Specification Sheet R1

1 of 20 Page :

Job No. : J11-011

Document No. :

Project : SAG KUPANG MODIFICATION Revision : 0

Client Name : PT SARANA AGRA GEMILANG ( SAG ) / INDONESIA Date : 9-Mar-2011

SAG KUPANG Modification ListGroup 01_Cement Mill Department

541 Cement Department - Water Spray into Cement Mill consisted of :

521 Clinker Transport from Storage - Raw mat. Feeded for Cement Mill

Group 02_Kiln Feeding System and Kiln System361 CF-Silo

- Raw Meal Feeder

421 Preheater - Belt Bucket to be replace the existing( Standby 1 set )

441 Cooler Department - Cooler Modification and replace grate plate - Addition upgrade primary air fan

Group 03_Raw Mill Department341 Raw Mill Department

- Hot Gas Generator for Raw mill during Kiln Shut down - Replace new Nozzle for CT and hose ( Water spray into Cooling Tower )

152 Mix Storage163 Raw Material Transport331 Raw Mill Feed Silo

- Install Raw Mat bin and 4 feeders set and re-arrange for raw mat. Transport

Group 04_Coal Mill Department461 Coal Mill Department

- Raw Coal Feeder - Coal dust feeder : main Burner and Precalciner - CO2 System

Group 05_Packing Department641 Packing Department

- New Packer installation

TECHNICAL SPECIFICATION SHEET

Index Department List

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Job No. : J11-011

Document No. : 01-23-01-001



1 521.220 1 Rubber Belt Conveyor Modify the existing beltMaker / Type CEMTECHBelt Width mm.Centre Distance m. 107Inclination degLifting Hight m.Capacity t/hBelt Speed m/secDrive Shaft Speed rpmMotor Size kW 18.5Power Consumption kW

1 Electrical Motor kW1 Gear Unit type1 Speed Monitor yes/no4 Wire-Operate Emergency Stop yes/no1 Belt Dift. SW yes/no

2 521.600 1 Rubber Belt Conveyor ( Reversible )Maker / Type CEMTECHBelt Width mm. 650Centre Distance m. 4.5Inclination deg 0Lifting Height m. 0Capacity t/h 100Belt Speed m/sec 1.1Drive Shaft Speed rpmMotor Size kW 7.5Power Consumption kW

1 Electrical Motor kW1 Gear Unit type1 Speed Monitor yes/no2 Wire-Operate Emergency Stop yes/no1 Belt Dift. SW yes/no1 Moving mechanism

Rail inside size mm. 1250Forward speed m/min 12Moving distance m. 0-4Moving power kW 0.75

3 521.610 1 Limestone SiloStorage capacity tVolume m3 100Diameter m 4.8Heights: m 8.5Outlet mm x mm 600 x 1200

4 521.620 1 Rod GateMaker / Type CEMTECHType / Design *Size : mm x mm 600 x 1200

5 521.630 1 Belt WeigherMake / SupplierType / Design *Flow rate - range t/h - t/h 0-30Belt width mm 800Conveying speed - range m/s - m/sMaterial bed height mmCenter distance m 4Accuracy at nominal capacity %Accuracy over full range %Repeatability %Load cell overload protection yes / noMotor power required kW 1.5Installed motor power kW

521_Clinker & Gypsum Bin

RemarkNo. Machine Code


CemtechDesign Criteria

Weight(kg) Unit PriceQ'ty Description / Specification Unit

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Job No. : J11-011

Document No. : 01-23-01-001



521_Clinker & Gypsum Bin





Motor speed 1/min

6 521.640 1 Bag filterType / Design CEMTECHFiltering Area m2 81Flow Volume m3/h 146Comp. Air consumption Nm3/min 17Pressure of comp. Air bar 7

1 Dedusting1 Bag Filter fan

Type / Design CEMTECHVolume m3/h 146Differentail Pressure Total mmH2O 26.5Impeller mm. 500Motor Size kW 7.5

7 521.700 1 Set of Chute

TOTAL

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Document No. : 01-23-01-001



1 541.800 1 Water Spray System Modify the existing beltMaker / Type CemtechType / Design *Water for cooling at inlet m3/h 1000Water for cooling at outlet m3/h 1300Water Supply total m3/h 2500Air compressor bar 3Compressed air for cleaning of nozzle at inlet pressure 1 Bar Pe Nm3/h 3.333Compressed air supply Nm3/h 6.666

1 Water Pump2 Regulator Valve2 Water tank with loating swith1 Temperature sensor2 Piping with accessories




541_Cement Mill Department

TOTAL


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Job No. : J11-011

Document No. : 02-23-01-001



1 361.500 1 Bucket Elevator Maker / TypeMaterial handledDensity t/m3 0.7Bucket Width mm. 500Center Distance m. 55.3Conveying Capacity (normal) t/h 100Conveying Capacity (max.) t/hTemperature ( Operated.) deg.CDrive Unit - Motor kW 37 - Gear - Input Coupling - Output CouplingService Drive - Geared Motor kW -

2 361.510 1 Air SlidesMaker / TypeMaterial handledTemperature ( Operated.) deg.C 100Temperature ( Max.) deg.C 120Conveying Capacity ( normal) t/h 85Conveying Capacity ( Max.) t/h 100Air slide Slope deg. 8Air slide Size mm. 400Air slide length m. 7

1 Air Slides FanMaker / TypeAir flow m3/min 40Differential Pressure mbar 30Fan motor ( Installed) kW 2.2Motor Speed rpm

3 361.520 1 Flow MeterMaker / Type HASLERType / Design * FLOW 40Grain size (Max.) mm. < 1Bulk Density t/m3 0.7Material temperature deg.C < 130Moisture % < 1Control Range 1 : 5Capacity max m3/h 300Flow rate t/h 100

4 361.530 1 Air SlidesMaker / TypeMaterial handledTemperature ( Operated.) deg.C 100Temperature ( Max.) deg.C 120Conveying Capacity ( normal) t/h 65Conveying Capacity ( Max.) t/h 100Air slide Slope deg. 8Air slide Size mm. 630Air slide length m. 7.45

1 Air Slides FanMaker / TypeAir flow m3/min 40Differential Pressure mbar 30Fan motor ( Installed) kW 2.2Motor Speed rpm

5 361.540 1 Change Over GateMake / Supplier m3Type / Design *

Width m 0.4Length m 0.8

361_CF Silo and Kiln Feed

Unit Price RemarkNo. Machine Code



Weight(kg) Q'ty Description / Specification Unit

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Unit Price RemarkNo. Machine Code



Weight(kg) Q'ty Description / Specification Unit

Height m 0.7Drive

Motor kW 0.37


TOTAL

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1 421.500 1 Bucket Elevator Maker / TypeMaterial handledDensity t/m3Bucket Width mm. 500Center Distance m. 74Conveying Capacity (normal) t/h 115Conveying Capacity (max.) t/hTemperature ( Operated.) deg.CDrive Unit - Motor kW 30 - Gear - Input Coupling - Output CouplingService Drive - Geared Motor kW

2 421.510 1 Change Over GateMake / Supplier m3Type / Design *

Width m 0.4Length m 0.8Height m 0.7

DriveMotor kW 0.37




Weight(kg) Unit PriceQ'ty Description / Specification UnitNo. Machine Code

TOTAL

421_Preheater

Remark

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Job No. : J11-011

Document No. : 02-23-01-001



1 421.400 1 Grate CoolerMaker / Type CTMaterial handledCapacity t/dGrate width mm. 2400Grate area m2 4.68Compress air m3/h 1

80 Grate Plate5 Air Box Beam with support2 Flap for Fan


No. Machine Code

TOTAL

441_Cooler Department

Remark




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Document No. : 03-23-01-001



1 152.350 1 Change Over GateMake / SupplierType / Design *


Drive1 Motor kW 0.37

2 152.310 1 Rubber Belt Conveyor Modify the existingMaker / Type CEMTECH belt by add inclinationType / Design *Belt Width mm. 650Centre Distance m. 85Inclination deg 11Lifting Hight m. 15.5Capacity t/h 30-150Belt Speed m/sec 0.32-1.6Drive Shaft Speed rpmMotor Size kW 18.5Power Consumption kW

1 Electrical Motor kW1 Gear Unit type1 Speed Monitor yes/no yes4 Wire-Operate Emergency Stop yes/no yes1 Belt Dift. SW yes/no yes

3 152.360 1 Rubber Belt ConveyorMaker / Type CEMTECHType / Design *Belt Width mm. 650Centre Distance m. 46.2Inclination deg 0Lifting Height m. 0Capacity t/h 30-150Belt Speed m/sec 0.32-1.6Drive Shaft Speed rpmMotor Size kW 11Power Consumption kW


4 152.370 1 Rubber Belt ConveyorMaker / Type CEMTECHType / Design *Belt Width mm. 650Centre Distance m. 7Inclination deg 0Lifting Height m. 0Capacity t/h 30-150Belt Speed m/sec 0.32-1.6Drive Shaft Speed rpmMotor Size kW 5.5Power Consumption kW


5 152.380 1 Bag Filter Maker / Type CEMTECHType / Design *Filtering Area m2 20Flow Volume m3/min 40



Weight(kg) Unit PriceQ'ty Description / Specification Unit RemarkNo. Machine Code

152_Mix Storage

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Comp. Air consumption Nm3/min 5Pressure of comp. Air bar 7

1 FanMaker / Type CEMTECHType / Design *Volume m3/min 15Differentail Pressure Total mbar 30Impeller mm. 400

1 Motor Size kW 2.2


TOTAL

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1 163.030 1 Rubber Belt Conveyor Modify the existing beltMaker / Type CEMTECH by increase capacityType / Design *Belt Width mm. 800Centre Distance m. 134.2Inclination deg 11Lifting Height m. 26.44Capacity t/h 350Belt Speed m/secDrive Shaft Speed rpmMotor Size kW 90Power Consumption kW


2 163.090 1 Change Over GateMake / Supplier CEMTECHType / Design *


DriveMotor kW 0.37

3 163.100 1 Rubber Belt Conveyor ( Reversible )Maker / Type CEMTECHType / Design *Belt Width mm. 800Centre Distance m. 9.8Inclination deg 0Lifting Hight m. 0Capacity t/h 280Belt Speed m/sec 1.25Drive Shaft Speed rpmMotor Size kW 5.5Power Consumption kW


10 163.110 1 Bag Filter Maker / Type CEMTECHType / Design *Filtering Area m2 20Flow Volume m3/min 40Comp. Air consumption Nm3/min 5Pressure of comp. Air bar 7

1 FanMaker / Type CEMTECHType / Design *Volume m3/min 15Differentail Pressure Total mbar 30Impeller mm. 400

1 Motor Size kW 2.2


TOTAL


163_Raw Material Transport




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Job No. : J11-011

Document No. : 03-23-01-001



1 331.200 1 Hi-Grade Limestone SiloCapacity m3 300Size :

Dia. m 7Height m 16

Outlet mm x mm 600 x 1200

2 331.210 1 Rod Gate CEMTECHMaker / TypeType / Design *Size : mm x mm 600 x 1200

3 331.220 1 Belt Weigh FeederMake / Supplier HASLERType / Design * GRAVIT 1000Material LimestoneGrain Size mm < 120Bulk Density t/m3 1.4Mat. Temperature Oc ambientMoisture Content % < 5Ambient Temperature OcControl Range 1:10Flow rate - range t/h - t/h 10 - 100Belt width mm 1000Inlet mm x mm 600 x 1200Middle Inlet/Outlet mm 1900Center distance mm 2550Motor power required kW 2.2

4 331.010 1 Mix Limestone/Clay Silo Modify coneCapacity m3 300Size :

Dia. m 7Height m 16



6 331.240 1 Belt Weigh FeederMake / Supplier HASLERType / Design * GRAVIT 1000Material ClayGrain Size mm < 80Bulk Density t/m3 1.4Mat. Temperature Oc ambientMoisture Content % < 10Ambient Temperature OcControl Range 1:10Flow rate - range t/h - t/h 2 - 20Belt width mm 1000Inlet mm x mm 600 x 1200Middle Inlet/Outlet mm 1900Center distance mm 2550Motor power required kW 0.75

7 331.050 1 Iron Ore Silo Modify coneCapacity m3 50Size :

Dia. m 3.5Height m 11




331_Raw Mill Feed Silo

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9 331.260 1 Belt Weigh FeederMake / Supplier HASLERType / Design * GRAVIT 1000Material Iron OreGrain Size mm < 50Bulk Density t/m3 1.4Mat. Temperature Oc ambientMoisture Content % < 10Ambient Temperature OcControl Range 1:10Flow rate - range t/h - t/h 0 , 5 -5 Belt width mm 1000Inlet mm x mm 600 x 1200Middle Inlet/Outlet mm 1900Center distance mm 2550Motor power required kW 0.75

10 331.270 1 Silica Sand SiloCapacity m3 30Size :




12 331.290 1 Belt Weigh FeederMake / Supplier HASLERType / Design * GRAVIT 1000Material SilicaGrain Size mm < 20Bulk Density t/m3 1.4Mat. Temperature Oc ambientMoisture Content % < 10Ambient Temperature OcControl Range 1:10Flow rate - range t/h - t/h 0 , 5 -5 Belt width mm 1000Inlet mm x mm 600 x 1200Middle Inlet/Outlet mm 1900Center distance mm 2550Motor power required kW 0.75

13 331.100 1 Belt Conveyor Modify the existing beltMaker / Type (added belt distance)Belt Width mm. 650Centre Distance m. 18Inclination deg 0Lifting Hight m. 1Capacity t/h 150Belt Speed m/secDrive Shaft Speed rpmMotor Size kW 5.5Power Consumption kW

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1 Electrical Motor kW1 Geared Unit Type1 Speed Monitor yes/no1 Wire-Operate Emergency Stop yes/no1 Belt Dift. SW yes/no


TOTAL

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1 341.275 1 Nozzle ( Water spray into Cooling Tower )Maker / Type CEMTECHType / Design *

2 341.500 1 Double Flap ValveMaker / Type CEMTECHType / Design *Size :

Width mLength mHeight m

Drive unitPneumatic bar

3 341.100 1 Rubber Belt Conveyor Modify ExistingMaker / Type CEMTECHBelt Width mm.Centre Distance m. 45Inclination deg 13Lifting Hight m. 8.5Capacity t/h 20Belt Speed m/sec 1.25Drive Shaft Speed rpmMotor Size kW 4Power Consumption kW


4 341.510 1 Hot Gas GeneratorMaker / Type CEMTECHType / Design *

1 Combustion chamber1 Burner RMS 50 / 2A

- Rating KW 1236 - 5170- Motor power KW 13.5- Burner control LAL 2.25- Oil pump T2C- Oil preheater WEV 3/01- Temperature modulating controller KS 407- Thermocouple PT 100

1 Oil daily tank with preheater L 25001 Dilution throttle damper mm 10002 Throttle valve Dia. mm. 10004 Compensator Dia. mm. 10001 Hot gas duct to Raw Mill

5 341.520 1 Drag chain conveyorMaker / Type CEMTECHMaterial handled Raw meal dustDensity t/m3 0.4Temperature ( Operated.) deg.C 100Temperature ( Max.) deg.C 140Conveying Capacity (normal) t/h 25Conveying Capacity ( Max.) t/h 32Chain width mm. 280Center distance m. 20Inclination deg. 0Motor ( Installed) kW 7.5

6 341.530 1 Change Over GateMake / Supplier CEMTECHType / Design *

Width m 0.4Length m 0.8

Unit



Weight(kg)

341_Raw Mill Department

RemarkNo. Machine Code Unit PriceQ'ty Description / Specification

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Unit



Weight(kg) RemarkNo. Machine Code Unit PriceQ'ty Description / Specification

Height m 0.7Drive

Motor kW 0.37


TOTAL

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Job No. : J11-011

Document No. : 04-23-01-001



1 461.005 1 Raw Coal Silo Modify the existingCapacity m3 by enlarge the outletSize :

Dia. mHeight m


3 461.610 1 Drag Link FeederMaker / Type CEMTECHType / Design *Material handled CoalBulk Density t/m3 0.5Center distance mm 4500Link width mm 800Inlet opening mm x mmOutlet Opening mm x mmMotor site kw

4 461.440 2 Coal Hopper for Kiln Outlet & Calciner Modify Existing ConeCapacity m3 25Size :


Outlet dia.

5 461.620 1 Dosing Feeding SystemMaker / Type HASLERMaterial handled CoalBulk Density t/m3 0.5Moisture Content % 0.5 - 3Maximum Feeding Rate t/h 6Minimum Feeding Rate t/h 0.6No. of Collection Points 1No. of Feeding Points 1Turndown ratio 10 : 1Accuracy % 0.5

1 Valve1 Flexible connections1 Airlock Hopper1 Feeding Hopper1 Agitator

6 461.630 1 Dosing Feeding SystemMaker / Type HASLERMaterial handled CoalBulk Density t/m3 0.5Moisture Content % 0.5 - 3Maximum Feeding Rate t/h 6Minimum Feeding Rate t/h 0.6No. of Collection Points 1No. of Feeding Points 1Turndown ratio 10 : 1Accuracy % 0.5

1 Valve1 Flexible connections1 Airlock Hopper1 Feeding Hopper1 Agitator

7 461.650 1 CO2 Fire Fighting Equipment





TOTAL


461_Coal Mill Department

1 of 4 Page :

Job No. : J11-011

Document No. : 05-23-01-001

Project : SAG KUPANG MODIFICATION Revision : C


1 642.010 1 Change Over Gate 300 Make / Supplier CEMTECHType / Design * CT 300

2 642.020 1 Air slide 1,150 Make / Supplier CEMTECHType / Design 300Size :

Width mm. 300Length m. 10Inclination deg 7Normal Capacity t/h 100

1 Air slide fan 150 Make / Supplier VENTType / Design APF 502 / BCapacity (each) m3/min 15Volume m3/h 900Differentail Pressure Total mmH2O n/aImpeller Diameter mm. n/aMotor Size kW 2.2

3 642.040 1 Storage bin 3,780 Make / Supplier VENTOMATICType / Design n/aCapacity m3 20Dimennsion m. 3 x 3 x 1.5

1 Nivot (Max)1 Nivot (Min.)

4 642.050 1 Throttle Valve 88 Make / Supplier VENTOMATICType / Design n/aSize dia. mm. 300electropneumatic drive PneumaticCompressed air bar 5

5 642.060 1 Rotary feeder 360 Make / Supplier VENTOMATICType / Design n/aCapacity t/h 120Impeller Dia. mm 460Height mm 550Power kW 2.2

1 Speed Monitor yes/no yes

6 642.080 1 Rotary packer 4,500 Make / Supplier VENTOMATICType / Design GE08-GEV8Capacity t/h 120No. of filling spouts 8rotation drive kw. 25.1impeller drive kw. 8 x 4compressed air quantity bar min 6power consumption kw.dedusting air quantity m3/h 300Bag weight gross kg 50Type of bag bags/h 2400

7 642.100 1 Aligning belt conveyor 610 Make / Supplier VENTOMATICType / Design n/aBelt Width mm. 800Centre Distance m. 1.35Inclination deg 14Lifting Hight m. 0.5Capacity bags/h 2400



Weight(kg)

642_Packing Department

RemarkNo. Machine Code Supply byQ'ty Description / Specification Unit

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Weight(kg) RemarkNo. Machine Code Supply byQ'ty Description / Specification Unit

Belt Speed m/sec 0.68Motor Size kW 1.11 Collecting dust hopper 300 1 Safety Device

8 642.110 1 Bag cleaning machine 560 Make / Supplier VENTOMATICType / Design n/aRoller Width mm. 800Centre Distance m. 1.1Inclination deg 0Lifting Hight m. 1Capacity bags/h 2400Roller Speed m/sec 1Motor Size kW 6.6

1 Collecting dust hopper 300 1 Safety Device1 Bag cleaning fan 130

Type / Design n/aVolume m3/h 3000Motor Size kW 2.2

9 642.120 1 Belt Weigher 900 Make / Supplier VENTOMATICType / Design n/aRoller Width mm. 600Centre Distance m. 0.975Inclination deg 0Lifting Hight m. 1Capacity bags/h 2400Speed m/sec 1.7Motor Size kW 0.75

1 Load cell

10 642.200 1 Screw conveyor 1,300 Make / Supplier CEMTECHType / Design n/aCapacity t/h 20Screw Diameter mm. 315Length m. 7Motor Size kW 3.7Motor Speed r/min n/a1 Geared Motor kW 3.71 Coupling type Flexible1 Speed Monitor yes/no yes

11 642.210 1 Butterfly Valve 50 Make / Supplier CEMTECHType / Design n/a

12 642.220 1 Screw conveyor 1,200 Make / Supplier CEMTECHType / Design n/aCapacity t/h 20Screw Diameter mm. 315Length m. 5Motor Size kW 3.7Motor Speed r/min n/a1 Geared Motor kW 3.71 Coupling type Flexible1 Speed Monitor yes/no yes

13 642.320 1 Flat Belt conveyor 1,950 Make / Supplier CEMTECHType / Design n/aBelt Width mm. 650Centre Distance m. 10Inclination deg 0

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Lifting Hight m. 0Capacity bags/h 2000Belt Speed m/sec 1Motor Size kW 2.2Power Consumption kW n/a

1 Geared Motor kW 2.21 Coupling type Flexible1 Speed Monitor yes/no yes

14 642.330 1 Sack deflector (Fixed type) 450 Make / Supplier CEMTECHType / Design n/aBelt Width mm. 650Capacity bags/h 2000Belt Speed m/sec 1Motor Size kW 0.55

2 Geared Motor kW 0.55

15 642.420,430 2 Truck Loader 7,500 Make / Supplier CEMTECHType / Design n/aCapacity bags/h 2000

1 Hanging beam deviceAngle deg. 0-35Down speed m/min 8Moving height m. 3.5Down motor kW 2.2Drive power kW 2.2

1 Feeding conveyorBelt Width mm. 650Centre Distance m. 9Capacity bags/h 2000Belt Speed m/sec 1Motor Size kW 2.2Power Consumption kW n/a

1 Discharging conveyorBelt Width mm. 650Centre Distance m. 7.6Capacity bags/h 2000Belt Speed m/sec 1

16 642.510 1 Shut off gate manual 200 Make / Supplier CEMTECHType / Design n/a

Size mm 250

17 642.520 1 Flow Contol Gate 350 Make / Supplier CEMTECHType / Design n/a

Capacity t/h 120

18 642.530 1 Air slide 600 Make / Supplier CEMTECHType / Design 300Size :


19 642.540 1 Air slide 800 Make / Supplier CEMTECHType / Design 300Size :


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1 Air slide fan 150 Make / Supplier VENTType / Design APF 502 / BCapacity (each) m3/min 15Volume m3/h 900Differentail Pressure Total mmH2O n/aImpeller Diameter mm. n/aMotor Size kW 2.2

20 642.550 1 Telescopic Chute 2,500 Make / Supplier CEMTECHType / Design n/aCapacity t/h 100Telescopic distance mm. 1600Telescopic speed m/min 3.6Winch motor power kW 0.55, 4 polesSignal pressure kPa 0.7-1.7Dedusting air m3/h 2500Discharging valve pushing rod yes/no yes

21 642.600 1 Set of Chute 4,000.00

34,178.00 TOTAL

Specification Sheet R1

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