Solids Deposition Overview _ Scale Hydrates Wax Asphaltene

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SOLIDS DEPOSITION: AN OVERVIEW Inorganic Scale Hydrates Wax / Paraffin Asphaltenes 1 Month 2010 Footer Use this area for cover image (height 6.5cm, width 8cm)

description

Simplistic overview on common solids deposition problems in the oil and gas industry

Transcript of Solids Deposition Overview _ Scale Hydrates Wax Asphaltene

Page 1: Solids Deposition Overview _ Scale Hydrates Wax Asphaltene

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SOLIDS DEPOSITION: AN OVERVIEW

Inorganic ScaleHydratesWax / ParaffinAsphaltenes

Month 2010Footer

Use this area for cover image(height 6.5cm, width 8cm)

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Content

Inorganic ScaleHydratesWax / ParaffinAsphaltenes

Topics: Types Causes Related problems Prevention Remediation

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INORGANIC SCALE

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Inorganic Scale Types

Common types BaSO4, SrSO4 , CaSO4, CaCO3 , SrCO3

“Exotic” types FeS, ZnS, PbS, NaCl, CaF2, FeCO3, Ca3(PO4)2,

Silicates and NORM (Ra-226, Ra-228 and Pb-210)

Main types of scale BaSO4, SrSO4, CaCO3 and FeS (plus NORM)

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Inorganic Scale Causes

Causes of scale deposition depends on type: BaSO4 / SrSO4 → Water incompatibility (Seawater +

connate water) and process changes (T, P and pH) CaCO3 → Temperature increase and pressure

decrease FeS → corrosion or presence in the reservoir

BaSO4BaSO4

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Inorganic Scale Related Problems

Related problems Plugging and flow restrictions (near wellbore ,

tubing, wellhead, Separators, pipelines …) Emulsion stabilization (oil-wet solids) Suspended solids / damage to equipment

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Inorganic Scale Related Problems

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Inorganic Scale Prevention

Prevention: Chemicals (Scale Inhibitors) Removal of ions Drawdown management Physical inhibition (not conclusive) Metal surface treatment (coating and periodic

actuation)

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Inorganic Scale Remediation

Remediation: Chemicals ( Scale dissolvers = chelants) Acid Stimulation Mechanical removal (scrapers, brushers, pigs, jets and

mills)

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HYDRATES

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Hydrate Causes

Causes are the combination of: Low temperatures High Pressures Excess of water Hydrate agents (light hydrocarbons, H2S, CO2 and

N2)

Temperature

Pre

ssu

re Hydrate region

Hydrate free region

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Hydrate Problems

Problems: Plugging and flow restrictions (tubing, valves,

wellhead, risers, manifolds, jumpers, … ) Pipeline rupture Erratic pressure readings (oscillations)

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Hydrate Prevention

Prevention Chemicals (THIs, KHIs and AAs) Gas dehydration (e.g. glycol tower, molecular sieves

…) High temperature maintenance (e.g. insulation, burial,

external heaters, …)

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Hydrate Remediation

Remediation: Chemicals (THIs) Heat (e.g. Exothermal reactions) Depressurization

NH4Cl + NaNO2→ N2 + 2 H2O + NaCl + HEAT

MEG DEG

TEG

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WAX/PARAFFINS

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Wax Types

Types: Straight Chain* Branched Chain Cyclic Chain

Wax definition= Paraffins with C16+

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Wax Causes

Main causes: Low temperature Low Pressure (Lost of light ends ) Crude with high content of C16+

Oil Characterization (GC-FID)

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Wax Related Problems

Problems: Plugging and flow restrictions (tubing, valves,

wellhead, risers, manifolds, jumpers, … ) Gelling and start up problems Increase of viscosity

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Wax Prevention

Prevention: Chemicals (Wax Dispersants and Inhibitors) Pipeline insulation, burial or heating Coating of metal surfaces High Shear flow

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Wax Remediation

Remediation: Chemicals (Wax Dispersants and Dissolvers) Heating (Exothermal reactions) Electrically heated pipelines Pigging, brushing and scratching Hot oiling

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ASPHALTENES

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Asphaltene Causes

Causes: Mixture of different crudes Pressure changes

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Asphaltenes Related Problems

Problems: Plugging and flow restrictions (tubing, valves,

wellhead, risers, manifolds, jumpers, … ) Emulsion stabilization

Hypothesis - “Continental model”

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Asphaltenes Prevention

Prevention: Chemicals (Asphaltene Dispersants and Inhibitors) Minimize different fluid mixing Minimize pressure drops

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Asphaltenes Remediation

Remediation: Chemicals (Asphaltenes Dispersants and Dissolvers) Pigging, brushing and scratching

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