Specialized for Air-Cooled Heat Exchanger Module

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TABLE OF CONTENTS

1. Brief History

2. Products

3. Business Volume

4. Company Organization

5. Location & Lay-out

6. Overall Process

8. Engineering

9. Manufacturing Equipment and Facilities

10. Quality Management

11. Reference

12. Clients List

7. Manufacturing Capacity

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1. Brief History

Jun 2015 Engineering Cooperation with ACC Team for Air Cooled Condenser

Mar 2014 To be certified to CSA 47.1 Div.2(CWB Certificate)

Dec 2012 Awarded Prize for The One-Hundred(100) Million Dollars Export by Korean Government

Mar 2012 Development of Round Header(Patent No. 10-134791)

Jun. 2008 Gunsan Shop, ASME U, U2 & S Stamp, ISO 9001, 14001, OHSAS 18001 Certified

May 2008 Established Gunsan Shop

Jan. 1997 Registered as a member of Heat Transfer Research Institute (HTRI)

Jul. 1993 Registered as a member of the Heat Transfer & Fluid flow Service (HTFS)

Aug. 1991 Registered as approved vendor for manufacturing the Equipment of power plant in KEPCO (No.180.03-9991)

Jun. 1983 “Korea Heat Exchanger Industrial Co., Ltd.” Established

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2. Products

Heat Exchanger Module Skid

Air Cooled Condenser4

Induced Draught Type Cooler

Forced Draught With Hot Air Recirculation

Forced Draught Type Cooler

Air Cooled Heat Exchanger

3. Business Volume

Order received & Turnover (Million U.S.) Products Ratio of Last 10 Years

Sales order plan for year 2016 : USD 150 Million

95%

5%

Air Cooled Heat Exchanger

Steel Structure

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QA/QC

QA

QC

Customer Service

Business

Sales

Estimation

Production

PP

Bundle

Steel Structure

Material Control

Coating

Packing

Research Institute

R&D Team

Procurement

General Affair

Financial &

Accounting

PM

PM

ManagementSupport

4. Company Organization

C E O

C O O

Engineering

Engineering

HSE TEAM

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18 Persons 13 Persons 286 Persons 45 Persons 8 Persons 3 Persons 24 Persons 3 Persons

Total : 400 Persons

Gunsan

Seoul

Gunsan Factory in F.T.Z

Sales Office

Busan

5. Location Lay-out

* Address : 502-1 Osikdo-Dong, Gunsan, Jeonbuk, Korea 573-540

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5. Location & Lay-out

Location - Gunsan, KoreaThe Area of Site - 158,856㎡(38.13acre)The Area of Buildings - 54,570㎡(13.1acre)

Shop Name Area(m2) Area(acre)

A Bundle A’ssy-Shop 21,900 5.26

B Header Box-Shop 10,120 2.48

C Steel Structure-Shop 9,904 2.43

D Galvanizing –Shop 3,522 0.86

E Painting –Shop 4,323 1.06

F Heat Treatment- Shop 28 0.007

G NDE –Shop 420 0.1

H Material-Shop 1,700 0.42

I Gantry crane 20Ton*4EA 28M*12M

J Gantry crane 15Ton*4EA 28M*361M

KHE Gunsan Shop

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PAINTING SHOP

HEA

DER

BOX

FINN

ING

BUN

DLIN

G

GALVA. SHOP

STEEL STRUCT. SHOP

HEADER BOX SHOP

<KHE LAY OUT>MODULE AREA

6. Overall Process

▶ Efficient and Specialized Working Flow for Air Cooled Heat Exchanger

▶Whole Process being operated in House including engineering,small parts cutting, structure/header box fabrication, galvanizing, painting, NDE, module assembly and packing

▶ All Module & Goods being exported through GUNSAN Port which is 5 min by truck from KHE Shop

Shop Working Flow

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Starting Point

Starting Point

7. Manufacturing Capacity

• Automated Production Ratio : 60% • Self Production Ratio : 95%, Subcontracted Ratio : 5%

Bundle

2,400 Bundle / Year

Steel Structure

20,000 Ton / Year

Galvanizing

30,000 Ton / Year

Painting

30,000 Ton / Year

Assembly/RIT

2,400 Module/Year

Current Capacity(2016)

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8. Engineering

No Program name Purposes Developer

1 X-ACE V6.0 SP3 Thermal design HTRI (U.S.A.)

2 ALGOR V19.3 Finite Element Analysis (FEA) ALGOR (U.S.A.)

3 STAAD-III Stress analysis for steel structure U.S.A.

4 SOLID WORKS 3D + 3D Modeling, drawing and B.O.M SOLIDWORKS (U.S.A.)

5 MAIDAS/GEN V6.3.2 Stress analysis for steel structure POSCO (KOREA)

•ASME Section VIII, Div I & Div II•ASME Section I.•ASME B31.1•API 661•AS•ASCE

•BC•CSA W47.1. Div. II•CE /PED•DPEM / ARH•GOST 14249

•HPGSL•HEI •JIS•MOH•TEMA

Design Computer Programs

Applicable Code & Standard

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9. Manufacturing Equipment

Manufacturing Equipment

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Automatic Finning Machine System Quantity

Fin type : embedded (4 sets ),Extruded ( 7 sets)Fin material : aluminum, copper, (4 -11fin/inch)Tube size : OD(1/2″ -2″)＊L18,000 ㎜

11 sets

1. Finning Equipments ( 11 sets )

2. Welding Equipments ( 210 sets / Manual & Automatic )

Welding Machines QuantityAutomatic submerged arc welding train system for air cooled heat exchanger headers Submerged arc welding machine Gas tungsten arc welding machine(TIG) Gas metal arc welding machine (MIG, CO2) Shielded metal arc welding Arc(air) gouging machine Manipulator for welding machine (OD 3000㎜＊L3,000㎜)Turning roll for welding machine (60 ton, 30 ton, 10 ton)Baking & drying oven for electric rods (Controlling temp : 0℃ - 350℃)Inside automatic welding machine (Stroke : 400L)Automated and Submerged Gas Welding machineNozzle Automated Welding machine

5 sets

11 sets 55 sets 40 sets 66 sets

4 sets 2 sets

13 sets 9 sets 2 sets 2 sets 1 set

9. Manufacturing Equipment

Manufacturing Equipment

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Equipment Name Quantity

Special purpose multi-hole and multi – stage drilling machine drilling machine for air cooled heat exchanger header.

CNC drill center (W3,000 ㎜＊L 4,500 ㎜)CNC drill center (W3,500 ㎜＊L 4,500 ㎜)CNC drill center (W2,000 ㎜＊L 2,500 ㎜)Radial drilling machine (L 2,000 ㎜) Radial drilling machine (L 2,600 ㎜)Radial drilling machine (L 1,600 ㎜)Radial drilling machine (L 1,300 ㎜)Hand drilling machine (ø 3~25 ㎜) Magnetic drill machine (ø 3~25 ㎜) Tool grinding machine

1 set

1 set 2 sets1 set5 sets2 sets2 sets1 set3 sets4 sets4 sets

3. Drilling Equipments

9. Manufacturing Equipment

Manufacturing Equipment

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4. Inspection & Testing Equipments

Type of Equipments Quantity

Mechanical Test Equipment

Charpy Impact Tester(1ea), Universal Testing Machine(1ea)Hardness Tester(1ea), Steel M-Scope (1ea)

4ea

Run in Test Measuring Equipment

CSI2130 Vibration Analyzers, Sound level Calibrator, Clamp Meter Digital Tachometer Load Cell, Push Pull Gauge, Radiation Pyrometer Sound Level Meter, Bavel Protractor

40ea

Measuring Equipment

Alloy Analyzer(Niton, Spectro), Borescopes, Coating Thickness Gauge, Surface Profile gauge, Digimatic Calipers, Digital Thermometer

85ea

10. Quality Management

▶ ISO 9001 ▶ ASME▶ ISO 14001

▶ CWB Certificate ▶ OHSAS 18001

Certificates

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11. Reference

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Project User EPC Description Quantity(Bay/Bundle) Remark

Badra CPF-#2 Gazprom SECL Tube: SB163-825 48 / 74

Jazan #9 Aramco SKEC Tube: SB444-625 36 / 48

TAIF LLI & EP TAIF-NK Toyo Eng. Tube: SA789-S32205 31 / 61

Sadara Isocyanates SADARA Daerim Tube : SA789-31803 6 / 10

Project User EPC Description Quantity(Bay/Bundle) Remark

TAIF LLI & EP TAIF-NK Toyo Eng. 208 kgf / ㎠ , - 47℃(MDMT) 31/ 60

Bibiyana Expansion Chevron Foster Wheeler 90 kgf / ㎠ , 450℃(DT) 13 / 13

Point Thomson Exxon Mobil Worley Parsons 10.3 kgf / ㎠ , - 45℃(MDMT) 6 / 6

KASHAGAN AGIP Petrofac 80 kgf / ㎠ , - 46℃(MDMT) 147 / 284

Special Material

Note) Reference Records were extracted from experience record

Low/High Temperature

11. Reference

Project User EPC Description Quantity(Bay/Bundle) Delivery

SRIP ORPC Petrofac-Daelim Tube : SB163-825 56 / 106 Jun. 2015

NSRP NSRP Ltd JGC Tube : SA179 153 / 250 Feb.2015

CBDC Takreer SECL Tube : SA179 142 / 245 Jan. 2014

RMP-2 PETRON Daelim Tube : SA 179 96/159 Mar. 2013

SGD #3 GASCO Saipem Tube : SA 179 132 / 252 Nov. 2012

Shaybah # 1 & # 4 ARAMCO SECL Tube : TP316L, DS31254, SA179 143 / 277 Aug. 2012

RRE #1 TAKREER SK E&C Tube : SA 179, SA334 243 / 349 Apr. 2012

Karan Gas ARAMCO HDEC Tube : SA179, SA334 117/234 Dec. 2010

Note) Reference Records were extracted from experience record17

Big Quantity

Project User EPC Description Quantity(Bay/Bundle) Remark

TAIF LLI & EP TAIF-NK Toyo Eng. 208 kgf / ㎠(DP) , - 47℃ 31/ 60

GASCO NGI GASCO SECL 420 kgf / ㎠(DP) , 215℃ 17 / 37

CO2 capture Aramco SECL 265 kgf / ㎠ , 200℃ 2 / 3

High Pressure

12. Clients List

▪ ADCO

▪ ADMA-OPCO

▪ ADNOC, GASCO

▪ Air Liquid

▪ AGIP

▪ ARAMCO

▪ Bahrain Petroleum Co. (BAPCO)

▪ BHP Billiton Petroleum

▪ BP

▪ Celanese

▪ Chevron

▪ ConocoPhilips

▪ CPC

▪ Dow Chemical

▪ Exxon Mobil

▪ Formosa Petroleum Corp.

▪ GS Caltex ( Long-Term Agreement)

▪ Gazprom

▪ Hyundai Oil Bank

▪ JACOS

▪ Jurong Aromatics

▪ Khalda Petroleum

▪ Khazahstan Petrochemical Ind.

▪ KNPC

▪ KSC

▪ Oxy

▪ PEMEX

▪ PDO

▪ PDVSA

▪ Petrobras

▪ Petronas

▪ Petron Oil Refinery

▪ Persian Gulf Star Oil

▪ PTT

▪ QGC

▪ QP

▪ Rayong Olefins

▪ Reficar

▪ Reliance Petroleum

SADARA

▪ Sabic

▪ Samsung Total

▪ SEEF

▪ Sakhalin Energy

▪ Shell

▪ SK Innovation

▪ S-Oil

▪ Sonatrach

▪ TAKREER

▪ TAIF-NK

▪ Total

▪ Tupras

Oil Refineries & Petrochemicals (End-User)

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12. Clients List

▪ ABB

▪ Air Liquid

▪ Aker Solution

▪ AMEC

▪ Bechtel

▪ CB&I

▪ Chiyoda

▪ CTCI corporation

▪ DSME

▪ Daelim

▪ Daewoo E&C

▪ ENPPI

▪ Flour Daniel, Inc.

▪ Forster Wheeler

▪ GS E&C

▪ Gusto B.V

▪ Hitachi

▪ HHI

▪ HDEC

▪ HEC

▪ Idemistu Engineering

▪ INITEC

▪ Jacobs

▪ JGC Corporation

▪ KCC

▪ KBR

▪ Kobelco

▪ Linde

▪ Lurgi Engineering

▪ Man Diesel & Turbo

▪ MHI

▪ MES

▪ Petrofac

▪ Prosernat

▪ Saipem

▪ SECL

▪ SK E&C

▪ Sinopec

▪ SNC Lavalin

▪ Tecnimont

▪ Techint

▪ Tecnicas Reunidas

▪ Technip

▪ Toyo Eng.

▪Worley Parsons

Engineering and Construction (EPC)

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