Spare Parts List Hydraulic Pulverizer€¦ · Spare Parts List Hydraulic Pulverizer CP 2300 / CP...

28
Spare Parts List Hydraulic Pulverizer CP 2300 / CP 2300 G Valid from 07/2002 GB Pt.ɢId.ɢNo. 3071199

Transcript of Spare Parts List Hydraulic Pulverizer€¦ · Spare Parts List Hydraulic Pulverizer CP 2300 / CP...

Page 1: Spare Parts List Hydraulic Pulverizer€¦ · Spare Parts List Hydraulic Pulverizer CP 2300 / CP 2300 G Pt.Id.No. 3071199 Valid from 07/2002 GB

Spare Parts List Hydraulic Pulverizer

CP 2300 / CP 2300 G

Valid from 07/2002 GBPt.�Id.�No. 3071199

Page 2: Spare Parts List Hydraulic Pulverizer€¦ · Spare Parts List Hydraulic Pulverizer CP 2300 / CP 2300 G Pt.Id.No. 3071199 Valid from 07/2002 GB

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Spare Parts List Hydraulic PulverizerCP 2300 / CP 2300 Gfrom ser. no. 115 on

© Atlas Copco Construction Tools GmbH

Atlas Copco Construction Tools GmbH

P.O. Box: 102152, D � 45021 EssenHelenenstrasse 149, D � 45143 Essen

Telephone: +49 201 633 � 0Telefax: +49 201 633 � 1547Telefax � Customer Services: +49 201 633 � 1352

Federal Republic of Germany

Page 3: Spare Parts List Hydraulic Pulverizer€¦ · Spare Parts List Hydraulic Pulverizer CP 2300 / CP 2300 G Pt.Id.No. 3071199 Valid from 07/2002 GB

3

Inhaltsverzeichnis

1. Part identification numbers necessary for ordering the pulverizer 5 . . . . . . . . . . . . . . .

2. Main dimensions for hydraulic pulverizer CP 2300 G (with rotary unit) 6 . . . . . . . . . .

3. Main dimensions for hydraulic pulverizer CP 2300 (without rotary unit) 7 . . . . . . . . .

4. Hydraulic pulverizer CP 2300 G (with rotary unit) to ser. no. 192 and ser. no. 230 − 231 (with rapid movement valve and hydraulic cylinder model 1) 8 .

5. Spare parts list for hydraulic pulverizer CP 2300 G (with rotary unit) to ser. no. 192 and 230 − 231 (with rapid movement valve and hydraulic cylinder model 1) 9 . . . .

6. Hydraulic pulverizer CP 2300 G (with rotary unit) ser. no. 193 to ser. no. 229 and from ser. no. 232 on (with rapid movement valve and hydraulic cylinder model 2) 10 . . . . . . . . . . . . . . . . . . .

7. Spare parts list for hydraulic pulverizer CP 2300 G (with rotary unit)ser. no. 193 to ser. no. 229 and from ser. no. 232 on (with rapid movement valve and hydraulic cylinder model 2) 11 . . . . . . . . . . . . . . . . . . .

8. Hydraulic pulverizer CP 2300 G (with rotary unit) page 2 12 . . . . . . . . . . . . . . . . . . . . . .

9. Spare parts list for hydraulic pulverizer CP 2300 G (with rotary unit) page 2 13 . . . .

10. Hydraulic pulverizer CP 2300 (without rotary unit) to ser. no. 192 and ser. no. 230 − 231 (with rapid movement valve and hydraulic cylinder model 1) 14 .

11. Spare parts list for hydraulic pulverizer CP 2300 (without rotary unit) to ser. no. 192 and 230 − 231 (with rapid movement valve and hydraulic cylinder model 1) 15 . . . . . . . . . . . . . . . . . . .

12. Hydraulic pulverizer CP 2300 (without rotary unit) ser. no. 193 to 229 and from ser. no. 232 on (with rapid movement valve and hydraulic cylinder model 2) 16 . . . . . . . . . . . . . . . . . . .

13. Spare parts list for hydraulic pulverizer CP 2300 (without rotary unit) ser. no. 193 to 229 and from ser. no. 232 on (with rapid movement valve and hydraulic cylinder model 2) 17 . . . . . . . . . . . . . . . . . . .

14. Hydraulic pulverizer CP 2300 (without rotary unit) page 2 18 . . . . . . . . . . . . . . . . . . . . .

15. Spare parts list for hydraulic pulverizer CP 2300 (without rotary unit) page 2 19 . . .

16. Upper part CP 2300 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17. Spare parts list upper part CP 2300 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18. Spare parts list for ratary transmission 22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19. Presentation ratary transmission 22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20. Spare parts list for pulverizer jaw CP 2300 (to ser. no. 229) 23 . . . . . . . . . . . . . . . . . . . .

21. Presentation pulverizer jaw CP 2300 23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22. Spare parts list for pulverizer jaw CP 2300 (from ser. no. 230 on) 24 . . . . . . . . . . . . . .

23. Presentation pulverizer jaw CP 2300 24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

24. Spare parts list for hydraulic cylinder CP 2300 (from ser. no. 115 on) 25 . . . . . . . . . . .

25. Presentation hydraulic cylinder CP 2300 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

26. Spare parts list for rapid movement valve of pulverizer cylinder 26 . . . . . . . . . . . . . . . .

27. Presentation rapid movement valve 26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 4: Spare Parts List Hydraulic Pulverizer€¦ · Spare Parts List Hydraulic Pulverizer CP 2300 / CP 2300 G Pt.Id.No. 3071199 Valid from 07/2002 GB

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Instructions for use

First determine the hydraulic pulverizer type with full identification code.

Compare the part to be replaced with the corresponding part on the exploded drawing and note thepart number.

Instructions for ordering

Proceed at first as described in the instructions for use.Please note the full identification code of your hydraulic cutter. This code can be found on thenameplate.Determine the quantity of individual parts which need to ordered.The order must indicate the following:

H full identification code of the hydraulic pulverizerH required quantityH part ident. no.

H designation

Sample spare part order

H Type: CP 2300H Number: 0000

H Year built: 0000H Part ident. no.: 3082653H Quantity: 1H Pulverizer cylinder

Important:Please indicate the address to which the parts should be sent and the type of shipment required.

Page 5: Spare Parts List Hydraulic Pulverizer€¦ · Spare Parts List Hydraulic Pulverizer CP 2300 / CP 2300 G Pt.Id.No. 3071199 Valid from 07/2002 GB

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1. Part identification numbers necessary for ordering thepulverizer

ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ

Part ident. no.

ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ

Designation

ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ

Comments

3082487 Hydraulic pulverizer CP 2300 G with rotary unit

3082485 Hydraulic pulverizer CP 2300 without rotary unit

Please note:Attachment to an existing carrier requires an additional adapter matching the carrier in question.

Mounting parts for the hydraulic pulverizerÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ

Part ident. no.

ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ

Quantity

ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ

Designation

2328485 10 Hexagonal socket head screw M 30 x 65

1850747 10 Pair of locking rings for M 30

Page 6: Spare Parts List Hydraulic Pulverizer€¦ · Spare Parts List Hydraulic Pulverizer CP 2300 / CP 2300 G Pt.Id.No. 3071199 Valid from 07/2002 GB

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2. Main dimensions for hydraulic pulverizer CP 2300 G (with rotary unit)

700

33

195183 183

770

115 75125

125

300

115

1350640

2820

Ø 870

650

CE nameplate

Page 7: Spare Parts List Hydraulic Pulverizer€¦ · Spare Parts List Hydraulic Pulverizer CP 2300 / CP 2300 G Pt.Id.No. 3071199 Valid from 07/2002 GB

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3. Main dimensions for hydraulic pulverizer CP 2300 (without rotary unit)

710

33

703

300

125

125

76,5 195 183183

115 115

74,5

2460

1350640

710 703

CE nameplate

Page 8: Spare Parts List Hydraulic Pulverizer€¦ · Spare Parts List Hydraulic Pulverizer CP 2300 / CP 2300 G Pt.Id.No. 3071199 Valid from 07/2002 GB

8 4.

Hydrau

lic pulverizer C

P 2300 G

(with

rotary u

nit) to

ser. no. 192 an

d ser. n

o.

230 − 231 (with

rapid movem

ent valve an

d hydrau

lic cylinder m

odel 1)

18, 32

17

19

52, 53

51

11

13, 14

25

26

1

2

15, 16 46, 48

47

11

13, 14

9

7, 8

43, 45

6

5

59, 34

60

42

31, 59

62

33

3

43, 45

44

12

13, 14

4

39, 63

37

tighteningtorque for part44, 75+10 Nm

tighteningtorque forpart 13,180+20 Nm

tightening torque for part 34, 900+50 Nm

tightening torque for part 31, 900+50 Nm

tightening torquefor part 13,180+20 Nm

tightening torquefor part 15,1850+50 Nm

tighteningtorque forpart 47, 44+5Nm

tighteningtorque forpart 18,530+30 Nm

tightening torquefor part 26,140+10 Nm

tighteningtorque forpart 13,180+20 Nm

tighteningtorque for part52, 44+5 Nm

Page 9: Spare Parts List Hydraulic Pulverizer€¦ · Spare Parts List Hydraulic Pulverizer CP 2300 / CP 2300 G Pt.Id.No. 3071199 Valid from 07/2002 GB

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5. Spare parts list for hydraulic pulverizer CP 2300 G (with rotary unit) to ser.

no. 192 and 230 − 231 (with rapid movement valve and hydraulic cylinder model 1)

Part no. Part ident.no.

Quantity Designation

− 3082487 − Hydraulic pulverizer CP 2300 G

1 3069971 1 Housing

2 3069879 1 Upper part (see page 20)

3 − 1 Pulverizer jaw (see page 23 and 24)

4 − 1 Hydraulic cylinder CP 2300 (see page 25)

5 3082657 1 Manifold

6 3069201 1 Rapid movement valve (see page 26)

7 K 3083052 1 Hose

8 K 3083053 1 Hose

9 K 3083051 2 Hose

11 3082455 4 Cap

12 3069887 1 Cap

13 0105141 20 Hexagon head bolt

14 1333703 23 Pair of locking rings

15 3083003 16 Cylindrical bolt

16 1850747 16 Pair of locking rings

17 K 3082493 2 Cylinder cover

18 0106091 16 Cylindrical bolt

19 K 3069873 2 Bearing bush

25 0209834 3 Grease nipple

26 3070084 2 Threaded plug

31 3083942 4 Cylindrical bolt

32 1850748 24 Pair of locking rings

33 K 3085819 2 Pulverizer shoe

34 0106109 4 Cylindrical bolt

37 3069891 1 Protective sheath

39 K 3068323 2 Sliding part

43 1853208 8 Flange half

44 0026513 16 Cylindrical bolt

45 K 0314370 4 O−ring

46 0995664 8 Flange half

47 0026393 16 Cylindrical bolt

48 K 0314549 4 O−ring

51 3082489 2 Cap

52 0106063 4 Cylindrical bolt

53 1850596 4 Pair of locking rings

59 1850746 8 Pair of locking rings

60 2261695 2 Sticker, 7m Distance

62 3084757 4 Stop

63 3083973 2 Setscrew

Those parts marked with a K are subject to wear and tear during operation.Important: When ordering replacement parts please indicate the serial number of the hydraulic cutter.

Page 10: Spare Parts List Hydraulic Pulverizer€¦ · Spare Parts List Hydraulic Pulverizer CP 2300 / CP 2300 G Pt.Id.No. 3071199 Valid from 07/2002 GB

10 6.

Hydrau

lic pulverizer C

P 2300 G

(with

rotary u

nit) ser. n

o. 193 to

ser. no. 229

and fro

m ser. n

o. 232 o

n (w

ith rap

id movem

ent valve an

d hydrau

lic cylinder m

odel 2)

18, 32

17

19

52, 53

51

11

13, 14

25

26

1

5

60

34, 59

62

33

31, 59

3

37

39, 63

4

13, 14

12

44

43, 45

6

43, 45

8

9

7

13, 14

11

44

43, 45

15, 16

2tighteningtorque for part44, 75+10 Nm

tighteningtorque forpart 13,180+20 Nm

tightening torque for part 34,900+50 Nm

tighteningtorque for part31, 900+50 Nm

tightening torquefor part 13,180+20 Nm

tighteningtorque forpart 18,530+30 Nm

tightening torquefor part 26,140+10 Nm

tightening torquefor part 13,180+20 Nm

tighteningtorque forpart 52,44+5 Nm

Page 11: Spare Parts List Hydraulic Pulverizer€¦ · Spare Parts List Hydraulic Pulverizer CP 2300 / CP 2300 G Pt.Id.No. 3071199 Valid from 07/2002 GB

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7. Spare parts list for hydraulic pulverizer CP 2300 G (with rotary unit)

ser. no. 193 to ser. no. 229 and from ser. no. 232 on

(with rapid movement valve and hydraulic cylinder model 2)

Part no. Part ident.no.

Quantity Designation

− 3082487 − Hydraulic pulverizer CP 2300 G

1 3069971 1 Housing

2 3069879 1 Upper part (see page 20)

3 − 1 Pulverizer jaw (see page 23 and 24)

4 − 1 Hydraulic cylinder CP 2300 (see page 25)

6 3085806 1 Rapid movement valve

7 K 3085827 1 Hose

8 K 3085828 1 Hose

9 K 3085831 2 Hose

11 3082455 4 Cap

12 3069887 1 Cap

13 0105141 20 Hexagon head bolt

14 1333703 23 Pair of locking rings

15 3083003 16 Cylindrical bolt

16 1850747 16 Pair of locking rings

17 K 3082493 2 Cylinder cover

18 0106091 16 Cylindrical bolt

19 K 3069873 2 Bearing bush

25 0209834 3 Grease nipple

26 3070084 2 Threaded plug

31 3083942 4 Cylindrical bolt

32 1850748 24 Pair of locking rings

33 K 3085819 2 Pulverizer shoe

34 0106109 4 Cylindrical bolt

37 3069891 1 Protective sheath

39 K 3068323 2 Sliding part

43 1853208 8 Flange half

44 0026513 16 Cylindrical bolt

45 K 0314370 4 O−ring

51 3082489 2 Cap

52 0106063 4 Cylindrical bolt

53 1850596 4 Pair of locking rings

59 1850746 8 Pair of locking rings

60 2261695 2 Sticker, 7m Distance

62 3084757 4 Stop

63 3083973 2 Setscrew

Those parts marked with a K are subject to wear and tear during operation.Important: When ordering replacement parts please indicate the serial number of the hydraulic cutter.

Page 12: Spare Parts List Hydraulic Pulverizer€¦ · Spare Parts List Hydraulic Pulverizer CP 2300 / CP 2300 G Pt.Id.No. 3071199 Valid from 07/2002 GB

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8. Hydraulic pulverizer CP 2300 G (with rotary unit) page 2

Section C−C

Section D−D

Section B−B 20

21

22, 14

24, 64

10, 32

30

29

44

36

9

46, 47, 48

8

41

38

40, 32

27

28

49, 50

741

58

7

44

9

8

3653

Section A−A to SN 192 and SN 230 − 231(Rapid movement model 1)

tightening torque for part 44,75 +10 Nm

tightening torquefor part 47,44 +5 Nm

tightening torque for part 36,100 +10 Nm

tightening torque for part 44,75 +10 Nm

tightening torquefor part 36,100 +10 Nm

Section A−A SN 193 to SN 229 and fromSN 232 (Rapid movement model 2)

tightening torquefor part 41,140 + 10 Nm

Protective sheath

tightening torque for part 10,530+30 Nm

tightening torquefor part 22,255+30 Nm

Page 13: Spare Parts List Hydraulic Pulverizer€¦ · Spare Parts List Hydraulic Pulverizer CP 2300 / CP 2300 G Pt.Id.No. 3071199 Valid from 07/2002 GB

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9. Spare parts list for hydraulic pulverizer CP 2300 G (with rotary unit) page 2

Part no. Part ident.no.

Quantity Designation

− 3082487 − Hydraulic pulverizer CP 2300 G

7 K − (1) Hose (see page 9 and 11)

8 K − (1) Hose (see page 9 and 11)

9 K − (2) Hose (see page 9 and 11)

10 0106092 2 Cylindrical bolt

14 − (23) Pair of locking rings (see page 9 and 11)

20 K 3082491 1 Bolt

21 3069911 1 Cap

22 0106079 3 Cylindrical bolt

24 K 3070088 2 Disk

27 K 3086439 1 Bolt

28 2328072 1 Snapring

29 K 3085832 1 Cutter blade, straight edge

30 3035107 2 Stop

32 − (24) Pair of locking rings (see page 9 and 11)

36 3066735 3 Cylindrical bolt (to SN 231)

36 0118446 4 Cylindrical bolt (from SN 232 on)

38 3069923 1 Support

40 3083007 6 Cylindrical bolt

41 0478432 5 Threaded plug

44 − (16) Cylindrical bolt (see page 9 and 11, to SN 231)

44 − (32) Cylindrical bolt (see page 9 and 11, from SN 232 on)

46 − (8) Flange half (see page 9 and 11, to SN 231)

46 − (16) Flange half (see page 9 and 11, from SN 232 on)

47 − (16) Cylindrical bolt (see page 9 and 11, to SN 231)

47 − (32) Cylindrical bolt (see page 9 and 11, from SN 232 on)

48 K − (4) O−ring (see page 9 and 11, to SN 231)

48 K − (8) O−ring (see page 9 and 11, from SN 232 on)

49 K 3083000 1 Lining (1 mm thick)

50 K 3069939 1 Lining (0,2 mm thick)

58 3082649 1 Support

64 3070090 2 Disk

Those parts marked with a K are subject to wear and tear during operation.

Important: When ordering replacement parts please indicate the serial number of the hydraulic cutter.

Page 14: Spare Parts List Hydraulic Pulverizer€¦ · Spare Parts List Hydraulic Pulverizer CP 2300 / CP 2300 G Pt.Id.No. 3071199 Valid from 07/2002 GB

14 10.

Hydrau

lic pulverizer C

P 2300 (w

ithout ro

tary unit) to

ser. no. 192 an

d ser. n

o.

230 − 231 (with

rapid movem

ent valve an

d hydrau

lic cylinder m

odel 1)

57

17

18, 32

1

12

54, 56

11

13, 14

5

19

25

26

6

43, 44, 45

9

8

13, 14

11

47

46, 48

34, 59

31, 5962

33

3

13, 14

4

39, 63

37

60

tightening torquefor part 13,180+20 Nm

tightening torquefor part 47, 44+5Nm

tightening torque for part 31and 34, 900+50 Nm

tightening torquefor part 13,180+20 Nm

tightening torquefor part 44,75+10 Nm

tightening torque for part 34,900+50 Nm

tightening torquefor part 18,530+30 Nm

tightening torquefor part 26,140+10 Nm

tightening torquefor part 13,180+20 Nm

tightening torquefor part 57, 44+5Nm

Page 15: Spare Parts List Hydraulic Pulverizer€¦ · Spare Parts List Hydraulic Pulverizer CP 2300 / CP 2300 G Pt.Id.No. 3071199 Valid from 07/2002 GB

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11. Spare parts list for hydraulic pulverizer CP 2300 (without rotary unit) to ser.no. 192 and 230 − 231 (with rapid movement valve and hydraulic cylinder model 1)

Part no. Part ident. no. Quantity Designation

− 3082485 − Hydraulic pulverizer CP 2300 (without rotary unit)

1 3069971 1 Housing

3 − 1 Pulverizer jaw (see page 23 and 24)

4 − 1 Hydraulic cylinder CP 2300 (see page 25)

5 3082657 1 Manifold

6 3069201 1 Rapid movement valve (see page 26)

8 K 3083051 2 Hose

9 K 3083082 2 Hose

11 3082455 4 Cap

12 3069887 1 Cap

13 0105141 20 Hexagon head bolt

14 1333703 23 Pair of locking rings

17 K 3082493 2 Cylinder cover

18 0106091 16 Cylindrical bolt

19 K 3069873 2 Bearing bush

25 0209834 2 Grease nipple

26 3070084 2 Threaded plug

31 3083942 4 Cylindrical bolt

32 1850748 24 Pair of locking rings

33 K 3085819 2 Pulverizer shoe

34 0106109 4 Cylindrical bolt

37 K 3069891 1 Protective sheath

39 K 3068323 2 Sliding part

43 1853208 4 Flange half

44 0026513 8 Cylindrical bolt

45 K 0314370 2 O−ring

46 0995664 8 Flange half

47 0026393 16 Cylindrical bolt

48 K 0314549 4 O−ring

54 3083083 2 Adapter

56 1031956 2 Plug

57 0026518 8 Cylindrical bolt

59 1850746 8 Pair of locking rings

60 2261695 2 Sticker, 7m Distance

62 3084757 4 Stop

63 3083973 2 Setscrew

Those parts marked with a K are subject to wear and tear during operation.

Important: When ordering replacement parts please indicate the serial number of the hydraulic cutter.

Page 16: Spare Parts List Hydraulic Pulverizer€¦ · Spare Parts List Hydraulic Pulverizer CP 2300 / CP 2300 G Pt.Id.No. 3071199 Valid from 07/2002 GB

16 12.

Hydrau

lic pulverizer C

P 2300 (w

ithout ro

tary unit) ser. n

o. 193 to

229 and

from ser. n

o. 232 o

n (w

ith rap

id movem

ent valve an

d hydrau

lic cylinder m

odel 2)

57

17

18, 32

154, 56

11

13, 14

19

25

26

60

6

43, 45

9

8

13, 14

11

44

43, 45

3

37

39, 63

4

13, 14

12

31, 5934, 59

33

62

tightening torque for part 31and 34,900+50 Nm

tightening torquefor part 13,180+20 Nm

tightening torquefor part 44,75+10 Nm tightening torque

for part 13,180+20 Nm

tightening torquefor part 18,530+30 Nm

tightening torquefor part 13,180+20 Nm

tightening torquefor part 26,140+10 Nm

tightening torque for part 57,44+5 Nm

Page 17: Spare Parts List Hydraulic Pulverizer€¦ · Spare Parts List Hydraulic Pulverizer CP 2300 / CP 2300 G Pt.Id.No. 3071199 Valid from 07/2002 GB

17

13. Spare parts list for hydraulic pulverizer CP 2300 (without rotaryunit) ser. no. 193 to 229 and from ser. no. 232 on (with rapid movement valve and hydraulic cylinder model 2)

Part no. Part ident. no. Quantity Designation

− 3082485 − Hydraulic pulverizer CP 2300 (without rotary unit)

1 3069971 1 Housing

3 − 1 Pulverizer jaw (see page 23 and 24)

4 − 1 Hydraulic cylinder CP 2300 (see page 25)

6 3085806 1 Rapid movement valve

8 K 3085831 2 Hose

9 K 3083082 2 Hose

11 3082455 4 Cap

12 3069887 1 Cap

13 0105141 20 Hexagon head bolt

14 1333703 23 Pair of locking rings

17 K 3082493 2 Cylinder cover

18 0106091 16 Cylindrical bolt

19 K 3069873 2 Bearing bush

25 0209834 2 Grease nipple

26 3070084 2 Threaded plug

31 3083942 4 Cylindrical bolt

32 1850748 24 Pair of locking rings

33 K 3085819 2 Pulverizer shoe

34 0106109 4 Cylindrical bolt

35 1031478 8 Threaded insert

37 K 3069891 1 Protective sheath

39 K 3068323 2 Sliding part

40 3083973 2 Setscrew

43 1853208 4 Flange half

44 0026513 8 Cylindrical bolt

45 K 0314370 2 O−ring

54 3083083 2 Adapter

56 1031956 2 Plug

57 0026518 8 Cylindrical bolt

59 1850746 8 Pair of locking rings

60 2261695 2 Sticker, 7m Distance

62 3084757 4 Stop

63 3083973 2 Setscrew

Those parts marked with a K are subject to wear and tear during operation.

Important: When ordering replacement parts please indicate the serial number of the hydraulic cutter.

Page 18: Spare Parts List Hydraulic Pulverizer€¦ · Spare Parts List Hydraulic Pulverizer CP 2300 / CP 2300 G Pt.Id.No. 3071199 Valid from 07/2002 GB

18

14. Hydraulic pulverizer CP 2300 (without rotary unit) page 2

Section C−C

Section D−D

Section B−B20

21

22, 14

24, 64

10, 32

30

29

44

36

8

46, 47, 48

8

41

38

40, 32

27

28

49, 50

941

58

8

44

9

8

3653

Section A−A to ser. no. 192 and ser. no.230 − 231 (Rapid movement model 1)

Section A−A ser. no. 193 to ser. no. 229 andfrom ser. no. 232 on (Rapid movement model 2)

tightening torque for part36, 100 +10 Nm

tightening torque for part44, 75 +10 Nm

tightening torque for part 44,75+10 Nm

tightening torque forpart 36,100 +10 Nmtightening

torque for part41, 140 + 10 Nm

tightening torque for part47, 44 + 5 Nm

tightening torque for part40, 530 + 30 Nm

Protective sheath

tightening torquefor part 22,255 +30 Nm

tightening torque for part10, 530 +30 Nm

Page 19: Spare Parts List Hydraulic Pulverizer€¦ · Spare Parts List Hydraulic Pulverizer CP 2300 / CP 2300 G Pt.Id.No. 3071199 Valid from 07/2002 GB

19

15. Spare parts list for hydraulic pulverizer CP 2300 (without rotary unit) page 2

Part no. Part ident. no. Quantity Designation

− 3082485 − Hydraulic pulverizer CP 2300

8 K − (2) Hose (see page 15 and 17)

9 K − (2) Hose (see page 15 and 17)

10 0106092 2 Cylindrical bolt

14 − (23) Pair of locking rings (see page 15 and 17)

20 K 3082491 1 Bolt

21 3069911 1 Cap

22 0106079 3 Cylindrical bolt

24 K 3070088 2 Disk

27 K 3086439 1 Bolt

28 2328072 1 Snapring

29 K 3085832 1 Cutter blade, straight edge

30 3035107 2 Stop

32 − (24) Pair of locking rings (see page 15 and 17)

36 3066735 3 Cylindrical bolt (to ser. no. 231)

36 0118446 4 Cylindrical bolt (from ser. no. 232 on)

38 3069923 1 Support

40 3083007 6 Cylindrical bolt

41 0478432 5 Threaded plug (to SN 231)

44 − (8) Cylindrical bolt (see page 15 and 17)

44 − (24) Cylindrical bolt (see page 15 and 17)

46 − (8) Flange half (see page 15 and 17)

47 − (16) Cylindrical bolt (see page 15 and 17)

48 K − (4) O−ring (see page 15 and 17)

49 K 3083000 1 Lining (1 mm thick)

50 K 3069939 1 Lining (0,2 mm thick)

53 1850596 4 Pair of locking rings

58 3082649 1 Support

64 3070090 2 Disk

Those parts marked with a K are subject to wear and tear during operation.

Important: When ordering replacement parts please indicate the serial number of the hydraulic cutter.

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20

16. Upper part CP 2300

2421 23

1

2

30, 31

3

40

7

35, 14

6

41, 42

27

24 36 13, 14 23

28, 29

4

5, 39

37, 38

25

34

26

32

33

9 22

12

43, 11

8

10, 11

20

15

16

17

18

19

A B

8

tightening torque for part29, 255 +30 Nm

tightening torque for part30, 19 +5 Nm

tightening torque for part 32,19 +5 Nm

tightening torque for part35, 75 +10 Nm

Part 8, secured by Loctite 275

tightening torque for part13, 75 +10 Nm

Partial section A − B

tightening torque for part 13,75 + 10 Nm

tightening torque for part 10,530 +30 Nm

tightening torque for part 19,75 +5 NmThread secured by Loctite 243

tightening torque for part 43,530 +30 Nm

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17. Spare parts list upper part CP 2300

Part no. Part ident.no.

Quantity Designation

− 3069879 x Upper part CP 2300

1 3069225 1 Upper part 2 3033685 1 Rotary transmission (see page 22) 3 2266712 1 Valve block 4 3086153 4 Disk 5 0204489 2 Fitting 6 0478333 6 Fitting 7 3035837 1 Support 8 3070082 1 Bearing 9 3069249 1 Plate10 0106098 32 Cylindrical bolt11 1850748 64 Pair of locking rings12 2266700 1 Hydraulic motor13 0026513 4 Cylindrical bolt14 1850596 6 Pair of locking rings15 3069883 1 Ring16 3069885 1 Bolt17 2260807 1 Pinion18 2262197 1 Disk19 0314305 1 Cylindrical bolt20 K 0313304 1 O−ring21 1329056 2 Fitting22 3070083 1 Seal23 2328306 2 Fitting24 K 2263675 2 Hose25 K 2263704 1 Hose26 K 3034586 1 Hose27 K 2263703 2 Hose28 1333703 8 Pair of locking rings29 0106078 8 Cylindrical bolt30 0103738 2 Cylindrical bolt31 1850743 2 Pair of locking rings32 0118802 4 Hexagon head bolt33 3069881 1 Cover plate34 2264241 1 Support35 0103750 2 Cylindrical bolt36 2267435 2 Fitting37 0204484 2 Fitting38 0314593 2 Plug39 1031956 2 Plug40 2264527 1 Support41 0281286 0,4 m Sealing wire42 0980492 2 Lead seal 8 mm43 0106099 32 Cylindrical bolt − K 3066688 1 Set of sealings − 1031666 1 Loctite, Typ 243 − 2266726 1 Loctite, Typ 275

Those parts marked with a K are subject to wear and tear during operation.

Important: When ordering replacement parts please indicate the serial number of the hydraulic cutter.

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18. Spare parts list for ratary transmission

Part no. Part ident. no. Quantity Designation

− 3033685 x Ratary transmission

1 3034316 1 Inner body

2 3034317 1 Outer body

3 3034318 1 Cap

4 3034319 1 Ball bearing

5 3034320 1 Ball bearing

6 K 3034321 1 Sealing

7 K 3034322 1 O�ring

8 K 3034323 2 Sealing

9 K 3034324 3 Sealing

10 3034325 4 Cylindrical bolt

Those parts marked with a K are subject to wear and tear during operation.

Important: When ordering replacement parts please indicate the serial number of the hydraulic cutter.

19. Presentation ratary transmission

X

3107

4

9

2

8

5

6

1

View 2X"

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20. Spare parts list for pulverizer jaw CP 2300 (to ser. no. 229)Part no. Part ident. no. Quantity Designation

− 3082483 x Pulveriszer jaw CP 2300

1 3082409 1 Pulveriszer jaw (to SN 229) 2 K 3068103 1 Cutter blade, straight edge 3 K 3035107 2 Stop 4 0106092 2 Cylindrical bolt

5 1850748 2 Pair of locking rings 6 K 3069933 4 Tip of tooth 7 3083962 4 Hexagon head bolt

8 3083965 6 Hexagonal nut 9 K 3069931 1 Tip of tooth

10 3083963 1 Hexagon head bolt11 0209834 2 Grease nipple12 3070084 2 Threaded plug

13 K 3082631 1 Wear plate14 K 3082633 1 Wear plate15 3083851 4 Cylindrical bolt

16 1850746 4 Pair of locking rings17 K 3069865 1 Bearing bush18 K 3070089 2 Disk

19 K 3069867 1 Bearing bush20 K 3082629 1 Tip of tooth

21 3083002 1 Hexagon head bolt22 3086441 4 Stop (from SN 189 on)23 3083000 1 Lining (1 mm thick)

24 3069939 1 Lining (0,2 mm thick)

Those parts marked with a K are subject to wear and tear during operation.

Important: When ordering replacement parts please indicate the serial number of the hydraulic cutter.

21. Presentation pulverizer jaw CP 2300

2 43 5

17

6

20

21

7

8

8

10

9

Section A−A

Section B−B

Section C−C

18

19

1314

1

12

11

23, 24

15, 16

22

tightening torquefor part 4,530 +30 Nm

tightening torquefor part 7,920 +30 Nm

tightening torquefor part 10,920 +30 Nm

tightening torquefor part 21,920 +30 Nm

tightening torquefor part 12,140 +10 Nm

tightening torque for part 15,600 + 50 Nm

Page 24: Spare Parts List Hydraulic Pulverizer€¦ · Spare Parts List Hydraulic Pulverizer CP 2300 / CP 2300 G Pt.Id.No. 3071199 Valid from 07/2002 GB

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22. Spare parts list for pulverizer jaw CP 2300 (from ser. no. 230 on)

Part no. Part ident. no. Quantity Designation

− 3086401 x Pulveriszer jaw CP 2300 (from ser. no. 230 on)

1 3086403 1 Pulveriszer jaw (from SN 230 on) 2 K 3085832 1 Cutter blade, straight edge 3 K 3035107 2 Stop

4 0106092 2 Cylindrical bolt 5 1850748 2 Pair of locking rings 6 K 3069933 4 Tip of tooth

7 3083962 4 Hexagon head bolt 8 3083965 6 Hexagonal nut 9 K 3069931 1 Tip of tooth

10 3083963 1 Hexagon head bolt11 0209834 2 Grease nipple12 3070084 2 Threaded plug

13 K 3082631 1 Wear plate14 K 3082633 1 Wear plate

15 3083851 4 Cylindrical bolt16 1850746 4 Pair of locking rings17 K 3069865 1 Bearing bush

18 K 3070089 2 Disk19 K 3069867 1 Bearing bush20 K 3082629 1 Tip of tooth

21 3083002 1 Hexagon head bolt22 3086441 4 Stop (from SN 189 on)23 3083000 1 Lining (1 mm thick)

24 3069939 1 Lining (0,2 mm thick)

Those parts marked with a K are subject to wear and tear during operation.

Important: When ordering replacement parts please indicate the serial number of the hydraulic cutter.

23. Presentation pulverizer jaw CP 2300

Section A−A

10

8

Section C−C

9

13

7

8

21

6

20Section B−B

2

3 5

41918

17

14

1

11

12

15, 16

22

23, 24

tightening torquefor part 4,530 +30 Nm

tightening torquefor part 7, 920 +30 Nm

tightening torquefor part 10,920 +30 Nm

tightening torquefor part 21,920 +30 Nm

tightening torque for part 12,140 +10 Nm

tightening torque forpart 15, 600 +50 Nm

tightening torquefor part 4,920 +30 Nm

Page 25: Spare Parts List Hydraulic Pulverizer€¦ · Spare Parts List Hydraulic Pulverizer CP 2300 / CP 2300 G Pt.Id.No. 3071199 Valid from 07/2002 GB

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24. Spare parts list for hydraulic cylinder CP 2300 (from ser. no. 115 on)

Part no. Part ident. no. Quantity Designation

− 3082653 x − Hydraulic czylinder CP 2300 (to ser .no. 192 and ser.no. 230 − 231)

− 3086175 x − Hydraulic czylinder CP 2300 (ser. no. 193 to 229 andfrom ser. no. 232 on)

− 3086725 − x Hydraulic cylinder CP 2300 (to ser. no. 243)

9 K 3083029 1 1 Spherical plain bearing10 3083030 2 2 Snapring − K 3083078 1 − Set of seals − K 3085860 − 1 Set of seals

Those parts marked with a K are subject to wear and tear during operation.

Important: When ordering replacement parts please indicate the serial number of the hydraulic cutter.

25. Presentation hydraulic cylinder CP 2300

910

Page 26: Spare Parts List Hydraulic Pulverizer€¦ · Spare Parts List Hydraulic Pulverizer CP 2300 / CP 2300 G Pt.Id.No. 3071199 Valid from 07/2002 GB

26

26. Spare parts list for rapid movement valve of pulverizercylinder

Partno.

Partident. no.

Quan�tity

Designation

− 3069201 x Rapid movementvalve

1 3070071 1 Valve bush

2 3070074 1 Piston

3 3070075 1 Washer

4 3070073 1 Spacer

5 3066946 1 Screw plug

6 3066944 1 Sleeve

7 3066945 1 Pressure spring

Partno.

Partident. no.

Quan�tity

Designation

8 3070072 1 Pressure spring

9 3066947 1 Pressure spring

10 3066940 1 Screw plug

14 K 3066949 1 O�ring

15 K 3066948 2 O−ring

16 K 3070078 1 O�ring

17 K 3070079 1 Slide ring

− K 3070076 1 Set of seals

Those parts marked with a K are subject to wear and tear during operation.

Important: When ordering replacement parts please indicate the serial number of the hydraulic cutter.

27. Presentation rapid movement valve

1 9

5716, 17615231448

tightening torque for part 10,140 + 10 Nm

tightening torque for part 1,180 + 20 Nm

Page 27: Spare Parts List Hydraulic Pulverizer€¦ · Spare Parts List Hydraulic Pulverizer CP 2300 / CP 2300 G Pt.Id.No. 3071199 Valid from 07/2002 GB

27

Notes:

Page 28: Spare Parts List Hydraulic Pulverizer€¦ · Spare Parts List Hydraulic Pulverizer CP 2300 / CP 2300 G Pt.Id.No. 3071199 Valid from 07/2002 GB

Atlas Copco Construction Tools GmbHHelenenstrasse 149 S D � 45143 Essen

P. O. Box 10 21 52 S D � 45021 EssenTelephone +49 201 633 � 0

Telefax +49 201 633 � 1547Telefax after−sales service +49 201 633 � 1352

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