Soil Conditioning Basics - Tunneling Short Course · Benefits of Soil Conditioning in EPBM. 8. EPB...
Transcript of Soil Conditioning Basics - Tunneling Short Course · Benefits of Soil Conditioning in EPBM. 8. EPB...
![Page 1: Soil Conditioning Basics - Tunneling Short Course · Benefits of Soil Conditioning in EPBM. 8. EPB Shield Foam / Polymer Varietals ...](https://reader035.fdocuments.net/reader035/viewer/2022062415/60857188acae276668779147/html5/thumbnails/1.jpg)
Soil Conditioning Basicsin Pressurized Face TBMs
Jim LindsayBASF Region Head UGC-NAFTA
![Page 2: Soil Conditioning Basics - Tunneling Short Course · Benefits of Soil Conditioning in EPBM. 8. EPB Shield Foam / Polymer Varietals ...](https://reader035.fdocuments.net/reader035/viewer/2022062415/60857188acae276668779147/html5/thumbnails/2.jpg)
2
3 Main Types of TBMs
1
2
EPB for SOFT GROUND AND COHESIVE SOILS
MIXSHIELDS for HETEROGENEOUS GROUNDS / HIGH WATER PRESSURES
HARD ROCK TBMS for MINING IN ROCK AND NON GROUND WATER BEARING SOILS
EPB SEATTLESR-99 MIXSHIELD CHINA HARD ROCK TUNEL LA CABRERA SPAIN
![Page 3: Soil Conditioning Basics - Tunneling Short Course · Benefits of Soil Conditioning in EPBM. 8. EPB Shield Foam / Polymer Varietals ...](https://reader035.fdocuments.net/reader035/viewer/2022062415/60857188acae276668779147/html5/thumbnails/3.jpg)
3
EPB Shield- Operation Related to Conditioning
• Cutterhead
• Working Chamber
• Screw Conveyor
• TBM Shield
1234
1
2
3
4
![Page 4: Soil Conditioning Basics - Tunneling Short Course · Benefits of Soil Conditioning in EPBM. 8. EPB Shield Foam / Polymer Varietals ...](https://reader035.fdocuments.net/reader035/viewer/2022062415/60857188acae276668779147/html5/thumbnails/4.jpg)
4
EPB Shield- Operation Related to Conditioning
![Page 5: Soil Conditioning Basics - Tunneling Short Course · Benefits of Soil Conditioning in EPBM. 8. EPB Shield Foam / Polymer Varietals ...](https://reader035.fdocuments.net/reader035/viewer/2022062415/60857188acae276668779147/html5/thumbnails/5.jpg)
5
5
Actual range of EPB use- Soils and Conditioning Considerations
![Page 6: Soil Conditioning Basics - Tunneling Short Course · Benefits of Soil Conditioning in EPBM. 8. EPB Shield Foam / Polymer Varietals ...](https://reader035.fdocuments.net/reader035/viewer/2022062415/60857188acae276668779147/html5/thumbnails/6.jpg)
6
Actual range of EPB use- Soils and Conditioning Considerations
![Page 7: Soil Conditioning Basics - Tunneling Short Course · Benefits of Soil Conditioning in EPBM. 8. EPB Shield Foam / Polymer Varietals ...](https://reader035.fdocuments.net/reader035/viewer/2022062415/60857188acae276668779147/html5/thumbnails/7.jpg)
7
Benefits of Soil Conditioning in EPBM
![Page 8: Soil Conditioning Basics - Tunneling Short Course · Benefits of Soil Conditioning in EPBM. 8. EPB Shield Foam / Polymer Varietals ...](https://reader035.fdocuments.net/reader035/viewer/2022062415/60857188acae276668779147/html5/thumbnails/8.jpg)
8
EPB Shield Foam / Polymer Varietals
Different foams have different properties Foaming capacity Stability Anti-clay capacity Rheological impact (liquefaction /
stiffening) Drying-up capacity
![Page 9: Soil Conditioning Basics - Tunneling Short Course · Benefits of Soil Conditioning in EPBM. 8. EPB Shield Foam / Polymer Varietals ...](https://reader035.fdocuments.net/reader035/viewer/2022062415/60857188acae276668779147/html5/thumbnails/9.jpg)
9
Soil RheologySoil Conditioning Agent- General Concept
A Carrier ‘or’ Vehicle of soils
![Page 10: Soil Conditioning Basics - Tunneling Short Course · Benefits of Soil Conditioning in EPBM. 8. EPB Shield Foam / Polymer Varietals ...](https://reader035.fdocuments.net/reader035/viewer/2022062415/60857188acae276668779147/html5/thumbnails/10.jpg)
10
10
0
20,000
40,000
60,000
80,000
100,000
120,000
0.001 0.01 0.1
Torq
ue, [
µNm
]
Shear rate, [1/s]
Rheometry data, Torque
Control at LL "321" FER 15 FIR 100 ACP 147+ FER 15 FIR 100
Soil Conditioning Agents- Torque Reduction
![Page 11: Soil Conditioning Basics - Tunneling Short Course · Benefits of Soil Conditioning in EPBM. 8. EPB Shield Foam / Polymer Varietals ...](https://reader035.fdocuments.net/reader035/viewer/2022062415/60857188acae276668779147/html5/thumbnails/11.jpg)
11
Anti-Clay Polymer
Static and Steric Repulsion
Reduction of particle adhesion
Flocculation
Purpose
Decrease clogging, adhesion, transport problems
Reduction in Torque
Increase the TBM speed
1124.08.2017
Soil Conditioning Agents- Anti-Clay Foams/Polymers
![Page 12: Soil Conditioning Basics - Tunneling Short Course · Benefits of Soil Conditioning in EPBM. 8. EPB Shield Foam / Polymer Varietals ...](https://reader035.fdocuments.net/reader035/viewer/2022062415/60857188acae276668779147/html5/thumbnails/12.jpg)
12
1224.08.2017
0
100,000
200,000
300,000
400,000
500,000
600,000
700,000
800,000
0.001 0.01 0.1
Visc
osity
, [Pa
·s]
Shear Rate, [1/s]
Rheometry data, Viscosity
Control at LL "321" FER 15 FIR 100 ACP 147+ FER 15 FIR 100
Soil Conditioning Agents- Soil Viscosity
![Page 13: Soil Conditioning Basics - Tunneling Short Course · Benefits of Soil Conditioning in EPBM. 8. EPB Shield Foam / Polymer Varietals ...](https://reader035.fdocuments.net/reader035/viewer/2022062415/60857188acae276668779147/html5/thumbnails/13.jpg)
13
Soil Conditioning Agents- Specialty Polymers
Polymers
Adhesive Polymers
Super Water Absorbers
Water Management
Purpose
Increase Soil Adhesion
Stabilize Soil Matrix
Decrease Water Inflow
1324.08.2017
![Page 14: Soil Conditioning Basics - Tunneling Short Course · Benefits of Soil Conditioning in EPBM. 8. EPB Shield Foam / Polymer Varietals ...](https://reader035.fdocuments.net/reader035/viewer/2022062415/60857188acae276668779147/html5/thumbnails/14.jpg)
14
EPBM- FOAM GENERATION Basics
1
2
3
Foaming solutionWater
Additive
AirFoaming solution
Surfactant Polymer Additive
![Page 15: Soil Conditioning Basics - Tunneling Short Course · Benefits of Soil Conditioning in EPBM. 8. EPB Shield Foam / Polymer Varietals ...](https://reader035.fdocuments.net/reader035/viewer/2022062415/60857188acae276668779147/html5/thumbnails/15.jpg)
15
Super Absorbers
Anti-washout Polymers
15
Soil Conditioning Agents- Specialties
![Page 16: Soil Conditioning Basics - Tunneling Short Course · Benefits of Soil Conditioning in EPBM. 8. EPB Shield Foam / Polymer Varietals ...](https://reader035.fdocuments.net/reader035/viewer/2022062415/60857188acae276668779147/html5/thumbnails/16.jpg)
16
MasterRoc SWA 705
16
Soil Conditioning AgentsMasterRoc® Polymers
![Page 17: Soil Conditioning Basics - Tunneling Short Course · Benefits of Soil Conditioning in EPBM. 8. EPB Shield Foam / Polymer Varietals ...](https://reader035.fdocuments.net/reader035/viewer/2022062415/60857188acae276668779147/html5/thumbnails/17.jpg)
17
Conclusions
Soil Conditioners for all needs
Gravel to Clayey soils
Foam Generation, Expansion and Injection Rates play important roles
Consider Foam Behavior under Pressure
Transportability, Torque Reduction and Advance rate are affected
Foam Stability is Key
020406080
100120140160
-200 300 800 1300 1800
Hei
ght,
mm
Time, sec
Foam Height (mm)