Special solutions for movements in all directions...E-Spool 9.191 Special solutions - Movements in...

Special solutionsfor movementsin all directionsGuidelok slimline F - LiftBand - E-Spool

®Guidelok-Slimline F

9.187

Special solutions - Movements in all directionsGuidelok Slimline FOverview - Advantages

Safe guidance:Also at high travel speeds

Safe vertical guidance - Guidelok slimline F

No swinging out of the E-Chain®:Guidelok safety catches to guide the

E-Chain® even at high lateral accelerations

High vertical travels:Travels up to 164 ft. (50 m) in 4.92 ft. (1.5 m)

or 6.56 ft. (2 m) field length possible

In highly dynamic rack feeder a speed for the horizontal movement exceeding in 23 ft. (7 m/s) is not uncommon. The advanced igus® Guidelok slimline F guides E-Chains® even at the fastest speeds or accelerations. l Up to 23 ft. (7 m/s) and 32.8 ft. (10 m/s2)l Up to 80% less trough required, saving costs and weightl For hanging systems up to 164 ft. (50 m)l No swinging of the E-Chain®, high reliability due to the lever mechanism

and guiding railsl Faster and easier installationl Reduced noise l Easy access for servicingl Energy and data and all kinds of media are safely

Typical industries and applicationsl Storage and retrieval unitsl Liftsl Elevators l Construction and crane liftsl Hoists

Guidelok-Slimline F

®

9.188

Special solutions - Movements in all directionsGuidelok Slimline FDimensions

LLLL = Total lengthFFFF = Field lengthSpecial versions with different widths, radii and field lengths possible. Please consult igus® for delivery time.Supplement Part No. with required value for total length and field length.Example: GLSL-F-2700-10-150-9000/1500

For Series Bi R Bending radii Part. No. Guidelok F

255 (103) (150) GLSL-F-255-10-150-LLLL/FFFF

2700 (100) (150) GLSL-F-2700-10-150-LLLL/FFFF

Note: Systems of this type should be de signed by our sys tem design engine ers. We will be more than willing to sub mit an offer to you. Please contact us about this.

Speed max. vertical max. 13 ft/s (4 m/s)

Speed max. horizontal max. 23 ft/s (7 m/s)

Acceleration max. a max. 32.8 ft/s2 (10 m/s2) Details of material properties

➤Chapter 1

F °

Technical Data

®

LiftBand

9.189

Special solutions - Movements in all directionsLiftBandOverview - Advantages

Extracted system - Secure cable supply up to 42.7 ft. (13 m)

Retracted system - Safe discard in a solid steel basket

Optimize for space: Telescoping steel basket

for optimum use of space

Chamfered trough: For safe operation

Guide up to a height of 42.65 ft. (13 m) with limited installation space - LiftBandModular, silent, space saving - guide media, energy and data up and down.High vertical applications that have plenty of space horizontally but allow only for little system height can be implemented with the LiftBandl Available in 2 sizes - Inner width .98" (25 mm) and 1.26" (32 mm)l 2 radii available - 6.89" (175 mm) and 9.84" (250 mm)l Alternative to zig-zag solutionl Lighter and smaller installation spacel Vertical applications implemented with easel Max. expansion length: 42.7 ft. (13 m)l Simply press cables up to a diameter of .35"/.47" (9/12 mm*) into the E-Chain®

l Pull cables up to .43"/.59" (11/15* mm) into the E-Chain® (*depends on Series)

Typical industries and applicationslStage technology lIndoor craneslMobile telescoping antennas

Safe and strong: Nylon straps for secure

guidance and high additional load

Cable friendly:Ribbon holder with integrated strain relief

Available in 2 sizes:E-Z Triflex® for easy insertion of cables

Light: Light and space-saving design

Robust drive plate:For easy connection

to your application

LiftBand®

9.190

Special solutions - Movements in all directionsLiftBandProduct Range - Dimensions

Part No. Extension Inner Width Inner Height Bending Radius Cable

LiftBand Height Bi hi Max. R Max. Ø

LiftBand ft (m) in. (mm) in. (mm) in. (mm) in. (mm)

LB-E332-25-2-175-1-01-0 3.28 (1) .98 (25) .08 x .51 (2 x 13) 6.89 (175) Ø .35 (9)

LB-E332-25-2-175-2-01-0 6.56 (2) .98 (25) .08 x .51 (2 x 13) 6.89 (175) Ø .35 (9)

LB-E332-25-2-175-3-01-0 9.84 (3) .98 (25) .08 x .51 (2 x 13) 6.89 (175) Ø .35 (9)

LB-E332-25-2-175-4-01-0 13.12 (4) .98 (25) .08 x .51 (2 x 13) 6.89 (175) Ø .35 (9)

LB-E332-25-2-175-5-01-0 16.41 (5) .98 (25) .08 x .51 (2 x 13) 6.89 (175) Ø .35 (9)

LB-E332-25-2-175-6-01-0 19.69 (6) .98 (25) .08 x .51 (2 x 13) 6.89 (175) Ø .35 (9)

LB-E332-25-2-175-7-01-0 22.97 (7) .98 (25) .08 x .51 (2 x 13) 6.89 (175) Ø .35 (9)

LB-E332-25-2-175-8-01-0 26.25 (8) .98 (25) .08 x .51 (2 x 13) 6.89 (175) Ø .35 (9)

LB-E332-25-2-175-9-01-0 29.53 (9) .98 (25) .08 x .51 (2 x 13) 6.89 (175) Ø .35 (9)

LB-E332-25-2-175-10-01-0 32.81 (10) .98 (25) .08 x .51 (2 x 13) 6.89 (175) Ø .35 (9)

LB-E332-25-2-175-11-01-0 36.10 (11) .98 (25) .08 x .51 (2 x 13) 6.89 (175) Ø .35 (9)

LB-E332-25-2-175-12-01-0 39.37 (12) .98 (25) .08 x .51 (2 x 13) 6.89 (175) Ø .35 (9)

LB-E332-25-2-175-13-01-0 42.65 (13) .98 (25) .08 x .51 (2 x 13) 6.89 (175) Ø .35 (9)

Part No. Extension Inner Width Inner Height Bending Radius Cable

LiftBand Height Bi hi Max. R Max. Ø

LiftBand ft (m) in. (mm) in. (mm) in. (mm) in. (mm)

LB-E332-32-2-250-1-01-0 3.28 (1) 1.26 (32) .08 x .67 (2 x 17) 9.84 (250) Ø .47 (12)

LB-E332-32-2-250-2-01-0 6.56 (2) 1.26 (32) .08 x .67 (2 x 17) 9.84 (250) Ø .47 (12)

LB-E332-32-2-250-3-01-0 9.84 (3) 1.26 (32) .08 x .67 (2 x 17) 9.84 (250) Ø .47 (12)

LB-E332-32-2-250-4-01-0 13.12 (4) 1.26 (32) .08 x .67 (2 x 17) 9.84 (250) Ø .47 (12)

LB-E332-32-2-250-5-01-0 16.41 (5) 1.26 (32) .08 x .67 (2 x 17) 9.84 (250) Ø .47 (12)

LB-E332-32-2-250-6-01-0 19.69 (6) 1.26 (32) .08 x .67 (2 x 17) 9.84 (250) Ø .47 (12)

LB-E332-32-2-250-7-01-0 22.97 (7) 1.26 (32) .08 x .67 (2 x 17) 9.84 (250) Ø .47 (12)

LB-E332-32-2-250-8-01-0 26.25 (8) 1.26 (32) .08 x .67 (2 x 17) 9.84 (250) Ø .47 (12)

LB-E332-32-2-250-9-01-0 29.53 (9) 1.26 (32) .08 x .67 (2 x 17) 9.84 (250) Ø .47 (12)

LB-E332-32-2-250-10-01-0 32.81 (10) 1.26 (32) .08 x .67 (2 x 17) 9.84 (250) Ø .47 (12)

LB-E332-32-2-250-11-01-0 36.10 (11) 1.26 (32) .08 x .67 (2 x 17) 9.84 (250) Ø .47 (12)

LB-E332-32-2-250-12-01-0 39.37 (12) 1.26 (32) .08 x .67 (2 x 17) 9.84 (250) Ø .47 (12)

LB-E332-32-2-250-13-01-0 42.65 (13) 1.26 (32) .08 x .67 (2 x 17) 9.84 (250) Ø .47 (12)

LiftBand Series LB-E332-25 - E-Chain® with "easy" design - inner width .98" (25 mm)

LiftBand Series LB-E332-25 - E-Chain® with "easy" design - inner width .98" (25 mm)

*Simply press cables up to a diameter of .47" (12 mm) into the E-Chain® / pull cables up to .59" (15 mm) into the E-Chain®

*Simply press cables up to a diameter of .35" (9 mm) into the E-Chain® / pull cables up to .43" (11 mm) into the E-Chain®

®

E-Spool

9.191

Special solutions - Movements in all directionsE-SpoolOverview - Advantages

iF product design award 2013 igus® E-Spool

Route many different cables in very narrow spaces. e-spool uniquely combines two different energy supply systems: one standard E-Chain® is guided by one roller and always provides the precisely correct length and tension of the energy supply system through an integrated retaining spring. In the starting position, the E-Chain® is entirely rolled up to save space. The TwisterBand connects the roller with the shaft block, which serves as an interface with the permanently laid cables.l Different media and diameters in one drum possiblel No tensile load of the cablesl Energy supply in all possible directions (horizontal, vertical, diagonal)l Space-saving, no "E-Chain® junction" - E-Chain® rolled into the home position, the paths remain free l Cable diameters up to .67" (17 mm)l Cables can be retroactively added or changed l Alternative to zig-zag solutionsl Max. deployment and retract speed: 3.28 ft. (1 m/s)

Typical industries and applicationslTelescopic applicationslLight / Stage equipment lSpace-saving alternative to zig-zag applications

The cable drum without a slip ring - igus® E-Spool

Variable use:Energy supply possible in all directions

Space-saving:E-Chain® rolled into the home position,the paths remain free

Cost-effective:TwisterBand enables rotary movement

Variable energy supply:guidance of all media in one system

E-Spool®

9.192

Special solutions - Movements in all directionsE-SpoolProduct Range - Dimensions

Part No. E-Spool Part No. E-Spool Travel Lengths Drum Diameter Cable Length

with 1 TwisterBand with 2 TwisterBands Max. Ø

in. (mm) in. (mm) ft. (m)

E-Spool - StandardThe alternative to a cable drum. Reduce cable wear and reliably guide various media(Illustration shows E-Spool with 2 TwisterBands)

SP1-600- SP2-600- 0 - 157.5 (0 - 4,000) 23.62 (600) 25.59 (7.8)

SP1-700- SP2-700- 0 - 275.6 (0 - 7,000) 27.56 (700) 35.43 (10.8)

SP1-850- SP2-850- 0 - 551.2 (0 - 14,000) 33.46 (850) 63.00 (19.2)

E-Spool - StandardThe alternative to a cable drum. Reduce cable wear and reliably guide various media(Illustration shows E-Spool with 2 TwisterBands)

SPHD1-600- SPHD2-600- 0 - 157.5 (0 - 4,000) 23.62 (600) 25.59 (7.8)

SPHD1-700- SPHD2-700- 0 - 275.6 (0 - 7,000) 27.56 (700) 35.43 (10.8)

SPHD1-850- SPHD2-850- 0 - 551.2 (0 - 14,000) 33.46 (850) 63.00 (19.2)

Small E-Spool and E-Spool for manual operationFor tight installation spaces and low fill rates, the e-spool SP1-400-4000-01-R-0 is available for up to 13.12 ft. (4 m) extraction. For applications where a cable is pulled out manually there is the SPC1-300-5000-01-R-0 with locking function for up to 16.41 ft. (5 m) extraction.More information ➤www.igus.com

®

E-Spool

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Speed, v max. 3.28 ft/s (1 m/s)

Speed, v max. 6.56 ft/s2 (2 m/s2)

Lateral speed max. 3.28 ft/s (1 m/s)

Lateral acceleration (radial) max. 3.28 ft/s2 (1 m/s2)

Lateral acceleration (axial) max.0.82 ft/s2 (0.25 m/s2)

Details of material properties

➤Chapter 1

Technical Data

SPHD1-700-7000-02-L-0

1 TwisterBand -HD

Drum diameter ø

Max. extension length

Extension R / L

Standard color black

HD-Version with a single TwisterBand with 27.56" (700 mm) drum diameter, and 275.6" (7000 mm) maximum extension length, extension left

SPHD2-700-7000-02-L-0

2 TwisterBands -HD

Drum diameter ø


Extension R / L


HD-Version with two TwisterBands with 27.56" (700 mm) drum diameter, and 275.6" (7000 mm) maximum extension length, extension left

SP1-600-4000-02-R-0

1 TwisterBand

Drum diameter ø


Extension R / L


Part number structure

Standard-System with a single TwisterBand with 23.62" (600 mm) drum diameter, and 157.5" (4000 mm) maximum extension length, extension right

SP2-600-4000-02-R-0

2 TwisterBands

Drum diameter ø


Extension R / L


Standard-System with two TwisterBands with 23.62" (600 mm) drum diameter, and 157.5" (4000 mm) maximum extension length, extension right

Modular construction kit in 2 versions: standard and HD.Two versions of each with different filling capacities and 1 or 2 TwisterBands

E-Spool - Versions

Part number structure

Part number structure Part number structure

Special solutions - Movements in all directionsE-SpoolTechnical Data - Order Example

E-Spool®

9.194

Special solutions - Movements in all directionsE-SpoolFilling Guidelines

Filling guidelines for the E-SpoolIn view of the special mechanical stress in an E-Spool, we recommend using igus® Chainflex® cables. We also recommend that you observe the following filling rules:1. Where possible, cables with a TPE outer jacket should be used for unshielded cables2. Shielded cables should be from the CFROBOT range.3. All cables should have an outer diameter of ≤ (17 mm).4. The max. bending radii of (44 mm) in the inner radius and (77 mm) in the outer radius should be observed5. Where possible, use separators to protect cables against cross-over and abrasion against other cables. To save space, install the separators alternately

in segments positioned one behind the other. Repeat the separators in every 4th segment.6. Insert cables sorted according to diameter and/or bending radius. Insert thin, small ones in the inside then increasingly larger ones outward7. Apply strain relief on both ends of the cable. The cable tie wrap node must not be installed in the E-Chain® direction8. Always install cables in the TwisterBand close to the axis of rotation with space on the outside.9. Always install cables in the TwisterBand with a slight gap from the axis of rotation

Installation instructionsFor applications that move horizontally, a smooth surface is needed for the E-Chain® to travel over.

The igus® E-Spool in an extendable winding system.

®Guide Trough

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Special solutions - Movements in all directionsE-Spool - Series SP1, SP2Product Range

E-Spool | with E-Chain® and 1 or 2 TwisterBands - Standard

E-Spool with 1 TwisterBandE-Spool with 1 TwisterBand

Part No. with Part No. with Bi hi Travel Length

1 TwisterBand, extension right 1 TwisterBand, extension left in. (mm) in. (mm0 in. (mm)

SP1-600-4000-02-R-0 SP1-600-4000-02-L-0 2.95 (75) .86 (21) 0 - 157.5 (0 - 4000)

SP1-700-7000-02-R-0 SP1-700-7000-02-L-0 2.95 (75) .86 (21) 0 - 275.6 (0 - 7000)

SP1-850-14000-002-R-0 SP1-850-14000-02-L-0 2.95 (75) .86 (21) 0 - 551.2 (0 - 14000)



SP2-600-4000-02-R-0 SP2-600-4000-02-L-0 4.92 (125) .86 (21) 0 - 157.5 (0 - 4000)

SP2-700-7000-02-R-0 SP2-700-7000-02-L-0 4.92 (125) .86 (21) 0 - 275.6 (0 - 7000)

SP2-850-14000-002-R-0 SP2-850-14000-02-L-0 4.92 (125) .86 (21) 0 - 551.2 (0 - 14000)

.67”max.

Bi = 2.95 (75)

.87(2

2)

.67”max.

Bi = 2.95 (75)

.87 (22)

E-Chain® Series 1400

TwisterBandSeries TB30-75-

If the E-Chain® is extracted upwards, igus® recommends the standard E-Spool. If the E-Chain® is extracted downward or horizontally, please consult an igus® engineer about your application. The HD version with a greater retraction force is may be necessary.

Guide Trough

®

9.196

Special solutions - Movements in all directionsE-Spool - Series SPHD1, SPHD2Product Range

E-Spool | with E-Chain® and 1 or 2 TwisterBands - Standard

E-Spool HD version with 1 TwisterBandE-Spool HD version with 1 TwisterBand



SPHD1-600-4000-02-R-0 SPHD1-600-4000-02-L-0 2.95 (75) .86 (21) 0 - 157.5 (0 - 4000)

SPHD1-700-7000-02-R-0 SPHD1-700-7000-02-L-0 2.95 (75) .86 (21) 0 - 275.6 (0 - 7000)

SPHD1-850-14000-002-R-0 SPHD1-850-14000-02-L-0 2.95 (75) .86 (21) 0 - 551.2 (0 - 14000)



SPHD2-600-4000-02-R-0 SPHD2-600-4000-02-L-0 4.92 (125) .86 (21) 0 - 157.5 (0 - 4000)

SPHD2-700-7000-02-R-0 SPHD2-700-7000-02-L-0 4.92 (125) .86 (21) 0 - 275.6 (0 - 7000)

SPHD2-850-14000-002-R-0 SPHD2-850-14000-02-L-0 4.92 (125) .86 (21) 0 - 551.2 (0 - 14000)

.67”max.

Bi = 2.95 (75)

.87(2

2)

.67”max.

Bi = 2.95 (75)

.87 (22)

E-Chain® Series 1400

TwisterBandSeries TB30-75-

If the E-Chain® is extracted upwards, igus® recommends the standard E-Spool. If the E-Chain® is extracted downward or horizontally, please consult an igus® engineer about your application. The HD version with a greater retraction force is may be necessary.

®Guide Trough

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Special solutions - Movements in all directionsE-Spool - Series SP1, SP2Interior Separation

.83

(21)

21-1-1 21-2-1 21-3-1

In the standard configuration separators are assembled every 2nd E-Chain® linkNote: No lateral spacing to side link is necessary

.10 (2.5)

.39(10)

21.1

.12 (3)

21.2

.10(2.5)

.39 (10)

21.3

.10 (2.5)

.20 (5)

• Standard separator 21-1 for all applications Separator with wide base for maximum

locking strength and safe standing in E-Chains®.

• Separator 21-2 For even faster installation is used when vertical and horizontal separation

is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements.

• Separator 21-3 For many thin cables is used when vertical and horizontal separation

is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements.

Separator, wide base

Unassembled Part No. 21-1

Assembled Part No. 21-1-1

Separator, narrow head



Separator, narrow base



.71

(18)

TB20-44-18

TB20-18-2

TB29-27-22

TB30-22-2

.87

(22)

TB30-75-22

TB30-22-2

.87

(22)

Separators are delivered unassembled. Simply push them onto the crossbar!

.35 (9)

.08 (2)

TB30-22-2

• Separator TB30-75-22 For TwisterBand Separators - For installation simply open the

E-Chain®, insert a cable and push the separator onto the crossbar. Then add more cables. The separators provide a clear, cable-friendly interior separation.

Separator for TB30-75-22

Unassembled Part No. TB30-22-2

Guide Trough

®

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Special solutions - Movements in all directionsE-Spool - Series SPHD1, SPHD2Applications

Space-saving solution for a secure vertical movement. E-Spool with 137.8" (3500 mm) extension length in this handling unit. Assembled with igus® Chainflex® CF9 control and CF30 motor cables as well as CFRobot torsion cable and CAPU pneumatic hose

The igus® E-Spool in an extendable winding system of the company Becker Electric Forklift Service in Erftstadt. Vertically extendable up to 32.8 ft. (10 m). The E-Spool supplies the motor of the facility with media and energy cables.

Special solutions for movements in all directions...E-Spool 9.191 Special solutions - Movements in...

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Transcript of Special solutions for movements in all directions...E-Spool 9.191 Special solutions - Movements in...