Soil Conditioning Basics - Tunneling Short Course · Benefits of Soil Conditioning in EPBM. 8. EPB...

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Soil Conditioning Basics in Pressurized Face TBMs Jim Lindsay BASF Region Head UGC-NAFTA

Transcript of Soil Conditioning Basics - Tunneling Short Course · Benefits of Soil Conditioning in EPBM. 8. EPB...

Page 1: Soil Conditioning Basics - Tunneling Short Course · Benefits of Soil Conditioning in EPBM. 8. EPB Shield Foam / Polymer Varietals ...

Soil Conditioning Basicsin Pressurized Face TBMs

Jim LindsayBASF Region Head UGC-NAFTA

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3 Main Types of TBMs

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EPB for SOFT GROUND AND COHESIVE SOILS

MIXSHIELDS for HETEROGENEOUS GROUNDS / HIGH WATER PRESSURES

HARD ROCK TBMS for MINING IN ROCK AND NON GROUND WATER BEARING SOILS

EPB SEATTLESR-99 MIXSHIELD CHINA HARD ROCK TUNEL LA CABRERA SPAIN

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EPB Shield- Operation Related to Conditioning

• Cutterhead

• Working Chamber

• Screw Conveyor

• TBM Shield

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EPB Shield- Operation Related to Conditioning

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Actual range of EPB use- Soils and Conditioning Considerations

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Actual range of EPB use- Soils and Conditioning Considerations

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Benefits of Soil Conditioning in EPBM

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EPB Shield Foam / Polymer Varietals

Different foams have different properties Foaming capacity Stability Anti-clay capacity Rheological impact (liquefaction /

stiffening) Drying-up capacity

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Soil RheologySoil Conditioning Agent- General Concept

A Carrier ‘or’ Vehicle of soils

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0

20,000

40,000

60,000

80,000

100,000

120,000

0.001 0.01 0.1

Torq

ue, [

µNm

]

Shear rate, [1/s]

Rheometry data, Torque

Control at LL "321" FER 15 FIR 100 ACP 147+ FER 15 FIR 100

Soil Conditioning Agents- Torque Reduction

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Anti-Clay Polymer

Static and Steric Repulsion

Reduction of particle adhesion

Flocculation

Purpose

Decrease clogging, adhesion, transport problems

Reduction in Torque

Increase the TBM speed

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Soil Conditioning Agents- Anti-Clay Foams/Polymers

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0

100,000

200,000

300,000

400,000

500,000

600,000

700,000

800,000

0.001 0.01 0.1

Visc

osity

, [Pa

·s]

Shear Rate, [1/s]

Rheometry data, Viscosity

Control at LL "321" FER 15 FIR 100 ACP 147+ FER 15 FIR 100

Soil Conditioning Agents- Soil Viscosity

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Soil Conditioning Agents- Specialty Polymers

Polymers

Adhesive Polymers

Super Water Absorbers

Water Management

Purpose

Increase Soil Adhesion

Stabilize Soil Matrix

Decrease Water Inflow

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EPBM- FOAM GENERATION Basics

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Foaming solutionWater

Additive

AirFoaming solution

Surfactant Polymer Additive

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Super Absorbers

Anti-washout Polymers

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Soil Conditioning Agents- Specialties

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MasterRoc SWA 705

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Soil Conditioning AgentsMasterRoc® Polymers

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Conclusions

Soil Conditioners for all needs

Gravel to Clayey soils

Foam Generation, Expansion and Injection Rates play important roles

Consider Foam Behavior under Pressure

Transportability, Torque Reduction and Advance rate are affected

Foam Stability is Key

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Hei

ght,

mm

Time, sec

Foam Height (mm)