Special Fastener Solutions · workshop and extensive ... • Mild steel • 817M40 (EN24) •...
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Transcript of Special Fastener Solutions · workshop and extensive ... • Mild steel • 817M40 (EN24) •...
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Special Fastener Solutions
INTERACTIVE CONTENTS:
1 Introduction2 Materials3 Petro-Chemical Fasteners4 Products5 Thread Forms and
Ancillary Processes6 Manufacturing & Quality 7 Experience & Markets8 Contact us
CLICK TO GO DIRECTLY TO THE PAGE
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PAGE 1 I Introduction
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HYDROBOLT SPECIALISES IN:
MANUFACTURING OF FULLY TRACEABLE, HIGH INTEGRITY SPECIAL FASTENERS AND MACHINED COMPONENTS.
MANUFACTURING, STOCKING AND DISTRIBUTION OF PETRO-CHEMICAL GRADE STUDBOLT ASSEMBLIES AND FASTENERS.
Hydrobolt has established itself as a market leader, exporting its products worldwide. The company is customer orientated, focusing on what customers require in terms of quality, deliveries, service and competitiveness.
All product is supplied from head quarters in the UK where our comprehensive workshop and extensive stocks are situated.
Our global multi-lingual sales force is structured such that there is always a Hydrobolt sales person local to you who is able to help.
Our vast stocks of fully certified and traceable raw material, semi-finished and finished goods help reduce lead times and enable Hydrobolt to react quickly to customer requirements.
Key Strengths Quality Deliveries Flexibility International Experience Vast stocksKey Strengths:
l Qualityl On-time
deliveriesl Flexibilityl International
experiencel Stock levelsl Breakdown
delivery service
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PAGE 2 I Materials
MATERIALS
EXOTIC ALLOYS
DUPLEX & SUPER DUPLEX
HEAT RESISTING GRADES
STAINLESS STEELS
PRECIPITATION HARDENED STAINLESS STEELS
CARBON & ALLOY STEELS
NON-FERROUS
Hastelloy C22/C276 Inconel 600/625/718/800/925 Monel 400/K500 Titanium grade 2, 5 Nitronic 50/60 660A, B, D
32760 (Zeron 100) SA, FG, FLT 31803 (1.4462) 32750 32550 (Ferralium) 31254 (254SMO)
Durehete 950, 1055 X22CrMoV12.1 (1.4923) 21CrMoV5.7 X19CrMoVNbN11.1 (1.4913) Jethete X19 B16 Esshete 1250 1.7729 Nimonic 80A/90
304 347 310 410 316 420 317 431 321 904L (Uranus B6)
17/4ph (630) FV520B
Mild steel 817M40 (EN24) 080M40 (EN8) 826M40 (EN26) 605M36 (EN16) AISI 4140 709M40 (EN19) AISI 4340
Hiduron Phosphor bronze Marinel Manganese bronze Cupro nickel 70/30 & 90/10 Aluminium bronze Silicon aluminium bronze Copper Aluminium C63000
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PAGE 3 I Petro-Chemical Fasteners
PETRO-CHEMICAL FASTENERS
BOLT GRADES
NUT GRADES
BOLT & NUT GRADES
ASTM A193/A320 L43 B6 B8 class 1 & 2 B7 B8M class 1 & 2 B7M B8T class 1 & 2 L7 B8C L7M B8R B16 B8S
ASTM A194 8 2H 8A 2HM 8C 4 8M 6 8MA 7 8T 7M
ASTM A453, A286 ASTM A182, A276, A479 660A 31803 660B 32760 SA, FG, FLT 660D
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PAGE 4 I Products
SPECIAL FASTENERS TO SUIT CUSTOMERS REQUIREMENTS:
TO DRAWINGS IN UNUSUAL MATERIALS TO CUSTOMER SPECIFICATIONS WITH UNUSUAL THREADS WITH ADDITIONAL TESTING
PETRO-CHEMICAL FASTENERS AND STUDBOLT ASSEMBLIES FROM STOCK.
PRODUCT TYPES
BOLTS AND SETSCREWS
SOCKET SCREWS
STUDBOLTS
NUTS
ENGINEER STUDS
WASHERS
Normal and heavy series ANSI B18.2.1 DIN 931 933 BS 1083 1768 1769 3692ISO 4014 4017
Socket capscrews 1936 & 1960 series, socket setscrews ANSI B18.3DIN 912 913 916 6912 BS 2470 4168ISO 4762
ANSI B16.5DIN 975 976 BS 4882
Normal and heavy series ANSI B18.2.2DIN 934 BS 1083 1768 1769 3692ISO 4032
DIN 938 939 2510BS 2693
Flat Tab Spring Special designs
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PAGE 5 I Thread Forms and Ancillary Processes
THREAD FORMS
All fasteners can be supplied with the following thread forms:Metric Course UNC BSW ACMEMetric fine UNF BSF UN8 UNS
HEAT TREATMENT
COATINGS
Quenching and tempering Thru Hardening Normalising Solution Annealling Nitriding Precipitation Hardening Case Hardening
Zinc Xylar/XylanZinc Nickel MolykoteHot Dip Galv SherardizingPTFE/Xylan/Teflon CadmiumPhosphate
ANCILLARY PROCESSES
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PAGE 6 I Manufacturing and Quality
MANUFACTURING & QUALITY
QUALITY ASSURANCE
Hydrobolt is LRQA approved to BS EN ISO9001:2000. The system ensures quality control is maintained throughout all stages of production. Hydrobolt prides itself on quality controls that ensure products are fully compliant to customer requirements.
CERTIFICATION
The following levels of certification are available:l Certificate of conformityl Certificates to
BS EN 10204 2.1, 2.2, 3.1l Independent inspection to BS EN 10204 3.2l Inspection bodies LRQA,
ABS, DNV, BV
ADDITIONAL TESTING:
l MPIl Dye Penl UTl PMIl Mechanicall Impactsl Chemical analysis
Hydrobolt has an extensive, modern in-house manufacturing facility.
THE RANGE OF MACHINERY CONSISTS OF:
l CNC lathesl CNC milling machinesl Hot forgesl Thread rollingl Capstans
l Semi-automatic lathesl Centreless grindingl Automatic sawsl Tapping machinesl Single point screw
cutting machine
MANUFACTURING CAPACITY RANGES FROM:M1.6 (1/16 dia) to M180 (7 dia) in any length.
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PAGE 7 I Experience and Markets
EXPERIENCE AND MARKETS
Hydrobolt supplies products to industries demanding safety and quality critical products:
l Oil & Gasl Petro-chemicall Power generationl Offshorel Nuclearl Defencel Heavy engineeringl Automotive
Plant and equipment our products are used in include:
l Turbinesl Subsea equipmentl Boilersl Valves and Actuatorsl Pumpsl Wellheadsl Nuclear reactorsl Heat exchangersl Pipework fabricationsl Offshore cranesl Racing carsl Bridgesl Pressure vesselsl Filtersl Mining equipmentl Diesel engines
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HYDROBOLT LTDGlobal Service Centre,Monmore Business Park,Wolverhampton,WV2 2EEUnited Kingdom
T: +44 (0) 1902 878 000F: +44 (0) 1902 878 001E: [email protected]
HYDROBOLT MIDDLE EASTContact: Ranjith Lal Madhavan PO BOX 30652Abu DhabiUnited Arab Emirates
T: +971 2 582 4043 F: +971 2 582 4033C: +971 50 2044026E: [email protected]
HEAD OFFICE