SPICE Compatible Models for Circuit Simulation of ESD Events

49
The World Leader in High Performance Signal Processing Solutions Everywhere Everywhere “SPICE Compatible Models for Circuit Simulation of ESD Events” Jean-Jacques (J-J) Hajjar, Srivatsan Parthasarathy & Paul Zhou IEEE Electron Device Society Colloquium University of Central Florida, Orlando, FL March 20, 2012

Transcript of SPICE Compatible Models for Circuit Simulation of ESD Events

Page 1: SPICE Compatible Models for Circuit Simulation of ESD Events

The World Leader in High Performance Signal Processing Solutions

EverywhereEverywhere

“SPICE Compatible Models for Circuit Simulation of ESD

Events”Jean-Jacques (J-J) Hajjar, Srivatsan Parthasarathy

& Paul Zhou

IEEE Electron Device Society ColloquiumUniversity of Central Florida, Orlando, FL

March 20, 2012

Page 2: SPICE Compatible Models for Circuit Simulation of ESD Events

EverywhereEverywhere

MOTIVATION

2

Key Drivers: the 3 “S” Simulation: Predicting robustness of a particular

design to ESD prior to manufacture.

Synergy: Synthesize the physical concepts thatdescribes the ESD event into a self-containedsolution.

Simplicity: Automate and integrate simulationflow in a standard circuit simulationenvironment.

Page 3: SPICE Compatible Models for Circuit Simulation of ESD Events

EverywhereEverywhere

OUTLINE

3

1) What is ESD?

2) Modeling Objectives & Approach

3) Model Development

4) Circuit Simulation Examples

5) Concluding Remarks

Page 4: SPICE Compatible Models for Circuit Simulation of ESD Events

EverywhereEverywhere

OUTLINE

4

1) What is ESD?

2) Modeling Objectives & Approach

3) Model Development

4) Circuit Simulation Examples

5) Concluding Remarks

Page 5: SPICE Compatible Models for Circuit Simulation of ESD Events

EverywhereEverywhere

What is ESD?

5

Definition: Electro-Static DischargeRelevance: - Damages IC

- Key “product quality” metricCustomer Return Pareto:

Page 6: SPICE Compatible Models for Circuit Simulation of ESD Events

EverywhereEverywhere

What is ESD?

6

Designing for ESD Robustness: Common Practice

Design cycle:

Page 7: SPICE Compatible Models for Circuit Simulation of ESD Events

EverywhereEverywhere

What is ESD?

7

Designing for ESD Robustness: The benefit ofSimulation

Design cycle:

Page 8: SPICE Compatible Models for Circuit Simulation of ESD Events

EverywhereEverywhere

OUTLINE

8

1) What is ESD?

2) Modeling Objectives & Approach

3) Model Development

4) Circuit Simulation Examples

5) Concluding Remarks

Page 9: SPICE Compatible Models for Circuit Simulation of ESD Events

EverywhereEverywhere

Modeling Objectives & Approach

9

A. Verification– Pass or Fail Robustness test– Interaction with Core (or Protected) Circuitry

B. Optimization– Redundant or insufficient protection?

C. Design Cycle Reduction– First pass success

D. Simplicity– Adopted by end-user

Page 10: SPICE Compatible Models for Circuit Simulation of ESD Events

EverywhereEverywhere

V1

V2

R R

Q1 Q2

Q3

R1R1

R3

R5 R6R4

Q4 Q5

Q6

VOUT

Modeling Objectives & Approach

10

Quantify Charge dissipation and Failure

Page 11: SPICE Compatible Models for Circuit Simulation of ESD Events

EverywhereEverywhere

Modeling Objectives & Approach

11

Device Model Development Characteristics: ASIIC

● Accurate● Simple● Incremental

– Leverage standard device models.

● Integrated– Compatible with circuit design environment.

● Comprehensive– Protection as well as protected devices modeled.

Page 12: SPICE Compatible Models for Circuit Simulation of ESD Events

EverywhereEverywhere

Modeling Objectives & Approach

12

ESD Characteristics

A. Electrical:– Large currents & large voltages

– Short duration: 1-200 ns.

B. Physical Failure:– Junction damage

– Dielectric/Gate-oxide damage

Page 13: SPICE Compatible Models for Circuit Simulation of ESD Events

EverywhereEverywhere

Modeling Objectives & Approach

13

ESD Characteristics

C. Limited applied stimulus:

– Two common models: HBM & CDM

Page 14: SPICE Compatible Models for Circuit Simulation of ESD Events

EverywhereEverywhere

DCSTRESS

Modeling Objectives & Approach

14

What to model?

● Focus on region beyond normal operation.● Determine failure point.

DEVICEFAILURE

NORMALOPERATION

(VMAX, IMAX)

VOLTAGE →

VI

Page 15: SPICE Compatible Models for Circuit Simulation of ESD Events

EverywhereEverywhere

DEVICEFAILURE

(VMAX, IMAX)

NORMALOPERATION

AVALANCHECURRENT

VOLTAGE →

VI

ESDSTRESS

Modeling Objectives & Approach

15

What to model?

● Focus on region beyond normal operation.● Determine failure point.

Page 16: SPICE Compatible Models for Circuit Simulation of ESD Events

EverywhereEverywhere

Modeling Objectives & Approach

16

Measuring DUT Transient CharacteristicsCharacteristics obtained using a TLP (transmission line pulse)measurement technique.

CU

RR

ENT→

I AVER

AG

E→

_i

_v

Page 17: SPICE Compatible Models for Circuit Simulation of ESD Events

EverywhereEverywhere

OUTLINE

17

1) What is ESD?

2) Modeling Objectives & Approach

3) Model Development

4) Circuit Simulation Examples

5) Concluding Remarks

Page 18: SPICE Compatible Models for Circuit Simulation of ESD Events

EverywhereEverywhere

Model Development

18

What to model?

SiGe Complementary Bipolar ProcessProprietary high performance fully dielectrically isolatedcomplementary bipolar process with SiGe NPN.

Page 19: SPICE Compatible Models for Circuit Simulation of ESD Events

EverywhereEverywhere

V1

V2

R R

Q1 Q2

Q3

R1R1

R3

R5 R6R4

Q4 Q5

Q6

VOUT

Model Development

19

Incentive for Device Model Development

Page 20: SPICE Compatible Models for Circuit Simulation of ESD Events

EverywhereEverywhere

Model Development

20

What Devices to Model?

A. Core Devices: Bipolar transistors: PNP & NPN

Diodes

Passive Devices

B. Protection Devices: ESD Diodes

Page 21: SPICE Compatible Models for Circuit Simulation of ESD Events

EverywhereEverywhere

Model Development

21

Physical Mechanisms to Model

● Junction Breakdown

● Avalanche Current

● Velocity Saturation

● Kirk Effect

● Resistivity Modulation

● Failure

Page 22: SPICE Compatible Models for Circuit Simulation of ESD Events

EverywhereEverywhere

Model Development

22

Non-Physical Diode-Switch Model

● Verilog-A Implementation:– Variable “turn-on” Voltage: Von

– Variable series Resistance: R

0 1 2 3

Current (A)

Voltage (V)

R

Von

0.5

1.0

Page 23: SPICE Compatible Models for Circuit Simulation of ESD Events

EverywhereEverywhere

Model Development

23

ESD Diode Model

Standard operation Operation during ESD event

-1 -0.5 0 0.5 1

Current (A)

Voltage (V)

`0.05

0.1

0.05

-4 -3 -2 -1 0 1Voltage (V)

Current (A)

0.5

1.0

0.5

Page 24: SPICE Compatible Models for Circuit Simulation of ESD Events

EverywhereEverywhere

Model Development

24

ESD Diode Model

● Sub-circuit consisting of Ideal and Standard diodes.

STANDARD DIODENON-PHYSICALDIODE-SWITCH

on V

I

Page 25: SPICE Compatible Models for Circuit Simulation of ESD Events

EverywhereEverywhere

Model Development

25

Bipolar Breakdown Models• BVEBO: Emitter-Base junction breakdown with Collector floating.• BVCBO: Collector-Base junction breakdown with Emitter floating.• BVCEO: Collector-Emitter breakdown with Base floating.

Page 26: SPICE Compatible Models for Circuit Simulation of ESD Events

EverywhereEverywhere

Model Development

26

Leverage and Integrate with Standard SPICE Model

● Start with MEXTRAM model● Add necessary elements to

model high-current/voltage transient.

Ci

Bi

Ei

C

E

B

MEXTRAM

Page 27: SPICE Compatible Models for Circuit Simulation of ESD Events

EverywhereEverywhere

Model Development

27

NPN Emitter-Base Breakdown Model

D1

R1

VEBO

● NPN BVEBO is modeled using:– Ideal diode: D1– Series resistance: R1– DC source: VEBO=BVEBO

● Diode turns on at VEBO

Device Failure (VM,IM)

NPN AE=0.35 5.2 m

BVEB0

SIMULATIONDATA

Page 28: SPICE Compatible Models for Circuit Simulation of ESD Events

EverywhereEverywhere

Model Development

28

PNP Emitter-Base BreakdownTLP I-V Characteristics

POLYSILICON E

BCEXT-BASE

r

VOLTAGE (V)

BVEB0

0

50

100

150

200

0 4 8 12

PNP AE=4 1 10 m

Device Failure (VM,IM)

Page 29: SPICE Compatible Models for Circuit Simulation of ESD Events

EverywhereEverywhere

Model Development

29

PNP Emitter-Base Breakdown Model● A parallel breakdown is

observed at V>BVEBO● This breakdown is modeled

using:– Ideal diode: D2– Series resistance: R2– DC source: VEBO1=BVEBO1

r

PARALLEL(R2)

BVEB0

PNP AE=4 1 10 m

PRIMARY(R1)

Device Failure (VM,IM)

SIMULATIONDATA

Page 30: SPICE Compatible Models for Circuit Simulation of ESD Events

EverywhereEverywhere

Model Development

30

NPN Collector-Base Breakdown Model● BVCBO is modeled using:

– Ideal diode: D2– Series resistance: R2 – DC source: VCBO=BVCBO

● Diode turns at VCBO

Page 31: SPICE Compatible Models for Circuit Simulation of ESD Events

EverywhereEverywhere

Model Development

31

PNP Collector-Base BreakdownPulsed I-V Characteristics

CU

RR

ENT

(mA

)

Page 32: SPICE Compatible Models for Circuit Simulation of ESD Events

EverywhereEverywhere

Model Development

32

PNP Collector-Base Breakdown Model● A Parallel breakdown path is

observed due to the reach-through between extrinsic-base/collector.

● Current flows laterally instead of vertically.

D4

R4

D3

R3

VCBOVCBO1

Page 33: SPICE Compatible Models for Circuit Simulation of ESD Events

EverywhereEverywhere

Model Development

33

Collector-Emitter Breakdown

● Impact ionization in the base collector depletion region. ● Electron-hole pairs swept into the base and collector respectively. ● Results in forward-biasing the base-emitter base junction.● Current flow from emitter to collector sustains the avalanching in the

depletion region

N P N

E B C

Page 34: SPICE Compatible Models for Circuit Simulation of ESD Events

EverywhereEverywhere

Model Development

34

Collector-Emitter Breakdown Model● The collector-emitter breakdown characterized by several physical

mechanisms. ● Primary breakdown is due to avalanche.● Carrier velocity saturation and conductivity modulation are also

observed.

Page 35: SPICE Compatible Models for Circuit Simulation of ESD Events

EverywhereEverywhere

Model Development

35

Using MEXTRAM to Model Collector-Emitter Breakdown:

● Weak avalanche is modelled in MEXTRAM.

● The resulting current will turn-on the Emitter-Base diode.

● This is sufficient to initiate and sustain the breakdown.

● The collector resistance will be optimized to model the conductivity modulation.

● Velocity saturation is also modelled in MEXTRAM.

S

RCV

C B E

CBCO CBEO

RCC

RBCRBV

RE

INQBE IB

ISUBQBCIBC

QSUB

E1

B1B2

C1

C2

IAVL

Page 36: SPICE Compatible Models for Circuit Simulation of ESD Events

EverywhereEverywhere

Model Development

36

Collector-Emitter Breakdown ModelNPN PNP

0

20

40

60

80

VOLTAGE (V)0 4 8 12

Device Failure (VM,IM)

BVCEO

NPN AE=1 10 m

CU

RR

ENT

(mA

)

SIMULATIONDATA

PNP AE=1 10 m

0 10 20

r

VOLTAGE (V)

CU

RR

ENT

(mA

)BVCEO

0

20

40

60

80

Device Failure (VM,IM)

Page 37: SPICE Compatible Models for Circuit Simulation of ESD Events

EverywhereEverywhere

Model Development

37

Bipolar Model for ESD Event Simulations

D1

R1

Ci

Bi

Ei

MEXTRAM

D2

R2

CBO Model

EBO Model

VEBO

VCBO

C

EB

D1

R1

Ci

Bi

Ei

D2

R2

D4

R4

D3

R3

VEBO

VCBOVCBO1

VEBO1

C

EB

MEXTRAM

CBO Model

EBO Model

Page 38: SPICE Compatible Models for Circuit Simulation of ESD Events

EverywhereEverywhere

DEVICEFAILURE

(VMAX, IMAX)

NORMALOPERATION

AVALANCHECURRENT

VOLTAGE →

VI

Model Development

38

Failure Metric● Difficult to Model● Empirical formulation– Current density– Energy dissipation

Page 39: SPICE Compatible Models for Circuit Simulation of ESD Events

EverywhereEverywhere

Model Development

39

Failure Metric● Difficult to Model● Empirical formulation– Current density– Energy dissipation

0 4 8 120

100

200

300

EMITTER AREA ( m2)

MAXIMUM CURRENT (mA) — 100 NS. PULSE

Page 40: SPICE Compatible Models for Circuit Simulation of ESD Events

EverywhereEverywhere

OUTLINE

40

1) What is ESD?

2) Modeling Objectives & Approach

3) Model Development

4) Circuit Simulation Example

5) Concluding Remarks

Page 41: SPICE Compatible Models for Circuit Simulation of ESD Events

EverywhereEverywhere

Circuit Simulation Example

41

Full-Chip ESD Simulation● High frequency RF quadrature modulator● Required to pass 2,000V HBM ● ESD simulation mimics actual HBM testing

Page 42: SPICE Compatible Models for Circuit Simulation of ESD Events

EverywhereEverywhere

Circuit Simulation Example

42

Full-Chip ESD SimulationThe design failed 1,000V HBM when stressed between supply VCC and the I/O pin (VOUT).

FAILED NPN (Q9: AE=0.35 5.2 m)

Page 43: SPICE Compatible Models for Circuit Simulation of ESD Events

EverywhereEverywhere

Circuit Simulation Example

43

● The simulation identified NPN Q9 to go into BVCEO and conduct current before the ESD protection turns on.

TLP CHARACTERISTICS OF INDIVIDUALNPN TRANSISTOR Q9

VOLTAGE TRANSIENT DURINGHBM STRESS

VOLT

AG

E (V

)C

UR

REN

T (m

A)

Page 44: SPICE Compatible Models for Circuit Simulation of ESD Events

EverywhereEverywhere

Circuit Simulation Example

44

● Current and Voltage transient of NPN transistor Q9 during HBM stress with failure region highlighted.

VOLT

AG

E (V

)C

UR

REN

T (m

A)

Page 45: SPICE Compatible Models for Circuit Simulation of ESD Events

EverywhereEverywhere

Circuit Simulation Example

45

● XIVA (eXternally-Induced Voltage Alteration) micrograph● The failure location identified was the output NPN transistor flagged by the

ESD simulator.

Page 46: SPICE Compatible Models for Circuit Simulation of ESD Events

EverywhereEverywhere

Circuit Simulation Example

46

● Fix consists of adding resistor in series with transistor Q9● Resulting current through transistor Q9 decreases to below failure level.

CURRENT TRANSIENT DURING HBM STRESS ACROSS TRANSISTOR Q9

R R

Q1 Q2

Q3

R1

R3

Q4

VOUT

Q9R

0

20

40

60

0 0.2 0.4 0.6 0.8 1C

UR

REN

T (m

A)

TIME (10-6 sec.)

FAILURE

ORIGINAL DESIGN

REVISED DESIGN

Q9: NPN AE=0.35 5.2 m

Page 47: SPICE Compatible Models for Circuit Simulation of ESD Events

EverywhereEverywhere

OUTLINE

47

1) What is ESD?

2) Modeling Objectives & Approach

3) Model Development

4) Circuit Simulation Example

5) Concluding Remarks

Page 48: SPICE Compatible Models for Circuit Simulation of ESD Events

EverywhereEverywhere

SUMMARY

48

● An enhanced compact bipolar breakdown model was developed for a SiGe bipolar process.

● The model was built around the industry-standard MEXTRAM compact bipolar model, enabling SPICE-like circuit simulation.

● The model developed is integrated as part of the standard SPICE-type circuit simulation environment.

● Simulation accuracy was confirmed using circuit simulation example and the relevant Failure Analysis techniques.

● Predictive ESD simulation methodology used successfully on over four dozen designs, over four bipolar process technologies and on various design complexities.

Page 49: SPICE Compatible Models for Circuit Simulation of ESD Events

The World Leader in High Performance Signal Processing Solutions

EverywhereEverywhere

“SPICE Compatible Models for Circuit Simulation of ESD

Events”Jean-Jacques (J-J) Hajjar, Srivatsan Parthasarathy

& Paul Zhou

IEEE Electron Device Society ColloquiumUniversity of Central Florida, Orlando, FL

March 20, 2012