Solutions for Petroleum & Gas - SPG Steiner · PDF filePetroleum & Gas Engineering ......

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Solutions for Petroleum & Gas www.spg-steiner.com

Transcript of Solutions for Petroleum & Gas - SPG Steiner · PDF filePetroleum & Gas Engineering ......

Solutions for Petroleum & Gas

www.spg-steiner.com

www.spg-steiner.com

SPG ChinaBejing, China

Oliver, Bernd and Philippe Steiner

1701 1932 – 1958 1974 1984 1989 1991 1997 2009 2013

1701 Forge founded by

Heinrich Steiner

Goods for agricultural use

succeeded by Thomas Steiner

and Philip Steiner

1932 Forge & carrying trade by

Richard Steiner/Josef Steiner

1952 Forge for welded

construction/piping

1957/58 Fabrication Yard

Gernsdorf; Steel Construction

OHG Gebrüder Steiner Vessels/

welded construction/piping

1974 Fabrication – Rudersdorf

Steiner GmbH & Co. KG

Vessels/welded construction/piping

Take-over of Prematechnik GmbH

(founded in 1955)

Flare systems/pipeline systems/

industrial burners

1991 Foundation Gastec GmbH

(emerged from the subsidiary of

B. S. & B.)

Process systems/gas treatment

facilities

1997 Foundation adapt GmbH

(emerged from the company

Noell Tank Construction/LGA)

Atmospheric/low temperature/

cryogenic tanks

2009 Foundation SPG

Petroleum & Gas Engineering

SRL Engineering services

1984 Fabrication Rudersdorf –

Bernd Steiner

Steiner GmbH & Co. KG

High pressure vessels,

heat exchangers

(CC; SS & high alloyed steel)

2013 Foundation of SPG

Petroleum & Gas Middle East

Construction services

SPG SteinerSiegen/Frankfurt a.M., GermanySolutions for Petroleum & GasPetro and Petrochemical Plants

4-5SteinerSolution for Petroleum & Gas

6-7GastecModularized Process Packages

8-9adaptOil/Gas/LNG Tank & Terminals

10-11PrematechnikFlare Systems & Burners

12-13Pipeline SystemsPipeline Engineering & Services

14-15CokeTecCokery By-products

16Petroleum & Gas Engineering

17Petroleum & Gas Procurement

18 SKO Steiner

19 Petroleum & Gas Middle East

Content Competence based on a tradition of almost 300 years. A comprehensive range for

innovative products and a high-performance team. Welcome to Steiner Group.

In 1701, the blacksmith Philipp Steiner founded a forge for the fabrication of goods

employed in the agricultural, steel making and booming mining industries in the

Siegerland. In the 20th century, it developed into a factory for steel construction

works and became one of the most recognized fabricators for heat exchangers,

high-pressure vessels and skid-mounted units in Western Germany.

Since 1984, the company has been running under the leadership of Bernd Philipp

Steiner and has been restructured from a specialized manufacturing company to

an independent EPC company.

By merging with well-established German engineering companies such as

Prematechnik GmbH, Gastec GmbH, adapt GmbH and by establishing an

engineering service company Petroleum & Gas Engineering Srl. in Romania,

the Steiner Group has become a provider of specialized plants and equipment

for the petro & petrochemical and related industries. With Philippe and Oliver

Steiner, the 10th family generation is in the lead succession of the Steiner Group

and continues to develop our vision “Engineering for limited resources”.

Petroleum & Gas Middle East

Dubai, UAE

SPG GulfDoha, Qatar

SPG Offshore Beirut, Lebanon

Petroleum & Gas EngineeringPloiesti, Romania

Engineering Services

GastecSiegen, Germany

Modularized Process Packages

CokeTecSiegen, Germany

Cokery By Product Plant

Pipeline SystemsFrankfurt a. M.,

GermanyPipeline Systems

PrematechnikFrankfurt a. M.,

GermanyFlare Systems/Burners

adaptSiegen, GermanyTank/Terminals

SKO SteinerSiegen, Germany

Fabrication, Supervision

Sales

Petroleum & GasProcurementShanghai, China

Procurement Operations QA/QCAdministration

AccountingIT

Controlling

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Pipeline Shipping Distribution

Sulfur

LNG liquefactionLNG storage

Cryogenic tanks

Export terminal

Ethane

Atmospheric; low temperature tanks and terminals

Condensate

PipelineOil/gas production

Gas/oil separation

Condensate & water removal

Produced water treatment

Flare systems

Pipeline systems

Dehydration

Gas treating

Sulfur plant & tail gas

Acid gasremoval

Cryogenic tanks

Import terminal

LNG regasificationLNG storage

The Steiner Group, as a German family-owned company stands for reliable

long-time quality and state-of-the-art solutions.

Steiner Group provides client-orientated engineering solutions, procurement and

construction services for Petro & Petrochemical plants, LPG and LNG terminals

as well as cokery by-product plants.

Our clients rely on our leading technology approaches to optimize their assets.

We focus on project management, front-end engineering, basic & detail

engineering, procurement, construction, construction management,

commissioning and start-up services. By providing a single-source

responsibility, we are able to optimize the entire project by shortening the

schedule and reducing costs.

Our extensive project experience includes:

- Gas treating

- Sulfur recovery and tail gas treating

- Natural gas liquids recovery and fractionation

- LNG import terminal

- Storage tanks and terminals for LPG and LNG

- Flare systems

- Pipeline systems

TRADEMARKS:

SPG Steiner®

Prematechnik®

Gastec®

adapt®

Oil/Gas Production

Modularized separation packagesSlug catcher3-phase separatorCondensate & water removalProduced water treatment packagesInjection systemsLPG recovery plant

EquipmentLauncher/receiver station (PremaTrap®)

Flare systems (PremaFlare®)Self supporting flaresGuyed flaresDerrick structure flaresGround flaresIncineratorsIndustrial burners (PremaNOX®)

Oil/Gas Production

Compressor stationsPumping stationsMetering stationsLoading/unloading facilities

EquipmentLauncher/receiver station (PremaTrap®)

Flare systems (PremaFlare®)Self supporting flaresGuyed flaresDerrick structure flaresGround flaresIncineratorsIndustrial burners (PremaNOX®)

Processing

Modularized process packagesMEA/DEA/MDEA/aMDEA unitsMolecular sieve unitsGlycol dehydration unitsGas sweetening unitsDesulfurization plantsSulfur recoveryClaus plantTail gas treatmentAcid gas removalGas-to-liquid plantsSour water stripping unitsAsphalt plants

EquipmentFilters/coalescersScrubbersReactorsSeparatorsMicro scrubbersCoke drumsPressure vesselsLauncher/receiver station (PremaTrap®)

Flare Systems (PremaFlare®)Self supporting flaresGuyed flaresDerrick structure flaresGround flaresIncineratorsIndustrial burners (PremaNOX®)

Cokery by-product plantsClaus plantAmmonia crackingTar separation plantBTX distillation plantCoke oven gas filtersManifoldsNitrogen rejectionPrimary gas coolersH2S scrubbers/NH3 scrubbers/BTX scrubbersCombined H2S/NH3 scrubbersDeacidification strippers

LPG/LNG Tanks & Terminals

Atmospheric tanksLow temperature tanksCryogenic tanksSpheresBulletsCrude/products import/export terminalsLPG import/export terminalsLNG import/export terminals

EquipmentLauncher/receiver station (PremaTrap®)

Flare systems (PremaFlare®)Self supporting flaresGuyed flaresDerrick structure flaresGround flaresIncineratorsIndustrial burners (PremaNOX®)

NGL recovery& fractionation

TECHNOLOGIES:

PremaFlare®

PremaTrap®

PremaNOX®

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Modular ized Gas Treatment Packages

FPSO Husky – Floating Production

Storage and Offloading

Since 1991, Gastec has been providing process solutions for the

petro and petrochemical industry, onshore as well as offshore.

With its expertise and innovative approaches, Gastec became a

trademark for efficient design, quality fabrication, installation

and commissioning.

Gastec is specialized in complete modularized hydrocarbon

process & treatment packages with proven and innovative

technology solutions.

- Gas & oil separation

- Condensate & water removal

- Produced water treatment

- Acid gas removal

Natural Gas

Liquid free Gas

Sweet Gas

Fractio- nator

Reinjection

Tail Gas

Condensate & free water

Acid Gas

Water

C2C3C4 C3

Product C3

Product C4

HC- Gases

Sulfur

Incineration

Flares

Crude

Oil

to Refinery

Water

C1

C2

C4

Product C2

Conden- sate

Condensate

N2 rich

Mercury

Conden- sate & water

removal

Acid gas removal

Dehydra-tion

Nitrogen removal

De- metha-

nizer

Sulfur recovery

Tail gas treat-ment

Sweet- ening

Sweet- ening

Sweet- ening

GtL

LNG

Gas/Oil- sepa- ration

Water treat- ment

Sepa- ration

Con- densate sweet- ening

Con- densate dehydra-

tion

Mercury removal

Stabili- sation

LNG

- Sulfur recovery units

- Gas dehydration units

- NGL recovery & fractionation

- Regasification packages

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Oil , Gas and LNGTanks & Terminals

50.000 m2 Propane Tank, for NIGC, Iran

30.000 m3 LNG Tank, RWE, Germany

4250 m3 LNG Sphere, Linde

for Westfarmers Gas Ltd., Australia

adapt was founded in 1997 and is one of the leading companies

specializing in storage tanks for ambient, low temperature and

cryogenic conditions for products such as ammonia; LPG and

LNG in line with international design codes and standards.

adapt has substantially expanded its expertise and within

the Steiner Group, adapt provides projects on a turn-key basis,

including engineering, conceptual design, detail design,

project management, procurement, fabrication, construction

and commissioning.

- Basic & detail engineering of storage tanks according to

the codes: API 650; API 620; EN 14620; BS 7777; BS 2654

- Finite element analysis and verification of storage tank

components and structures

- Supply of technical procedures and specifications

· Erection procedures

· Inspection and test procedures

· QA/QC specifications

· Purging and cool-down procedures

· Maintenance procedures

· Feasibility studies

· Decommissioning procedures

- Detail design of internal/external piping, including stress

analysis

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PREMATECHNIK

Flare Systems & Burners

Combination Ground Flare (35 t)/Elevated Flare

Ethylene Plant Norsk Hydro, Norway

125 m , Flare with 9 Burners,

Thai Petroleum, Rayong Thailand

Since 1955, Prematechnik has been the pioneer in the

sector of combustion technology and environmental

protection.

Flare Systems

Prematechnik’s proven design for smokeless flare systems

has given PremaFlare® its worldwide reputation as a

clean, environmentally friendly and reliable safety device

in the hydrocarbon processing industry.

Prematechnik understands being a full service provider:

The procedural design of the equipment, as well as the

preparation of the detailed engineering, the production,

delivery and installation or their supervision are our tasks

in order to ensure the highest quality standards.

Derrick

structure

Self-sup-

porting

Guyed

construction

3D view and sectional view

PremaNOX® buners

Burner Systems

For the protection of the environment to prevent or reduce

bad emissions, Prematechnik developed the PremaNOX®

burner to minimize the formation of NOx and CO emission,

tested and approved by an independent German institute.

PremaNOX® burners are mainly used as gas staged type,

however, they can also be used as air staged type.

The burners are dimensioned individually according to

the specification of our customers and are suitable for

capacities of 0.5 – 5 MW. Main application areas are

methanol plants, H2 plant and CO plant. PremaNOX® are

down-firing burners, fuel staged and operated with forced

air. The burners are also suitable for the operation with

varying gas mixtures.

The equipment is designed for optimum, efficient per-

formance, meeting local environmental regulations and

assuring safe plant operations. The control range is 1:5.

100 m Flare, Power Plant, Demcolec,

Netherlands

160 m Flare, Aromatic Plant,

Petrokemya, KSA

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PREMATECHNIK

Pipel ine Engineer ing & Ser vices

Launcher/receiver station

Gas metering station

Slug catcher

The equipment is designed for optimum, efficient

performance, meeting local environmental regulations

and assuring safe plant operations.

Valuable ideas converted into reality serve our customers

during project development, design and installation of

pipelines as well as special equipment.

Our services include the design of pipelines and related

equipment such as:

- Slug catchers

- Compressor stations

- Pumping stations

- Metering stations

- PremaTrap® – scraper launcher/receiver stations

Scrapper launcher and receiver traps, complete scraper

stations including all piping, valves and instrumentation as

“skid-mounted packages” with partially automatic sequences

for cleaning, commissioning/drainage, separation and

mechanical calibration.

Description:

1. Scraper trap

2. Hydraulic quick

opening and closure

3. Scraper basket, move-

able on wheels

4. Jib crane

5. Hydraulic cylinder

6. Jib crane

7. Control panel

8. Cleaning pig

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In 2003, well-known German companies involved in coking

technologies have decided to collaborate under the name “Coketec”.

CokeTec members:

- Bellka Stahl- und

Anlagenbau GmbH

- BEROA/KARRENA

- HUDE GMBH

Coke By-produc t P lants

BTX Distillation Plant Cokery Plant Prosper,

Ruhrkohle AG, Germany

H2S/NH

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scrubbing

Crude tar

Coal feed

Coal blending

Primary gas cooler

Electrostatic tar precipitator

BTX scrubbing

Gas exhaus-

ter

Gas com-

pression

Gas holder

Stripping/ de-

acidification

BTX distillation

Water

Crude benzene

Sulfur

BF gas from steel

works

Gas pipeline

LP coke oven

gas to steel work

Biological waste water

treatment

Ammonia cracking

Claus plant

Coke

Coke screening

CDQ

Coke oven

batteries

Condensate treatment Com-

pression

Flares

Claus Plant, Posco, South Korea

- Küttner GmbH & Co. KG

- Pleiger Maschinenbau

- SPG Steiner GmbH

- Turbofilter GmbH

Within Coketec, SPG offers the full line-up of possible process

steps for the economical cleaning of coke oven gas and the

environmentally responsible processing of by-products:

- Primary gas cookers

- H2S/NH3 scrubbing

- BTX distillation

- Ammonia cracking

- Claus plant

Many types of combinations and configurations of available

by-product recovery processes can be designed to provide

flexible solutions to meet specific requirements.

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Petroleum & Gas Engineering is our integrated engineering

service division and provides a full range of field and

infrastructure development as well as production

enhancement services from every engineering discipline:

Engineer ing Ser vices International Procurement Ser vices

- Process

- Piping

- Mechanical

- Civil

- Rotating equipment

- Structural

- Instruments

- Electrical

- 3D modeling

Petroleum & Gas Procurement offers complete procurement

services which are charged with the responsibility of conduct-

ing the purchasing function in a manner which results in

obtaining the most efficient and effective use of our clients’

requirements.

Our global experience combined with long-term relationships

to suppliers worldwide enable us to procure materials of high

quality, to synchronize delivery logistics with overall project

schedules and to guarantee on-time delivery.

Our procurement experts are familiar with the markets,

customs and environmental regulations, permitting

requirements and laws of the communities where we work.

Their localized knowledge is essential for expediting orders

and quickly solving problems.

Our engineering software:- PDMS

- PDS

- PV Elite

- Microstations

- CHEM CAD

- AUTO CAD

- HYSIS

- Caesaer II, FEPipe, PipePlus

- Power Tool, Ampcalc, LitePro, Calculux, EERaceway, Wireworks

- Intools, InstruCalc

- Frameworks, SAAP 2000

- SKM PowerTools

- MATHCAD

- Foundation 3D-DimSoln, DSANCHOE-DimSoln Combined 3D-DimSoln

- PCC-Red Bag

- Descon Brace 6.0/ DesconWin 6.0 ASD-ASDM

- PRO II

- OrthoGen

- CalcWare

- STAAD.Pro

- Visual Lighting

- NavisWorks

- ISOGEN

Through the creation of this existing service capability in an

integrated way, we expand our skills, gain efficiency and have

direct influence on project schedule & costs which brings

a greater value to our costumers.

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PETROLEUM & GAS MIDDLE EAST

With our roots as a highly qualified manufacturer going back

many decades, we know how to support our engineering

departments with practical solutions.

With well-trained employees and great experience, SKO Steiner

can handle all grades of carbon steel and stainless steel, heat

resistant and low temperature materials as well as special alloys.

Our manufacturing operations are specialized in the fabrication of

modularized process packages, pressure & high pressure vessels,

heat exchangers as well as Prematechnik design flare systems –

PremaFlare®.

Fabricat ion & Super vis ion Ser vices Construction Management & Special Site Operations

With our QA/QC, we provide plant inspections, site supervisions

and international expediting/quality control to insure the high-

est quality standards that the Steiner Group is renowned for.

- ASME Code U-Stamp/NB

- AD 2000 (HP0)

- HP-100R

- TRD 201

- EN 12952

- DIN EN 13445 RL 97/23/EG

- DIN EN ISO 3834-2

As a family-owned company, we live the philosophy of being

close to our clients and to take care of our clients’ needs.

Petroleum & Gas Middle East, based in Dubai, United Arab Emir-

ates, is our division to support our clients in the Middle East and

North African countries with respect to construction and con-

struction management, supervision, start-up & commissioning.

- Maintenance services

- Site supervision

- Roof air raising (erection of storage tanks)

- Purging and cool-down of low temperature & cryogenic

storage tanks service

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SPG Steiner GmbH

Wittgensteiner Straße 14

57072 Siegen

Germany

Phone: +49 271 313747-0

Fax: +49 271 313747-13

[email protected]

www.spg-steiner.com