Somany Ceramics - Corporate presentation

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Page 1: Somany Ceramics - Corporate presentation
Page 2: Somany Ceramics - Corporate presentation

SOMANY CERAMICS: THE ITALIAN QUALITY TILE

Year 1971: Incorporated as SOMANY PILKINGTON’S LIMITED in collaboration with PILKINGTON’s TILE HOLDINGS, UK

-India’s Top Company with a clear leadership position in tile Industry-

Dynamic leader, making benchmarks in Style and Quality

-Production Capacity of 18.9 Million SQMT.

Ranked as India’s MOST POWERED Brand by Indian Consumers.

Ariel view of Works

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Somany Business Areas : Sophisticated concepts to cover the entire spectrum for the architectural use

A group with11 Business Verticals

Vitrified Tiles

Tile Master and Adhesives

Wall Tiles

Sanitary Wares

Bath Fitting and Accessories

porcelain tiles

VC Patented

Dura stone

E2E solution provider

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Somany is ranked at par with European counterparts in terms of Quality

First Company in Tile Industry for achieving Government recognition for its R&D Department in 1996.

ISO 9002 and ISO 14001 Certified.

Got patent for VC technology-a first ever in Indian Ceramics industry: Most durable floor tiles. Again Proving our LEADERSHIP.

Stringent Norms: EN, ISO and IS.

Tile Master training from SPAIN KITS

RAW Material imported from Italy and Spain

Produced in Fully Automated plant to get mirror finish and absolute quality for global customers.

SOMANY CERAMICS: THE ITALIAN QUALITY TILE

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Kassar

Kadi

PlantsMarketing OfficeSales

Chandigarh

GhaziabadJaipur

Pune

HubliBangalore

Chennai

CoimbatureCalicut

Madurai

Delhi

Bombay

AhmedabadKolkata

Secundrabad

BhopalIndore

Lucknow Guwahati

Kochi

Cuttack

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IN WORLD MARKETS* AUSTRALIA

* NEWZEALAND

* U.S.A

* U.K

* IRELAND

* GERMANY

* BELGIUM

* NIGERIA

* RUSSIA

• KENYA

• TANZANIA

• SOUTH AFRICA

* MAURITIUS

* OMAN

* DUBAI

* DOHA

* KUWAIT

* BAHRAIN

* INDIAN SUB-CONTINENT

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Tiles

Wall Tiles200x200mm, 200x300mm

250x350mm,300x450mm, 300x600mm,

Floor Tiles300x300mm406x406mm496x496mm605x605mm610x610mm

Porcelain Tiles300x300mm (Heavy Duty)

600x600mm (Polished)610x610mm(VC & Non VC)

Broad Classification

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Finishes

Stone Finish

Textured Finish

Wood Finish

Matt Finish

Rustic Finish

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"Modular systems" of colours and formats for wall and floorInnovative water inflow and pool edge systems as well as slip-resistant solutions for

swimming poolsRobust ceramics for industry and trade with different slip resistances and diverse profilesSpecial tile systems for the elegant design of stairs, skirting's, edges etc.Attractive design elements for public areas as well as representative large formatsSpecial solutions such as e.g. guiding tiles for the blind, VC Shield, and World Most Durable

Tiles .

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Tiles – Fashion statement ?

Tiles are no longer just flooring, it’s a fashion statement.

Bold and new colours from SOMANY will put you on the fashion ramp.

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Changing Patterns

While laying tiles, activate your creative hormones, horizontal or vertical – no limitations.

Usage of borders Vertically

Usage of highlighters

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Changing Applications and Usage:

Tiles for everywhere: With Higher DURABILITY than STONES!!!!

Wall claddings adorn your living rooms…

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Emerging Trends

Waterjet cut borders Pre-cut Tiles

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• Automatic sizing control for plus and Minus Deviations.

• Italian Sorting SYSTEM Machines for checking: Convex, Concave, sizing etc.

• Visual Inspection: Face Hole, Pin Hole, Chipping, Color Variation and Dirt.

• Porosity: Putting Tiles on Water test from behind: 30 Minutes.

• MOR

• Shade Variation in 300 Lux Light as per EN Norms.

• Each Box is marked with Sorter No., Date of Manufacturing and Shift for right control.

SOMANY CERAMICS: Final Quality Control:

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Conformity of Somany POLISHED VITRIFIED Tiles to European Standards EN-177 B-I a / E< 0.08

ISO-13006 and Indian Standard IS : 15622:2006

Characteristics CEN standards, ISO standards & Indian standards

Our Value Method of Testing

Deviation in Length +/- 0.1% +/- 0.1% EN-98 / ISO-10545-

2/ IS : 13630 (Part-1)

Deviation in Thickness +/- 4% +/- 3%

EN-98 / ISO-10545.2/ IS : 13630 (Part-1)

Wedging Warpage +/- 0.2% +/- 0.2%

EN-98 / ISO-10545.2/ IS : 13630 (Part-1)

Rectangularity +/- 0.1% +/- 0.1%

EN-98 / ISO-10545.2/ IS : 13630 (Part-1)

Water Absorption E<=0.08% E<=0.05%

EN-99 / ISO-10545.3/ IS : 13630 (Part-3)

Scratch Resistance (moh`s Scale) Min. 6 Min. 6 EN-101/IS:13630

(Part-13)

Abrasion Resistance Max 100 Max 100

EN-154 / ISO-10545.7/ IS : 13630 (Part-II)

Crazing Resistance Applicable for glazed tiles only

Min 4 Cycles Min 6 Cycles EN-105 / ISO-10545.11/ IS : 13630 (Part-9)

Coefficient of linear thermal expansion

Max 6 x 10 -6 K -1 Max 6 x 10 -6 K -1 EN-103 / ISO-10545.13/ IS : 13630 (Part-8)

Modulus of Rupture(N/mm2) Avg. > 47 1500N Avg. 50,

2830N

EN-100 / ISO-10545.9/ IS : 13630 (Part-6)

Thermal Shock 10 cycles 10 cycles

EN-104 / ISO-10545.9/ IS : 13630 (Part-5)

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World’s Most Durable Tile.• PATENTED ANTI –AGEING VC SHIELD

• REVOLUTIONARY VEILCRAFT TECHNOLOGY

• PROTECTION AGAINST ABRASION, SCRATCHES AND STAIN

• Outperformed PEI, U.S.A. Grade V tiles, which itself is a worldwide benchmark for high abrasion. PEI stands for Porcelain Enamel Institute test for abrasion resistance. The PEI Rating of I (lowest) - V (highest) defines the wear and durability of a tile’s glazed surface.

• Wherever it is a matter of cleanliness and hygiene, the innovative VC Shield coating technology from Somany sets totally new standards. :: “Brilliant cleanliness and perfect hygiene with a minimum of cleaning effort”.

• Permanently burnt in and thus practically indestructible, VC is the first tile coating with a long-term guarantee.

• BEST FOR USE IN SUPERMARKETS, METROS, SCHOOLS, HOSPITALS, COMMERCIAL BUILDINGS, AIRPORTS, RESTAURANTS ETC.

• SIZES- 496x496, 605x605, 610x610 MM

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Usage of Floor Tile

Subject to heavy use ,in rooms which in contact with to abrasive and cutting agents such as sand and grit or have direct access to the exteriors . Ideal for public places such as restaurants, hotels, offices ,schools etc.( Desert Stone series )

12000 Revolutions

PEI-V

Subject to medium /heavy use ,in rooms which in contact with to abrasive and cutting agents such as sand and grit or have direct access to the outdoor. Ideal for terraces and spaces with a medium level of use. (Normal Matt products)

1500 Revolutions

PEI-IV

Subject to medium use in rooms free from abrasives and cutting agents such as sand and grit. Ideal for any part of the house including kitchen ( GLOSSY PRODUCTS)

600 Revolutions

PEI-III

Subject to medium/light use in rooms free from abrasive and cutting agents such as sand & grit . Ideal for any part of the house except for the kitchen

300 Revolutions

PEI-II

Subject to light use in rooms free from abrasive and cutting agents such as sand or grit . Can be used in bedrooms/bathrooms of private dwellings

150 Revolutions

PEI-I

This can be used in VERY heavy traffic area. 50000 Revolutions

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VITRIFIED / MARBLES / CERAMIC TILES / SCL'S VEILCRAFT

Properties Natural Marble

Floor Tiles

SCL VeilCraft

Polished Vitrified

TilesBenefit of Veilcraft

Stain Resistance Easily stains

Stain Proof

Stain Proof

Easily Stains

Glazed surface with protective layer on

printing ensurecompletely stain

proof

AbrasionResistance

(Revolutions)3000 Dependin

g on PEI >25000 5000

Due to high resistance , can be used in any sort of

traffic

Strength ( N/mm2) 20-30 27 30 35 High strength due to

compactness

Scratch Resistance No Scratch Proof

Partial Scratch Proof

(Depending on

Surface)

Scratch Resistant

No Scratch Proof

After prolonged usage print quality

remains same

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Cross Section of VC/Vitrified/Ceramic Floor Tiles

VC

POLISHED

Ceramic FT

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Outdoor & Industrial Solutions

• Heavy Duty

• Acid & Alkali Resistant

• Anti Skid

• Stain Resistant

• Weather Proof

• Abrasion Resistant

• Anti fungus

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EN122/ IS13630 part 8

Durastone iscompletely stainresistance, but, Kotastone has no stainresistance at all

Class 3 (stainNotRemove)

Class 1 (stainremoved)

Min. Class 2Resistance to staining(Methylene blue solution, (10g/l)

EN122/ IS13630 part 7

Durastone is totallyunaffected by anychemicals (excepthydrofluoric acid andits compounds)

No resistanceDamage

Fullresistance

RequiredResistance to householdchemicals and swimming poolwater cleansers.

IS:13630 part 12Durastone is very hardand Kota Stone is verysoft in respect toabrasion

Min 480Max. 150 Max 205 Resistance to Deep Abrasion (mm3)

EN101/ IS13630 part 13

Durastone is morescratch proof over Kotastone

Max. 6Min 8Min 6Scratch hardness of surface (Mohs scale).

Test According toEN and IS norms

RemarkKOTAStone

DurastoneTiles

RequirementEN / BIS*

Characteristics

ADVANTAGES OF DURASTONE OVER STONE

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Conformity of Somany CERAMIC Tiles to European Standards EN-177 B-II a / 3<E<=6

ISO-13006 and Indian Standard IS : 15622:2006

Characteristics CEN standards, ISO standards & Indian standards

Our Value Method of Testing

Deviation in Length +/- 0.4%

+/- 0.4% Incase of Edge Cut (+/-0.1%)

EN-98 / ISO-10545-2/ IS : 13630 (Part-1)

Deviation in Thickness Max. +/- 5% +/- 4%

EN-98 / ISO-10545.2/ IS : 13630 (Part-1)

Wedging Warpage Max. +/- 0.5% Max. +/- 0.5%

EN-98 / ISO-10545.2/ IS : 13630 (Part-1)

Surface Quality

Min 95% free from visible defects

> 96% free from Visible defects.

EN-98 / ISO-10545.2/ IS : 13630 (Part-1)

Water Absorption 3-6% 3-6%

EN-99 / ISO-10545.3/ IS : 13630 (Part-3)

Scratch Resistance (moh`s Scale)

Min. 5

Commercial 7 Min, Residential 5 Min.

EN-101/IS:13630 (Part-13)

Abrasion Resistance Min. II Based on PEI

EN-154 / ISO-10545.7/ IS : 13630 (Part-II)

Crazing Resistance

Min 4 Cycle @7.5 Bar Min 4 Cycles

EN-105 / ISO-10545.11/ IS : 13630 (Part-9)

Chemical Resistance

Class-1, Min.(Staining) and Class AA, Min.(Household)

Class-1, Min.(Staining) and Class AA, Min.(Household)

EN-122 / ISO-10545.13/ IS : 13630 (Part-8)

Modulus of Rupture(N/mm2) Avg. 30

Avg. 30, Individual Min 28

EN-100 / ISO-10545.9/ IS : 13630 (Part-6)

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Conformity of Somany WALL Tiles to European Standards EN-177 B-III / ISO-13006 and Indian Standard IS : 15622:2006

Characteristics CEN standards, ISO standards & Indian standards

Our Value Method of Testing

Deviation in Length +/- 0.3% +/- 0.3%

EN-98 / ISO-10545-2/ IS : 13630 (Part-1)

Deviation in Thickness Max. +/- 4% +/- 3-4%

EN-98 / ISO-10545.2/ IS : 13630 (Part-1)

Wedging Warpage Max. +/- 0.22 Max. +/- 0.22

EN-98 / ISO-10545.2/ IS : 13630 (Part-1)

Surface Quality

Min >95% free from visible defects

> 96% free from Visible defects.

EN-98 / ISO-10545.2/ IS : 13630 (Part-1)

Water Absorption (by wt.)

10-20% E>10% EN-99 / ISO-10545.3/ IS : 13630 (Part-3)

Scratch Resistance (moh`s Scale)

Min. 3 Min. 3 EN-101/IS:13630 (Part-13)

Crazing Resistance

Min 4 Cycle @7.5 Bar Min 4 Cycles

EN-105 / ISO-10545.11/ IS : 13630 (Part-9)

Chemical Resistance

Class-1, Min.(Staining) and Class AA, Min.(Household)

Class-1, Min.(Staining) and Class AA, Min.(Household)

EN-122 / ISO-10545.13/ IS : 13630 (Part-8)

Modulus of Rupture(N/mm2) Avg. 12

Avg. 12 for <7.5mm Avg. 15 for >7.5mm

EN-100 / ISO-10545.9/ IS : 13630 (Part-6)

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• Highlighters• Borders• Motifs• Murals• Water jets cuts

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I Rin I Rio I Sello I kamp I Solv I Soie I

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Railway Stations/Spa Centres

Project Reference:

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Adidas INDIA Approved Brand for all Showrooms

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Thank you For

your kind attention

Looking forward To build together with a Touch of creativity