Solutions for Vehicle Repair & Maintenance · to solve maintenance or repair problems for all types...
30
Solutions for Vehicle Repair & Maintenance
Transcript of Solutions for Vehicle Repair & Maintenance · to solve maintenance or repair problems for all types...
Solutions for Vehicle Repair & Maintenance
2
Introduction
With this solution guide you can easily select the best Loctite® and Teroson product from the Henkel portfolio to solve maintenance or repair problems for all types of vehicles: The same products that automotive manufacturers use to build the cars you repair. The same products that are used on race cars around the world.
Find solutions from different starting points:Loctite• ®andTerosonproductcategorieswithintheHenkelportfolio
Theapplicationguidesection•
Aproductlistincludingorderinginformation•
For Mechanical Repair:•
Henkel’sLoctite®brandoffersacomprehensiverangeofproductstoensurethereliabilityofmechanicalassemblies.Servicetechniciansrelyontheconsistentqualityandreadyavailabilityoftheseproductswhichhavebeenspeciallydesignedtosuittheneedsofautomotiverepairprofessionals.
For Body and Automotive Glass Repair: •
Henkel’sTerosonbrandoffersafulllineofwindowrepairsolutionswhichmeetthemajorityofexistingOEM/OESrequirementsregardingshearmodulus,conductivityandradiofrequencyperformance,andachieveextremelyfastdrive-awaytimes.
For Body Repair and Protection:•
Henkelhassolutionsrangingfrombondingandsealingtounderbodyandantichipprotection,plasticrepairandsounddeadening.TheHenkelofferincludestherequiredapplicationtoolsandequipmentspeciallydesignedforapplyingtheseproductsfrombottles,cans,cartridges,andbarrels.
Solutions for all repairs
The Henkel portfolio covers all automotive maintenance and repair needs
3
Go online and discover more!
Detailed product information•
Application case histories•
Online product trainings •
Videos, photos and games•
Professional advice•
Your contact •
FormoreinformationonourproductsortheHenkelcompanyjustvisitourwebsite
andfind:
www.loctite.com www.teroson.com
4
Henkel’s Dakar proven products
Henkel, as Official Partner to the Dakar Rally and Dakar Series, provides the competitors not only with its superior products but also with dedicated support and hands-on technical assistance.
Henkel‘sPartnerstatusreflectsthecompany‘sgoalofhighlightingitscompetenciesasaleadingsupplierofindustrialadhesivesandsealants,pushingthelimitsfurtherinpursuitofreliability,performanceandinnovation.TheeventprovidesanidealtestingarenafornewproductdevelopmentsandconfirmsthesuperiorqualityofHenkelproductsevenunderthemostextremeracingconditions.
A true service to the competitors
Henkelspecialistsaretravellingwiththerally.KnownastheTerosonandLoctite®„Charlies“toanumberofinternationalrallyparticipantsandtheirmechanics,theyprovideadviceandhands-onsupport.Overtheyears,closecontactshavedevelopedintoastrongrelationofmutualtrustandunderstanding,builtonthecompetentserviceandthehigh-qualityproductsofferedforfastandefficientrepairswhichhavehelpedmanydriverstomakeittothefinishline.
Manyproductshaveearnedtheir„Dakar-proven“stampofapprovalinthepreviousyears‘events.Usedbyalmostallthedriverscompetingonbikes,carsandtrucks,Loctite®anaerobicproductsexemplifythosesmallyetveryimportantitemsthatcanmakethedifferencebetweenvictoryanddefeat.
5
Threadlocking
Direct Glazing Direct Glazing
Plastic Repair
BMW and Nissan Cars
MAN trucks Landrover Car
KTM, Honda, Yamaha, BMW motorbikes
Problem:Loosebolts
Problem:Brokenwindscreens
Problem:Brokenwindscreens
Problem:Cracked,brokenplasticshellsandfairings
Solution:
Loctite® 243Threadlocker
Solution:
DirectGlazingwithTerostat 8630 2C–2componentadhesive
Solution:
DirectGlazingwithTerostat 9000 PL–primerlessandisocyanate-freeadhesive
Solution:
PlasticrepairwithTerokal 9225 (SF),Terokal Plastic PrimerandTeroson FL Cleaner
Benefit:
Threadedfastenersarelocked•againstvibrationloosening
Threadsareprotectedagainst•corrosion
Benefit:
Quickrestartintotherace• Safedriveawaytimeof
onlyfivehours!
Benefit:
Almostnotimelag• Safedriveawaytimeof
only2hours!
Benefit:
Partsarereliablyfixedto•withstandextremechallengesinthedesert–uptothefinishline!
During the hardest rally in the world, Henkel products and technicians were highly appreciated – and helped many drivers to reach the finish line!
These are only few examples:
Superior quality even under the most extreme conditions
6
Mechanical and Body Repair solutions for all vehicles
8
10
12
13
14
18
20
24
28
32
33
36
38
40
42
43
44
46
48
49
22
50
52
53
54
7
Table of Contents
Mechanical Repair – OverviewThreadlocking
PipeSealing
Retaining
Gasketing
Cleaning
Lubrication
Body Repair – OverviewDirectGlazing
SeamSealing
InstantBonding
BondingofBodyandParts
PlasticRepair
BodyFillers
Underbody Repair – OverviewUnderbodyCoating/RustProtection
AntiChipCoating/RustProtection
Wax/CavityProtection/RustProtection
SoundDampening/Acoustics
AirConditioning
HandCleaning
Equipment
Training Program
Key Account customer references
Index
8
Mechanical Repair
Engine,GearboxandShaft–ProductApplications
Threadlocking | Page 10
Loctite® 248 Stick or Loctite® 243 TimingChainCoverBolts
Loctite® 248 Stick or Loctite® 243 OilPanBolts
Loctite® 248 Stick or Loctite® 243 TransmissionFluidPanBolts
Threadlocking | Page 10 Threadlocking | Page 10
Gasketing | Page 14
Loctite® 5923 Thermostathoseconnection
Loctite® 5699 Premium Silicone Grey WaterPumpandThermostatHousingGasket
Loctite® 5926 Silicone Blue IntakeManifold
Pipe sealing | Page 12
Loctite® 577 Pipe Sealant WaterTemperatureSensorUnitGasket
Gasketing | Page 14
Loctite® 5699 Premium Silicone Grey WaterPumpGasket
Loctite® 5910 Premium Silicone Black TimingChainCoverGasket
Loctite® 5910 Premium Silicone Black OilPanGasket
Gasketing | Page 14
Loctite® 5920 Premium Silicone Copper ReinforcementofExhaustManifoldGasket
Gasketing | Page 14
Loctite® 5920 Premium Silicone CopperReinforcementofHeadGasket
Loctite® 5922 Gasket Dressing IntakeManifoldGasket
9
Gasketing | Page 14
Loctite® 5910 Premium Silicone BlackTransmissionFluidPanGasket
Here are some examples of the wide range of Loctite® product applications for automobile repairs. Most of these applications would also apply to heavy-duty vehicle or motorcycle repairs. Log on to www.myteroson.com and explore this application chart via our “Virtual Engine”.
Lubrication | Page 20
Loctite® 8060 Anti Seize Alu SparkPlugs
Clean all nuts, bolts and flanges before assembly with Loctite® 7063.
Gasketing | Page 14
Loctite® 5910 Premium Silicone Black ValveCoverGasket
Threadlocking | Page 10
Loctite® 268 Stick or Loctite® 271/2701ExhaustManifoldBolts Gasketing | Page 14
Loctite® 5910 Premium Silicone Black RearDifferentialGasket
Lubrication | Page 20
Loctite® 8060 Anti-Seize Stick LugBolts
Threadlocking | Page 10
Loctite® 248 Stick or Loctite® 243 RearDifferentialHousingBolts
Retaining | Page 13
Loctite® 648 AxleandPinionBearing
Loctite® 5922 Gasket Dressing IntakeManifoldGasket
Cleaning | Page 18
10
Mechanical Repair
Threadlocking
Practical Hints:
CleanpartswithLoctite• ®7063beforeapplyingtheadhesive
Ifthethreadlockerwillbeappliedbelow5°C,pre-treatwith•Loctite®7240(Activator)
Ifthepartswereincontactwithaqueouswashingsolutions•orcuttingfluidswhichleaveaprotectivelayeronthesurface,washwithhotwaterbeforeuse
Invented by Loctite• ® to lock and seal threaded fasteners
Specified by Automotive OEMs•
Work by filling the spaces between threads•
Provide a secure, one-piece assembly that will not loosen •under stress
Loctite® 243
Loctite® 243 Medium Strength Threadlocker
Locksandsealsbolts,nutsandstudsto•preventlooseningfromvibration
Allowsdisassemblywithnormaltools•
Effectiveonalltypesofmetalthreaded•fasteners
Applications:
Flywheelbolts,crownwheelbolts,crankshaftnutsandthreadedfastenersoncovers,oildrainplugs.
Pack sizes IDH No.
Bottle10ml 135279Bottle50ml 135278Bottle250ml 135357
Description Blue – liquid Blue – semi solid Red – liquid Red – semi solid
Strength Medium Medium High High
Size of thread Up to M 36 Up to M 50 Up to M 20 Up to M 50
Temperature resistance +150 °C +150 °C +150 °C +150 °C
11
Loctite® 248 Loctite® 271/2701 Loctite® 268
Pack sizes IDH No.
BlistercardStick9g 540498
Stick19g 540491
Pack sizes IDH No.
Blistercard3ml 223807Bottle10ml 195827Bottle50ml 234853
Pack sizes IDH No.
BlistercardStick9g 540900Stick19g 540907
Loctite® 248 Stick Medium Strength Threadlocker
Non-liquid,semisolidstickversion,•mediumstrengththreadlocker
Foralltypesofmetalthreadedfasteners•
Allowsdisassemblywithnormaltools•
CertifiedtoANSI/NSFStandard61•
Applications:
Wheredisassemblyisrequired–machinetoolsandpresses,pumpsandcompressors,mountingbolts,gearboxes.
2005DakarRally
Loctite® 268 Stick High Strength Threadlocker
Non-liquid,semisolidstick,highstrength•threadlocker
Preventsvibrationlooseningofnutsand•studs
Effectiveonalltypesofmetalthreaded•fasteners
Applications:
Whereregularremovalformaintenanceisnotrequired:suspensionbolts,motortransmissionandpumpmounts,bearingcapboltsandstuds.
Loctite® 271/2701 High Strength Threadlocker
Formaximumthreadlockingstrengthof•bolts,nutsandstuds
Forpermanentlylockingassemblieswhich•mustnotcomeloose
Sealfasteners•
Canbedisassembledbyheatingto300°C•
Applications:
Lockingstudsingearboxes,cylinderblocksetc.
Description Blue – liquid Blue – semi solid Red – liquid Red – semi solid
Strength Medium Medium High High
Size of thread Up to M 36 Up to M 50 Up to M 20 Up to M 50
Temperature resistance +150 °C +150 °C +150 °C +150 °C
12
Mechanical Repair
Loctite® Thread Sealants
Provide an instant, low pressure seal for •metal pipes and fittings
Will not creep, shrink or block systems •by shredding
Loctite® Retaining Compounds
Bond non-threaded, cylindrical metal •assemblies
PipeSealing/Retaining
Loctite® 577 Loctite® 561
Practical Hints:
Allpartsmustbeclean&drybeforesealing–•useLoctite®7063
Ifthesealant/retainerwillbeappliedbelow•5°C,pre-treatwithLoctite®7240(Activator)
Ifthepartshavebeenincontactwithwashes•orcuttingfluidscontainingnitrites,washpartswithhotwater
Loctite® 577 – Pipe Sealant
Generalpurposeliquidthreadsealantfor•sealingmetalthreads
Suitableformetalthreadsonly•
Instantlowpressureseal•
Resistanttofuel,oil,coolantsandhydraulic•fluids
Preventsvibrationloosening•
Applications:
Idealforhydraulicandpneumaticcircuits.Replaceshemp,pastes,PTFEtapes.
Loctite® Stick 561 – Pipe Sealant
Non-liquid,semisolidstickformetal•threadsonly
Immediatelowpressuresealing•
CertifiedtoANSI/NSFStandard61•
Applications:
Recommendedforallcoarsemetalthreads(hydraulicandpneumaticcircuits).
Description Paste Semi solid Green – liquid Green – Semi solid Silver – paste
Strength Medium Low High Medium High
Size of thread Up to 3" Up to 3" Up to 0.15 mm Up to 0.15 mm Up to 0.5 mm (with activator)
Temperature resistance +150 °C +150 °C +175 °C + 150 °C +150 °C
Pack sizes IDH No.
Stick19g 540920
Pack sizes IDH No.
Accordion50ml 229342Bottle250ml 234573
13
Loctite® 668Loctite® 648 Loctite® 660
Loctite® 668 – Retaining Compound
Non-liquid,semisolidstickforretaining•parts
Carriesloadsandeliminatesfretting•
Bondscylindricalassemblies•(slip-,press-andshrinkfit)
Suitablewhereproductapplication•accessisdifficult
Applications:
Overhead,underoraroundmachinery–oncomponentsthatcannotbemoved
Loctite® 648 – Retaining Compound
Forhigh-strengthassemblies•
Fillsclearanceinrepairedparts•
Sealsassembliesandpreventsfretting•corrosion
Difficulttodisassemblewithnormaltools•
Applications:
Retainingofsplinedshafts,bearings,steeringsystemcomponents,gearingsandallcylindricalparts,e.g.sleeves,bushesandinserts,etc.
Loctite® 660 – Quick Metal
Foreasyrestorationofwornshafts,•bushesandbearings
Preventscorrosionofmatedsurfaces•
Speciallysuitedforfillinglargegaps•
Idealforrestoringwornfitsofparallel•keys,splinesandtapers
Applications:
Fillinggapsbetweenwornmetalparts,e.g.shafts,housings,keys,bearings,bushesandondrivetraincomponents,e.g.camshaftdrives,clutches,flywheelsandcrankshafts.
Description Paste Semi solid Green – liquid Green – Semi solid Silver – paste
Strength Medium Low High Medium High
Size of thread Up to 3" Up to 3" Up to 0.15 mm Up to 0.15 mm Up to 0.5 mm (with activator)
Temperature resistance +150 °C +150 °C +175 °C + 150 °C +150 °C
Pack sizes IDH No.
Bottle50ml 135525
Pack sizes IDH No.
BlistercardStick9g 705002Stick19g 705053
Pack sizes IDH No.
Accordion50ml 229232
14
Loctite® 548
Loctite® 548 Stick Flange Sealant
Non-liquid,semisolidflange•sealantstick
Formetalflangesonly•
Applications:
Aircompressors,gearboxes,enginecasings.
Mechanical Repair
Gasketing Loctite® 510 Loctite® 518
Practical Hints:
Iftherearetracesofoldgasket•leftonthepartstobesealed,cleanwithLoctite®7200gasketremover
Allpartsmustbecleananddry•beforesealing–useLoctite®7063
Anaerobicproductscurebetween•metalsurfacesintheabsenceofair
Loctite® 510 – Flange Sealant
Hightemperatureresistant•flangegasket
Formetalflanges•
Adaptstoflangesurfacesand•scratchesupto0.25mm
Increasetorquecapacityof•assembledflanges
Applications:
Forsealingrigidflangefacesontransmissionsandenginecasings.Sealsinstantlyagainstlowpressures.
Loctite® 518 – Flange Sealant
Mediumstrengthanaerobic•flangegasket
Formetalflanges•
Adaptstoflangesurfacesand•scratchesupto0.25mm
Gel-typeconsistency•
Idealforoverheadapplication•andforverticalfaces(nodripping)
Sealsinstantlyagainstlow•pressures
Applications:
Forsealingrigidflangefaces,e.g.waterpumpflanges,engine,differentialandtimingcovers.
Flange Type Rigid Rigid Rigid Flexible Flexible Flexible Flexible
Gap Up to 0.25 mm Up to 0.25 mm Up to 0.2 mm Up to 1 mm Up to 1 mm Up to 1 mm Up to 1 mm
Temperature resistance Up to 200 °C Up to 150 °C Up to 150 °C -55 °C to 250 °C (intermittent) -55 °C to 250 °C (intermittent) -55 °C to 250 °C (intermittent) -55 °C to 350 °C (intermittent)
Oil resistance Excellent Excellent Good Good Excellent Very good Very good
Water / glycol resistance Excellent Excellent Good Good Good Excellent Good
Meet a broad range of complex •gasketing and sealing needs
Fill all voids with excellent fluid •and temperature resistances
Parts can be disassembled • easily even after extended service
Pack sizes IDH No.
Accordion50ml 142608Bottle250ml 135477Cartridge300ml 135325
Pack sizes IDH No.
Syringe25ml 142286Syringe50ml 229875Cartridge300ml 435566
Pack sizes IDH No.
BlistercardStick9g 705097Stick18g 704920
15
Loctite® 5910 Loctite® 5699 Loctite® 5920Loctite® 5926
Loctite® 5699 Premium Silicone Grey Gasket Maker / Sealant
For flanges with permanent •water / glycol contact
Can be used for metal, plastic •and painted parts
Low odour, non corrosive•
Typical uses:
Water pump, thermostat, valve cover, inlet manifold, transmission pan, differential cover, etc.
Loctite® 5920 Premium Silicone Copper Gasket Maker / Sealant
For flanges exposed to high •temperatures and high performance engines
Can be used for metal, plastic •and painted parts
Low odour, non corrosive•
Typical uses:
Turbo and exhaust systems, oil sump, valve cover, inlet manifold, timing chain cover, differential cover.
Loctite® 5910 Premium Silicone Black Gasket Maker / Sealant
For flanges with permanent oil •contact
Can be used for metal, plastic •and painted parts
Low odour, non corrosive•
Typical uses:
Oil sump, valve cover, inlet manifold, timing chain cover, transmission cover, differential cover, etc.
Loctite® 5926 Silicone Blue Gasket Maker / Sealant
Multi purpose flexible silicone •sealant
For flanges of any size or shape •
Can be used for metal, plastic •and painted parts
Typical uses:
Oil sump, valve cover, inlet manifold, timing chain cover, transmission cover, transmission pan, differential cover, water pump, thermostat etc.
Flange Type Rigid Rigid Rigid Flexible Flexible Flexible Flexible
Gap Up to 0.25 mm Up to 0.25 mm Up to 0.2 mm Up to 1 mm Up to 1 mm Up to 1 mm Up to 1 mm
Temperature resistance Up to 200 °C Up to 150 °C Up to 150 °C -55 °C to 250 °C (intermittent) -55 °C to 250 °C (intermittent) -55 °C to 250 °C (intermittent) -55 °C to 350 °C (intermittent)
Oil resistance Excellent Excellent Good Good Excellent Very good Very good
Water / glycol resistance Excellent Excellent Good Good Good Excellent Good
Pack sizes IDH No.
Blistercard40ml 1123349Tube100ml 1126639Cartridge310ml 233862
Pack sizes IDH No.Blister card 40 ml 1133305Tube 80 ml 1126633Quick Gasket 200 ml 728771Cartridge 300 ml 142491
Pack sizes IDH No.
Blistercard40ml 1124088Tube80ml 1126648Cartridge300ml 142480
Pack sizes IDH No.
Blistercard40ml 1124086Tube80ml 1126645Cartridge311g 235479
16
Mechanical Repair
Loctite® O-RING KITGasketing
Practical Hints:
Iftherearetracesofoldgasketleftonthepartstobesealed,•cleanwithLoctite®7200GasketRemover
Allpartsmustbecleananddrybeforesealing–useLoctite• ®7063
Anaerobicproductscurebetweenmetalsurfacesintheabsence•ofair
Loctite® O-Ring Kit
KitformakingreplacementO-rings•onthespot
Easytohandle•
Readyforuseinjustafewseconds•
Thebondisasstrongastherubberitself•
Kit contains:
5differentsizesofnitrilerubbercord,splicingjig,safetyknife,20gofLoctite®406Adhesive.
Pack sizes IDH No.
O-RingKit1bottle 480166
Flange Type n.a. Rigid or Flexible Rigid or flexible Rigid or flexible
Cure Method n.a. Anaerobic Drying Drying
Temperature Resistance n.a. 150 °C Up to 200 °C Up to 200 °C
Oil Resistance n.a. Good Good Good
Water / Glycol Resistance n.a. Good Good Good
17
Loctite® 534
Loctite® 534 Stick– Gasket Positioner
GasketPositioneradhesive/sealant•
Hold-in-placecutgaskets•
Applications:
Valvecovers,fuelpumps,carburetor,manifoldgaskets.
Loctite® 5922 Loctite® 5923
Loctite® 5922 – Gasket Dresser N°3
Improvesthesealingperformanceofold•andnewpre-cutgaskets(paper,cork,feltetc.)
Slowcuringpaste•
Setstoapermanentlyflexible,•non-hardeningfilm
Suitableforpartswhichrequiredisassembly•
Applications:
Onengineandgearbox.Forsealing/dressingflangeswitholdandnewpre-cutcompressiongaskets.Idealforpartassemblyafterrepairs.
Loctite® 5923
Forflangesealingordressingpre-cut•compressiongaskets
Idealforpartassemblyafterrepairs•
Low-viscosityproduct•
Comesinbrush-topcan•
Applications:
Onengineandgearbox.Forsealing/dressingflangeswitholdandnewpre-cutcompressiongaskets.
Pack sizes IDH No.
BlistercardStick9g 705070Stick19g 705075
Pack sizes IDH No.
Tube(blistercard)60ml 142274
Pack sizes IDH No.
Can117ml 233849Can450ml 149302
Flange Type n.a. Rigid or Flexible Rigid or flexible Rigid or flexible
Cure Method n.a. Anaerobic Drying Drying
Temperature Resistance n.a. 150 °C Up to 200 °C Up to 200 °C
Oil Resistance n.a. Good Good Good
Water / Glycol Resistance n.a. Good Good Good
18
Loctite® 7063Brake & Clutch Cleaner
Mechanical Repair
Cleaning
Loctite® 7063 – Cleaner and Degreaser
General-purposeproduct•forcleaninganddegreasingofsurfacesbeforeLoctite®adhesiveproductapplications
Evaporatesquickly•
Leavesnoresidue•
Applications:
Removesoil,greaseanddirt.Idealforusepriortoadhesivebondingandsealingapplications.
Teroson / Loctite® Brake and Clutch Cleaner
Cleansanddegreasesbrake,•clutchandtransmissioncomponents
Quickandefficient•
Removesadhesiveandsealant•residues
Leavesnoresidue•
Applications:
Onbrakes,clutchandtransmissionflangesandforremovinggrease,adhesiveandsealantresiduesfromengine,carburetorandsolidifiedlubricantsfromhingesandlinkages.
Description Cleaner Cleaner Cleaner Gasket remover Leak detector Contact cleaner
Base Solvent Solvent Water Solvent Aqueous Solvent
Appearance Colourless, clear liquid Colourless, clear liquid Blue liquid Amber liquid Colourless liquid Colourless liquid
Clean components prior to using Loctite• ® adhesives / sealants
Clean and degrease work areas and parts•
Remove cured sealant residue•
Pack sizes IDH No.
Spray500ml 232315Can10l 840759Can50l 840771
Pack sizes IDH No.
Aerosol400ml 88344Can10l 149293
19
Loctite® 7200
Loctite® 7200 – Gasket Remover
Removesbakedongasketand•sealantresidues,driedoil,tar,carbondepositsandpaint
Easyremovalpreventsdamage•tocomponents
Softenscuredsealantsand•traditionalgasketresiduein10–15minutes
Reducesneedforscraping•
Applications:
Recommendedformetalsealingfacesonengine,transmission,carburetor,waterandfuelpumps,rearaxle,etc.
Loctite® 7100Loctite® 7840 Loctite® 7039
Loctite® 7100 – Leak Detector
Allowseasydetectionof•suspectedleaks,mainlyingasorpneumaticinstallationsexceptpureoxygen
Liquidbasedproduct,which•startsproducingbubblesatareaswherealeakispresent
Applications:
Pipeconnection,Leakdetection,Sealcheckafterrepair.
Loctite® 7840 – Cleaner and Degreaser
General-purposecleanerand•degreaser
Canbedilutedwithwaterata•ratioof1:4to1:128(dependingonapplication)
Canbeappliedusinghigh-•pressurecleaners
Biodegradable•
Applications:
Useforcleaningpartsbeforerepairwork,forenginecleaning,forshopfloorsandwalls.
Loctite® 7039 – Contact Cleaner Spray
Forcleaningelectricalcontacts•
Doesnotaffectinsulating•varnishes
Displacesmoistureorother•contaminants
Silicone-free•
Applications:
Forcleaningcontacts,relays,fusesandterminals.
Description Cleaner Cleaner Cleaner Gasket remover Leak detector Contact cleaner
Base Solvent Solvent Water Solvent Aqueous Solvent
Appearance Colourless, clear liquid Colourless, clear liquid Blue liquid Amber liquid Colourless liquid Colourless liquid
Pack sizes IDH No.
Aerosol400ml 377058
Pack sizes IDH No.
Aerosol400ml 250000
Pack sizes IDH No.
Spray750ml 235330Can5l 235338Can20l 235341
Pack sizes IDH No.
Aerosol400ml 303145
20
Mechanical Repair
Lubrication Loctite® 8018MO Universal Loctite® 8040
Loctite® 8018 – Rust Remover
MultipurposeSolvoRust•
Clearmineraloil•
Immediatepenetration•
Freedpartsremainlubricated•andprotectedfromcorrosion
Applications:
Freesrustedandseizedbolts,screwfittingsandgeneralmetalcomponents.
Teroson MO Universal
Lubricant and Contact Spray
Multi-useproduct•
Stopsmovingpartsfrom•squeaking
Protectsfromcorrosion•
Protectsignitionsystemsfrom•moistureandhelpsenginestostartreadily
Cleansandpreservesmetals•
Applications:
Freesseizedorcorrodedparts,e.g.bolts,nuts,hinges.
Loctite® 8040 – Freeze & Release
Releasesseizedandcorroded•partsbyshockfreezing(-43°C)
Thermalcontractionofthe•partsallowspenetrationofthelubricatingingredient
Releasedpartsremain•lubricatedandprotectedfromcorrosion
Applications:
Seizedandcorrodedassembliesofthreadedandcylindricalpartsacrossallindustries.
Description Oil Mineral oil Mineral oil Silicone oil Synthetic grease Anti Seize Anti Seize
Appearance Colourless Colourless Amber Colourless Amber Grey Copper
Viscosity Liquid Liquid Liquid Liquid High tack paste Semi solid Semi solid
Temperature Range n.a. n.a. n.a. -30 °C to +150 °C -25 °C to +170 °C -30 °C to +900 °C -30 °C to +980 °C
Protect metal parts from • corrosion, galling, seizing
Penetrate and free corroded •assemblies
Prevent wear and cold welding •during assembly and operation
Pack sizes IDH No.
Aerosol400ml 458647
Pack sizes IDH No.
Spray400ml 232429Can4.5l 841026
Pack sizes IDH No.
Aerosol400ml 760225
21
Loctite® 8021 Loctite® 8101 Loctite® 8060 Loctite® 8065
Loctite® 8021 – Silicone Lubricant
Transparentlubricantforplastic•toplasticandplastictometallubrication
Protects,maintainsand•lubricatesplasticandmetalparts
Doesnotattractdustordirt•
Applications:
Lubricatesguides,vehicledoorlocksandplasticcomponents.
Loctite® 8101 – Chain Lubricant
Adhesivechainlubricantwith•anti-flingproperties
Protectsagainstwateringress•
Excellentwearandhigh•pressureresistance
Applications:
Useonopenmechanismssuchaschainsandgears.
Loctite® 8065 Stick – Copper Anti-Seize
ExclusiveC5-A• ®copperbasedAnti-Seizeformula
Protectsmetalpartsfromrust,•corrosion,galling
Resistanttotemperaturesup•to980°C
Applications:
Exhaustbolts,brakecaliper,boltssteamvalvethreads.
Loctite® 8060 Stick – Aluminium Anti-Seize
Preventsgallingandprotects•matedthreadedareasfromrustandcorrosion
Optimumcontrolduring•application
Applications:
Wheeltohubconnection,industrialovenhingepins,forklifttruckliftingmechanism.
Description Oil Mineral oil Mineral oil Silicone oil Synthetic grease Anti Seize Anti Seize
Appearance Colourless Colourless Amber Colourless Amber Grey Copper
Viscosity Liquid Liquid Liquid Liquid High tack paste Semi solid Semi solid
Temperature Range n.a. n.a. n.a. -30 °C to +150 °C -25 °C to +170 °C -30 °C to +900 °C -30 °C to +980 °C
Pack sizes IDH No.
Can400ml 232368
Pack sizes IDH No.
Can400ml 303134
Pack sizes IDH No.
Stick20g 525118
Pack sizes IDH No.
Stick20g 525392
22
Terostat 8596•StandardSealant
Terostat 8597 HMLC•FastSealant
Terostat 8599 HMLC•VeryFastSealant
Terostat 8630 2C HMLC•InstantSealant
Terostat 9000 PL HMLC•Needsnoprimerand/oractivator
Terodicht Elastic•RubberSealant
Terostat 8517 H•GlassPrimer
Terostat 9100• /9200SealantWhite/Black
Terostat 9120•Multi-purposeSealantWhite
Terostat 9320•4in1Sealant
Terolan 53 Special•BrushableBodySealant
Terokal 2444•ContactAdhesive
Terostat 9220•PowerBonder
Teromix 6700•Multi-purpose2CAdhesiveBonder
Terokal 5045•StandardPanelBonder
With Henkel, customers have access to a full range of Teroson and Loctite® body repair and protection products to meet the needs of today’s body repair shop. They include adhesives and sealants, solutions for direct glazing, noise control, corrosion protection, plastic repair and body filling. Many of these products are specified for auto market repair by leading automobile manufacturers.
Body Repair
Instant Bonding | Page 32 Plastic Repair | Page 36
Loctite• ® 401InstantAdhesive
Loctite• ® 454InstantAdhesiveGel
Terokal 9225•AdhesiveStandard
Terokal 9225 SF•AdhesiveSuperFast
Terokal 150•PlasticPrimer
Teroson Plastic Filler•BodyFiller
Body Fillers | Page 38
Teroson Allround Filler•AllroundBodyFiller
Teroson Alu / Galva Filler•Alu/GalvaBodyFiller
Teroson Fine Filler•FineBodyFiller
Teroson Plastic Filler•BodyFiller
Bonding of Body & Parts | Page 33Seam Sealing | Page 28Direct Glazing | Page 24
23
Technology Rubbermounted
Bonded
Substrate Encapsulatedwindscreen
Glass/ceramic
Glass
Trimmedresidualbead
Paint
Aluminium
Baremetal
GFC/SMC
E-coatedmetal
Primer
Activator
Properties Warmapplication
Coldapplication
Highmodulus
Lowconductive
1component
2component
NCAP
FMVSS
Installationtimeinminutes* 25 25 15 30 10
Driveawaytimes* 6 h 2 h 15 min 2 h 2 h
Tero
lan
Ligh
t and
Bla
ck
Tero
lan
53 S
pezi
al
Tero
stat
910
0 / 9
200
Tero
stat
912
0
Tero
stat
932
0
Tero
stat
914
0
Tero
stat
33
Loct
ite 5
95
Loct
ite 5
940
Curing system Solventbased
Chemicallycurable
Product base Syntheticrubber
1cpolyurethane
1cmspolymer
1csilicone
Substrates Paint
E-coatedmetal
GFC/SMC/plastics
Aluminium
Baremetal
Glass/ceramic
Wood
Properties Coldapplication
1component
Skinovertime*
Sealing
Sealingandbonding
Isocyanatefree
Paintable
Sprayable
Brushable
Noncorrosive
Direct Glazing | Page 24
Seam Sealing | Page 28
*DIN50014standardclimate23°C/50%relativehumidity
Tero
stat
859
6
Tero
stat
859
7 HM
LC
Tero
stat
859
9 HM
LC
Tero
stat
863
0 2C
HM
LC
Tero
stat
900
0 Pr
imer
less
Tero
stat
851
7 H
Prim
er
Tero
stat
852
5 Ac
tivat
or
Tero
dich
t Ela
stic
Tero
son
FL
Tero
son
Appl
icat
ors
24
Body Repair
Terostat 8597 HMLC – Fast Sealant
Goodsagresistance•
Nostringing•
Applications:
Forallvehicles.Useanytypeofprofessionaldispensingtoolsforapplication;bestwithPowerLineIIorElectraflowgun.
Product Base 1C PUR 1C HMLC PUR 1C HMLC PUR 2C HMLC PUR 1C HMLC SMP, Primerless
Application method / cure through time (standard climate)
Cold / 25 min. Cold / 25 min. Warm (after 15 min. heating) / 15 min Warm (after 30 min. heating) / 30 min. Cold / 15 min.
Drive-away time FMVSS 212/208 (airbag) Drive-away time NCAP (airbag)
6 hrs n.a.
2 hrs n.a.
15 min. n.a.
1 hr (cars) / 2 to 5 hrs (trucks / busses)2 hrs (cars) / 2 to 5 hrs (trucks / busses)
2 hrs n.a.
High Modulus / Low Conductive No Yes Yes Yes Yes
Terostat 8596 Terostat 8597 HMLCDirectGlazing
Terostat 8596 – Standard Sealant
Goodsagresistance•
Nostringing•
Applications:
Forallvehicles.Useanytypeofprofessionaldispensingtoolsforapplication;bestwithPowerLineIIorElectraflowgun.
Practical Hints:
RefertoinstructionsforhandlingDirect•GlazingsealantbeforeapplicationUseTerosonFLorcleanertissue(sets)for•surfacepreparationUseprimer8517HforallDGXproducts•(exceptwithTerostat9000)Forpre-coatingwindscreen,useTerostat8525•ForTerostat8599HMLCand86302CHMLC•useTerosonpre-heatingbox
Bond screens / windows of all types •of vehicles
Complies with car manufacturers • recommendations
Allow different drive-away times, •with TÜV approval
Pack sizes IDH No.
Cartridge200ml 537186Cartridge310ml 450503Set 450438Foil400ml 680347Foil570ml 680348
Pack sizes IDH No.
Cartridge310ml 450533Set 450532
25
Product Base 1C PUR 1C HMLC PUR 1C HMLC PUR 2C HMLC PUR 1C HMLC SMP, Primerless
Application method / cure through time (standard climate)
Cold / 25 min. Cold / 25 min. Warm (after 15 min. heating) / 15 min Warm (after 30 min. heating) / 30 min. Cold / 15 min.
Drive-away time FMVSS 212/208 (airbag) Drive-away time NCAP (airbag)
6 hrs n.a.
2 hrs n.a.
15 min. n.a.
1 hr (cars) / 2 to 5 hrs (trucks / busses)2 hrs (cars) / 2 to 5 hrs (trucks / busses)
2 hrs n.a.
High Modulus / Low Conductive No Yes Yes Yes Yes
Terostat 8599 HMLC Terostat 8630 2C HMLC Terostat 9000 PL HMLC
Terostat 8599 HMLC – Very Fast Sealant
Goodsagresistance•
Nostringing•
Highpositiontack•
Applications:
Forallvehicles.Useanytypeofprofessionaldispensingtoolsforapplication;bestwithPowerLineIIorElectraflowgun.
Terostat 8630 2C HMLC – Instant Sealant
Goodsagresistance•
Nostringing•
Perfectforallweatherconditions•
Applications:
Forallvehicles(bestproductforbussesandtrucks)fastdriveawayfor5-StarNCAPcars.ApplicationonlywithPowerLineIIorElectraflowgun.
Terostat 9000 PL HMLC – Primerless Sealant
Goodsagresistance•
Nostringing•
Isocyanatefree•
Applications:
Forallvehicles.Useanytypeofprofessionaldispensingtoolsforapplication;bestwithPowerLineIIorElectraflowgun.
Pack sizes IDH No.
Cartridge310ml 450441Set 450434
Pack sizes IDH No.
Cartridge310ml 794668Set 867677
Pack sizes IDH No.
Cartridge310ml 871912
26
Body Repair
DirectGlazing
Practical Hints:
TerosonFLcanbeusedassurface•preparationforotherTerosonproducts
Forpre-coatingwindscreen,•useTerostat8525
Newprimer&activatorpacksforlonger•shelflife
Complementary products for direct glazing, •bond-line and surface preparation
Product Base Polyurethane Polyurethane Artificial resins / synthetic rubber Petroleum spirit Modified acrylic ester
Application For glass, metal and paint For pre-coated screens For rubber mounted screens Surface preparation Bonding of rear view mirrors
Terostat 8517 H – Glass Primer
Adhesionpromoter•
ExcellentUVprotection•
Corrosionprotectionforsmallflange•damages
Applications:
Forallcarwindows,topromoteadhesionofdirectglazingadhesives/sealants.ApplicationwithTerosonapplicators(wooldaubers).
Terostat 8525 – Activator
ExcellentactivationofPUR/PVC•pre-coatings
ActivationofoldPURbeads•(olderthan6hrs)
Applications:
ForallvehicleswithPUR-coatedglasses.ApplicationwithTerosonapplicators(wooldaubers).
Terostat 8517 H Terostat 8525
Pack sizes IDH No.
Bottle25ml 1114779Bottle100ml 425854
Pack sizes IDH No.
Bottle10ml 265665
27
Product Base Polyurethane Polyurethane Artificial resins / synthetic rubber Petroleum spirit Modified acrylic ester
Application For glass, metal and paint For pre-coated screens For rubber mounted screens Surface preparation Bonding of rear view mirrors
Terodicht Elastic – Rubber Sealant
Goodsagresistance•
Idealforleakingwindscreensevenunder•wetconditions
Waterresistant•
Applications:
Foremergencysealingonallvehicleswithrubbermountedscreens.Useanytypeofprofessionaldispensingtoolsforapplication;bestwithStakupistol.
Teroson FL – Surface preparation
Verygoodsurfacepreparation•
Veryshortevaporationtime•
Applications:
Forsurfacepreparationofwindscreensandparts(glass,plastics,metal).Applicationwithlintfreeclothorbrush(TerosonFLisalsoadiluentformanyTerosonproducts).
Loctite 319 – Rear-View-Mirror Bonder
Compensatesfordifferentialthermal•expansionofparts
Cureswhenconfinedbetweenclosefitting•partswiththeaidofActivatorLoctite®7649
Applications:
Bondmaterialssuchasmetals,glass,ceramicorplastics
Terodicht Elastic Teroson FL Loctite® 319
Pack sizes IDH No.
Cartridge310ml 801161
Pack sizes IDH No.
Can1000ml 92679Can10l 63095
Pack sizes IDH No.
KitonBlistercard0.5ml+1mesh 194088
28
Body Repair
Terolan Light and Black Terolan 53 Special SeamSealing
Terolan Light and Black
Goodadhesiononoily/greasysurfaces•(partsthatcannotbecompletelycleaned)
Excellentadhesiontobare,phosphated,•primedandpaintedsteelpanels
Easytospreadandsmoothoutusing•TerosonFL(seepage27)
Applications:
Forvisibleandordinaryseams.Idealfor“problemareas”onvehicleswhichcannotbethoroughlycleaned.Useanytypeofprofessionaldispensingtoolsforapplication;bestwithPowerLineIIorElectraflowgun.
Terolan 53 Special
Goodadhesiononoily/greasysurfaces•(partsthatcannotbecompletelycleaned)
Superioradhesiontobare,primedand•paintedmetalparts
Matchesthefactorylookoforiginalcar•finishes(brushtexture)
Applications:
Forfrontandrearapron,passengercompartmentsubstructure,sidepanel,wheelhousing,fillerneck.ApplicationwithTerosonbrush.
Practical Hints:
Terostat9120/9320canbespotwelded•
ForOEMfinish,useTerosonbutterflynozzle•
CuringtimecanbeacceleratedbyIR•
Product Base Synthetic rubber Synthetic rubber 1C Polyurethane MS Polymer MS Polymer
Skin-over Time 3 to 5 min. 3 to 5 min. ca. 35 min. ca. 20 min. ca. 10 min.
Paintable After full drying After full drying After skin formation time Wet in wetup to 3 days after application
Wet in wetup to 3 days after application
For all body repair sealant applications •
For bonding applications •
For different over-painting requirements•
Pack sizes IDH No.
CartridgeLight310ml 799316CartridgeBlack310ml 726808
Pack sizes IDH No.
Tin1.2kg 799671
29
Terostat 9100 / 9200 Terostat 9120 Terostat 9320
Terostat 9100 / 9200
Solventfree•
Goodsagresistance•
Matchesthefactorylookoforiginalcar•finishes(brushtexture)
Applications:
Forallareaswheresealing,bondingandfastoverpaintingisrequired.Particularlysuitableforbondingperformanceaccessories,e.g.spoilers,trimstrips,etc.BestwithPowerLineIIorElectraflowgun.
Terostat 9120
Solventfree,isocyanatefree•
Verygoodadhesionwithoutprimer•
VerygoodUVresistanceandweathering•performance
Verygoodsagresistance•
Applications:
Forseamandjointsealingandbondingofplasticpartse.g.spoilerforvehiclebodyrepairs.BestwithPowerLineIIorElectraflowgun.
Terostat 9320
Solventfree,isocyanatefree•
Verygoodadhesionwithoutprimer•
VerygoodUVresistanceandweathering•performance
Goodsagresistance,sprayable•
Applications:
OEMtexturerefinishforallvehicles.ApplicationwithTerosonMultiPressgun.
Product Base Synthetic rubber Synthetic rubber 1C Polyurethane MS Polymer MS Polymer
Skin-over Time 3 to 5 min. 3 to 5 min. ca. 35 min. ca. 20 min. ca. 10 min.
Paintable After full drying After full drying After skin formation time Wet in wetup to 3 days after application
Wet in wetup to 3 days after application
Pack sizes IDH No.
CartridgeWhite310ml 744475CartridgeGrey310ml 744474CartridgeBlack310ml 744662
Pack sizes IDH No.
CartridgeWhite310ml 252257CartridgeGrey310ml 274943CartridgeBlack310ml 267084
Pack sizes IDH No.
CartridgeOcre300ml 272232CartridgeGrey300ml 211742CartridgeBlack300ml 211743
30
Body Repair
Terostat 9140 SeamSealing
Terostat 9140
Goodadhesiontometal,glassand•completelydriedcarpaints
Driestoformahighlyflexible,solidsealant•
Transparentsiliconeallowsmixingwith•solventbasedpaint
Noncorrosive•
Applications:
Forsealingleakswithoutdismantlingassemblies.Useanytypeofprofessionaldispensingtoolsforapplication;bestwithPowerLineIIorElectraflowgun.
Product Base 1C Silicone, alkoxy 1C Silicone, amine 1C Silicone, acetoxy 1C Silicone, acetoxy
Temperature resistance -40 °C to 150 °C -40 °C to 150 °C -55 °C to 250 °C -55 °C to 250 °C
Colour Transparent / black Transparent / white / grey / black Clear Black
Odour Odourless Amine Acetic Acetic
Skin-over time 5 to 7 min. 5 to 7 min. 10 to 15 min. 15 to 20 min.
Practical Hints:
Siliconesarenotoverpaintable•
Verygoodforsealinglargepaintedoutsideareas(e.g.trucks)•
ExtremelyhighUVresistance•
Pack sizes IDH No.
CartridgeTransp.310ml 105494CartridgeBlack310ml 267085
For seam sealing•
For flexible bonding•
For flexible sealing•
