Solar Parabolic Water Heaters project report
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Transcript of Solar Parabolic Water Heaters project report
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SOLAR
HEATER.
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This is to certify that has successfully completed his term
work in __________Project Work as per prescribed
syllabus.
Submission date: -
H.O.D GUIDED BY:
Mechanical Engineering Dept.
PRINCIPAL
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Acknowledgement
We feel in great in presenting the report ofour project SOLAR HEATER which findsapplication in much modern equipment andsystem, this project is done in partialfulfillment of D.M.E. (Diploma in mechanical
engineering) course at the
We wish to express our sincere gratitudeand thanks to our guide professor. Duringour whole project work for his inspirationgive to us and guidance showered open us.
He was greatly helpful to us by solving allour queries and difficulties. We are alsothankful to our head of the department ofmechanical engineering
Last but not we are thankful to and all out
lecturers who showered upon there help andguidance during the project work and alsoour friends who always ready to help.
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SR.NO. DESCRIPTION PAGENO.
1 INTRODUCTION
2 PROJECT PLANNING
3 MARKET SURVEY
4 PROJECT LIFE CYCLE PHASES
5 COSTING
6 DETAILS
7 BILL OF MATERIALS
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CHAPTER:-1
Importance of project
Characteristics of Project
Objectives of project
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]Importance of project
The process of project work depends onintelligence, skills, creativity, and energy ofgroup of student.
Project work has been required studies of
number of subject project work will provide anopportunity for coordination and integration oftheory and practices a wide of cognitive skill andnecessary in a technician.
The purpose of providing project work is toexpose to problems and to introduce you to the
procedures used to reach e efficient acceptablesolution.
By doing this you gain confidence in takingdecision and taking problems project work willintegrate and train the skill required by you in
study.
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Characteristics of Project:
The following are the main characteristics of theproject:
1. OBJECTIVE :
A project has fixed set of objective have been
achieved, the project cease to exit.
2. LIFE SPAN :
A project cannot continue endlessly. It has to come
to an end what represents the end would normally
be spelt out in the set of objective.
3. SINGLE ENTITY :
A project is one entity and is normally entrusted to
one responsibility centre while the participants in the
project are many.
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4. TEAM WORK :
A project call for a team work the team is constitutedof members belonging to different disciplines and
organization.
5. LIFE CYCLE :
A project has life cycle, reflected by growth maturingand decay. It definitely has a learning component.
6. UNIQUENEESS:
No two projects are exactly similar, even if they are
duplicated. The location, the infrastructure, the
organics and the people make the project unique.
7. CHANGE :
A project sees many changes may not have any
major impact. The can be some changes which with
change the entire character or course of the project.
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Objectives of project:
The following are the main objective ofproject.
Project work enables a student to work as agroup. This is a very mush important in
engineering fields.
A student can developed his mind towards
engineering field and they come to know various
manufacturing techniques and processes.
A student can develop good knowledge about
various machines and equipments used for
manufacturing of various parts.
Each can develop his ability to plan a work and
take appropriate decision.
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Aims of project work:
The course listed above can be achieved bydesigning suitable learning exercises inclass room, laboratory, following aims could
be achieved.
To develop planning and decision making skills.
To provide student with an opportunity to
develop and demonstrative confident and abilityto tackle problem and sprit of achievement.
To provide with experience and practices to
teaching problems, that they are likely to meet in
industry.
To integrate and reinforce skills required the
students in separate subject.
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To provide interdisciplinary studies of the
subject.
To develop higher level skills for solution of
project.
To given student an opportunity to learn to keepgood records and to presents an engineers and it
can only achieved by practices.
To present an excision and demanding of the
student.
To develop ability to work in team positively.
To make up student mind not work individually
but also to work in team.
To get the knowledge of each student in varioussubjects which have been studied before
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To treat the students to make work project and to
decide cost, time and its advantages themselves.
The students can know work difficulties and right
way of mending those difficulties.
To develop leadership in students with help of
project work.
To develop the estimation of mechanical
instruments prevailed in market.
To develop unity in- group project.
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CHAPTER:-2
Project planning
Introduction
Steps of project planning
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Steps of Project Planning:
1. Selection of project
2. Market survey
3. Production capacity
4. Investment decision
5. Design and drawing6. Selection of material
7. Selection machines, tools and equipments
required.
8. Resource labor, transportations, loss of
manufacturing.
9. Including material required process10. Inventory planning
11. Process planning
12. Preparation of F.P.C & O.P.C
13. Coasting
14. Testing of project
15. Market response of project.
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Market Survey
You need to check yourself a market prospect ofthe product selected by you before launch aventure. You should rely merely upon institutionor here say to access the market prospect. Acomprehension market study is must be specificadvantage of such a study are.
It enables you to evaluate viability of an
enterprise by arcing at a year estimate of seals.
It makes it possible for you to estimate scale
and utilization of install capacity with reference
propose enterprise.You can judge weather proposed capacity is on
higher and lower size.
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It provident a preliminary input for the
marketing strategy and process formulation orthe enterprise (A market program is a set
decision refried in a respect of various market
related to issued it influents the market
performance of an enterprise.)
Market survey is usually focused on grossmarket demands present and future. It typicallyhighlights the gaps between expected marketdemand and supply in respect offer givenproduct. Such a gap could be positive (demandexceed supply) and therefore favorable. The
gap could be negative a favorable gap is doesnot guaranty market success for an enterprisea market success is and between of favorabledemand supplies gap as well effective marketprogram.
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CHAPTER:-4
DETAIL
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DETAIL
1)STRUCTURE
3) BATTARY
4) SWITCH
7) OTHER COMPONETS
1)STRUCTURE
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A great inexpensive tool that allows you to have compressed air
ready at any time is called a portable compressed air carry tank.
These are metal tanks that you take and fill up from an air filling
station at your local garage or fill from your air compressor
Feature Detail:
72 cubic inches lightweight aluminum composite
Consistent flow technology piston
Dual safety rupture plugs for both bottle and downstream
safety
Nickel plated brass bonnet
Certified fill nipple and dual locking set screws
Supply
Compressed air or nitrogen
Length:
13 inches
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3) BATTARY
MATERIAL :- STANDARD
SIZE :- AS PER REQUIMENTS
Manufacturing Company introduces the a double acting, non-
rotating pneumatic cylinder. It is a compact, aluminium-
extruded body cylinder designed for international machine
requirements. The is capable of carrying side loads of up to
700 kg-force and movements up to 4.6 N-m.
The tooling plate has a radial deflection ranging from 0.17 mm
to 0.61 mm, and a rotational tolerance of less than or equal to
1/2 of a degree. The cylinder has a PTFE-impregnated, hard
anodized aluminium body that provides superior wear
resistance. The repairable cylinder is dimensionally-
interchangeable with similar compact extruded aluminium
body cylinders. The cylinder also features a new miniature
switch that slides into a track in the cylinder body. Expected
service life of the EF2 cylinder is 2,500 km. cylinders are
available in ten bore sizes, 12 mm to 100 mm, and a wide
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on the road. While the car is running on fossil fuel, the
compressor refills the compressed air tanks. The control
system maintains a zero-pollution emission in the city at
speeds up to 60 km/h.
Simple instruments are used to make our project, they
are listed below:-
Scale
Outside and inside caliper Rough File
Smooth File
Center Punch
Surface Plate
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Anvil
Hammer
Hacksaw Frame and Blade
Spanners
Screw Driver
A Height of Center 165 mm
B Length 1839 mm
C Swing Over Saddle 203 mm
D No. of Spindle Possible 8
E Range of Spindle Speed 240 to 790 rpm
F Range of Gross Feed 0.008 to 0223
LATHE MACHINE
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mm
G Range of width worth Thread
per inch
4 to 120 TPI
H Net wet of Machine 690 kg
Specification of tool and equivalent required for the
project cutting tools:-
Carbide Tool
H.S.S. Tool
Drill Different Sizes
MACHINE USED AND THEIRSPECIFICATION
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Various machine required for project as under:-
1)Lathe Machine:
A Max. diameter of mod to cat 180 mm
B Strike 75 to 150 mm
C No. of Stroke per minute 60
D Blade Size 350 mm
E Motor 1 hp
F Approximate Wt. 225
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2)Grinding Machine:
A Name Bench Grinding
M/c
B Overall Height -
C Overall Weight 400kg
Article I. MACHIN
E USED AND THEIR
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A Capacity on Steel 50 mm
B Spindle Nose Mt. 4 Mossel
Tape
C Dia. of Spindle 62.5 mm
D Range of Spindle Speed 25,70,105,140,1
65, 280,429,555
rpm
E Max. distance from Spindle nose
to bed
150 mm
F Motor 3 hp
G Approximate Wt. 1280kg
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OTHER COMPONETS
WE HAVE TO REQUIREMNETS LOTS OF
OTHER COMPONETS LIKE BOLT, NUT,
BATTERS ,REQUIREMENTS MATERIALS
ETC.
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COSTING
COST ESTIMATION
An approximate costing of the project was done
on the basis of market survey. Costing of the product
can be work out based on some simple assumptionused by the industries:-
For the purpose of costing, some basic considerations
are given below:-
a. Direct expenses : 5% of the material cost
b. Factory overhead : 5% of the prime cost
c. Selling overhead : 10% of factory cost
d. Profit : 25% of production cost
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SELLING PRICE OF PROJECT IN MARKET
a. prime cost of products is:
Material cost + Labor cost + Expenses
=1394 + 1230 + 800
=3424
b. Factory overhead:
5% of prime cost
=171.2
c. Factory cost:
Prime cost + Factory overhead
=3595.2
d. Selling overhead:
20% of factory cost
=719.04
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e. Production cost:Factory cost + selling overhead
=4014.24
f. Profit:
25% of the production cost
=1003.56
Therefore the selling price of the product is
Total cost + Profit = Rs.5018
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CONCLUSION
After completing the major project on SOLAR
HEATER we are much happy and would like to thank our
professor, guides and the lectures of the concerned
department who have guided us.
While making this project we have been able to learna lot and understand the various aspects of SOLAR
HEATER we can use our knowledge, which we get during
our study.