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Solutions which improve both Sustainability and Performance€¦ · 5 June 27, 2013 Solutions which...
Transcript of Solutions which improve both Sustainability and Performance€¦ · 5 June 27, 2013 Solutions which...
Solutions which improve bothSustainability and PerformanceMark SowerbyAndy Hatch
Solutions which improve both Sustainability and Performance – Mark SowerbyJune 27, 20132
Henkel Is A Total Solution Provider
Innovative Products• Front End Lubricants• Washer Chemicals• Can End Sealant
Equipment Technologies• Chemical feed and process control equipment• Design & installation
Technical Service• Product, process, and safety training• Process improvement recommendations• Analytical support
Solutions which improve both Sustainability and Performance – Mark SowerbyJune 27, 20133
DTI® Lubricants
Solutions which improve both Sustainability and Performance – Mark SowerbyJune 27, 20134
Front End Solution Provider
New Generation of Henkel Lubricants and Cleaners working together to optimizethe Front End Process
Can Surface Preparation• Can forming lubricants have been developed to optimize the cleaning process while
enhancing the line performance• Improved bodymaker performance – fewer tear offs• Improved can cosmetics – brighter interiors, reduced bleedthrough
Can Cleaning Optimization• Lubricants are easier to clean, thus requiring less cleaner consumption• Interiors are brighter, thus requiring less fluoride to etch the can
Waste Water Treatment• Reduce Chemical consumption, Less sludge, lower COD
Solutions which improve both Sustainability and Performance – Mark SowerbyJune 27, 20135
3rd Generation DTI® PostlubesFeatures & Benefits
Improved Can Appearance• Excellent protection against bleed-through• Brighter interiors
Productivity Improvements• Positive impact on tear-off performance
Recommended application rate weight is 250 mg/m2 for best performance
Efficient Electrostatic application
DTI® Post Lube is recognized as the best technology in the industry
Solutions which improve both Sustainability and Performance – Mark SowerbyJune 27, 20136
Performance CriteriaCan Appearance
With DTI® Postlube
Smooth Surface Texturewith DTI Postlubes
Bleedthrough Defect Competitor
Solutions which improve both Sustainability and Performance – Mark SowerbyJune 27, 20137
3rd Generation DTI® Postlube
Presco – Rejected Cans
65%
75%
85%
95%
105%
Competitor DTI PLAN3-E0%
30%
60%
90%
120%
Competitor DTI PLAN3-E
Short Can Rate
Solutions which improve both Sustainability and Performance – Mark SowerbyJune 27, 20138
New DTI SNL 51 cupper lubricant case studyTwo lines and three can sizes under test
New DTI SNL51 Cupper Lubricant ‘Tear Off’ Data(Lower is Better)
Ironing Die Milage(Higher is Better)
0
5
10
15
20
25
1 9 17 25 33 41 49 57 65 73 81 89 97
Number of coils run
Average T/0 PreviousCupper lube product
DTI SNL 51 cupper lubricantAverage T/O
T/O
’s p
er c
oil
1.0
1.2
1.4
1.6
1.8
2.0
2.2
Benchmark DTI SNL51
Mill
ions
Solutions which improve both Sustainability and Performance – Mark SowerbyJune 27, 20139
Biostable Coolant without Formaldehyde
Solutions which improve both Sustainability and Performance – Mark SowerbyJune 27, 201310
DTI® 290-E and DTI® 291-E CoolantBiostable Coolant – Formaldehyde Free
8
8.5
9
9.5
10
1 5 9 13 17 21 25 29
High Level of Lubrication – Stable in pHBiostable at Customer since a Half Year
pH of the DTI 290-E Coolant
No Bacteria
HENKEL Global Branding project
HENKEL Global Branding Project
HENKEL Global Branding Project
BONDERITE products represent Henkel’ssurface technology solutions that createcompetitive advantage in our customersmanufacturing process.
HENKEL Global Branding ProjectCAN FORMING LUBRICANTSTechnology Brand Navigator Alpha-Numeric* Descriptor
BONDERITE L-FM Cupping lube ACHESON CUPPER LUBRICANTBONDERITE L-FM Body Maker lube ACHESON BODYMAKER COOLANTBONDERITE L-FM Post-lube ACHESON POST LUBRICANT
*In most cases, the Alpha-Numeric name will not change.Example: DTI SNL-51 will become: BONDERITE SNL-51 ACHESON CUPPER LUBRICANT
CAN CLEANING AND CHEMICAL TREATMENTSTechnology Brand Navigator Alpha-Numeric* Descriptor
BONDERITE C-IC Acidic Spray Cleaner ACID CLEANERBONDERITE M-NT Conversion Coating CR FREE CONVERSION COATINGBONDERITE M-PT Mobilty Enhancer MOBILITY ENHANCER
*In most cases, the Alpha-Numeric name will not change.Example: ALODINE 404 will become: BONDERITE M-NT 404 CONVERSION COATING
Thank you!