Solutions for every phase of your production...

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Publication: MB2017MAC All product brands are registered trade marks of the respective manufactures. MODU System Europe Ltd. Unit 9, The Christy Estate, Ivy Road, Aldershot, Hampshire, GU12 4TX, United Kingdom Tel: +44 1252-369 818 Fax: +44 1252-369 802 Email: [email protected] Website: www.mymodu.com Our Offices: MODU System America, LLC. 1715 Endeavor Drive, Williamsburg, VA 23185 United States Tel: +1 757-2503413 Fax: +1 757-2503523 MODU System (M) Sdn.Bhd. 7, Jalan Saham 23/3, Shah Alam, 40000, Selangor, Malaysia Tel: +60 3-5548 7333 Fax: +60 3-5548 7222 Shanghai MODU Automation Co.,Ltd 上海模主自动化设备有限公司 MODU System (S) Pte.Ltd. Blk 22, Woodlands Link, #04-66 Singapore 738734 Tel: +65-6257 0811 Fax: +65-6257 3811 中国, 上海市浦东新区 置业路 111号一号楼1楼 电话:+86 138-1611 3703 Simplicity Solutions www.mymodu.com Agent & Distributor Business office of MODU System Malaysia is certified according to ISO 9001:2008 Specification and design are subject to change without prior notice due to continuous quality improvement. The actual color of the product may differ slightly from the picture due to print clarity. MODU System Australia Pty.Ltd. 28/7 Salisbury Road, Castle Hill, NSW 2154, Australia Tel: +61 2-8628 0195 Fax: +61 2-8677 4265 1995 . 2015 Celebrating 20 years Simplicity Solutions Solutions for every phase of your production line...

Transcript of Solutions for every phase of your production...

Page 1: Solutions for every phase of your production linemodu.my/wp-content/uploads/2020/03/MODU_Product_Brochure.pdf · 2020-03-06 · convey food and beverage cases, bagged products, trays,

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MODU System Europe Ltd.Unit 9, The Christy Estate, Ivy Road, Aldershot, Hampshire, GU12 4TX, United KingdomTel: +44 1252-369 818Fax: +44 1252-369 802

Email: [email protected] Website: www.mymodu.com

Our O�ces:

MODU System America, LLC. 1715 Endeavor Drive, Williamsburg, VA 23185United StatesTel: +1 757-2503413 Fax: +1 757-2503523

MODU System (M) Sdn.Bhd.7, Jalan Saham 23/3, Shah Alam,40000, Selangor, MalaysiaTel: +60 3-5548 7333 Fax: +60 3-5548 7222

Shanghai MODU Automation Co.,Ltd上海模主自动化设备有限公司

MODU System (S) Pte.Ltd.Blk 22, Woodlands Link, #04-66 Singapore 738734Tel: +65-6257 0811 Fax: +65-6257 3811

中国, 上海市浦东新区置业路 111号一号楼1楼电话:+86 138-1611 3703

Simplicity Solutions www.mymodu.com

Agent & Distributor

Business office of MODU System Malaysia iscertified according to ISO 9001:2008

Specification and design are subject to change withoutprior notice due to continuous quality improvement.The actual color of the product may differ slightly fromthe picture due to print clarity.

MODU System Australia Pty.Ltd.28/7 Salisbury Road, Castle Hill, NSW 2154, AustraliaTel: +61 2-8628 0195Fax: +61 2-8677 4265

1995 . 2015Celebrating 20 years Simplicity Solutions

Solutions for every phase of your production line...

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A simple concept

Flat PackThe shipping model at MODU System has evolved as an efficient

approach for storage and handling of products. This model, together

with swift delivery procedure and ready stock enables the company

to deliver automation products to global markets like Asia, Europe,

America, Australia, and Africa. The efficiency with which we serve our

global customers is an endorsement of our technical proficiency and

engineering business insight.

The conventional conveyor system is normally the belt & roller which is difficult to

install & dismantle, expensive to build and maintain, and cannot be reconfigured.

MODU conveyors are modular and flexible, which makes them very cost

effective. The straights, supports, and bends are made up of various re-assem-

bled components. Therefore MODU conveyors can be installed or reconfigured

(realigned, extended or shortened) within a very short time-frame easily by using

simple tools.

MODU conveyors make the most out of limited

factory space by utilizing overhead space and small

radius turns.

Flexible Design - Simple Assembly

3-Dimensional Layout

At MODU System, we are dedicated to bring continuous environmental

improvement through our “reduce, reuse and recycle” programmes. Use

of fully recyclable product materials e.g. aluminium, POM, ABS etc. and

systematic coding of our products for easy recovery and recycling is an

indication of our commitment to better environment. In addition, our

conveyor modular design helps to extend the product life cycle

Environment: Our Dedication

Standard Parts

Parts are made of lightweight materials, such as aluminium alloy and

engineered plastics designed to exact tolerances for easy accurate fit.

MODU System was established based on this concept to meet

the ever increasing demand for conveyors that are easy to

install & reconfigure, highly flexible, reliable, having an aesthetic

look, easy to transport and yet economical to own.

Economic Ownership

Excellent Quality

Short-time Delivery

Low Maintenance

Conveyor System

modular & flexible

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PLASTIC CHAIN SERIESMODU System provides diverse plastic chain conveyor systems. All conveyor systems can be effortlessly assembled with

standard tools. MODU Components are prepared with anodized aluminum and plastic, giving a spotless and artistic outlook. A

ready stock availability of conveyor components are ensured at MODU at all times. The bends, straights and supports are

made up of pre-assembled pieces due to which MODU Conveyors can be reconfigured or assembled in a lesser time using

simple hand held tools.

Plastic Chain With Aluminium Frame

Plastic Chain With Stainless Steel Frame

Chain width: 63mmBeam Width: 65mm

MS2 MM3 ML2 MX2Chain width: 83mmBeam Width: 85mm

Chain width: 140mmBeam Width: 145mm

Chain width: 220mmBeam Width: 225mm

Chain width: 63mmBeam Width: 65mm

DS2 DM3 DL2 DX2Chain width: 83mmBeam Width: 85mm

Chain width: 140mmBeam Width: 145mm

Chain width: 220mmBeam Width: 225mm

Simplicity Solutions

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Plastic Belt With Aluminium Frame

Plastic Belt with Stainless Steel Frame

PLASTIC BELT SERIESThe new modular plastic belt conveyor system from MODU is a simplified solution for conveying large products. All compo-

nents of the plastic belt conveyor is standardized for easy engineering, maintenance and operation. Simplicity in its design

makes MODU’s new plastic belt conveyor reliable, flexible, safe and adaptive to any requirements. The white POM belt surface

is flat and smooth which minimizes the risk of scratches on products, allowing safe handling of sensitive products. Plastic belt

conveyor systems are designed to integrate with new and existing production equipment. Machinery that has been laid out to

fulfill factory and operator requirement can easily be linked using suitable components and conveyors from our modular range.

MT2 MR2 MF2Chain width: 315mmBeam Width: 360mm

Chain width: 438mmBeam Width: 480mm

Chain width: 585mmBeam Width: 625mm

Chain width: 315mmBeam Width: 360mm

Chain width: 438mmBeam Width: 480mm

Chain width: 585mmBeam Width: 625mm

DT2 DR2 DF2

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TECHNICAL DATA

MODU System have made significant progress in the

conveyor business surging ahead of its competitors, to

provide a ‘one-stop modular conveyor system centre’ to

serve a varied clientele. This is further accentuated by a

proven track record in the international business arena and a

widespread acceptance and recognition of its largely

superior products, innovative designs and professional

services.

Plastic Chain Conveyor Data

Plastic Belt Conveyor Data

MS2 / DS2 MM3 / DS2 ML2 / DL2 MX2 / DX2Chain width 63mm 83mm 140mm 220mmTensile strength at 20°C (POM) 3000N 5000N 6000N 6000NTensile strength at 20°C (PP) - 2000N 2600N -Maximum working tension (POM) 500N 1000N 1300N 1300NMaximum working tension (PP) - 600N 800N -Working temperature -20°C to 60°C -20°C to 60°C -20°C to 60°C -20°C to 60°CRecommended running speed 3-50 m/min 3-50 m/min 3-50 m/min 3-60 m/minMax.conveyor length (depend on layout) 30m 30m 30m 30mMinimum turning radius 150mm 160mm 200mm 500mmLink spacing (Pitch) 25.4mm 33.5mm 44.5mm 44.5mmChain weight (POM plain chain) 0.75kg/m 1.2kg/m 2.5kg/m 3.4kg/mChain weight (PP plain chain) - - - -Chain weight (POM friction chain) 0.75kg/m 1.42kg/m 1.91kg/m 3.6kg/mChain weight (PP friction chain) - - - -Chain weight (gripper chain) - 1.47-1.87kg/m - -

MT2 / DT2 MR2 / DR2 MF2 / DF2Chain width 315mm 438mm 585mmTensile strength at 20°C (POM) 12000N 12000N 12000NTensile strength at 20°C (PP) - - -Maximum working tension (POM) 2600N 2600N 2600NMaximum working tension (PP) - 600N 800NWorking temperature -20°C to 60°C -20°C to 60°C -20°C to 60°CRecommended running speed 3-50 m/min 3-50 m/min 3-50 m/minMax.conveyor length (depend on layout) 30m 30m 30mMinimum turning radius 900mm 1200mm 1700mmLink spacing (Pitch) 45mn 45mm 45mmChain weight (POM plain chain) 2.74kg/m 3.81kg/m 5.10kg/m

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THE CHOICE IS YOURS

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Front Drive Unit Combined Drive Unit Front Suspended Drive Unit

Intermediate Drive Unit Catenary Drive Unit

Type 1 Type 3 Type 4 Type 5Type 2 Type 6

Type 1 Type 2 Type 3

Type 4 Type 5 Type 6

Type 7 Type 8

Component Guide

Chain Top - OptionsMultiple chain top options allow for a variety of applications. Standard chain

material is POM. Other chain materials are also available upon request.

Materials available are Anti-Static, and Kevlar.

Plain Chain Wedge Gripper Chain

Friction Chain Finger Gripper Chain

Box Gripper Chain

Cleated ChainSilicone Pad Chain Insert Friction Chain

Type / Model MS2 MM3 ML2 MX2 MT2 MR2 MF2

DriveFront, Combined,

Suspended, Intermediate

Front, Combined, Intermediate,

Catenary, Wheel Bend, Suspended

Front, Combined, Suspended, Intermediate

Front, Combined Front Front Front

Idler End End End End End End End

Chain Plain, Friction, Flocked

Plain, Friction, Cleated, Gripper,

Flocked

Plain, Friction, Cleated, Flocked Plain, Friction Plain, Cleated Plain, Cleated Plain, Cleated

Horizontal Wheel Bend - - -Radius 150mm 30°, 45°, 90°, 180° - - - - - -Radius 160mm - 30°, 45°, 90°, 180° - - - - -Radius 200mm - - 30°, 45°, 90°, 180° - - - -Horizontal Plain Bend (Minimum Radius)Radius 500mm 30°, 45°, 60°, 90° 30°, 45°, 60°, 90° 30°, 45°, 60°, 90° 30°, 45°, 60°, 90° - - -Radius 700mm 30°, 45°, 60°, 90° 30°, 45°, 60°, 90° 30°, 45°, 60°, 90° 30°, 45°, 60°, 90° - - -Radius 900mm - - - - 30°, 45°, 60°, 90° - -Radius 9000mm 30°, 45°, 60°, 90° 30°, 45°, 60°, 90° 30°, 45°, 60°, 90° 30°, 45°, 60°, 90° - - -Radius 1200mm - - - - - 30°, 45°, 60°, 90° -Radius 1700mm - - - - - - 30°, 45°, 60°, 90°Vertical Bend

Radius 300mm 5°, 7°, 15°, 25°, 30° 45°, 90° - - - - - -

Radius 400mm -5°, 7°, 15°, 25°, 30°

45°, 90° - - - - -Radius 500mm - - - 5°, 15°, 25° 5°, 15°, 25° 5°, 15°, 25°

Radius 1000mm 25°, 45°, 90° 25°, 45°, 90°5°, 7°, 15°, 25°, 30°

45°, 90°5°, 7°, 15°, 25°, 30°

45°, 90° - - -

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MODU CONVEYORS AT WORK

Tea Bag Handling Industry

Tea bags filing line Packaging line for tea bags

Incline friction conveyor for cartons

High speed can manufacturing lines

Puck system for fruit sorting lineLiquid bottle filling with gripperconveyor

Cleated conveyor for biscuit packaging

Food & Packaging Industry

Canned food production line

Carton packing line

Gripper conveyor system intergrated with can cleaner

Personal Product & Pharmaceutical Industry

Conveyors for shampoo handling

Alpine conveyor for puck storageConveyor for

personal products

Stainless steel conveyor for pharmaceutical Industry

Tissue incline conveyorsConveyors with automated width adjust

Conveyor for Diaper line

Vertical Diverter for Tissue Rolls

Paper Converting Industry

Anti-Static conveyor chain

Conveyor line for multi electronic components

Hard disk substrate production line

Automotive & Machined Part Industry

Automotive oil filter line

Robotic automotive part assembly

Electronic & Electrical Industry

Flexible & Reliable Solutions for Increased Productivity

A Global Brand

Hard disk substrate production line

Optical Industry

Lens tray pushers

Tray distribution

Complete distribution systems

Lens tray conveyors

Tray distribution

Tea bags filing line

Liquid bottles on puck

Conveyor for bearing manufacturing

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61110

Spiral Conveyor

Belt Conveyor Roller Conveyor (Light / Heavy Duty)

Other customised equiptment / conveyors / devices available upon request. Please consult us for more information.

Product Sorting(Bar code / Vision System)

SPECIAL EQUIPMENT & DEVICES

Continuous Flow Elevator / LoweratorMODU System’s Continuous Flow Elevator / Lowerator is commonly used to

convey food and beverage cases, bagged products, trays, and other similar items. It

is designed for high speed and large payload capacity. Continuous Flow Elevators /

Lowerator frees up floor space in case/carton palletizing lines, warehousing, or in

work-in-progress storage applications by transferring products to an overhead

conveyor section. This machine is idle to create aisleways, clearance for forklifts,

transfer product between floors and etc.

Gripper System Elevator / LoweratorGripper is utilized for moving the products up and down or to put things on a

hold between the conveyers or at the finishing stage of the conveyer. Two

sets of conveyers are attached in a gripper in order to transport products to

higher or lower elevations while taking up minimal floor space. It holds the

product in a firm but gentle manner before releasing it to another conveyor.

S-FlowType 1

C-FlowS-FlowType 2

Simple Gripper Upender

Gripper Upender

ALSO AVAILABLE

Composite Can Cleaner Accumulation Conveyor

Robotic Palletizing High Speed Pick and place High performance robot for welding, material testing, polishing, Machine trending, Gluing and etc.

SERVICE CONVEYOR & AUTOMATION

Sushi Conveyor MODU Express Delivery Display Conveyor Sushi Robots