SP-20 - Movax' pilingmovaxpiling.com/data_sheets/BrochureENG.pdf · SP-20 SP-30 SP-30 is a light...

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Transcript of SP-20 - Movax' pilingmovaxpiling.com/data_sheets/BrochureENG.pdf · SP-20 SP-30 SP-30 is a light...

SP-20SP-30

SP-30 is a light sheet piler and needs only low hydraulic oilflow which makes it adequate to backhoe tractors.

This model has all features of the Movax Sheet Piler in a compact size. Ideal unit for lighter sheet piling when sur-rounding environment demands gentle working methods.

The design of sheet piler SP-E makes it suit-able for wheel excavators. Vibra house of SP-E is lighter compared to other models. This increases the stability of excavator. Also the demanded hydraulic power is within the usual limits of the middle-class excavators.

Side-grip technic demands a precise control of the driving movements. This can be reached by using the automatic steering system.

SP-40ESP-50ESP-60E

Sheet Piler and Excavator

Dreadging of canal and supporting of banks.SP-30 and Watermaster-dreadger.

Waterfront support made of sheet piles.SP-50 and JCB JS240L.

SP-50FSP-60F

Four shaft vibra construc-tion, directional hitting and heavy duty design makes the SPH-80 an efficient sheet piler.

Directional hitting reduces ground vibration to a lower level than in the same size conventional vibratory driver.

Needed oilflow of 240 liters/min at 280 bar and weight of 2400 kg requires a 35 t excavator.

SPH-80

SP-F piler is a two shaft, vibratory based sheet piler which has a proven vibra technology with a stronger built structure. Robust desing and suitability to under 30 ton excavator makes this model popular.

F -model´s durability is based on strenghtened vibra housing and U-frame desing. Lubrica-tion of the vibra-shaft´s bearings is ensured by oil-pump.

Compared to the E-model SP-F can handle big-ger sheet piles due to its broader and stronger jaw construction compeared to E-model.

Sheet pile wall for foundations of building. SPH-80 and Volvo .

Supporting wall facing neighbour’s lot border.SP-60F and Volvo EC290B LC

SP-20 + Tube ClampsSP-30 + Tube Clamps

Standard SP-30 can be used for driving tubes and wooden poles with additional tube clamps. Maximum diameter for tubes/poles is 300 mm.

These clamps are designed to work with variable diameter of wooden poles from 200 to 300 mm.

Gripping force of the clamps can be adjusted for an optimal grip without damaging the pile or the wooden pole.

These models are based on the techno- logy of SP-E two-shaft vibratory piler. Tube driver differs from sheet piler in the design of the vibra house and the side grip which is specially shaped for the tubular piles. Basic diameter is 630 mm which can be reduced using additional reducers.

Gripping force can be adjusted for an optimal grip without damaging the pile or the wooden pole.

SP-40WSP-50WSP-60W

Tube Driversand Excavator

Tube driving for a foundation at a marina project.SP-30W and Watermaster Classic III

Steel tubes used for foundation of noise walls and electric poles. SP-40W and Terex 1604 KZW

SPH-80W is a tube driver based on the technology of SPH-80 sheet piler. Its side grip is spe-cially shaped for gripping tubular piles.

SPH-80W can pick, lift, locate, drive and extract tubes up to 630 mm in diameter. With an ad-ditional top hitter on the bottom jaw of the tube driver also the very last meter of the pile can be driven.

Picture on the left: tubes for supporting a pipeline on the sea shore are driven by SPH-80W. Also the tube holders on the top of the piles are lifted with same Movax using the bottom jaw.

SPH-80W

Temporary support for a pipeline.SPH-80W and CAT 330C

Standard tube size is 630 mm as in the upper picture left .

For all the other sizes there are the tube reducers available in diameters 50 - 600 mm.

The reducers are attached to the basic jaws as shown in a lower picture left.

Tube jaw reducers

Excavator operator has a challenging job to drive a pile vertically by keeping the pile on the linear movement. This requires the control of three different movements (main boom, stick boom and bucket cylinder) simultaneously. At the same time the angle of the pile is very difficult to see from the cabin of the excavator as a side view of the pile cannot be directly seen.

Movax Automatic Steering System is developed to solve this problem. The main principle is that the operator con-trols one movement and automatic steering system takes care of the two remaining movements. This results to a linear movement of the pile.

AutomaticSteering

1 Main boom, Stick boom

and Movax angles are measured by sensors.

3 Display unit recognises that the op-erator is controlling one movement

(Main boom), and takes care of the two others (Stick and Movax). This is done by controlling the proportional valves.

4 Valves of the auto-

matic control the main valves of the excava-tor.

6 Cylinder movements are controlled by main valves.

5 Operator controls

one movement (e.g. Main boom).

7 The pile is driven or ex-tracted straight in vertical

direction or in any other angle.

How it works?

2 Auto-matic

system calculates the position of the pile (distance and angle).

Input from automaticInput from operator

2

3

45

1. Pick the sheet pile by using the 4th jaw of Movax (pictures 1, 2, 3).

2. Lift the sheet pile by using the side-grip jaws (pictures 3, 4, 5).

3. Locate the pile (picture 6).

4. Start the vibration (picture 7).

5. Change the grip position (picture 8).

6. Use the end grip on the top of the pile (picture 9).

How to handle and drive/extract sheet piles with Movax?

Sheet PileHandling

1

6

7

8

9

INSTALLATION AND TRAINING

Operating with Movax is challenging itself –not to mention when aiming to achieve the best performance with it and at the same time avoid all problems. As Movax is a unique machine, every operator has to be well trained in its use.When installing Movax, service engineers provide customer´s opera-tor with the required operator training. It is also possible to organise operator- or any extra training for example in Unisto Oy´s premises in Hämeenlinna, Finland. The duration of such training is 3-5 days, depending on the program and customer´s needs, and includes both technical and practical training. If you want to know more, please con-tact Unisto Oy or your local dealer.

Accessories

Powerpack provides extra oil-flow for the excavator and thus allows the excavator to be used with a bigger Movax model than without it. For example, under 30 ton excava-tor can be suitable for SPH 80 with Power Pack.

Technical specification Hatz - engine 51,5 kW (3000 RPM) oil flow 85 l/min (at 280 bar)Deutz - engine 58,1 kW (2800 RPM) oil flow 105 l/min (at 280 bar)Air-cooling With piston pump In use only during vibration Suction from the excavator oil tank Pressurized oil straight to hammer line Driving valve and RPM activated by the vibra-button

Power-pack

Tube clamps for Sheet Pilers

Adapters

Compacting plate

Standard tube clamps sizes are available in diameters 60 mm, 90 mm, 115 mm, 140 mm, 170 mm, 190 mm, 220 mm.Basic tube clamp size (also the biggest) is 220 mm. Other sizes are combinations of the basic clamp (220 mm) and a reducing part 220-190, 220-170, 220-140, 220-115, 220-90 or 220-60.

Compacting plate enables the Movax to be used as a deep compactor.

Practical solution for deep compacting, for example slopes.

Adapter plate is needed for connecting the Movax Side-Grip to different excava-tors. Adapters are taylored for different pin connectors and quick couplers.

Sheet PilersTechnical data

Construction elements for side grip sheet pilersPiler type SP 20/30 SP-40E SP-50E SP-60E SP-50F SP-60F SPH-75 SPH-80 SP-100FSheet piles- Width of the pile (mm) 400-600 600-1200 600-1200 600-1200 600-1200 600-1200 600-1200 600-1200 600-1200- “Depth” of the pile (mm) 150 210 210 210 230 230 230 230 230- Weight of the pile (kg) 400 800 800 800 1200 1200 1400 1400 1200H-beams- Min. size H180 H240 H240 H240 H240 H240 H240 H240 H240Tubes (Needs optional pipe clamps which are fitted to sheet piler’s jaws)- Sizes Ø220, Ø200, Ø190, Ø170, Ø140, Ø115, Ø90 (individual for each Piler type)

Dimensions and other characteristics of sheet pilersPiler type SP 20/30 SP-40E SP-50E SP-60E SP-50F SP-60F SPH-75 SPH-80 SP-100FWeight without adapter (kg) 1100 1830 1850 1870 2250 2300 2400 2400 2350Height (mm) 1929 2071 2071 2071 2203 2203 2284 2284 2203Depth (mm) 1075 1224 1224 1224 1304 1304 1259 1259 1304Width (mm) 925 972 972 972 1128 1128 1128 1128 1128Excavator class (ton) 10-13 18-20 22-25 25-30 22-25 25-30 30-34 25-40 3) 25-40 3)Oil flow (l/min) 100 1) 120 2) 150 2) 180 2) 150 2) 180 2) 220 2) 240 2) 240 2)Max. return pressure (bar) 5 5 5 5 5 5 5 5 5Pressure setting (bar) 270 320 320 320 320 320 320 320 320Frequency (1/min) 3000 3000 3000 3000 3000 3000 2-speed

vibr.2-speed vibr.

3000

Centrifucal force (kN) 200/300 400 500 600 500 600 750 800 1000Ground vibration normal normal normal normal normal normal low low normalDriving method vibra vibra vibra vibra vibra vibra hitting

vibrahitting vibra

vibra

Swing / tilt angle (o) 360/30 360/30 360/30 360/30 360/30 360/30 360/30 360/30 360/30Number of arms 3 3+1 3+1 3+1 3+1 3+1 3+1 3+1 3+1Oil pump (lubrication) No No No No Yes Yes Yes Yes Yes

1) Oil flow by 200 bar2) Oil flow at 280 bar only I-pump installation allowed3) 25-30 ton excavator equipped with Movax power-pack

SPH 80, SP 50F / 60FSP 40E / 50E / 60ESP 20 / 30 Pipe clampsfor SP(H)

SP 40E/50E/60ESP 30 SP 50F/60F SPH 75/80

Tube DriversTechnical data

Tube sizes for tube driversPiler type SP-40W SP-50W SP-60W SPH -80W SP-30 and special jaws- Basic jaw size (mm) 630 630 630 630 up to maximum 300 mm- Tube reducers 50-600 50-600 50-600 50-600 -

Dimensions and other characterictics of tube driversPiler type SP-40W SP-50W SP-60W SPH-80WWeight without adapter (kg) 1800 1820 1840 2400Height (mm) 2071 2071 2071 2284Depth (mm) 1275 1275 1275 1370Width (mm) 972 972 972 1128Excavator class (ton) 18-20 22-25 25-30 25-40 3)Oil flow (l/min) 120 2) 150 2) 180 2) 240 2)Max. return pressure (bar) 5 5 5 5Pressure settings (bar) 320 320 320 320Frequency (1/min) 3000 3000 3000 2-speed vibr.Centrifucal force (kN) 400 500 600 800Ground vibration normal normal normal low Driving method vibra vibra vibra hitting vibraSwing / tilt angle (o) 360/30 360/30 360/30 360/30Number of arms 3 3 3 3Oil pump (lubrication) No No No YesLock cylinder Yes Yes Yes No 2) Oil flow at 280 bar only I-pump installation allowed 3) 25-30 ton excavator equipped with Movax power-pack

Tube reducers for W-modelSPH-80W SP-30 and special jaws

SPH 80WSP 40W/50W/60W SPH 80WSP 40W/50W/60W

Applications

Marketing & SalesMAIN OFFICE AND FACTORYProduction, Marketing and SalesUnisto OyMr. Matti MustonenTölkkimäentie 10FI-13130 HämeenlinnaFinlandTel: +358 (0)3 628 070Fax: +358 (0)3 616 1641Email: [email protected]

MOVAX DEALERS AND DISTRIBUTORS

AUSTRIAKleinheider GmbHMr. Harald KleinheiderTel: +43 2742 881 2190Fax: +43 2742 881 21933Email: [email protected]

GERMANYMovax GmbHMr. Michael MolzbergerTel: +49 (0)160 9757 1819Fax: +49 2734 479 149Email: [email protected] BaumaschinenMr. Claus SemkenTel: +49 (0)171 774 4489Fax: +49 (0)421 644 7396Email: [email protected](Sales area: Niedersachsen, Schleswig-Holstein, Bremen, Hamburg) RUSSIA, UKRAINE, KAZAKHSTANOOO Larssen Ltd.Mr. Juri RukinMoscow Tel: +7495 412 7023St. Petersburg Tel: +7812 783 5161Email: [email protected]

CZECH REPUBLICDonau Trading s.r.o.Mr. Pavel VelkoborskýTel: +420 3873 11198Fax: +420 3873 12795Email: [email protected]

INDIAWorldcon TechnologiesMr. Ashutosh DharTel: +91 984 905 0064Fax: +91 402 356 4186Email: [email protected]

SWITZERLANDAG für Baumaschinen SchmerikonMr. Urs HelblingTel: +41 552 861 286Fax: +41 552 861 287Email: [email protected]

FRANCETractorhin SASMr. Luc SoldermannTel: +33 (0)3 8954 2154Fax: +33 (0)3 8964 2352Email: [email protected]

POLANDBiuro Handlowe RUDAMr. Michal AdamieckiTel/Fax: +48 322 512 553 +48 327 574 465Email: [email protected]://bh-ruda.pl/

PORTUGALRESOR LDAMr. F. Bernardes da SilvaTel: +351 262 609 140Fax: +351 262 601 669Email: [email protected]

AFTER-SALE SERVICES IN IRELANDBrendan Glennon Plant RepairsMr. Brendan GlennonTel: +353 86 839 [email protected]

USA, CANADA AND CENTRAL-AMERICA:

Unisto Oy´s licenced manufacturer for Movax sheet pilers:Hercules Machinery CorporationMr. John JinningsMr. Justin Reed5025 New Haven AvenueForth Wayne IN 46803 Tel: +1 800 348 1890Fax: +1 260 422 2040www.hmc-us.com