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Spectrum Series S-900 Dispensing

Systems

Quick Operations Manual

P/N 7217657 Rev B

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P/N 7217657, Revisi on B ©2008

NOTICE This is an Asymtek publication, which is protected by copyright. Original copyright date 2007. No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Asymtek. The information contained in this publication is subject to change without notice.

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Asymtek welcomes requests for information, comments, and inquiries about its products. Please contact us using the information below:

Headquarters 2762 Loker Avenue West Carlsb ad, CA 92010-6603 USA

Toll Free: 1-800-ASYMTEK (1-800-279-6835) Tel: +1-760-431-1919

Fax: +1-760-431-2678

E-mail: info@asymtek.com

Website: www.asymtek.com

Technical Support

USA: 1-800-ASYMTEK (1-800-279-6835)

Other regions : www.asymtek.com/support.htm

Trademarks Asymtek ®, DispenseJet ®, Fluidmove ®, and Heli-flow ® are registered trademarks of Asymtek. Spectrum™, Calibrated Process Jetting (CpJ™), Rapid Response Heater™, and Controlled Process Heat (CpH™) are trademarks of Asymtek. Microsoft ®, Windows ®, and Windows ® XP are registered trademarks of Microsoft Corporation.

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Introduction 1

Table of Contents

1 Introduction .. ....................................................................................................................................... 5

1.1 Overview.. ................................................................................................................................... 5 1.2 System Description.. ................................................................................................................... 5 1.3 Safety First.. ................................................................................................................................ 5 1.4 Manuals .. .................................................................................................................................... 6 1.5 Training .. ..................................................................................................................................... 6

1.5.1 Student Certification .. .................................................................................................... 6

1.5.2 Student Registration .. .................................................................................................... 6 1.6 Supported Dispensing Fluids.. .................................................................................................... 6 1.7 S-900N Series Standard Configurations.. ................................................................................... 7 1.8 Standard Equipment .. ................................................................................................................. 8

1.8.1 Automatic Pattern Recognition (Vision) System.. .......................................................... 8

1.8.2 Calibrated Process Jetting (CpJ™) .. ............................................................................. 8 1.8.3 Computer System .. ........................................................................................................ 8

1.8.4 Conveyor.. ...................................................................................................................... 8

1.8.5 Fluidmove for Windows XP Software .. .......................................................................... 9

1.8.6 Integral Height Sensor .. ................................................................................................. 9

1.8.7 Light Beacon .. ................................................................................................................ 9

1.8.8 Low Air Pressure Alarm.. ............................................................................................... 9

1.8.9 Mass Flow Calibration .. ................................................................................................. 9

1.8.10 Precision Pneumatics .. .................................................................................................. 9

1.8.11 Programmable Fluid and Valve Pressure (S-92XN).. .................................................... 9

1.8.12 Emergency Machine Off (EMO).. ................................................................................... 9

1.8.13 Interlock .. ....................................................................................................................... 9

1.8.14 Service Station... .......................................................................................................... 10

1.8.15 System Light ... ............................................................................................................. 10

1.8.16 Ventilation Exhaust System... ...................................................................................... 10

1.9 Optional Equipment ... ............................................................................................................... 10 1.9.1 CAD Import ... ............................................................................................................... 10

1.9.2 Laser Height Sensor ... ................................................................................................. 10

1.9.3 Low Fluid Sensor ... ...................................................................................................... 10

1.9.4 Needle Heater... ........................................................................................................... 10

1.9.5 Pre-Queue/Post-Queue Stations... .............................................................................. 10

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2 Introduction

1.9.6 SECS/GEM Interface... ................................................................................................ 11

1.9.7 Substrate Heaters... ..................................................................................................... 11 1.10 Dispensing Valves ... ................................................................................................................. 11 1.11 System Features... .................................................................................................................... 12

1.11.1 Dispensing Area... ........................................................................................................ 14

1.11.2 Service Station... .......................................................................................................... 16 1.11.3 Front Panel ... ............................................................................................................... 17

1.11.4 Front Cabinet ... ............................................................................................................ 18

1.11.5 Rear View ... ................................................................................................................. 20

1.11.6 Rear View Open... ........................................................................................................ 22

1.11.7 Rear Cabinet... ............................................................................................................. 24

1.11.8 Rear Panel Connections... ........................................................................................... 25

2 Safety... ............................................................................................................................................... 27

2.1 Overview... ................................................................................................................................ 27 2.2 Facility Requirements ... ............................................................................................................ 27 2.3 Intended Use... .......................................................................................................................... 27 2.4 Basic Safety Precautions and Practices... ................................................................................ 28

2.4.1 Safety of Personnel... ................................................................................................... 28

2.4.2 Material Safety... .......................................................................................................... 29

2.4.3 Preventing Dispensing System and Workpiece Damage... ......................................... 30 2.5 Lifting and Transport Precautions... .......................................................................................... 30

2.5.1 Considerations... ..............................................................................................