Spare Parts List Hydraulic Hammer - Nordmac · This spare parts list contains no safety...

Spare Parts List Hydraulic Hammer

HM 1500/1500 S Eco (V) and Marathon® (V)

Pt.�Id.�No. 3363 0029 09 Valid from: 12/2003 GB

3

Spare Parts List Hydraulic Hammers

HM 1500 S Eco

HM 1500 S Eco V

HM 1500 S Marathon®

HM 1500 S Marathon® V

from ser. no. 2100 on

Previous delivered percussion units

HM 1500 Eco

HM 1500 Eco V

HM 1500 Marathon®

HM 1500 Marathon® V

ser. no. 1130 to 2099

HM 1500

HM 1500 V

ser. no. 0030 to 1129

E Atlas Copco Construction Tools GmbH

Atlas Copco Construction Tools GmbH

P.O. Box: 102152 45021 EssenHelenenstrasse 149 45143 Essen

Federal Republic of Germany

Telephone 49 201 633 � 0. . . . . . . . . . . . . . Telefax +49 201 633 � 2281. . . . . . . . . . . . . . . . . Telefax Customer Support +49 201 633 � 1352

4

Table of contents

1. The HM 1500 series of hydraulic hammers 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2. Working tools for HM 1500 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3. Dimensions and weights HM 1500/1500 S Eco/Marathon® 7 . . . . . . . . . . . . . . . . . . . . .

4. Percussion unit HM 1500 S Eco/HM 1500 S Marathon® 8 . . . . . . . . . . . . . . . . . . . . . . . .

4.1. Presentation percussion unit (from ser. no. 2331 on) 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2. Spare parts list for perc. unit HM 1500 S Eco/1500 S Marathon®(from ser. no. 2331 on) 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5. Hydraulic hammer HM 1500 S Eco (V) 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1. Presentation HM 1500 S Eco (V) 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2. Spare parts list for HM 1500 S Eco (V) 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3. Hydraulic hoses for hydraulic hammers HM 1500 S 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6. Hydraulic hammer HM 1500 S Marathon® (V) 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1. Presentation HM 1500 S Marathon®(V) 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.2. Spare parts list for HM 1500 S Marathon® (V) 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7. Lubricating on hydraulic hammer HM 1500 S Eco/S Mar. 14 . . . . . . . . . . . . . . . . . . . . . . .

7.1. Presentation − Manual lubricating on HM 1500 S Eco (V) 14 . . . . . . . . . . . . . . . . . . . . . . . . .

7.2. Spare parts list for connecting kit for HM 1500 S Eco (V) 14 . . . . . . . . . . . . . . . . . . . . . . . . .

7.3. Presentation − Automatic lubricating with ContiLube® II (standard on HM 1500 S Marathon®) 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.4. Spare parts list for connecting kit for ContiLube® II on HM 1500 S Eco (V) 15 . . . . . . . . . .

8. StartSelect − AutoStart or AutoStop 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9. Required pt. id. nos for ordering 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10. Previous delivered percussion units HM 1500 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11. Percussion unit HM 1500 Eco/Marathon® 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.1. Presentation percussion unit (ser. no. 1130 to 2099) 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.2. Spare parts list for percussion unit HM 1500 Eco/1500 Marathon® (from ser. no. 1130 to 2099) 19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12. Percussion unit HM 1500 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.1. Presentation percussion unit (ser. no. 0030 to 1129) 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.2. Spare parts list for percussion unit HM 1500 (from ser. no. 0030 to 1129) 21 . . . . . . . . . . .

13. Percussion unit HM 1500 S Eco/HM 1500 S Marathon® 22 . . . . . . . . . . . . . . . . . . . . . . . .

13.1. Presentation percussion unit (from ser. no. 2100 on) 22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.2. Spare parts list for perc. unit HM 1500 S Eco/1500 S Marathon®(from ser. no. 2100 on) 23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

1. The HM 1500 series of hydraulic hammers

The HM 1500 Marathon® / HM 1500 S Marathon® hydraulic hammersare equipped with a wear protection system Marathon® comprising:

AutoControlDustProtectorContiLube® II

®

The hydraulic hammers of the HM 1500 series will be delivered with the following features:

HM 1500 S Ecofrom ser.no.2100 on

HM 1500 SMarathon®

from ser.no.2100 on

HM 1500 Ecoser. no.1130 toser. no. 2099

HM 1500 Mara�thon®

ser. no1130 toser. no. 2099

HM 1500 Ecofrom ser. no.

0030 toser. no. 1129

AutoControl X X X X −

DustProtector − X − X −

ContiLube® II ( − ) X ( − ) X ( − )

StartSelect X X − − −

VibrosilencedPlus

( X ) ( X ) ( X ) ( X ) ( X )

( X ) = as an option( − ) = for retrofitting

6

Instructions for use Instructions ofordering

Sample spare partorder:

Important note:This spare parts list contains nosafety regulations and is merelyintended to assist in the orderingof spare parts.For information on operating,servicing or repairing thehammer, the relevant operatingmanual must be consulted at allcosts.Please observe the safety regu�lations listed in the relevantoperating manual.

Atlas Copco ConstructionTools GmbH

Please note the full identificationnumber of your HM 1500 Eco/Marathon®. This code can befound on the cylinder (part no.3)Determine the quantity ofindividual parts which arerequired and need to be ordered.The order must indicate thefollowing details:

H full identification code of the HM 1500 Eco/Marathon®

H required quantityH part ident. no.H designation

For hydraulic hammer HM 15000371 �0 HM 1500 0016

Hammer�No.

Hammer�type

Cylinder dimension index

Cylinder No.

4 piecesPt.�Id.�No. 3363 0697 13Tensioning bolts

Important:Please indicate the address towhich the parts should be sentand the type of shipmentrequired.

2. Working tools for HM 1500

ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ

DesignationÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ

Useful length[ mm ]

ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ

Weight[ kg ]

ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ

Part ident. no.

Standard designs: Eco Marathon®

Moilpoint

Ø 150

500

650

455

605

137

158

3363 0872 16

3363 0822 41

Flat chisel(cross�cut)

500

650

455

605

143

164

3363 0859 70

3363 0822 43

Blunt steel500

650

455

605

155

176

3363 0872 14

3363 0822 45

Further special designs available on request.

Please note: Working tools will be subject to wear in the normal course of operations.

Chisel paste 500 g cartridge, for ContiLube® II Pt.�Id.�No. 3363 0660 65Manual grease gun for cartridge ContiLube® II Pt.�Id.�No. 3363 0345 67

Adapter kit for underwater applications Pt.�Id.�No. 3362 2615 52

7

3. Dimensions and weights HM 1500/1500 S Eco/Marathon®

Main dimensions and weights(as shown, without chisel and adapter)

HM 1500 S Eco HM 1500 S Marathon®Dimension

Weight 1772 kg1720 kg

a

b

c

380

1946

650

416

1991

605

bc

533

700650

150

a

(47)

Required part ident. nos for ordering

(See page 17)

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4. Percussion unit HM 1500 S Eco/HM 1500 S Marathon®

4.1. Presentation percussion unit (from ser. no. 2331 on)

2

1

3

5

60

2

26

62

25

27

19

3737

X

3435

36

64

1718

69

CL

65

66

Eco

75

76

77

Marathon®

54

3839

64

66

59

6

21

20

38

3940

40

53527

22

22

80

70,71,72StartSelectsee

page 16

2422

65

99

68

15

Observe installa�tion direction ofback−up ring!


cylinder no.ser. no.

9

4.2. Spare parts list for perc. unit HM 1500 S Eco/1500 S Marathon®

(from ser. no. 2331 on)

Partno.

Pt. id. no. Quantity Designation

− 3363 0870 66 1 � Percussion unit HM 1500 S Eco (from ser. no. 2331 on)

− 3363 0870 68 � 1 Percussion unit HM 1500 S Marathon® (from ser. no. 2331 on)

GG1 3363 0344 79 1 Cylinder cover with parts46−50

H2 3363 0871 55 1 Seal flange

H3 3363 0865 81 1 Cylinder with parts 70−72

H4 3363 0862 93 1 Percussion piston

H5 3363 0870 75 1 � Lower hammer part withparts 2 x 57, 58, 64−66, 80

H5 3363 0870 76 � 1 Lower hammer parts withparts 2 x 57, 58, 68, 80

H6 3363 0870 89 4 Tensioning bolt with parts 7 and 60

H7 3361 8543 31 4 Washer

H9 3362 2681 85 2 Locking pin

10 3363 0695 85 1 Accumulator HP

11 K 3361 0319 12 1 O�ring

12 K 3361 8505 29 1 Back−up ring

13 3361 3337 03 6 Pair of locking rings

14 3363 0704 90 6 Cylindrical bolt

15 3363 0340 41 2 Blind flange(from ser. no. 2342 on);

17 3363 0872 86 1 Filling valve with parts 18 and69

18 K 3360 1751 25 1 O�ring

19 3361 8545 11 1 Non−return valve

20 K 3361 0319 51 1 O�ring

21 K 3361 0319 50 1 O�ring

22 K 3360 3143 72 18 O�ring

23 K 3360 4780 98 10 O�ring

24 K 3362 2675 82 4 O�ring

25 K 3361 8551 00 1 O�ring

26 K 3361 8543 39 1 Sealing

27 K 3363 0836 69 1 Stripper

28 K 3360 4780 97 1 O�ring

30 3363 0354 39 1 Control valve

31 3361 3315 55 1 Cap


34 3363 0354 25 1 Screw plug

35 K 3360 3143 70 1 O�ring

36 3363 0354 53 1 Valve

37 3360 2065 98 2 Eye bolt

38 K − (2) Sealing (see part 40)

39 K − (2) Back−up ring (see part 40)

40 K 3363 0835 89 2 Set of sealings withparts 38 and 39

Partno.


45 K 3360 3143 75 1 O�ring

46 3361 0315 29 6 Threaded insert



49 3361 8441 13 1 Sieve disk

50 3361 8441 15 1 Screw plug


53 K − (1) Stützring (see part 62)

54 K 3363 0870 27 1 Sealing

56 K 3360 9819 27 2 Retainer bar

57 K 3361 8543 47 4 Bolt

58 K 3361 8543 63 4 Locking bush

59 K 3362 2629 25 4 Seal plug

60 3363 0865 85 4 Tensioning bolt

61 K 3361 0319 90 1 O�ring


64 K 3363 0885 07 1 Wear bush

65 K 3363 0690 79 1 Buffer ring

66 K 3363 0691 83 1 Wear bush

68 3363 0887 07 − 1 Base

69 3360 4784 26 1 Threaded plug

70 3363 0825 93 1 Threaded plug

71 3363 0825 05 1 Valve bush

72 K 3363 0832 45 1 O�ring

74 3362 2617 05 1 Locking pin

75 K 3360 4781 71 1 O�ring

76 3361 8546 57 1 Connecting screw

77 3360 4337 74 1 � Lubricating nipple

78 3360 1060 74 8 Cylindrical bolt79 3362 2615 63 8 Lock washer


99 K 3360 9953 40 1 − Dust cap X K 3360 9953 40 � (1) Dust cap (see spare parts list

HM 1500 Marathonm®, seepage 13)

X K 3363 0339 45 � (1) Stripper (see spare parts listHM 1500 Marathonm®, seepage 13)

− K 3362 2616 47 1 Diaphragm for part 10

− K 3363 0344 94 1 Set of sealings

Parts marked with K are subject to wear in thecourse of normal operations.It is essential to indicate the ser. no. of the hammerwhen ordering spare parts.

10

5. Hydraulic hammer HM 1500 S Eco (V)

5.1. Presentation HM 1500 S Eco (V)

150

1

202

102

101

100

203

202

104

103

201

200

120

121, 122, 123

108107

400(401)See page 11

Attachment to an existing carrier requires an addi�tional adapter matching the carrier in question.

11

5.2. Spare parts list for HM 1500 S Eco (V)

Part no. Pt. id. no. Quantity Designation

x 3363 0870 61 1 − Hydr. hammer HM 1500 S Eco; from SN 2100 on

x 3363 0865 75 − 1 Hydr. hammer HM 1500 S Eco V; from SN 2100 on

1 3363 0870 66 1 Percussion unit HM 1500 Eco S; from SN 2100 on

Spare parts list for hammer box HM 1500, HM 1500 Eco, HM 1500 S Eco

100 3363 0860 23 1 Hammer box HM 1500 S Eco

101 K 3361 8498 05 1 Elastic pad

102 K 3361 8476 37 2 Damping element

103 K 3362 2696 85 2 Guide plate

104 K 3362 2640 51 2 Guide plate

107G 3363 0866 01 1 Dust cap

108G 3363 0860 99 1 Dust cap

120G 3362 2616 97 1 Transport safety device


122 3360 1032 54 2 Nut150 3362 2678 06 1 CE name plate− K 3363 0665 01 1 Set of plastic parts with parts 101�104

Additional parts for hammer boxes HM 1500 S Eco V

200 K 3362 2679 06 − 1 Cover

201 K 3362 2678 94 − 2 Plug

202 K 3362 2678 98 − 13 Plug

203 K 3362 2678 93 − 1 Plug

Contained in the adapter:121 3360 0268 82 12 Cylindrical bolt123 3361 8507 47 12 Pair of locking rings

Parts marked with K will be subject to wear in the normal course of operations.When ordering spare parts please do not forget to state the tool ident. no.

Note:When a hammer box assembly is ordered, a loose CE nameplate is included in the consignment in accordancewith European CE legislation. The weight stated on the adhesive nameplate refers to the weight of the hydraulichammer plus hammer box (not including adapter and tool).After the hydraulic hammer and the hammer box have been assembled the CE nameplate should be attachedto rear of the hammer box (see Section 3 of the operating manual). Only then may the complete unit be used.

5.3. Hydraulic hoses for hydraulic hammers HM 1500 S

Connecting hose with flange, from serial no. 2342

400 3363 0870 15 2 Hydraulic hose, I. D. 25, JIC 1 5/8, L = 2300 mm(401) 3363 0870 16 2 Hydraulic hose, I. D. 25, JIC 1 5/8, L = 2800 mm

Accessories to the connecting hoses

− 3360 1060 74 8 Cylindrical bolt − 3363 0894 76 2 Sealing − 3363 0669 63 4 Threaded plug (for ContiLube® II)

12

6. Hydraulic hammer HM 1500 S Marathon® (V)

6.1. Presentation HM 1500 S Marathon®(V)

Y

X

Detail ’’ X ’’ Detail ’’ Y ’’

113 114

150

101

108

107

102

202

100

203

1

202

120 121122123

200

104

103

201

400(401)See page 11

Attachment to an existing carrierrequires an additional adaptermatching the carrier in question.

2

111

110 112

115

3

13

6.2. Spare parts list for HM 1500 S Marathon® (V)


x 3363 0870 63 1 1 Hydr. hammer HM 1500 S Marathon®; from SN 2100 on

x 3363 0865 77 − 1 Hydr. hammer HM 1500 S Marathon® V; from SN 2100 on

1 3363 0870 68 1 Percussion unit HM 1500 S Marathon®; from SN 2100 on

2 K 3363 0339 45 1 Stripper

3 K 3363 0887 07 1 Base

270 3363 0671 23 1 ContiLube® II (see separate Operating Instructions)

− K 3363 0833 38 1 Connecting kit for ContiLube® II (see page 15)

Spare parts list for hammer box HM 1500 S Marathon®

100 3363 0860 25 1 Hammer box HM 1500 S Marathon®

101 K 3361 8498 05 1 Elastic pad

102 K 3361 8476 37 2 Damping element

103 K 3362 2696 85 2 Guide plate

104 K 3362 2640 51 2 Guide plate

107 3363 0866 01 1 Dust cap

108 3363 0860 99 1 Dust cap

110 K 3363 0706 62 1 Floating ring

111 K 3363 0337 23 1 Counter ring

112 K 3363 0337 19 1 Guide ring

113 K 3363 0706 43 2 Bolt

114 K 3361 8543 63 2 Locking bush

115 K 3360 9953 40 1 Dust cap

120 3362 2616 97 1 Transport safety device


122 3360 1032 54 2 Nut

150 3362 2678 06 1 CE name plate

� K 3363 0665 01 1 Set of plastic parts with parts 101�104

Additional parts for hammer box HM 1500 S Marathon® V

200 K 3362 2679 06 − 1 Cover

201 K 3362 2678 94 − 2 Plug

202 K 3362 2678 98 − 13 Plug

203 K 3362 2678 93 − 1 Plug

Contained in the adapter:121 3360 0268 82 12 Cylindrical bolt



Note:When a hammer box assembly is ordered, a loose CE nameplate is included in the consignment in accordancewith European CE legislation. The weight stated on the adhesive nameplate refers to the weight of the hydraulichammer plus hammer box (not including adapter and tool).After the hydraulic hammer and the hammer box have been assembled the CE nameplate should be attachedto rear of the hammer box (see Section 3 of the operating manual). Only then may the complete unit be used.

14

7. Lubricating on hydraulic hammer HM 1500 S Eco/S Mar.

7.1. Presentation − Manual lubricating on HM 1500 S Eco (V)

Important:The hose (part 257) must be laid in accordance with the diagram, ensuring that it can bemoved freely and not make contact at any point.

Parts 252, 254 and 258 secured by Loctite 243

257256

252253

254

255

251

258

256

7.2. Spare parts list for connecting kit for HM 1500 S Eco (V)


− 3363 0833 37 x Connecting kit for HM 1500 S Eco (V)

251 3363 0689 39 1 Support252 3360 1037 50 3 Cylindrical bolt253 3361 8505 96 3 Pair of locking rings254 3362 2698 57 1 Adapter255 3360 4337 74 1 Grease nipple256 3363 0662 33 2 Fitting257 K 3363 0838 74 1 Hose258 3362 3281 38 1 Nut− 3361 0316 66 1 Loctite 243


15

7.3. Presentation − Automatic lubricating with ContiLube® II (standard on HM 1500 S Marathon®)

Parts 271, 273 and 276 secured by Loctite 243

278

277 274 275

280

271272

274

270

273279

276279271272

277

Important:The hydraulic hoses (parts 275 and 278) must be laid in accordance with the diagram, ensuringthat they can be moved freely and do not make contact at any point.

7.4. Spare parts list for connecting kit for ContiLube® II on HM 1500 S Eco (V)


− 3363 0833 38 x Connecting kit for ContiLube® II

270 3363 0671 23 1 ContiLube® II (not included in the conn. kit)



273 3363 0668 87 1 Adapter

274 3363 0662 33 2 Fitting

275 K 3363 0838 74 1 Hose

276 3363 0687 45 1 Adapter

277 3363 0662 34 2 Fitting

278 K 3363 0838 78 1 Hose

279 3363 0669 51 2 Seal Dichtring

280 3363 0689 37 1 Support

− 3361 0316 66 1 Loctite 243


16

8. StartSelect − AutoStart or AutoStop

Access to the StartSelect mechanism for the HM 1500 S is on the frontal side of the cylinder (see diagram onpage 8 of this spare parts list).The diagram on this page shows the parts located at this point and their configuration.

Note: These parts are already included in other lists in this spar parts list.

Spare parts list StartSelect


− − x StartSelect

70 3363 0825 93 1 Screw plug 71 3363 0825 05 1 Valve bush 72 * 3363 0832 45 1 O−ring203 3362 2678 99 1 Plug


Part 72 − O−ring

BAutoStop" mode BAutoStart" mode= exfactory setting

Part 70 − screw plug

Connecting bore onfront side of cylinder

Front wall ofhammer box

Part 71 − valve bushPart no. 203sealing plug

M 10 thread(both ends)for mounting

Stop

Stop

17

9. Required pt. id. nos for ordering

HM 1500 S Eco und HM 1500 S Marathon®

Pt. id. no. Designation

3363 0870 61 Hydraulic hammer HM 1500 S Eco (Vibrosilenced)

3363 0865 75 Hydraulic hammer HM 1500 S Eco V (Vibrosilenced Plus)

3363 0870 60 Hydraulic hammer HM 1500 S Eco (Vibrosilenced with ContiLube® II)

3363 0870 59 Hydraulic hammer HM 1500 S Eco V (Vibrosilenced Plus with ContiLube® II)

3363 0870 63 Hydraulic hammer HM 1500 S Marathon® (Vibrosilenced)

3363 0865 77 Hydraulic hammer HM 1500 S Marathon® V (Vibrosilenced Plus)

From ser. no. 2100 on

10. Previous delivered percussion units HM 1500

In the chapters 11 and 12 on the following pages previous delivered percussion units will be shown

together with their belonging spare parts lists.

When ordering spare parts for these previous models it is important to state the ser. no. of the unit in

question. Depending on this ser. no. chapter 11 or 12 have to be used.

The spare parts lists in these chapters will show under the headline BDesignation" former part ident.

nos which are substituted by current parts.

18

11. Percussion unit HM 1500 Eco/Marathon®

11.1. Presentation percussion unit (ser. no. 1130 to 2099)

2

1

3

5

60

2

26

62

25

27

19

6763

3737

X

3435

36

64

1718

69

CL

65

66

Eco

75

76

77

Marathon®

54

3839

99

66

59

6

21

20

38

3940

40

5352

78

cylinder no.ser. no.

22

22



80

19

11.2. Spare parts list for percussion unit HM 1500 Eco/1500 Marathon® (from ser. no. 1130 to 2099)

Partno.

Part ident no. Quantity Designation

− 3363 0354 35 1 � Hydr. hammer HM 1500 Eco(percussion unit)from SN 1130 to 2099

− 3363 0661 81 � 1 Hydr. hammer HM 1500 MaraFthon® (perc. unit)from SN 1130 to 2099

GG1 3363 0344 79 1 Cylinder cover withparts 46−50

H2 3363 0871 55 1 Seal flange; in substitution of3363 0354 31

H3 3363 0344 80 1 CylinderH4 3361 8543 21 1 Percussion pistonH5 3363 0870 75 1 � Lower hammer part with

parts 2 x 57, 58, 65,66,80 insubstitution 3363 0700 26; seepage 22!

H5 3363 0870 76 � 1 Lower hammer part withparts 2 x 57, 58, 64−66,80; insubstitution of 3363 0700 27;see page 22!

H6 3363 0831 91 4 Tensioning bolt with parts7,8 and 60; in substitution of3362 2635 03

H7 3361 8543 31 4 WasherH8 3361 8543 33 4 NutH9 3362 2681 85 2 Locking pin10 3363 0695 85 1 Accumulator HP; in substitu�

tion of 3361 8505 19

11 K 3361 0319 12 1 O�ring12 K 3361 8505 29 1 Back�up ring13 3361 3337 03 6 Pair of locking rings14 3363 0704 90 6 Expansion bolt; in substitution

of 3360 0266 48

15 3362 2690 91 1 Adapter T with parts 16, 22and 78�79; size 1 5/8 JIC;in substitution of 3362 2638 61

16 3361 3534 89 2 Dust cap17 3363 0872 86 1 Fill. valve with parts 18 a. 69;

in substitution of 3360 9967 19

18 K 3360 1751 25 1 O�ring19 3361 8545 11 1 Non−return valve; in substitu�

tion of 3361 0317 94

20 K 3361 0319 51 1 O�ring21 K 3361 0319 50 1 O�ring22 K 3360 3143 72 18 O�ring23 K 3360 4780 98 10 O�ring24 K 3362 2675 82 4 O�ring25 K 3361 8551 00 1 O�ring26 K 3361 8543 39 1 Sealing27 K 3363 0836 69 1 Stripper; in substitution of

3361 8543 43 and3363 0342 81

28 K 3360 4780 97 1 O�ring30 3363 0354 39 1 Control valve31 3361 3315 55 1 Cap

Partno.

Part ident no. Quantity Designation

32 3360 1037 76 6 Cylindrical bolt34 3363 0354 25 1 Screw plug35 K 3360 3143 70 1 O�ring36 3363 0354 53 1 Valve

37 3360 2065 98 2 Eye bolt38 K − (2) Sealing (see part 40)39 K − (2) Back−up ring (see part 40)40 K 3363 0835 89 2 Set of sealings with

parts 38 and 39

45 K 3360 3143 75 1 O�ring46 3361 0315 29 6 Threaded insert47 3361 0319 89 6 Threaded insert48 3361 0319 46 8 Threaded insert49 3361 8441 13 1 Sieve disk50 3361 8441 15 1 Screw plug52 K − (1) Sealing (see part 62)53 K − (1) Back−up ring (see part 62)54 K 3363 0870 27 1 Sealing; in substitution

of 3361 8550 99

56 K 3360 9819 27 2 Retainer bar57 K 3361 8543 47 4 Bolt58 K 3361 8543 63 4 Locking bush59 K 3362 2629 25 4 Seal plug60 3361 8543 29 4 Tensioning bolt; in substitution

of 3363 0697 13

61 K 3361 0319 90 1 O�ring62 K 3363 0835 90 1 Set of sealings with

parts 52 and 53;from SN 1655 on

63 3363 0673 23 1 Adapter P with parts 16,22,78,79 and 67; size 1 5/8 JIC;from SN 0800 on

64 K 3363 0691 87 � 1 Wear bush65 K 3363 0690 79 1 Buffer ring66 K 3363 0691 83 2 1 Wear bush67 3363 0669 63 1 Threaded plug69 3360 4784 26 1 Threaded plug; in substitution

of 3360 1078 79

74 3362 2617 05 1 Locking pin75 K 3360 4781 71 1 O�ring76 3361 8546 57 1 Connecting screw77 3360 4337 74 1 � Grease nipple78 3360 1060 74 8 Cylindrical bolt79 3362 2615 63 8 Lock washer80 3363 0853 79 4 Threaded insert99 K 3360 9953 40 1 − Dust cap X K 3360 9953 40 � (1) Dust cap (see spare parts list

HM 1500 Marathon®

page 13)

X K 3363 0339 45 � (1) Stripper (see spare parts listHM 1500 Marathon®

page 13)

− K 3362 261647 1 Diaphragm for part 10− K 3363 034494 1 Set of sealings


20

12. Percussion unit HM 1500

12.1. Presentation percussion unit (ser. no. 0030 to 1129)

2

1

3

5

60

17

19

2

2662

25

27

Observe in�stallationdirection ofback−up ring!

F

34

33

39

3836

44

6

2224

22

22

78

21

4041

42

43

Only for SN 0030−0500:Groove for part no. 62not existing!

7776

75

63,(67)

80

21

12.2. Spare parts list for percussion unit HM 1500 (from ser. no. 0030 to 1129)

Partno.

Part id. no. Quan�tity

Designation

− 3363 0354 35 1 Hydr. hammer HM 1500(perc. unit); from SN 0030 toSN 1129

GG1 3363 0866 77 1 Cylinder cover with parts46−50; in substitution of3363 0344 79; See page 22!

H2 3363 0871 55 1 Seal flange; in substitution of3363 0354 31 a. 3362 2691 05

H3 3363 0866 79 1 Cylinder; in substitution of (upto SN 500)=361 8543 13in substitution of 3362 2658 85(from SN 501 on);See page 22!

H4 3361 8543 21 1 Percussion pistonH5 3363 0870 75 1 Lower hammer part with

parts 2x57,58,65,66,80; in sub�stitution of 3361 8543 17;See page 22!

H6 3363 0831 91 4 Tensioning bolt with parts7,8,60; in substitution of3362 2635 03

H7 3361 8543 31 4 WasherH8 3361 8543 33 4 Nut

H9 3362 2681 85 2 Locking pin; in substitution of3361 8543 61

10 3363 0695 85 1 Accumulator HP; in substitu�tion of 3361 8505 19

11 K 3361 0319 12 1 O�ring12 K 3361 8505 29 1 Back−up ring13 3361 3337 03 6 Pair of locking rings

14 3363 0704 90 6 Expansion bolt; in substitutionof 3360 0266 48

15 3362 2638 61 2 Adapter with parts 16, 22,78−79; size 30 S;SN 0030 to 0799; in substitu�tion of 3362 2617 06

15 3362 2690 91 1 Adapter T with parts 16,22,78−79; size 1 5/8" JIC;from SN 0800 on

16 3361 8505 22 2 Dust cap17 3363 0872 86 1 Filling valve with parts 18, 69;

in substitution of 3360 9967 19

18 K 3360 1751 25 1 O�ring

19 3361 8545 11 1 Non−return valve20 K 3361 0319 51 1 O�ring21 K 3361 0319 50 1 O�ring

22 K 3360 3143 72 18 O�ring23 K 3360 4780 98 10 O�ring

24 K 3362 2675 82 4 O�ring25 K 3361 8551 00 1 O�ring26 K 3361 8543 39 1 Sealing

27 K 3363 0836 69 1 Stripper; in substitutionof 3361 8543 43

28 K 3360 4780 97 1 O�ring30 3363 0354 39 1 Control valve

31 3361 3315 55 1 Cap32 3360 1037 76 6 Cylindrical bolt33 3363 0354 53 1 Valve

34 3363 0354 21 1 Bush36 3363 0354 51 1 Connecting screw

38 3360 1135 63 1 Threaded plug39 K 3360 1171 31 1 Seal

Partno.

Part id. no. Quan�tity

Designation

40 3361 3566 35 1 Valve bush41 3361 3357 27 1 Valve piston

42 3361 8477 29 1 Screw43 K 3360 3144 59 1 O�ring44 K 3360 3143 70 1 O�ring

45 K 3360 3143 75 1 O�ring




49 3361 8441 13 1 Sieve disk

50 3361 8441 15 1 Screw plug



54 K 3363 0870 27 1 Sealing; in substitution of3361 8550 99

55 K 3363 0835 89 2 Set of sealings with parts 52and 53; in substitution of3361 8551 01 a. 3361 8543 37

56 K 3360 9819 27 2 Retainer bar

57 K 3361 8543 47 4 Bolt

58 K 3361 8543 63 4 Locking bush

59 K 3362 2629 25 4 Seal plug


61 K 3361 0319 90 1 O�ring

62 K 3363 0835 90 1 Set of sealings; fromSN 0501 on; in substitution of3363 0322 93

63 3363 0673 23 1 Adapter P with parts 16, 22,67,78,79; size 1 5/8" JIC; fromSN 0800 on

65 K 3363 0690 79 1 Buffer ring; in substitution of3361 8543 23

66 K 3361 8543 25 2 Wear bush

67 3363 0669 63 1 Threaded plug

69 3360 4784 26 1 Threaded plug; in substitutionof 3360 1078 79

74 3362 2617 05 1 Locking pin

75 K 3360 4781 71 1 O�ring


77 3360 4337 74 1 Lubricating nipple


79 3362 2615 63 8 Lock washer


99 3360 9953 40 1 Dust cap

901 3361 3543 11 1 Sleeve

� K 3362 2616 47 1 Diaphragm for part 10

� K 3362 2616 78 1 Set of sealings; up to SN 0500

� K 3362 2672 03 1 Set of sealings;from SN 0501 to 1129

� K 3363 0344 94 1 Set of sealings;from SN 1130 on

Parts marked with K are subject to wear in thecourse of normal operations.

It is essential to indicate the ser. no. of the ham�mer when ordering spare parts.

22

13. Percussion unit HM 1500 S Eco/HM 1500 S Marathon®

13.1. Presentation percussion unit (from ser. no. 2100 on)

2

1

3

5

60

2

26

62

25

27

19

6763

3737

X

3435

36

64

1718

69

CL

65

66

Eco

75

76

77

Marathon®

54

3839

99

66

59

6

21

20

38

3940

40

5352

7

cylinder no. ser. no.

22

22

80

70,71,72

StartSelect

seepage 16

2422



23

13.2. Spare parts list for perc. unit HM 1500 S Eco/1500 S Marathon®

(from ser. no. 2100 on)

Partno.


− 3363 0870 66 1 � Hydr. hammer HM 1500 SEco (percussion unit)from ser. no. 2100 on

− 3363 0870 68 � 1 Hydr. hammer HM 1500 SMarathon® (percussion unit)from ser. no. 2100 on

GG1 3363 0344 79 1 Cylinder cover with parts46−50

H2 3363 0871 55 1 Seal flange

H3 3363 0870 73 1 Cylinder

H4 3363 0862 93 1 Percussion piston

H5 3363 0870 75 1 � Lower hammer part withparts 2 x 57, 58, 65 , 66, 80

H5 3363 0870 76 � 1 Lower hammer parts withparts 2 x 57, 58, 64−66, 80

H6 3363 0870 89 4 Tensioning bolt with parts 7 and 60

H7 3361 8543 31 4 Washer

H9 3362 2681 85 2 Locking pin

10 3363 0695 85 1 Accumulator HP

11 K 3361 0319 12 1 O�ring

12 K 3361 8505 29 1 Back−up ring


14 3363 0704 90 6 Expansion bolt

15 3362 2690 91 1 Adapter with parts 16, 22 and78�79; size 1 5/8" JIC

16 3361 3534 89 2 Dust cap

17 3363 0872 86 1 Filling valve with parts 18 and69

18 K 3360 1751 25 1 O�ring

19 3361 8545 11 1 Non−return valve

20 K 3361 0319 51 1 O�ring

21 K 3361 0319 50 1 O�ring

22 K 3360 3143 72 18 O�ring

23 K 3360 4780 98 10 O�ring

24 K 3362 2675 82 4 O�ring

25 K 3361 8551 00 1 O�ring

26 K 3361 8543 39 1 Sealing

27 K 3363 0836 69 1 Stripper

28 K 3360 4780 97 1 O�ring

30 3363 0354 39 1 Control valve

31 3361 3315 55 1 Cap


34 3363 0354 25 1 Screw plug

35 K 3360 3143 70 1 O�ring

36 3363 0354 53 1 Valve

37 3360 2065 98 2 Eye bolt




Partno.


45 K 3360 3143 75 1 O�ring




49 3361 8441 13 1 Sieve disk

50 3361 8441 15 1 Screw plug


53 K − (1) Stützring (see part 62)

54 K 3363 0870 27 1 Sealing

56 K 3360 9819 27 2 Retainer bar

57 K 3361 8543 47 4 Bolt

58 K 3361 8543 63 4 Locking bush

59 K 3362 2629 25 4 Seal plug


61 K 3361 0319 90 1 O�ring


63 3363 0673 23 1 Adapter with parts 16,22,67,78�79;size 1 5/8" JIC

64 K 3363 0691 87 � 1 Wear bush

65 K 3363 0690 79 1 Buffer ring

66 K 3363 0691 83 2 1 Wear bush

67 3363 0669 63 1 Threaded plug

69 3360 4784 26 1 Threaded plug

70 3363 0825 93 1 Threaded plug

71 3363 0825 05 1 Valve bush

72 K 3363 0832 45 1 O�ring

74 3362 2617 05 1 Locking pin

75 K 3360 4781 71 1 O�ring


77 3360 4337 74 1 � Lubricating nipple

78 3360 1060 74 8 Cylindrical bolt79 3362 2615 63 8 Lock washer


99 K 3360 9953 40 1 − Dust cap X K 3360 9953 40 � (1) Dust cap (see spare parts list

HM 1500 Mar., page 13)

X K 3363 0339 45 � (1) Stripper (see spare parts listHM 1500 Mar., page 13)

− K 3362 2616 47 1 Diaphragm for part 10

− K 3363 0344 94 1 Set of sealings


24

Notes to page 19Spare parts list percussion unit HM 1500, from SN 1130 to 2099.

When replacing the main parts 5 on those percussion units the following terms/restrictionshave to be observed!

1. Lower hammer part: pt.id.no. 3363 0700 26 or 3363 0700 27 should be replaced:Replacement: Lower hammer part: pt.id.no. 3363 0870 75 ( Eco with Heli Coils)

Lower hammer part: pt.id.no. 3363 0870 76 ( Mar. with Heli Coils)additionally required: 4 x Tensioning bolt: pt.id.no. 3363 0870 89 (for Heli Coils, see page 8)

Notes to page 21Spare parts list percussion unit HM 1500, from SN 0030 to 1129.

When replacing the main parts 1, 3 and 5 on those percussion units the following terms/re�strictions have to be observed!

1. Cylinder cover: pt.id.no. 3363 0344 79 or 3363 0354 55 should be replaced:Replacement: Cylinder cover: pt.id.no. 3363 0866 77Result after replacement: Stroke switching facility inactive! Only long stroke! AutoControl inactive!

2. Cylinder: pt.id.no. 3361 8543 13 or 3362 2658 85 should be replaced:Replacement: Cylinder: pt.id.no. 3363 0866 79Result after replacement: Stroke switching facility inactive! Only long stroke!

3. Lower hammer part: pt.id.no. 3361 8543 17 should be replaced:Replacement: Lower hammer part: pt.id.no. 3363 0870 75 (Eco with Heli Coils)additionally required: 4x Tensioning bolt: pt.id.no. 3363 0870 89 (for Heli Coils; see page 8)

25

Notes:

26

Notes:

Your partner:

Atlas Copco Construction Tools GmbHHelenenstrasse 149 S 45143 EssenP. O. Box 10 21 52 S 45021 Essen

Federal Republic of Germany

Telephone +49 201 633 − 0Telefax +49 201 633 − 2281

Telefax Customers Support +49 201 633 − 1352Internet: www.hydraulic−attachments.com

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