SPECIALISED FULLSERVICE

IN WIND ENERGY SECTOR

Madrid

Galicia

Lisboa

Lugo

Pontevedra

VigoOurense

A Madrid

Portugal

Santiago deCompostela

Ferrol

Carretera de Cedeira Kms 1,4 - 1,5 - 15570 Narón - A Coruña - SpainTel.: +34 981 397 142 - Fax: +34 981 397 143www.grupointaf.es - grupointaf@grupointaf.es

Coordenadas GPS : 43º31'06,24" N - 8º11'18,44" O

Mechanical engineering

Technical support: maintenance, welding, procedure, training

Manufacturing and special repairs of structural and mechanical components for Offshore and Onshore sectors

Gear manufacturing and grinding

Mechanical assembly

Full maintenance of wind turbine drive train

O&M of wind farms: Operation and preventive maintenance Small corrective maintenance Predictive maintenance

Main corrective maintenance

Spare parts logistics

Special services up-tower: Gearbox repair Yaw drive repair Frame repair Oil cleaning and changing. Flushing of lubrication system

SERVICES: 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Flexible and specialised Full Service adapted to customer needs

Engineering

Technical Support

Manufacturing

Operation & Maintenance

Logistics

y was founded in 2010 as a specialised business unit for gear manufacturing, integrating all of the stages of its value chain.

was founded in 2009 and it was established as a specialised business unit in the field of full maintenance of theWind Turbine Drive Train

was founded in 1987, providing services in the mechanical repairing sector and industrial spare parts and it grows until being specialised in industrial maintenance and mechanical assembly.

was founded in 1941 providing services in the metal-mechanic sectorand it grows until being specialised in the manufacturing and assembly of industrial equipments, plating, machining and industrial repairing.

was founded in January 2015,providing metal-mechanic full service

was founded in 2004, providing a specialised service in mechanical engineering, technical consultancy and project management, thus closing the value cycle of the enterprise group's activity.

GRUPO INTAF is a multidisciplinary and multi-sector business group integrated by five business units:

- Neodyn- Intaf Promecan- Evolventia- Mantenimiento y Servicios Tecman- Sincro Mecánica

highly specialised on the different activities of our value chain: Engineering – Manufacturing – Maintenance, focussed on metal-mechanical scope.

GRUPO INTAF is based on family structure, providing a strong customer approach which permit us to apply our highest effort to meet customer needs and expectations.

GRUPO INTAF is positioned in different sectors (Naval, IndustrialEnergy, Iron-and-Steel, etc.)and opened to provide services to other markets, in some of which we have already been involved (Oil&Gas, Wind Energy, etc.).

SERVICES:

CAPABILITIES: CAPABILITIES:

SERVICES: SERVICES:

CAPABILITIES:

Process engineering.

Plating / Welding. Conventional and CNC machining.

Special repairing on hub, frames, etc.

Manufacturing and assembly of equipments.

Surface treatment: blasting, painting and metalic spraying.

Horizontal Turned: Ø max.2.000 mm x 12.000 mm length.

Vertical Turned: Ø máx.5.000 mm x 2.200 mm height.

Milling: máx. 20.000 mm horizontal x 4.000 mm vertical x 2.000 mm transverse.

Cutting up to 300 mm carbon steel, up to 25 mm stainless steel and up to 12 mm aluminium.

Folding: 4 m long., with load capacity up to 315 t.

Bending of plates CS: 2,5 m wide and 22 mm thickness.

Bending of profiles: UPN, IPN, HEB, pipes, etc.

Welding processes: electrode (SMAW), semiautomátic (FCAW, MCAW, GMAW), TIG, submerged arc (SAW).

Blasting / Painting: 14 m de length x 4 m wide x 4,4 m height. Max. weight 25 t.

Professional and qualified Human Resources.

Enterprise Resource Planning (ERP) as the support of all our processes and functions.

INTAF PROMECAN has a Management System, certified and complying with the standards UNE-EN ISO 9001, UNE-EN ISO 14001 and OHSAS 18001.

INTAF PROMECAN is authorized to manufacture and repair pressure vessels and authorized by Directorate-General of Armament and Equipment (DGAM) that belongs to the Spanish Ministry of Defence. Also has the UNE-EN ISO 3834-2 and UNE-EN 1090 acreditations. INTAF PROMECAN has the DNV-GL Approval for welding.

Gears manufacturing.

Grinding of toothed and non-toothed components.

Grinding of used gears.

Technical analysis of unknown gears.

Quality control of gears (dimensional control, tooth control, grinding burning detection by non destructive examination).

Horizontal cylindrical grinding internal and external: Ø ext. máx. 455 mm / 2.000 mm length máx. between ends / 1.000 Kg capacity between ends.

Vertical cylindrical grinding internal and external: 1200 mm Ø ext. máx. / máx. height 700 mm / máx. weight 2.500 Kg.

Grinding tooth profile : - Ø ext. máx. 2080 mm - Ø int. máx. 1500 mm - Length. máx. internal tooth 350 mm. - Length. máx. external tooth 1600 mm. - Weight 16000 Kg. - Module máx. 40 / max.

Coodinate Measuring up to 1.600 x 2.400 x 1.400 mm, withcon un Nominal maximum permitted error 3,5 + L / 250 μm (DIN-EN ISO 10360), with a deviation in calibration of ± 1,0 μm.

Coodinate Measuring of Gears ensuring quality level 5 DIN 3962.

Barkhausen noise control for grinding burning detection. Contrast with Nital attack.

Enterprise Resource Planning (ERP) as the support of all our processes and functions.

Professional and qualified Human Resources.

Full operation and maintenance of wind farms.

Predictive maintenance.

Large corrective maintenance.

Disassembly and assembly of wind turbine power train.

Dismantling, repairing and assembly of power train auxiliary mechanical components: blade pitch system, yaw drive, etc.

Industrial supplies an spare parts logistics.

Professional and qualified Human Resources.

Physical Distribution: industrial vehicles, four-wheel drive vehicles, truck with telescopic lifting arm (12 t) and several transport platforms.

Several equipments for lifting and handling.

Special equipment for assembly: laser aligner, devices for disassembly and assembly of bearings, hydraulic, pneumatic and manual controlled tightening systems.

Measuring instruments.

Enterprise Resource Planning (ERP) as the support of all our processes and functions.

TECMAN also has the following accreditations:

Maintenence company for tower cranes.

Maintenance company for Lifts.

Maintenance company for mobile cranes.

Installation and repairing of pressure vessels.Installation company for low and high voltage

Installation company for Gas – Level A.

Administrative qualification P07/Q01/Q02.

TECMAN has the Company Register of the Directorate General of Arms and Material (Ministry of Defence).

EVOLVENTIA has a Management System, certified and complying with the standars UNE-EN ISO 9001, UNE-EN ISO 14001 and OHSAS 18001.

TECMAN has a Management System, certified and complying with the standars UNE-EN ISO 9001, UNE-EN ISO 14001 and OHSAS 18001.

SERVICES:

CAPABILITIES:

Design and development.

Methods design and development.

Welding engineering.

Maintenance engineering.

Predictive maintenance.Inspection and control.

Human Resources training.

Projects management and technical support.

Design and de

Machine and gears design

velopment with the industrial leading 3D CAD System: SOLID EDGE

Design validation using ANSYS software as a simulation package that provides designers with tools to conceptualize, design and validate their ideas.

Enterprise Resource Planning (ERP) as the support of all our processes and functions.

Professional and qualified Human Resources.

NEODYN has a Management System, certified and complying with the standars UNE-EN ISO 9001, UNE-EN ISO 14001 and OHSAS 18001.

Our people are our most important asset. Their professional capacity, involvement and commitment are the differentiating elements on which we base our efforts. Our dedicated staff are always available to ensure a fast response and an optimal level of flexibility in our service. Our social responsibility policy is aimed at guaranteeing decent working conditions that encourage health and safety at work and the professional and personal development of staff. Knowledge management constitutes a key element in our strategy.

SERVICES:

CAPABILITIES:

Lifting capacity up to 50 t.

SINCRO MECÁNICA has a ManagementSystem, certified and complying with the standars UNE-EN ISO 9001, UNE-EN ISO 14001 and OHSAS 18001.

A) On-site Services:

Predictive maintenance

Fault assessment.

Disassembly, repairing, assembly, start up and indicators monitoring of drive train.

B) Workshop Services

Receiving inspection.

Disassembly and traceability.

C) Engineering services:

Technical analysis

Maintenance solutions design

Cleaning of components.

Fault assessment.

Logistics of products and spare parts.

Assembly.

Load testing.

Preparation for expediting. Service report

6 production units with their own lifting capacity

More than 5.500 m2 built-up area

More than 2.000 m2 available for storing components, spare parts, products.

Coodinate Measuring capacity (see Evolventia)6-axis articulated arm with spherical working volume of 2.4 m. Accuracy of ± 0.025 mm volumetric and ± 0.018 mm simple point.Test Bench up to 1,5 MW - 100% loading and 3 MW - Dimensional capacity.Cleanliness level for the oil: -/15/12, according ISO 4406.

Spray and ultrasonic cleaning of components.Vibration Analysis and Remote Visual Inspection.

Shafts AlignmentNon-destructive testingInduction heating system