMENTS IN PRODUCTIVITY, WORK PROCESSES AND FINAL COSTS.
Spindle production 21
The rational use of resources, reduction in the production of waste and its recycling in an environmentally friendly way, together with a social climate favourable to the philosophy of sustainability
and investment in technologically advanced machinery allows us to minimise any environmental impact; they are values that also form part of our competitive advantages as a company.
The Ekoscan certification is proof of the efforts MYL are making to maintain our commitment to our Continuous Environmental Improvement target.
WASTE REDUCTION
RECYCLING SUSTAINABLE SOCIAL CLIMATE
MACHINES WITH MINIMUM
ENVIRONMENTAL IMPACT
MINIMISING ENVIRONMENTAL IMPACT
Precision spindles &Spindle repair services
22SALES &WORKSHOPS
CNC-TECHNIK WEIß GmbH+0 71 27 9 57 200+0 71 27 9 57 [email protected]
SPINDLE SERVICES LIMITED00 44 0 [email protected]
MYL TURKEY
REMCAR CANADA
CNC-TECHNIK WEIß GmbH+0 71 27 9 57 200+0 71 27 9 57 [email protected]
USMEXICO
US
SC REMCAR,S.R.L
+ 40 (268) [email protected]
RUMANIA
GERMANY UNITED KINGDOMTURKEY CANADA
GERMANY
MEPRO MECHANICAL COMPANY+ 86 [email protected]
MEPRO COMPANY
+86 (10) [email protected]
CHINA
CHINA
ARBOGA MACHINE TOOL AB+46 (70) [email protected]
SWEDEN/NORWAY/FINLAND/DENMARK
BEX BEARING
+36 (1) 203 [email protected]
MYL FRANCE
+33 (0) 6 71 74 86 [email protected]
HUNGARY FRANCE
SKF Solution Factory
+1 (440) 7201545www.skfusa.com
SKF Solution Factory
+1 (440) 7201545www.skfusa.com
SALES
WORKSHOPS SPINDLEREPAIR SERVICE
MYL MEXICO
+34 674 181 108+521 442 114 [email protected]@myl.eswww.myl.es
Spindle production 23
www.myl.es
myl.es
PRECISIONSPINDLES
SP · V01 · 2014
Talleres MYL, s.a.u. Erramone Poligonoa, 1-3-5 E-20850 Mendaro (Gipuzkoa) SpainTel: 0034 943 575 [email protected]