SOLUTIONS for Big Bag & Octabin - palamaticprocess.com · The big bag is placed on the filling...

Big Bag& Octabin

SOLUTIONS for

FILLING

Powder Handling Solut ions

550

800

min

550

01

I 02

FlowMatic® 01

FlowMatic® 02 06

FlowMatic® 03 08

FlowMatic® 04

FlowMatic® 05 TE (Lifting Table)

FlowMatic® 05 VH (Hydraulic Cylinder)

FlowMatic® 06

FlowMatic® 07

FlowMatic® 08 20

FlowMatic® 09 22

FlowMatic® 10 Hygienic

Customized big bag filling system 26

I 28

I 32

FlowMatic® Octabin Standard 32

FlowMatic® Octabin Velocity

FlowMatic® Octabin Automatic High Velocity 36

I 38

CONTENT

in the design of the facilities listed in this commercial documentation

Means that the equipment is availablefor testing at PALAMATIC PROCESS

Means that the equipment can beinstalled in ATEX zone

EXISTESUR

MESURE

Means that design and options can be customised

Packaging flow rate (the highest flow rate may vary accor-ding to the volume of big bags and the available flow rate)

10 - 20 10 - 20 10 - 20 20 - 40 30 - 6010 - 30 20 - 3010 - 30 20 - 40

FlowMatic® 01 FlowMatic® 02 FlowMatic® 03 FlowMatic® 04

40 - 60 30 - 50

FlowMatic® 05-TE FlowMatic® 05-VH FlowMatic® 06 FlowMatic® 07 FlowMatic® 08 FlowMatic® 09 FlowMatic® 10

Big bag with 4 handles

Big bag with 1 handle

Gross weighing

Net weighing

Width adjustment

Inflatable seal

Tension cylinder

Automatic hooks

Rotating head (ergonomic big bag implementation)Big bag pre-forming

Vibrating table

Big bag ground wire and clamp

Roller conveyor

Pallet unstacker

Mat laying

Access platform

Internal bag welder

Mobile station

Big bag cover

x

xx

x

xxx

x

x

xxx

xx

x

x

xxxx

xx

xx

x

x

xxxxxxxx

x

3

x

8,7

x

6

600

x x

x x

x xx x

Lift table xx

x x

3

x

2

6

CAPTION: Option

6 6

0,2 0,2

2,9

x

x

0,9

300 300

x

x

xx

Hydraulic cylinder

3

x

x

6

0,2

2,9

300

xx

x

7

3

x

3

x

6

0,3

300

xx

x

x

xx

x

23

x x

9

x x

3

x

7,8

x x

6 6

3,8

600 300

Input TOR

Output TOR

Load cells

Installed power (kW)

Power supply voltage

Service pressure (bar)

Average power consumption (kW)

Compressed air consumption (Nm³/hr.)

Dust collecting rate (m³/hr.)

0

0,2

6

0

2

0,2

6

0,9

300300

6

6

8,7

6 6

0,2

0,9 6,8

300 300

Big Bag Filling Stations

F Basic specifications for big bag filling systems and options

F Utilities

The flow rates can vary according to the handled material.

10 - 20 big bags/h.

Cost efficient & dust control

solution

FlowMatic® 01

10 - 20 big bags/h.

Efficient & ergo-nomic

FlowMatic® 02

10 - 20 big bags/h.Dosing &

adaptable to any powder type

FlowMatic® 03

20 - 40 big bags/h.High rate &

ergonomic filling station

FlowMatic® 04

10 - 30 big bags/h.

Suspended wei-ghing: hygienic

and operator friendly

10 - 30 big bags/h.Hygiene &

ergonomics of operators

FlowMatic® 05 - TE FlowMatic® 05 - VH

30 - 60 big bags/h.

Very high rate & ergonomic filling

station

FlowMatic® 06

20 - 30 big bags/h.

Mobile station & connexion under the truck loading

hose

FlowMatic® 07

20 - 40 big bags/h.

Big bag with 1 handle & condi-

tioning bulk products

FlowMatic® 08 FlowMatic®

40 - 60 big bags/h.

Very high flow rate for big bag

with a single loop

30 - 50 big bags/h.

Hygienic design suitable for white

rooms

FlowMatic® 09

Flow rate, ATEX, made from 316L,

inerting…

FlowMatic® 10

AVAILABLE

CUSTOMMADE

Page 04 Page 16Page 06 Page 18Page 08 Page 20Page 10 Page 22Page 12 Page 14 Page 24 Page 26

Big BagAVAILABLE

CUSTOM

MADE

- - - - -Download videos & layouts from our website06 03

Advantages

240

0

DN300 PN10

150

0 1

50

forks distance500 min - 1300 max

340

0

340

300

177

5

150

0

225

0

345

0

137

0

1930

154

0 1

10

1200

120

0

1650

1000 1550 max

1550 max

450

800

min

- 2

400

max

F Adjustable fork height for an optimal filling of all types of big bags

F Double envelope filling head

allows big bag degassing in condi-tioning procedure

F Hooking forks with adjus-

table height offer a maximum flexibility

F Big bag removal with forklift or pallet truck

I

Rate

Manufacturing materials

Finishes: RAL 9006, micro-blasted, electropolishingInstalled power: 0.2 kWCompressed air consumption

Service pressure: 6 barsInput TOR: 0Output TOR

Dust collecting rate

Maximum dimensions of big bags:

Length x width x height

“ U ” version forks: allows big bag removal with straps (optional)

I

1. The big bag is placed on the filling station2. The big bag inlet is connected to the filling head by an inflatable gasket ensuring the sealing 3

4. When the big bag filling sequence is completed, the big bag can then be removed using either a forklift or a pallet truck

FlowMatic® 01Rate:

Weight capacity: 2 tons/big bagOjectives: cost efficient & dust containment01

adjustment

Round forks with adjustable width

for complete containment

Supporting structure

Double envelope filling head

Options

See all our options

on page 28

Big bag pre-forming

fan

Big bag tension cylinder

04 05- -

- - - -01Download videos & layouts from our website

AVAILABLE

CUSTOM

MADE

Flow

Mat

ic® 0

1

F Hooking forks width

adjustment allows conditioning of all types of big bags

F Inflating seal to insure dust containment for a clean work area

F Big bag removal with fork or pallet truck

Advantages

F Tension cylinder insures a perfect big bag filling and handling stability

I

Flow rate


Finishes: RAL 9006, micro-blasted, electropolishingInstalled power: 0.2 kWCompressed air consumption

Service pressure: 6 barsInput TOR: 0Output TOR: 2Dust collecting rate




I

1. The big bag is placed on the filling station2. The big bag inlet is connected to the filling head by an inflatable gasket ensuring the sealing3. The height of the filling spout is adjusted by pneumatic cylinder according to the size of the big bag4.

5.

6.

stability during handling process) 7. When the big bag filling sequence is completed, the sea-ling gasket is deflated. The big bag is ready to be removed.8. The big bag can be removed using either a forklift or a pallet truck

Rate:

Weight capacity: 2 tons/big bagObjectives: ergonomic and dust containment

Height adjustment of the forks

Tension cylinder

Support framework

Options

See all our options

on page 28

Weighing system

integrated on big bag

filling station

Automatic big bag release

FlowMatic® 02

02

06 07

dust tight connexion

Round version forks with

adjustable width

envelope

150


DN300 PN10

240

0

1010

340

Ø450

380

0

150

0

177

5

150

0

227

0

pneumatic cylinderstroke : 300mm

153

0

1930

110

1000 1200

120

0

1650

1550 max 1550 max

Ø450

800

min

- 24

00 m

ax

AVAILABLE

CUSTOM

MADE

- -- - - -02

Download videos & layouts from our website

Flow

Mat

ic® 0

2

F Dosing and weighing

enable business transactions for your products

F Fan and tension cylinder

ensure big bag pre-forming and internal shaping

F “U” shaped forks to remove big bag with straps

F Vibrating table provides a com-pacted material by means of vibration ensuring a maximum of volume reduc-tion of the material in the big bag

I

Flow rate


Finishes: RAL 9006, micro-blasted, electropolishingInstalled power

Average power consumption: 0.2 kWCompressed air consumption

Service pressure: 6 barsInput 4 - 20 mA

Input TOR: 6Output TOR: 6Weighing precision



Lenght x width x height


I

1. The big bag is placed on the filling station2. The big bag inlet is connected to the filling head by an infla-table gasket ensuring the sealing3. The height of the filling spout is adjusted by pneumatic cy-linder according to the size of the big bag4. A fan inflates and shapes the big bag5. Another fan is used to exhaust the air through a reverse jet filter6.

7. The big bag is laying on the pallet: bottom shaping (big bag stability during handling process) 8. The vibrating table provides material densification (operated by sequence during the filling process) 9. Weighing control: low filling flow rate to adjust final dosing10. When the big bag filling sequence is completed, the sea-ling gasket is deflated. The big bag is ready to be removed11. The big bag can be removed using either a forklift or a pallet truck

Rate:

Weight capacity: 2 tons/big bagOjectives: dosing & flexibility depending on powder characteristics

“U” forks with adjustable width

Vibrating table for densification

a double envelope

The whole adjustable structure provides flexibility to accommodate a range of bag sizes. The filling head is designed with a double envelope to ensure volume balan-cing and avoid dust contamination of the workplace. The tension cylinder, fan and vibrating table gives an optimal shape to the big bags. Vibrating table provides material densification with low density. Handling filled big bag is safe and without any tipping risk.

Support framework

for a complete sealing

Load cells

See all our options

on page 28

Mobile station

Rotating head

FlowMatic® 03

03

08 09

465

444

0


DN300 PN10

340

410

175

5

150

0 5

55

141

0 7

0 3

90

2060

1000 1200

1850

187

0

1550 max 1550 max

450

800

min

2400

max

pneumatic cylinderstroke : 300mm

Options

AVAILABLE

CUSTOM

MADE

- -- - - -03


Advantages

Flow

Mat

ic® 0

3

F Conveyor and dynamic

buffer storage: high flow rate and flexible implantation

F Dosing and weighing: automation and ergonomics of filling station

F Pallet unstacker

multi-format pallets

Advantages

F Automatic big bag release:

process time optimization

I

Flow rate


Finishes: RAL 9006, micro-blasted, electropolishingInstalled power: 8.7 kWAverage power consumption

Compressed air consumption


Input TOR

Output TOR

Weighing precision




I

1. The empty pallets are automatically placed on a conveyor 2. The big bag is placed on the filling station3. The big bag inlet is connected to the rotating filling head by an inflatable gasket ensuring the sealing4. The height of the filling spout is adjusted by pneumatic cylin-der according to the size of the big bag5. A fan inflates and shapes the big bag6. Another fan is used to exhaust the air through a reverse jet filter7.

8. The big bag is laying on the pallet: bottom shaping (big bag stability during handling process) 9. The vibrating table provides material densification (operated by sequence during the filling process) 10. Weighing control: low filling flow rate to adjust final dosing11. When the big bag filling sequence is completed, the sealing gasket is deflated and the big bag is automatically released12. Automatic big bag removal towards storage area (big bag stac-ker conveyor)

Rate:

Weight capacity: 2 tons/big bagObjectives: high fow rate & ergo-nomics of the filling station

See all our options

on page 28

Welder for inner liner

Big bag covering

with gross weighing (dosing / packaging / conveying). This model is designed for

all the options necessary for big bag filling with minimal human intervention.

Motorized conveyor

Cyclo-filter or feeding hopper (option)

Clean room (option)

unstacker

FlowMatic® 04

04

10 11

Vibrating table for material densification

2315 290

408

0

301

0

1350

600

450

4510

600

1810

230

149

0

5060

12375

6430

3910

381

5

lenght 5400capacity 4 Big-Bag max

1200 max 1200 max

Ø450

800

min

2400

max

Options

AVAILABLE

CUSTOM

MADE

- -- - - -04


Flow

Mat

ic® 0

4

F Automatic release: process time optimization

F Suspended structure facili-tates floor cleaning

F Inflatable seal to ensure dust containment for a clean workplace

Advantages

I

Flow rate




Service pressure: 6 barsInput 4 - 20 mA:

Input TOR: 3Output TOR

Weighing precision




I

1. The big bag is placed on the filling station2. The big bag inlet is connected to the filling head by an inflatable gasket ensuring the sealing3. A fan inflates and shapes the big bag4. Another fan is used to exhaust the air through a reverse jet filter5.

6. Weighing control: low filling flow rate to adjust final do-sing7. When the big bag filling sequence is completed, the lifting table is raised, the sealing gasket is deflated and the big bag is automatically released8. Lowering the lifting table9. Use a forklift to transport the pallet containing the big bag

Rate:

Weight capacity: 2 tons/big bagOjectives: hygienic & ergonomical system for operators

See all our options

on page 28

Operator access

plateform

packaging that are subject to strong hygiene constraints: the weighing system is implanted on the filling head which reduces retention areas on the ground. The big bag can be lowered with a lifting table and automatic hooks.

Weighted filling with suspende bag

pre-forming fan

FlowMatic® 05 - LT

05

13

Automatic release

for complete sealing

Lifting table for big bag evacuation

*

* Lifting Table

12

F Filling head with double

envelope enables big bag air discharging through degassing line during the filling

Vibrating table

Options

AVAILABLE

CUSTOM

MADE

- -- - - -05


Flow

Mat

ic® 0

5 -

TE

F Big bags stacking for space optimization

F Inflatable seal to ensure dust containment for a clean workplace

Advantages

F Hygienic design: the low ground coverage facilitates the cleaning process

I

Flow rate






Weighing precision




I

1. The big bag is placed on the filling station2. The big bag inlet is connected to the filling head by an inflatable gasket ensuring the sealing3. The big bag is raised4. A fan inflates and shapes the big bag5. Another fan is used to exhaust the air through a reverse jet filter6.

7. Weighing control: low filling flow rate to adjust final do-sing8. When the big bag filling sequence is completed, the hydraulic cylinder is lowered, the sealing gasket is defla-ted and the big bag is automatically released9. The big bag can be removed using either a forklift or a pallet truck

Rate:

Weight capacity: 2 tons/big bagObjectives: hygiene & ergonomics for the operators

See all our options

on page 28

kaging that are subject to strong hygiene constraints: the weighing system is incorporated in the filling head which reduces retention areas on the ground. The big bag is designed to be actuated by a hydraulic cylinder.

FlowMatic® 05 - HC

05

14 15

telescopic tube

structure for handles

for a complete sealing

*

* Hydraulic Cylinder

Supporting structure

pre-forming fan

Hydraulic cylinder

Hydraulic group

Load cells for suspended weighing

Automatic big bag

release

F Big bag removal with pallet truck or lift truck

Magnetic detector

Options

AVAILABLE

CUSTOM

MADE

- -- - - -05


Flow

Mat

ic® 0

5 -

VH

F Motorized conveyor for high production rates

F Pallet unloader can handle F Big bag removal by lift

truck

Avantages

F Net weighing hopper for customized filling

I

Flow rate: 30 to 60 big bags/hr. Manufacturing materials



Service pressure: 6 barInput 4 - 20 mA

Input TOR

Output TOR

Weighing precision




I

1. The empty pallets are automatically placed on a conveyor2. The big bag is placed on the fillin station3. The big bag inlet is connected to the rotating filling head by an inflatable gasket ensuring the sealing4. !the height of the filling spout is adjusted by pneumatic cylinder5. A fan inflates and shapes the big bag6. Another fan is used to exhaust the air through a reverse jet filter7.

8. Start the preparation of another dose (hidden time)9. The vibrating table provides material densification10. When the big bag filling sequence is completed, the big bag is automatically released11. Automatic big bag removal by motorized conveyor

Rate: 30 to 60 big bags/hr. Weight capacity: 2 tons/big bagObjectives: very high flow rate & loading station ergonomics

Welding system

Big bag covering

ging (dosing / packaging / conveying). This model is designed for a continuous operation with

designed with all the options necessary for conditioning with minimal human intervention: pre-dosing weighed hopper, containment inflatable seal, big bag rotating head hooking, automatic release, height adjustable structure via a controlled pneumatic cylinder, commercial weighing, vibrating table for densification, pallet unstacker, handling conveyor...

FlowMatic® 06

06

16 17

Tension cylinder

pre-forming fan

Weighing hopper

Load cells

Automatic release

Motorized conveyors

Vibrating table for de-aeration

See all our options

on page 28

600

2315

415

600

727

5

420

5

817

0

875

0

1400

1645

2100

149

0

5060

448

0

12375

4125

260

0

635

5

length 5420capacity 4 Big Bag max

450

1200 max 1200 max

800

min

2400

max

20 palletscapacity

Options

AVAILABLE

CUSTOM

MADE

- -- - - -06


Flow

Mat

ic® 0

6

F Load cells for dosing and commercial weighing

F Connection to the trade

loading spout

F Unloading cone F Mobile station (wheels, forklift)

I

Flow rate: 20 to 30 big bags/hr. Manufacturing materials








Round forks or « U » version (to remove big bag with the straps)

has developed a complete range of big bag filling sta-

effective and flexible solution for simple packaging of bulk materials under

feeding points that require complete cleaning.

Rate: 20 to 30 big bags/hr.Weight capacity: 2 tons/big bagObjectives: mobile station & connection to trade loading spout

Support framework

Unloading cone

Stabilization

feet

Handling frame

Load cells

Vibrating table

Removable access platform

complete dust containment

Advantages

Automatic release

Clamping ring

FlowMatic® 07

07

18 19

adjustable width

See all our options

on page 28

1000

300

450

550

870

1230

401

0

800 400

150

0

413

0

2270

240

0

160

1550 max 1550 max

800

min

2400

max

450

Options

AVAILABLE

CUSTOM

MADE

- -- - - -07


Flow

Mat

ic® 0

7

F Commercial weighing F Loading from the storage

of bulk materials area

F Holding hook for big bag and feeding tube

Advantages

F The fan inflates and shapes the big bag

I

Flow rate



Average power consumption : 0.3 kWService pressure: 6 barsInput 4 - 20 mA




Length x width x height:

Rate:

Weight capacity: 2 tons/big bagObjectives: big bag with single handle &loading from the bulk products storage

See all our options

on page 28

Belt conveyor

has designed a complete range of big bag filling stations to meet diverse needs

of bulk materials with important tonnage, mainly dedicated to quarries, grain or fertilizer industries.

Hydraulic tensioncylinder

Load cells

Loading hopper

Support framework

FlowMatic® 08

08

20 21

Big bag

pre-forming fan

697

3

562

0

337

1

624

0

800

loading hopper : 12m3

341

5

2400

800

min

- 24

00 m

ax

800

Options

AVAILABLE

CUSTOM

MADE

- -- - - -08


Flow

Mat

ic® 0

8

F Tension hook implanted on a hydraulic actuator

F Commercial weighing with

net weight (time optimization) F Conveyor and automation

Advantages

F Station with pre-dosing

hopper (optional)

I

Flow rate





Input TOR

Output TOR: 9Weighing precision


Maximum dimensions of big bags

Lenght x width x height

Rate:

Weight capacity: 2 tons/big bagObjectives: very high flow rate &single handle big bag

Vibrating table

Grounding clamp

ler is equipped with all the necessary options for packaging with minimum human intervention: pre-dosing weighing hopper, containment inflatable seal, automatic cluster removal, height adjustable structure via a controlled pneumatic cylinder, big bag pre-forming fan, optional commercial weighing, vibrating table for densification, pallet unstacker, handling conveyor...

Shaping cylinder

Load cells

Hydraulic tension cylinder

Handling hook

FlowMatic® 09

09

22 23

2000

1105

631

0

403

0

550

600

3280 2065

500

584

0

1400

204

5

246

0

2100

7600

11765

2650

363

5 534

5

761

0

171

5

800

See all our options

on page 28

Options

AVAILABLE

CUSTOM

MADE

- -- - - -09


Flow

Mat

ic® 0

9

F Commercial weighing with

net weight (save time) F Conveyor and automation

Advantages

F Station with pre-dosing

hopper (optional)

I

Flow rate






Weighing precision




Rate:

Weight capacity: 2 tons/big bagObjectives: high flow rate & maxi-mal hygiene

Mat laying

Grounding clamp

big bags in white room and extract them towards the storage area. A compartment (grey area) closed by two sealed doors can make the link between the two areas and prevents the pallets from being introduced into the sensitive area. The commercial weighing associated to feeding pallets and big bag extraction line allows the preparation of big volume ready to ship with little intervention from operator.

Storage area

Conveyor on-board on lifting table

Weighed frame

White room: maximum hygiene

Unstacker

Suspended trolley for big bag removal

compartment with sliding door and fast lifting door

FlowMatic® 10

10

25

Vibrating lifting table

Hygienic

24

F Automatic big bag release:

process time optimization

See all our options

on page 28

Options

AVAILABLE

CUSTOM

MADE

- -- - - -10


Flow

Mat

ic® 1

0

Painted steel manufacturing

SS 304L, SS 316L

Filling system

engineering office offers custom-made solutions for your filling station with different types of flexible or rigid contai-ners: big bag, octabins, cardboards, drums, buckets... depending on your implementation restrictions and your flow rate. We define together the customized solution after visiting your site and according to your de-tailed specifications.

26

I

Containment adapted to your powders

Extraction of extremely difficult products (vibration, massage…)

Reduced installation height

Ergonomic station

Hygienic system

CIP/NEP integrated

Conditioning station for flexible or rigid containers: big bags, drums, cardboards, octabins, buckets...

Nitrogen (N ): controlled atmosphere packaging area with continuous flow extraction or by breaking the

vacuum

Custom Made

27

²

AVAILABLE

CUSTOM

MADE

- - - - -Download videos & layouts from our website

Cus

tom

ized

OPTIONS

F To control the filling flow and ensures final dosing.

Commercial weighing: yesDeformation measurement with Wheatstone bridge

Communication: profibus, modbus, ethernetCompatible with vibrating tables

Weighing label printing with trackingOur partners:

F To facilitate access to the upper part of the conditioning unit to close a filling

spout of the flexible container. Steel and inox manufacturingSpecific certificationsAccess improved with retractable projection

F The handling forks can be fitted to the packaging system, which allows the safe

displacement of the entire station with a fork lift or a pellet truck.These mobile big bag conditioning units allow to fill big bags under multiple separated fedding points or lorry loading spouts.The versions with rails and wheels are also standard models at .

F Ground clamps are fitted on the whole station. A rapid connection allows big bag

grounding for an equipotential bonding of the entire unit.

F Filling system for FIBC with one loop. The technology involves bags that are filled,

weighed and transported while hanging, and assures bag stability for transport

by forklift.

its turn is connected to the suspension eyelet of the weigher load cell.Loading capacity: 2,000 kgLifting: with a hydraulic tension cylinderMamimum pressure: 230 bars

Big Bag Filling Unit

28

F Very fluidisable materials make big bags unstable and dangerous to handle. The

vibrating table enables the product to be de-aerated and compacted by means of

vibration ensuring maximum volume reduction as well as stable shape.

Loading capacity: 2,000 kg

Oscillation by counterbalance

F The fan, fitted on the main structure, shapes the big bag.

lic line for degassing fines, captured by the double envelope tube during the conditioning phase.

Rotation speed: 3,000 tr./min.

F Automatic hooks with latch spring for easy big bag handles hooking

Service pressure: 6 bar

F Automation of the big bag packaging station for automatic stacking/unstacking

and pallets positionning.The stacked pallets are stored in the storehouse and then placed one by one on the packaging line via a motorized conveyor.

pins)

F It enables the big bag removal on pallet through a motorized roller conveyor for

process time optimization.Loading capacity: 2,000 kg/m²Drive train: chain braceletMotorization by sectionAccumulation sensor: by roller-feelerConveying speed: 9 m/min.

29- - - - -Download videos & layouts from our website

F The thermo-welding system enables to seal the big bag. After welding, there is the possibility to put a big bag under vacuum by a nitrogen conditioning.

F System allowing an ergonomic positioning of the big bag with a high resistance

bearing.

his workstation. The automatic handles release, once the big bag filled, completes the system and makes it a perfect equipment, particularly suitable for high conditioning cadences. The big bag pre-forming fan is fitted to the casing of the whole system, enabling use in harsh environments subject to strong hygiene constraints.Loading capacity: 2,000 kg

Hooks: automatic with linear pneumatic cylinder

F A post for mat laying is located between the unstacker and the big bag filling unit.

post is necessary for a maximum big bag hygiene for meeting the quality standard of many industries. Mat: roller or precutStaple: optional

F For environments particularly binding in terms of hygiene, we adapt all compo-nents of the conditioning system:

Welded conception adapted (tube on the field, closing pipes or open profile, minimizing congestion on the ground and bolted systems) All equipment is removable for an easy cleaning. We pay special attention to the weight of detachable equip-ment and to the ergonomic access for the operator.

F At the output of big bag filling unit, an automatic coverer provides the final containment of big bag on its pallet.The feeding of the big bag is performed by a motorized conveyor.

OPTIONS Big Bag Filling Unit

30

F Controlled atmosphere packaging with continuous flow or by vacuum breaker. The conditioning with nitrogen involves introduction of specific big bag and an internal bag closing by welding.

F CIP (Clean in Place):

integrates washing nozzles to ensure a perfect hygiene at the end of the usage period.

F Facilitate big bag format change.The hoist enables the filling station adjustment in height in order to raise or lower the big bag supporting structure.Leverage capacity: 270 kgSystem: self-lockingCable length: 6 m of galvanized cable

F The big bag filling unit integrates on the back of its structure a pneumatic cylinder

to adjust big bag tension.During the conditioning process, the pneumatic cylinder compression ensures big bag laying on the handling pallet (or vibrating table) in order to ensure big bag stability. The cylinder position can be modified to adapt to different heights of the big bag.

Service pressure: 3 bars and adjustable valve

F Positioned around inflatable seal, the clamping ring permits the connection of different diameters of big bag cuffs. It is removable.

31- - - - -Download videos & layouts from our website

F Dosing and weighing to control business transaction of your products

F Automatic adjustment of

covering plate adaptable to several octabin sizes

Advantages

F Fan for internal bag pre-forming

I

Flow rate






Weighing precision


Maximum dimensions of octabin:


Welding for inner liner

Magnetic detector

for a semi-automatic conditioning with gross weighing for octabins (dosing/conditioning/conveying). This model ensures containment, safety and commercial weighing.

Flow

Mat

ic® O

ctab

in

FlowMatic® Octabin

33

(optional)

Vibrating table for material densifica-tion

32

Support framework

Retractable access platform

StandardRate:

Weight capacity: 2 tons/octabinObjectives: efficient & ergonomical station

See all our options

on page 28

Options

AVAILABLE

CUSTOM

MADE

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F Vibrating table provides a com-pacted material by means of vibration ensuring a maximum of volume reduc-tion of the material in octabin

F Dosing and weighing for commercial dosing of your materials

Advantages

I

Flow rate



Average power consumption



Input TOR

Output TOR

Weighing precision




Rate:

Weight capacity: 2 tons/octabinObjectives: efficient & ergonomical station


Octabin covering

your octabins. The pallet unstacker associated to the conveying line and to net weighing sys-tem allows the conditioning of large ready to sell quantities. The access platform and overall ergonomics simplify and optimize operator process.

FlowMatic® Octabin

35

Densification with vibrating table

34

plate

liner

Access platform

Roller conveyor

High velocity

Automatic pallet unstacker

F Conveyor for high rates

Flow

Mat

ic® O

ctab

in

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on page 28

Options

AVAILABLE

CUSTOM

MADE

- -- - - - - -



F Motorized conveyor for high production rates

F Dosing and weighing for commercial dosing of your materials

Advantages

F Adaptable conception

depending on your octabin dimensions

I

Flow rate: 30 to 60 octabins/h. Manufacturing materials


Average power consumption



Input TOR

Output TOR

Weighing precision




Rate: 30 to 60 octabins/hr. Weight capacity: 2 tons/octabinObjectives: efficient & ergonomical station


Octabin covering

installation is designed for a continuous use with high flow rate: it includes automatic covering plates, conveying, filling and weighing, closing and wrap-ping of octabins.

FlowMatic® Octabin

3736

Automatic high velocity

Loading empty octa-bins with forklift Automatic

covering plate

Octabins transfer

Manual closing

Automatic wrapping

Removal of filled octabins with forklift

Automatic filling process

F Conveying and dynamic

buffer storage: high flow rates and flexible implementation

Flow

Mat

ic® O

ctab

in

See all our options

on page 28

Options

AVAILABLE

CUSTOM

MADE

- -- - - - - - -



AUTOMATION & ELECTRICITY

Equipments and programs:

As the designer of specific equipments, associates pro-

engineers of review the raw material feeding, the batches traceability, operators identification and dosings database. Thanks to continuous exchanges, during the step of project realization, between production team and our engineering office, screens of packaging lines control offer ergonomic and easy use with unique personalization.

integrates commercial weighing systems to its filling unit. Compliant

partners recognized organisations.

sell. Associated with our customizable labels printing systems, these realiable sys-tems represent a perfect solution to distribute your powders in large quantities with minimum human intervention.

®

38 39- - - - - -Download videos & layouts from our website

Con

trol

cab

inet

500

40

F Cleaning products F F Chemical components

F MineralsF Wiring

F See our big bag filling unit in video on

www.youtube.com/user/Palamaticpro-cess

F Control cabinet

+ 500 installations

of big bag filling unit in

and ABROAD

F

41

EXAMPLES OF OUR PRIOR INSTALLATIONS

F Cacao F F Animal food

F F Aromas

F CosmeticsF Milk powderF Veterinary products

F

- - - - -Download videos & layouts from our website

Our expertise:FILLING SOLUTIONS FOR BIG BAG AND OCTABINTo fill

EMPTYING SOLUTIONS FOR BIG BAG AND OCTABINTo empty, compact and massage

SACK, DRUM AND CARDBOARD FILLING SOLUTIONSTo fill, package, handle

SACK AND DRUM EMTYING SOLUTIONSTo empty, compact, handle, discharge

SOLUTIONS FOR PNEUMATIC CONVEYINGVacuum, pressure

SOLUTIONS FOR MECHANICAL CONVEYINGTo transfer with screw, belt conveyor, bucket elevator, aeromechanical or vibratory conveyor,truck loading spout

CRUMBLING AND GRINDING EQUIPMENTTo granulate, crumble, grind, pound, micronise, disagglomerate

SIFTING EQUIPMENTTo sift, segregate, sieve, protect

CONTAINERS AND STORAGE SOLUTIONSTo fill, charge, empty, contain

DOSING EQUIPMENTTo control, regulate, empty, extract

MIXING EQUIPMENTTo homogenise, incorporate, fluidify, stir, mix

FLOW AND CONNECTIONTo vibrate, fluidise, unclog, drain, facilitate extraction, control the descent,prevent stacks and vaults, connect

INDUSTRIAL DUST COLLECTING EQUIPMENTTo filter, clean, confine, secure

[email protected] Department: +33 (0)2 22 93 63 08

The know-how of our teams the energy of a group

SOLUTIONS for Big Bag & Octabin - palamaticprocess.com · The big bag is placed on the filling...

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