SN413-SN415QD (TYPE 3) - Santana MotorModel of catalogue SN413-SN415QD (TYPE 3) Parts catalogue No....

PARTS CATALOGUE

SN413-SN415QD(TYPE 3)

1TH EDITION 2005-03

SANTANA MOTOR, S.A.

Printed in Spain 00000A01824-01I

SN

413-SN

415QD

(TY

PE

3)

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Model of catalogue

SN413-SN415QD (TYPE 3)

Parts catalogue No.

00000A01824-01I

INFORMATIONILLUSTRATION INDEX

ENGINE

TRANSMISSION

ELECTRICAL

SUSPENSIONBRAKE

BODY

PARTS NUMBER INDEX

1

2

3

4

5

6

7

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SN413-SN415QD(TYPE 3)

HARD TOPCANVAS TOP

METAL TOP

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1SANTANA MOTOR ANDALUCIA, S.L.

1 VSEFJ...... 2 Kg 3 Kg 4 Kg 5 Kg 6

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GENERAL INfORMATION

This catalogue covers all service parts for SANTANA SN413 TYPE 3 (petrol vehicles) and SANTANA SN415QD TYPE 3 (diesel vehicles).

SN413 and SN415QD TYPE 3 have various specification with the combination of grade, intented market, etc., and all of those related parts are compiled in this catalogue.

For easier and exact reference of parts required for a certain vehicle, various marks are put in the remarks column of the catalogue.

Exact parts required can be located by referring to this remarks, the engine serial number of the vehicle and the information given in the model Identification Plate, which is provided for each vehicle in the location as illustrated bellow.

1.- LOCATION Of THE MODEL IDENTIfICATION PLATE

2.- INfORMATION IN THE MODEL IDENTIfICATION PLATE

1. Homologation countersign.2. Vehicle Identification Number (17 digits).3. Maximum weight.4. Maximum weight (with tow).5. Maximum weight (front axle).6. Maximum weight (rear axle).

3.- ENGINE SERIAL NuMbER

Engine Serial Number is provided in the location illustrated bellow:

SN413 SN415QD

ID Plate

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1

– � –

~ VSEFJB33C00100001: Up to VIN VSEFJB33C00100001.VSEFJB33C00100001 ~: From VIN VSEFJB33C00100001.12 x 34 x 5.6 ....... Figures in the description or remark column show the

millimeter dimensions of parts. ID OD T(or W, L)

→ 12345-82001 (Part No.): Indicates that the part no. was changed to 12345-82001 and the new part is interchangeable with former ones, but the former ones are not interchangeable with the new ones.

←Ž12345-82001 (Part No.): Indicates that the former and new parts are interchange-able with each other and both are usable.

6.- INNER PARTS Of AN ASSEMbLYParts numbers that have a period (.) mark in front of the description on a text page are separately-available parts of the assembly.

7.- MODIfICATION NOTICEA service parts bulletin will be sent to you on all ocasions when changes in parts occur, including interchangeable modification between new parts and old ones.

8.- NOTES8.1.- There are sometimes differences between spare parts and those originally used in production models due to administrative reasons and common use with other models.

8.2.- Rubber hoses and vinyl tubes should be cut to size in accordance with information detailed in the parts catalogue.

8.3.- Note that the drawing on the illustration pages are for ready reference of spare parts numbers and not to be used as an assembly manual.When assembling, please refer to the appropiate SANTANA SERVICE MANUAL.

9.- SPECIfICATION CODEThis catalogue contains the parts for the models designed for the following marketsand destination countries:

Spec. Code: E2 (UNITED KINGDOM, IRELAND, HONG-KONG, SINGAPORE, BRUNEI AND CYPRUS), E22 (EUROPEAN UNION -WVTA- AND TURKEY).

4.- DIMENSIONSDimensions of the parts are indicated in milimeters.

5.- AbREVIATIONSAbreviations used in this catalogue are as follows:A: AmpereABS: Antilock Brake SystemAH: Ampere HourAIR CON: Air ConditionedAR: As RequiredASSY: AssemblyAT: Automatic Transmission

BK: BrakeBS: Bridgestone

CKP: Crankshaft PositionCON-ROD: Connecting RodCOMB: CombinationCTR: CenterCYL: Cylinder

D: Diameter of MaterialDF: DefoggerDIFF: DifferentialDR: Door

EGR: Exhaust Gas RecirculationELR: Emergency Lock RetractorEXC: Except

FLTR: Filter FR: Front

GND: Ground

H: HeightHM: High MountHR: HourHSG: Housing

ID: Inside Diameter or IdentificationINR: InnerINSTPN: Instrument PanelINTK: Intake

JLX: JLX GradeJX: JX Grade

KILO: Kilometer

L: Lenght or Left Hand SideLH: Left Hand SideLHD: Left Hand DriveLSPV: Load Sensing Proportioning Valve

MAP: Manifold Absolute PressureMT: Manual Transmission

N/: NonNGK: NGK Spark PlugNO.: Number

OD: Outside DiameterO/D: Over DriveOPNG: OpeningOPT: OptionalOS: Over Size

P: PressurePCV: Positive Crankcase VentilationPLNTY: PlanetaryPS: Power Steering

QTR: Quarter

R: Right Hand Side or RelationREG: RegulatorREMOCON: Remote ControlRH: Right Hand SideRHD: Right Hand DriveRR: Rear

SNSR: SensorSTD: StandardSYNC: Synchronizer

T: ThicknessT/C: Transmission CaseT/F: TransferT/M: TransmissionTEMP: Temperature

V: VoltVAC: VacuumVIN: Vehicle Identification NumberVSV: Vacuum Switch Valve

W: Wide or WattW/: With

&: And

1ST: First2ND: Second2WD: 2 Wheel Drive3RD: Third4TH: Fourth4WD: 4 Wheel Drive5TH: Fifth

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110.- TYPE 3 VEHICLE TYPE IDENTIfICATION

SN413Q:

VSEFJB33C00129321~VSEFJB33C00129334VSEFJB33C00130503~VSEFJB33C00130505VSEFJB33C00131227~VSEFJB33C00131236VSEFJB43C00100001~VSEFJB43C00100015VSEFJB43C00100001~

SN413V:

VSEFJB33V00102880~VSEFJB33V00102901VSEFJB43V00100001~

SN415QD:

VSEFJB53C00101510~VSEFJB53C00101527VSEFJB53C00103296VSEFJB53C00104047~VSEFJB53C00104051VSEFJB53C00160001~

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COLOR CHART

Z5Z PEARL RED

Z6Z MILD SILVER METALLIC

Z7T PEARL WHITE

Z7Y GROVE GREEN

Z7Z BLUEISH BLACK

Z8A CASSIC RED

Z8B CATS EYE BLUE METALLIC

Z8C BRIGHT RED

Z8D CYPRUS BLUE

ZCP MEDIUM GRAY METALLIC

ZJ1 OASIS GREEN

ZL3 BLACK METALLIC

ZU2 POLAR GRAY METALLIC

ZZ5 CHROME

019 BLACK

0CE FULL GROSS

0PG CHROME

0YH BLADE SILVER

26U SUPERIOR WHITE

27S SILVER METALLIC

38B GRAY METALLIC

55M EXCELLENT BLACK

5PK BLACK

6ER SUPER WHITE

6GS SOFT GRAY

799 PRIMARY

COLOR NO. COLOR DESCRIPTION COLOR NO. COLOR DESCRIPTION

AHA ZZ5,5PK

BCD T2U,S5K,S7S,P4Z

BCE T2U,S5K,S7S,P4Z,R3F

BCF T2U,P4Z

BGA Z5Z,W07

BGB Z7Y,W07

BGC Z7T,W07

BGD Z8A,W07

BGE Z8B,W07

BGF Z8C,W07

BGG Z8D,W07

BGH ZJ1,W07

BGJ ZU2,W07

C48 0PG,5PK

ED3 P4Z,6GS

GH5 26U,W07

H02 019,0YH

KJ7 0PG,ZL3,P4Z

P4Z DARK GRAY

R3F BLACK

S5K BLACK

S7S BLACK

T01 MEDIUM WARM GRAY

T2U GRAY

W07 OFF BLACK

Z2S SILKY SILVER METALLIC

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1

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0 1 2 3 4 00 --- --- --- --- --- 10 --- --- --- --- --- 20 --- --- --- 0.906 --- 30 --- --- --- --- ---

0 1 2 3 4 5 6 7 8 9

00 .000 .039 .079 .118 .157 .197 .236 .276 .315

.354

10 .394 .433 .472 .512 .551 .591 .630 .669 .709

.748

20 .787 .827 .866 .906 .945 .984 1.024 1.063 1.102

1.142

30 1.181 1.220 1.260 1.299 1.339 1.378 1.417 1.457 1.496

1.535

40 1.575 1.614 1.654 1.693 1.732 1.772 1.811 1.850 1.890

1.929

MILLIMETER→INCH CONVERSION CHART

How to read

23 milimeters equal 0.906 inch

Contents are subject to change without notice or obligation.

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1fIG.1 ENGINE GASKET SET

(SN413Q,SN413V)fIG.2 CYLINDER HEAD GASKET SET

(SN415QD)fIG.3 CYLINDER HEAD fIG.4 CYLINDER HEAD (SN415QD)

fIG.5 CYLINDER (SN413Q,SN413V) fIG.6 CYLINDER (SN415QD) fIG.7 OIL PAN (SN413Q,SN413V) fIG.8 OIL PAN (SN415QD)

– � –

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1fIG.9 ENGINE MOUNTING

(SN413Q,SN413V)fIG.10 ENGINE MOUNTING (SN415QD) fIG.11 CRANKSHAFT (SN413Q,SN413V) fIG.12 CRANKSHAFT (SN415QD)

fIG.13 CAMSHAFT / VALVE (SN413Q,SN413V)

fIG.14 CAMSHAFT (SN415QD) fIG.15 CAM CHAIN (SN413Q,SN413V) fIG.16 TIMING BELT (SN415QD)

– � –

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1fIG.17 INTAKE MANIFOLD

(SN413Q,SN413V)fIG.18 THROTTLE BODY

(SN413Q,SN413V)fIG.19 AIR CLEANER (SN413Q,SN413V) fIG.20 AIR CLEANER (SN415QD)

fIG.21 EXHAUST MANIFOLD (SN413Q,SN413V)

fIG.22 EXHAUST MANIFOLD (SN415QD) fIG.24 MUFFLER (SN415QD)

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fIG.23 MUFFLER (SN413Q,SN413V)

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1fIG.26 FUEL PUMP (SN413Q,SN413V) fIG.27 FUEL PUMP (SN415QD) fIG.28 DELIVERY PIPE

(SN413Q,SN413V)

fIG.29 INJECTION PUMP (SN415QD) fIG.30 FUEL INJECTOR (SN415QD) fIG.31 OIL PUMP (SN413Q,SN415V) fIG.32 OIL PUMP (SN415QD)

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fIG.25 TURBO CHARGER (SN-

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1fIG.33 WATER PUMP (SN413Q,SN413V) fIG.34 WATER PUMP (SN415QD) fIG.35 RADIATOR (SN413Q,SN413V) fIG.36 RADIATOR (SN415QD)

fIG.37 WATER HOSE (SN413Q,SN413V) fIG.38 WATER HOSE (SN415QD) fIG.39 EMISSION CONTROL (SN413Q,SN413V)

fIG.40 VACUUM PUMP (SN415QD)

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1fIG.41 EGR VALVE (SN415QD) fIG.42 LABEL fIG.43 MT CLUTCH (SN413Q:

LHD,SN413V:LHD)fIG.44 MT CLUTCH (SN413Q:

RHD,SN413V:RHD)

fIG.45 MT CLUTCH (SN415QD) fIG.46 MT CL MASTER CYL (SN415QD) fIG.47 MT TRANSMISSION (SN413Q,SN413V)

fIG.48 MT TRANSMISSION (SN415QD)

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1fIG.49 MT TM CASE (SN413Q,SN413V) fIG.50 MT TM CASE (SN415QD) fIG.51 MT GEAR SHIFT FORK

(SN413Q,SN413V)fIG.52 MT GEAR SHIFT FORK

fIG.53 GEAR SHIFT CONTROL (SN413Q,SN413V)

fIG.54 GEAR SHIFT CONTROL (SN415QD)

fIG.56 PROPELLER SHAFT (SN415QD)

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fIG.55 PROPELLER SHAFT (SN413Q,SN413V)

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1

fIG.64 STARTING MOTOR (SN413Q,SN413V)

fIG.61 TRANSFER CASE fIG.62 ENGINE ELECTRICAL (SN413Q,SN413V)

fIG.63 ENGINE ELECTRICAL (SN415QD)

– � –

fIG.57 FRONT DIFF GEAR fIG.58 REAR DIFF GEAR fIG.59 TRANSFER GEAR fIG.60 TRANSFER GEAR SHIFT CON-TROL

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1fIG.67 GENERATOR (SN415QD) fIG.68 BATTERY (SN413Q,SN413V)

fIG.69 BATTERY (SN415QD) fIG.70 SPEEDOMETER fIG.71 HEAD LAMP

fIG.65 STARTING MOTOR (SN415QD)

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fIG.66 GENERATOR (SN413Q,SN413V)

fIG.72 FRONT FOG LAMP (W/FR FOG LAMP)

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1

fIG.80 WINDOW WASHER (SN413Q)

fIG.75 ELECTRICAL CONTROL (LHD) fIG.76 ELECTRICAL CONTROL (RHD)

fIG.77 LOCK SET fIG.78 WINDOW WIPER (LHD) fIG.79 WINDOW WIPER (RHD)

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fIG.74 WIRING HARNESSfIG.73 REAR LAMP

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1

fIG.86 FRONT STABILIZER

fIG.81 WINDOW WASHER (SN413V) fIG.82 WINDOW WASHER (SN415QD)

– �� –

fIG.83 REAR WINDOW WIPER fIG.84 RADIO

fIG.85 FRONT SUSPENSION fIG.87 FRONT AXLE fIG.88 WHEEL HUB PIPING (SN413Q,SN413V)

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1

fIG.96 STEERING SHAFT (SN413Q,SN413V)

fIG.92 AXLE HOUSING (SN413Q,SN413V)

fIG.93 AXLE HOUSING (SN415QD) fIG.94 ROAD WHEEL/TIRE

– �� –

fIG.95 STEERING WHEEL

fIG.90 REAR SUSPENSIONfIG.89 WHEEL HUB PIPING (SN415QD) fIG.91 REAR AXLE

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1fIG.97 STEERING SHAFT (SN415QD)

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fIG.98 STEERING LINK (SN413Q,SN413V:LHD:N/PS)

fIG.99 STEERING LINK (SN413Q,SN413V:LHD:W/PS)

fIG.101 STEERING LINK (SN415QD) fIG.102 PS OIL PUMP (SN413Q,SN413V:LHD)

fIG.103 PS OIL PUMP (SN413Q,SN413V:RHD)

fIG.100 STEERING LINK (SN413Q,SN413V:RHD)

fIG.104 PS OIL PUMP (SN415QD)

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1

fIG.112 BRAKE PIPING (SN413Q,SN413V:RHD)

fIG.107 PEDAL/PEDAL BRACKET (SN415QD)

fIG.108 BRAKE MASTER CYLINDER

fIG.109 BRAKE MASTER CYLINDER fIG.110 BRAKE PIPING (SN413Q,SN413V:LHD)

fIG.111 BRAKE PIPING (SN415Q)

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fIG.106 PEDAL/PEDAL BRACKET (SN413Q,SN413V:RHD)

fIG.105 PEDAL/PEDAL BRACKET (SN413Q,SN413V:LHD)

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1fIG.115 FRONT WHEEL BRAKE

(SN415QD)

fIG.118 CHASSIS FRAME (SN413Q,SN413V)

fIG.119 CHASSIS FRAME (SN415QD)

fIG.113 ANTI LOCK BRAKE SYSTEM fIG.114 FRONT WHEEL BRAKE (SN413Q,SN413V)

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fIG.116 REAR WHEEL BRAKE

fIG.117 PARKING BRAKE fIG.120 BODY MOUNTING

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1

fIG.125 FLOOR PANEL fIG.126 SIDE BODY PANEL (SN413Q,SN415QD)

fIG.127 SIDE BODY PANEL (SN413V)

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fIG.124 FRONT BODY PANELfIG.121 FRONT HOOD PANEL (SN413Q,SN413V)

fIG.122 FRONT HOOD PANEL (SN415QD) fIG.123 FRONT FENDER

fIG.128 ROOF PANEL (SN413V)

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1

fIG.135 HEATER UNIT (SN413Q:RHD,SN413V:RHD)

fIG.136 HEATER UNIT (SN415QD)

fIG.131 INSTRUMENT PANEL (LHD) fIG.132 INSTRUMENT PANEL (RHD)

fIG.133 VENTILATOR fIG.134 HEATER UNIT (SN413Q:LHD,SN413V:LHD)

– �� –

fIG.130 REAR BUMPERfIG.129 FRONT BUMPER

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1

fIG.141 INTERIOR TRIM (SN413Q,SN415QD)

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fIG.138 AIR INLET BOX (RHD) fIG.140 FLOOR CARPET

fIG.142 INTERIOR TRIM (SN413V)

fIG.139 CONSOLE BOX

fIG.144 FUEL LID OPENERfIG.143 BODY CAP/COVER

fIG.137 AIR INLET BOX (LHD)

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1fIG.145 DECK TOP (SN413Q,SN415QD: W/CANVAS TOP)

fIG.146 ROOF PANEL (SN413Q,SN415QD:W/RESIN

fIG.147 ROOF LINING (SN413V) fIG.148 EMBLEM

fIG.149 GARNISH fIG.150 SPLASH GUARD fIG.151 TIRE CARRIER fIG.152 WINDSHIELD GLASS (SN413Q,SN415QD)

– �� –

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1

fIG.157 REAR GATE PANEL (SN413Q,SN415QD)

fIG.154 FRONT DOOR PANEL fIG.156 FRONT DOOR LOCK

fIG.158 REAR GATE LOCK (SN413Q,SN415QD)

fIG.155 FRONT DOOR REGULATOR

fIG.160 BACK DOOR LOCK (SN413V)fIG.159 BACK DOOR PANEL (SN413V)

fIG.153 WINDSHIELD GLASS (SN413V)

– �0 –

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1fIG.161 MIRROR/SUNVISOR (LHD) fIG.162 MIRROR/SUNVISOR (RHD) fIG.163 SEAT BELT (SN413Q,SN413V) fIG.164 SEAT BELT (SN415QD)

fIG.165 FRONT SEAT fIG.166 REAR SEAT fIG.167 FUEL TANK (SN413Q,SN413V) fIG.168 FUEL TANK (SN415QD)

– �� –

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1

fIG.173 AIR CON PIPING (RHD)

fIG.170 COMPRESSOR MOUNTING (SN413Q,SN413V)

fIG.172 AIR CON PIPING (LHD:SN415QD)

fIG.174 AIR CON HARNESS (SN413Q,SN413V)

fIG.171 AIR CON PIPING (LHD:SN413Q,SN413V)

fIG.176 COMPRESSOR (SN415QD)fIG.175 COMPRESSOR

fIG.169 TOOL

– �� –

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1fIG.177 COOLING UNIT (LHD:

SN413Q,SN413V)fIG.178 COOLING UNIT (LHD:SN415QD) fIG.179 COOLING UNIT (RHD)

– �� –

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2

35

SN��-SN��QD (TYPE �)

QTYREF NO. PART NO. DESCRIPTION C V REMARKS

FIG.1 fIG.1 ENGINE GASKET SET (SN413Q,SN413V)

11400-69842 GASKET SET, ENGINE 1 1

1 11141-69G03 .GASKET, CYLINDER HEAD 1 1

2 11189-69GE0 .GASKET, CYLINDER HEAD COVER 1 1

3 13119-69G00 .GASKET, INTAKE MANIFOLD 1 1

4 13421-54G10 .GASKET, THROTTLE BODY 1 1

5 14140-69G01 .GASKET, EXHAUST MANIFOLD 1 1

6 16559-69GE0 .GASKET, OIL CONTROL VALVE 1 1

7 17582-54D00 .O RING, WATER OUTLET CAP NO.1 1 1

8 17583-54D00 .O RING, WATER OUTLET CAP NO.2 1 1

9 17699-69G00 .GASKET, WATER OUTLET CAP 1 1

10 09280-28008 .O RING, THERMO OUTLET PIPE 2 1


2

36


FIG.2 fIG.2 CYLINDER HEAD GASKET SET (SN415QD)

1 11162-84A00 GASKET SET, CYLINDER HEAD 1 -

2 11179-84A00 .GASKET, CYLINDER HEAD COVER 1 -

3 12746-84A00 .SEAL, CAMSHAFT OIL 1 -

4 12765-84A00 .NUT, CAMSHAFT PULLEY 1 -

5 12919-84A00 .SEAL, VALVE STEM 8 -

6 13531-84A00 .GASKET, VACUUM PUMP 1 -

7 14140-84A00 .GASKET, EXHAUST MANIFOLD 1 -

8 17691-84A00 .GASKET, WATER OUTLET BOX 1 -

2

37



FIG.3 fIG.3 CYLINDER HEAD (SN413Q,SN413V)

1 11100-54GE1 HEAD ASSY, CYLINDER 1 1

2 11115-54G00-001 .GUIDE, VALVE 16 16

3 09248-18005 .PLUG 3 3

4 11216-77E00 .GASKET 3 3

5 11128-69G00 .BOLT 21 21

6 09206-08001 .PIN 18 18

7 11117-69G00 BOLT 10 10

8 01550-08803 BOLT 1 1

9 04211-13189 PIN 2 2

10 11141-69G03 GASKET, CYLINDER HEAD 1 1

11 11170-80A52 COVER, CYLINDER HEAD 1 1

12 11189-69GE0 GASKET, CYLINDER HEAD COVER 1 1

13 11178-69G00 BOLT 7 7

14 11180-69G00 WASHER 7 7

15 11179-69G01 GASKET, SPARK PLUG HOLE 4 4

16 11181-69G02 COVER, CYLINDER HEAD UPPER 1 1

17 11184-69G00 SEAL 1 1

18 09103-06232 BOLT (6X16) 4 4

19 09482-00550 SPARK PLUG (NGK,IFR6J11) 4 4

20 16910-80A00 GAUGE, OIL LEVEL 1 1

21 16920-83G10 CAP, OIL FILLER 1 1


2

38


FIG.4 fIG.4 CYLINDER HEAD (SN415QD)

1 11110-84A00 HEAD SET, CYLINDER 1 -

2 13116-84A00 .STUD BOLT (8X30) 8 -

3 11115-84A00 PLUG 3 -

4 11117-84A00 BOLT SET, CYL HEAD 1 - 10 PCS/SET

5 11141-84A00 GASKET 1 -

6 11165-84A00 BOLT (6X30) 12 -

7 11165-84A00 BOLT (6X30) 8 -

8 11170-84A00 COVER, CYLINDER HEAD 1 -

9 11179-84A00 GASKET 1 -

10 16920-84A00 CAP, OIL FILLER 1 -

11 16929-84A00 GASKET, CAP 1 -

12 18550-84A00 PLUG, GLOW 4 -

13 15870-84A00 COVER ASSY, ENGINE 1 -

14 13172-54G10 .SPACER 1 -

15 13173-54G10 .CUSHION 1 -

16 09125-06105 BOLT (6X20) 1 -

17 09320-09039 CUSHION 1 -

18 11190-84A00 PIPE, PCV 1 -

19 11193-84A00 HOSE, NO.1 1 -

20 11194-84A00 HOSE, NO.2 1 -

21 18118-84A00 VALVE, PCV 1 -

22 33220-84A00 SENSOR, CAM POSITION 1 -

23 33225-84A00 BOLT (6X12) 1 -

24 95108-84A00 BRACKET, AIR CON 1 -

25 95109-84A00 BOLT (8X60) 4 -

2

39



FIG.5 fIG.5 CYLINDER (SN413Q,SN413V)

1 11200-69G04 BLOCK ASSY, CYLINDER 1 1

2 01550-08403 .BOLT 10 10

3 11112-73002 .PLUG, OIL VENTURI 1 1

4 11260-69G00 .BOLT (10X97) 10 10

5 04211-13189 .PIN 5 5

6 09241-30009 .PLUG (OD:30) 2 2

7 11213-69G00 PLATE, BREATHER FRONT 1 1

8 11214-69G00 PLATE, BREATHER REAR 1 1

9 01550-06123 BOLT 2 2

10 09248-18005 PLUG 1 1

11 11216-77E00 GASKET 1 1

12 09202-08004 PIN 2 2

13 11320-69G00 PLATE, CLUTCH HOUSING LOWER 1 1

14 03141-04083 BOLT 2 2

15 11241-69G00 STAND, OIL FILTER 1 1

16 16510-61A21 FILTER ASSY, OIL 1 1

17 18640-78G00 SENSOR ASSY, KNOCK 1 1

18 37820-80G01 SWITCH ASSY, OIL PRESSURE 1 1

19 36995-81A20 CLAMP 1 1

20 01550-06123 BOLT, CLAMP 1 1


2

40


FIG.6 fIG.6 CYLINDER (SN415QD)

1 11210-84A00 BLOCK SET, CYLINDER 1 -

2 16114-84A00 .SEAL, CRANKSHAFT FR OIL 1 -

3 16121-84A00 .SEAL, CRANKSHAFT RR OIL 1 -

4 11295-84A00 .PLUG (M10) 1 -

5 16118-84A00 .PIN 2 -

6 11241-84A00 .STAND, OIL FILTER 1 -

7 16591-84A00 .JET SET, OIL 1 - 4 PCS/SET

8 37820-84A00 .SWITCH, OIL PRESSURE 1 -

9 11281-84A00 .PLUG (D:18) 1 -

10 11289-84A00 BUSHING 2 -

11 11285-84A00 BUSHING 10 -

12 11287-84A00 BOLT, CYLINDER BLOCK 10 -

13 16600-84A00 COOLER ASSY, OIL 1 -

14 16611-84A00 .GASKET 1 -

15 16510-84A00 FILTER SET, OIL 1 -

16 16510-84A10 .FILTER, OIL 1 -

17 11241-84A00 .STAND, OIL FILTER 1 -

18 16515-84A00 GASKET SET, OIL FILTER 1 -

19 16580-84A00 STAND, OIL COOLER 1 -

20 18640-84A00 SENSOR, ENG KNOCK 1 -

2

41



FIG.7 fIG.7 OIL PAN (SN413Q,SN413V)

1 11510-80A01 PAN, OIL 1 1

2 09117-06061 BOLT (6X16) 17 17

3 01421-06123 STUD BOLT 2 2

4 09159-06077 NUT 2 2

5 09247-14027 PLUG 1 1

6 09168-14015 GASKET 1 1

7 16520-80A00 STRAINER, OIL PUMP 1 1

8 09280-17002 O RING 1 1

9 07120-06123 BOLT 1 1

10 07120-06163 BOLT 1 1


2

42


FIG.8 fIG.8 OIL PAN (SN415QD)

1 11522-84A00 PAN, OIL 1 -

2 11523-84A10 GASKET 1 -

3 16594-84A00 BOLT 2 -

4 16595-84A00 BOLT 18 -

5 11521-84A00 PAN, OIL LOWER 1 -

6 07120-06253 BOLT 22 -

7 09247-14027 PLUG, OIL DRAIN 1 -

8 09168-14015 GASKET 1 -

9 16910-84A01 GAUGE, OIL LEVEL 1 -

10 16930-84A00 GUIDE, GAUGE 1 -

11 16935-84A00 O RING 1 -

12 11499-84A00 LABEL, OIL VOLUME WARNING 1 -

2

43



FIG.9 fIG.9 ENGINE MOuNTING (SN413Q,SN413V)

1 11610-81A00 MOUNTING, ENGINE FRONT 2 2

2 08321A31103 LOCK WASHER 4 4

3 08310-00103 NUT 4 4

4 11641-80A00 BRACKET, ENG FR MTG RH 1 1

5 11651-80A00 BRACKET, ENG FR MTG LH 1 1

6 01550-10253 BOLT 4 4

7 01550-10253 BOLT 4 4

8 11661-80A00 BRACKET, FR MTG RH 1 1

9 11671-81A00 BRACKET, FR MTG LH 1 1

10 09112-10013 BOLT (10X30) 4 4

11 11710-76J00 MOUNTING, ENGINE REAR 1 1

12 09135-08007 BOLT (8X20) 1 1

13 11740-76J00 BRACKET, REAR MOUNTING 1 1

14 01550-08203 BOLT 2 2

15 01550-08203 BOLT 4 4


2

44


FIG.10 fIG.10 ENGINE MOuNTING (SN415QD)

1 11610-84A00 MOUNTING, ENGINE FR 2 -

2 11617-68DA0 BOLT, BRKT ENG SIDE LH 1 -

3 11617-84A00 BOLT, BRKT ENG SIDE RH 2 -

4 11641-84A00 BRACKET, ENG FR RH 1 -

5 11651-84A00 BRACKET, ENG FR LH 1 -

6 01517-10353 BOLT, MTG BRKT RH 3 -

7 01517-10353 BOLT, MTG BRKT LH 3 -

8 08316-10103 NUT, ENG SIDE 2 -

9 08316-10103 NUT, FRM SIDE 4 -

10 11710-76J00 MOUNTING, ENG RR 1 -

11 11740-84A10 BRACKET, RR MTG 1 -

12 01550-08203 BOLT, MTG & FRAME 2 -

13 01550-08203 BOLT, BRKT & T/M 4 -

14 09135-08007 BOLT, MTG & BRKT (8X20) 1 -

2

45



FIG.11

fIG.11 CRANKSHAfT (SN413Q,SN413V)

1 - 1 12100-69811 PISTON SET (STD) 4 4

1 - 2 12100-69811-050 PISTON SET (OS:0.50) 4 4

2 12151-85FA0 .PIN, PISTON 4 4

3 09381-20004 .CIRCLIP 8 8

4 - 1 12140-54GA0 RING SET, PISTON (STD) 4 4

4 - 2 12140-54GA0-050 RING SET, PISTON (OS:0.50) 4 4

5 12160-70H00 CONNECTING ROD ASSY 4 4

6 09159-08114 .NUT 8 8

7 - 1 12100-70880-0A0 BEARING SET, CONNROD (GREEN) 4 4 STD,T:1.5

7 - 2 12100-70880-0B0 BEARING SET, CONNROD (BLACK) 4 4 STD,T:1.5

7 - 3 12100-70880-0C0 BEARING SET, CONNROD (NON COLOR) 4 4 STD,T:1.5

7 - 4 12100-70880-0D0 BEARING SET, CONNROD (YELLOW) 4 4 STD,T:1.5

7 - 5 12100-70880-0E0 BEARING SET, CONNROD (BLUE) 4 4 STD,T:1.5

7 - 6 12100-70880-025 BEARING SET, CONNROD 4 4 US:0.25,T:1.625

8 12221-69G10 CRANKSHAFT 1 1

9 - 1 12340-69GA0-0A0 BEARING SET (PINK) 5 5 STD,T:2

9 - 2 12340-69GA0-0B0 BEARING SET (PURPLE) 5 5 STD,T:2

9 - 3 12340-69GA0-0C0 BEARING SET (BROWN) 5 5 STD,T:2

9 - 4 12340-75FA0-0A0 BEARING SET (GREEN) 5 5 STD,T:2

9 - 5 12340-75FA0-0B0 BEARING SET (BLACK) 5 5 STD,T:2

9 - 6 12300-69850-0AA BEARING SET (RED/PINK) 5 5 US:0.25,T:2.125

9 - 7 12300-69850-0BA BEARING SET (RED/PURPLE) 5 5 US:0.25,T:2.125

9 - 8 12300-69850-0CA BEARING SET (RED/BROWN) 5 5 US:0.25,T:2.125

9 - 9 12300-75840-0AA BEARING SET (RED/GREEN) 5 5 US:0.25,T:2.125

9 - 10 12300-75840-0BA BEARING SET (RED/BLACK) 5 5 US:0.25,T:2.125

10 - 1 12300-60850 BEARING SET, CRANK THRUST 1 1 STD,T:2.5

10 - 2 12300-60850-012 BEARING SET, CRANK THRUST 1 1 OS:0.125,T:2.563

11 09283-41001 SEAL, OIL (41X53X6) 1 1

12 12222-69G00 PLATE, SENSOR 1 1

13 09139-06051 SCREW (6X10) 3 3

14 09205-05006 PIN 1 1

15 12610-80A01 PULLEY, CRANKSHAFT 1 1

16 12619-69G00 BOLT 1 1

17 12631-54G00 SPROCKET, CRANK TIMING 1 1

18 08341-31059 KEY 1 1

19 11341-69G10 HOUSING, OIL SEAL 1 1

20 09283-83001 SEAL, OIL (83X103X8) 1 1


2

46


FIG.11 fIG.11 CRANKSHAfT (SN413Q,SN413V)

21 09103-06084 BOLT (6X25) 7 7

22 09206-06005 PIN 2 2

23 12620-80A00 FLYWHEEL 1 1

24 12623-71C00 BEARING, INPUT 1 1

25 09100-10275 BOLT (10X25) 8 8

26 95141-50F01 BELT, WATER PUMP (4PK835) 1 1

2

47



FIG.12 fIG.12 CRANKSHAfT (SN415QD)

1 - 1 12111-84A00-0K0 PISTON SET (CLASS K) 4 -

1 - 2 12111-84A00-0L0 PISTON SET (CLASS L) 4 -

1 - 3 12111-84A00-0M0 PISTON SET (CLASS M) 4 -

1 - 4 12111-84A00-0N0 PISTON SET (CLASS N) 4 -

2 12140-84A00 .RING SET, PISTON 4 -

3 12164-84A00 .CIRCLIP 8 -

4 12160-84A00 ROD ASSY, CONNECTING 1 - 4 PCS/SET

5 12163-84A10 BOLT, CONNROD 8 -

6 12180-84A10 BEARING SET, CONNROD 1 -

7 - 1 12340-84A00-0A0 BEARING, CRANK UPPER (BLACK) 5 -

7 - 2 12340-84A00-0B0 BEARING, CRANK UPPER (BLUE) 5 -

7 - 3 12340-84A00-0C0 BEARING, CRANK UPPER (YELLOW) 5 -

7 - 4 12340-84A00-0D0 BEARING, CRANK UPPER (RED) 5 -

8 - 1 12340-84A10-0A0 BEARING, CRANK LOWER (BLACK) 5 -

8 - 2 12340-84A10-0B0 BEARING, CRANK LOWER (BLUE) 5 -

8 - 3 12340-84A10-0C0 BEARING, CRANK LOWER (YELLOW) 5 -

8 - 4 12340-84A10-0D0 BEARING, CRANK LOWER (RED) 5 -

9 12345-84A00 BEARING SET, CRANK THRUST 1 -

10 12221-84A10 CRANKSHAFT 1 -

11 12620-84A00 FLYWHEEL 1 -

12 12623-84A00 BEARING, FLYWHEEL 1 -

13 12624-84A00 BOLT (9X25) 7 -

14 12625-84A00 PIN 3 -

15 12610-84A00 PULLEY, CRANKSHAFT 1 -

16 12636-84A10 BOLT 1 -

17 16115-84A00 HOUSING, OIL SEAL 1 -

18 16116-84A00 GASKET 1 -

19 16117-84A00 BOLT (6X18) 5 -

20 12637-84A00 BOLT 1 -


2

48


FIG.13 fIG.13 CAMSHAfT/VALVE (SN413Q,SN413V)

1 12710-69GE0 CAM SHAFT, INTAKE 1 1

2 12720-54G10 CAM SHAFT, EXHAUST 1 1

3 12737-69GE1 BEARING, UPPER 1 1

4 12738-69GE1 BEARING, LOWER 1 1

5 12911-54G00 VALVE, INTAKE 8 8

6 12915-54G50 VALVE, EXHAUST 8 8

7 12921-71C01 SPRING, VALVE 16 16

8 12931-78G00 RETAINER, VALVE SPRING 16 16

9 12932-24400 COTTER, VALVE 32 32

10 12933-69G10 SEAT, VALVE SPRING 16 16

11 09289-05012 SEAL, OIL (5.5X11.5X9.3) 16 16

12 12891-69G00 TAPPET 16 16

13 - 1 12892-69G10-218 SHIM, TAPPET (T:2.175) AR AR

























2

49



FIG.13 fIG.13 CAMSHAfT/VALVE (SN413Q,SN413V)











2

50


FIG.14 fIG.14 CAMSHAfT (SN415QD)

1 12711-84A00 CAM SHAFT 1 -

2 12746-84A00 SEAL SET, CAM SHAFT OIL 1 -

3 12911-84A00 VALVE SET, INTAKE 1 - 4 PCS/SET

4 12932-84A00 .COTTER, VALVE 8 -

5 12915-84A00 VALVE SET, EXHAUST 1 - 4 PCS/SET

6 12932-84A00 .COTTER, VALVE 8 -

7 12919-84A00 SEAL, VALVE STEM 8 -

8 12921-84A00 SPRING, VALVE 8 -

9 12931-84A00 RETAINER, SPRING 8 -

10 - 1 12891-84A00-755 TAPPET (7.550) AR -

10 - 2 12891-84A00-757 TAPPET (7.575) AR -

10 - 3 12891-84A00-760 TAPPET (7.600) AR -

10 - 4 12891-84A00-762 TAPPET (7.625) AR -

10 - 5 12891-84A00-765 TAPPET (7.650) AR -

10 - 6 12891-84A00-767 TAPPET (7.675) AR -

10 - 7 12891-84A00-770 TAPPET (7.700) AR -

10 - 8 12891-84A00-772 TAPPET (7.725) AR -

10 - 9 12891-84A00-775 TAPPET (7.750) AR -

10 - 10 12891-84A00-777 TAPPET (7.775) AR -

10 - 11 12891-84A00-780 TAPPET (7.800) AR -

10 - 12 12891-84A00-782 TAPPET (7.825) AR -

10 - 13 12891-84A00-785 TAPPET (7.850) AR -

10 - 14 12891-84A00-787 TAPPET (7.875) AR -

10 - 15 12891-84A00-790 TAPPET (7.900) AR -

10 - 16 12891-84A00-792 TAPPET (7.925) AR -

10 - 17 12891-84A00-795 TAPPET (7.950) AR -

10 - 18 12891-84A00-797 TAPPET (7.975) AR -

10 - 19 12891-84A00-800 TAPPET (8.000) AR -

10 - 20 12891-84A00-802 TAPPET (8.025) AR -

10 - 21 12891-84A00-805 TAPPET (8.050) AR -

10 - 22 12891-84A00-807 TAPPET (8.075) AR -

10 - 23 12891-84A00-810 TAPPET (8.100) AR -

10 - 24 12891-84A00-812 TAPPET (8.125) AR -

10 - 25 12891-84A00-815 TAPPET (8.150) AR -

2

51



FIG.15 fIG.15 CAM CHAIN (SN413Q,SN413V)

1 12740-54GE0 SPROCKET, CAMSHAFT TIMING 1 1

2 12753-69GE0 BOLT 1 1

3 09206-05001 PIN 1 1

4 12761-54G00 CHAIN, TIMING 1 1

5 12771-54G00 GUIDE, CHAIN 1 1

6 12776-85FA0 BOLT 2 2

7 12781-69G00 JET 1 1

8 12811-69G01 TENSIONER 1 1

9 12812-73G10 SPACER 1 1

10 09103-08247 BOLT 1 1

11 12831-69G00 ADJUSTER ASSY, TENSIONER 1 1

12 01550-06203 BOLT 2 2


2

52


FIG.16 fIG.16 TIMING bELT (SN415QD)

1 12760-84A00 BELT & ROLLER SET, TIMING 1 -

2 12761-84A00 .BELT, TIMING 1 -

3 12636-84A01 .BOLT, CRANK PULLEY 1 -

4 12741-84A00 GEAR SET, CAMSHAFT 1 -

5 12765-84A00 .NUT 1 -

6 12631-84A00 PINION, CRANKSHAFT 1 -

7 12766-84A00 STUD BOLT 1 -

8 12767-84A00 BOLT, ROLLER (8X60) 1 -

9 11361-84A00 COVER, TIMING BELT UPPER 1 -

10 11391-84A00 COVER, TIMING BELT LOWER 1 -

11 11362-84A00 COVER, TIMING BELT INSIDE 1 -

12 16117-84A00 BOLT (6X18) 3 -

13 11366-84A00 RIVET, BELT COVER 1 -

2

53



FIG.17 fIG.17 INTAKE MANIfOLD (SN413Q,SN413V)

1 13110-54D03 MANIFOLD, INTAKE 1 1

2 13119-69G00 GASKET 1 1

3 01550-08253 BOLT 6 6

4 01550-08353 BOLT 1 1

5 09108-08256 STUD BOLT 3 3

6 08316-10083 NUT 3 3

7 13161-80A00 STIFFENER, INTAKE MANIFOLD 1 1

8 01550-10203 BOLT 2 2

9 11851-80G01 HOOK, ENGINE 1 1

10 01550-08203 BOLT 1 1

11 11193-54D01 HOSE, PCV 1 1

12 11198-58B00 SEAL, PCV VALVE 1 1

13 18118-54D00 VALVE, PCV 1 1

14 09401-13414 CLIP 2 2

15 09251-05006 CAP 1 1


2

54


FIG.18 fIG.18 THROTTLE bODY (SN413Q,SN413V)

1 13400-69G02 BODY ASSY, THROTTLE 1 1

2 13420-65D00 .SENSOR, THROTTLE POSITION 1 1

3 13428-77G10 .SCREW 2 2

4 18117-78F11 .VALVE, ISC 1 1

5 14139-70G30 .GASKET 1 1

6 13601-05148 .SCREW (5X14) 4 4

7 13421-54G10 GASKET 1 1

8 01550-08553 BOLT 4 4

9 - 1 15910-80A01 CABLE ASSY, ACCEL 1 1 RHD

9 - 2 15910-80A10 CABLE ASSY, ACCEL 1 1 LHD

10 15919-80A00 GUIDE, CABLE 1 1

11 01550-06123 BOLT 1 1

12 13491-80GA0 HOSE, WATER INLET 1 1

13 13492-80GA0 HOSE, WATER OUTLET 1 1

14 18119-85C50 CLIP 4 4

15 - 1 09403-06318 CLAMP 1 1 RHD

15 - 2 18214-75F00 CLAMP 1 1 LHD

16 15918-80A10 BRACKET, CABLE CLAMP 1 1 LHD

17 01550-06123 BOLT 1 1 LHD

2

55



FIG.19 fIG.19 AIR CLEANER (SN413Q,SN413V)

1 13700-76J00 CLEANER ASSY, AIR 1 1

2 13780-82A00 .ELEMENT, AIR CLEANER 1 1

3 13755-80GA0 .CLAMP 4 4

4 13877-81A00 .SPACER 3 3

5 13813-58B00 .CUSHION 3 3

6 09116-06172 BOLT (6X30) 3 3

7 13872-81A00 SEAL, INLET 1 1

8 13881-76J00 HOSE, OUTLET 1 1

9 09402-69511 CLAMP 2 2

10 13820-80A00 CASE, AIR CLEANER SUCTION 1 1

11 13871-81A00 HOSE, AIR CLEANER SUCTION 1 1

12 13874-51E50 CUSHION 2 2

13 09159-06081 NUT 2 2

14 13830-80A00 PIPE, AIR INTAKE 1 1

15 09402-68203 CLAMP 1 1

16 01550-06163 BOLT 1 1

17 13800-63J00 SENSOR, MAF 1 1

18 02122-04103 BOLT 1 1

19 09355-13207-600 HOSE, BREATHER (L:600→150) 1 1

20 09401-18404 CLIP 2 2


2

56


FIG.20 fIG.20 AIR CLEANER (SN415QD)

1 13700-84A00 CLEANER ASSY, AIR 1 -

2 13780-84A00 .ELEMENT 1 -

3 13755-80GA0 .CLAMP 4 -

4 13877-65D00 .COLLAR 3 -

5 13878-65D00 .CUSHION 3 -

6 13830-84A01 PIPE, AIR INTAKE 1 -

7 13872-81A00 SEAL 1 -

8 13881-84A00 HOSE, AIR CLNR OUTLET 1 -

9 09116-06172 BOLT, AIR CLEANER (6X30) 3 -

10 09402-50511 CLAMP, INTAKE PIPE 1 -

11 09402-82511 CLAMP, OUTLET HOSE 2 -

12 13820-84A00 CASE, AIR SUCTION 1 -

13 13871-84A00 HOSE, AIR SUCTION 1 -

14 13874-51E50 CUSHION 2 -

15 09159-06081 NUT 2 -

16 13650-84A00 SENSOR, INLET AIR TEMP 1 -

2

57



FIG.21 fIG.21 EXHAuST MANIfOLD (SN413Q,SN413V)

1 14110-76J00-H02 MANIFOLD, EXHAUST 1 1 SEE NOTE

2 14140-69G01 GASKET 1 1

3 09103-10209 BOLT (10X23) 4 4

4 14118-63J00 STUD BOLT 6 6

5 08316-10103 NUT 6 6

6 14120-76J00 COVER COMP, EXHAUST MANIFOLD 1 1

7 09116-06181 BOLT (6X13) 4 4

8 09159-06086 NUT 1 1

9 14271-80A00 STIFFENER 1 1

10 09103-10324 BOLT (10X20) 2 2

11 11851-54D01 HOOK, ENGINE 1 1

12 18213-76J00 SENSOR, OXYGEN 1 1

13 18214-65D21 BRACKET 1 1

14 01550-06123 BOLT 1 1

NOTE :

TRADE MARK : SUZUKI

MARK OF CATALYTIC CONVERTER: SUZUKI

ID NUMBER : 76J-C01

TYPES OF VEHICLE : FJ B43V

SUITABLE FOR OBD SYSTEM : YES


2

58


FIG.22 fIG.22 EXHAuST MANIfOLD (SN415QD)

1 14111-84A00 MANIFOLD, EXHAUST 1 -

2 14140-84A00 GASKET 1 -

3 14118-84A10 NUT 8 -

4 13116-84A00 STUD BOLT (8X30) 8 -

5 11851-84A00 HOOK, ENGINE FR 1 -

6 01550-08253 BOLT 2 -

7 11852-84A00 HOOK, ENGINE RR 1 -

8 01550-06203 BOLT 2 -

2

59



FIG.23 fIG.23 MuffLER (SN413Q,SN413V)

1 14190-76J00-H02 PIPE, EXHAUST 1 1 SEE NOTE

2 14183-76A00 SEAL RING 1 1

3 09119-10041 BOLT (10X65) 2 2

4 14492-67D00 SPRING 2 2

5 14284-84A01 BRACKET, EXHAUST PIPE 1 1

6 01550-08203 BOLT 2 2

7 14281-60G01 MOUNTING 2 2

8 09180A08129 SPACER (8.2X12.5X23.5) 2 2

9 01550-08353 BOLT 2 2

10 14231-81A01 PANEL, HEAT PROTECTOR 1 1

11 08316-20063 NUT 3 3

12 14300-84A00 MUFFLER 1 1

13 14182-60B00 GASKET 1 1

14 14183-76A00 SEAL RING 1 1

15 14492-67D00 SPRING 2 2

16 09119-10041 BOLT (10X65) 2 2

17 14494-85C00 NUT 2 2

18 14260-84A00 PIPE, EXH CENTER 1 1

19 14281-60G01 MOUNTING 1 1

20 14281-60G10 MOUNTING 1 1

21 14281-84A00 MOUNTING 1 1

22 18213-76J10 SENSOR, OXYGEN 1 1

23 09404-08205 CLAMP 2 2

NOTE :

TRADE MARK : SUZUKI

MARK OF CATALYTIC CONVERTER : SUZUKI

ID NUMBER : 76J-C02

TYPES OF VEHICLE : FJ B43V



2

60


FIG.24 fIG.24 MuffLER (SN415QD)

1 14183-84A00 SEAL RING 1 -

2 14190-84A00-H02 PIPE, EXHAUST 1 - SEE NOTE

3 14281-60G01 MOUNTING 2 -

4 14284-84A01 BRACKET, EXHAUST PIPE 1 -

5 14492-84A00 SPRING 2 -

6 14493-84A00 STUD BOLT 2 -

7 14494-84A00 NUT 2 -

8 09180A08129 SPACER, MTG 2 -

9 01550-08203 BOLT, BRKT 2 -

10 01550-08353 BOLT, MTG 2 -

11 14182-60B00 GASKET 1 -

12 14183-76A00 SEAL RING 1 -

13 14260-84A00 PIPE, EXH CENTER 1 -

14 14281-60G01 MOUNTING 1 -

15 14281-60G10 MOUNTING 1 -

16 14281-84A00 MOUNTING 1 -

17 14300-84A00 MUFFLER 1 -

18 14492-67D00 SPRING 2 -

19 09119-10041 BOLT (10X65) 2 -

20 14494-85C00 NUT 2 -

NOTE :

TRADE MARK : SUZUKI

MAKE OF CATALYTIC CONVERTER : RENAULT

ID NUMBER : 84A-C01

TYPE OF VEHICLE : FJB53V,FJ B53C


2

61



FIG.25 fIG.25 TuRbO CHARGER (SN415QD)

1 13900-84A00 CHARGER ASSY, TURBO 1 -

2 13923-84A00 STUD BOLT, TURBO 2 -

3 13923-84A00 STUD BOLT, OUTLET FLANGE 4 -

4 13924-84A00 NUT, TURBO 3 -

5 13924-84A00 NUT, OUTLET FLANGE 4 -

6 13930-84A00 PIPE, TURBO OIL FEED 1 -

7 13933-84A00 BOLT, OIL FEED PIPE 1 -

8 13943-84A00 BOLT, OIL FEED PIPE 1 -

9 13940-84A00 PIPE, OIL DRAIN 1 -

10 13943-84A00 BOLT, DRAIN PIPE 2 -

11 13650-84A00 SENSOR, INLET AIR TEMP 1 -

12 13961-84A00 HOSE NO.1 1 -

13 13962-84A00 PIPE, TURBO OUTLET AIR 1 -

14 13963-84A00 HOSE NO.2 1 -

15 13964-84A00 HOSE, WASTE GATE 1 -

16 13965-84A00 HOSE, MAP SENSOR 1 -

17 18590-84A00 SENSOR, MAP 1 -

18 09401-11407 CLIP 2 -

19 09401-11407 CLIP 2 -

20 14399-85C00 CLAMP 2 -

21 01560-06203 BOLT 1 -

22 14115-84A00 FLANGE, TURBO OUTLET 1 -

23 14271-84A00 STIFFENER, FLANGE 1 -

24 09103-08375 BOLT, STIFFENER (8X25) 2 -

25 09103-10324 BOLT, STIFFENER (10X20) 1 -

26 14399-85C00 CLAMP, OUTLET AIR PIPE 2 -

27 09408-00212 CLAMP, WASTE GATE HOSE 1 -

28 13931-84A00 O RING SET 1 -

29 13941-84A10 O RING 2 -


2

62


FIG.26 fIG.26 fuEL PuMP (SN413Q,SN413V)

1 15100-81813 PUMP/GAUGE SET, FUEL 1 1

2 15110-81A00 .PUMP ASSY 1 1

3 15310-81A02 .FILTER ASSY 1 1

4 34810-81A00 .GAUGE ASSY, FUEL LEVEL 1 1

5 15111-50G01 .GASKET 1 1

6 15121-50G00 PLATE 1 1

7 03141-04083 BOLT 6 6

8 15820-76J00 PIPE, FUEL 1 1

9 15860-76J00 PIPE, FUEL RTN 1 1

10 09356-55117-600 HOSE, FUEL RTN (L:600→230) 1 1

11 09356-75147-600 HOSE, FUEL (L:600→250) 1 1

12 09401-11407 CLIP 2 2

13 09401-13419 CLIP 2 2

14 15893-60A11 CLAMP 2 2

15 15895-56B11 CLAMP 1 1

16 15895-60A11 CLAMP 7 7

17 18119-85C20 CLAMP 2 2

18 15873-76J00 PROTECTOR 1 1

2

63



FIG.27 fIG.27 fuEL PuMP (SN415QD)

1 15110-84A00 PUMP, FUEL 1 -

2 15121-50G00 PLATE 1 -

3 15190-84810 PIPE SET, FUEL TANK OUTLET 1 -

4 15111-50G01 .GASKET 1 -

5 03141-04083 BOLT 6 -

6 15410-84A00 FILTER ASSY, FUEL 1 -

7 15812-84A00 PIPE, FUEL (TANK TO PIPE) 1 -

8 15815-84A00 HOSE ASSY, FUEL (PUMP TO FLTR) 1 -

9 15816-84A02 HOSE, FUEL (PIPE TO PUMP) 1 -

10 15817-84A00 HOSE ASSY, FUEL (FLTR TO ENG) 1 -

11 15821-84A10 PIPE, FUEL 1 -

12 15860-84A10 PIPE, FUEL RTN 1 -

13 15867-84A01 HOSE ASSY, FUEL RTN (ENG TO FLTR) 1 -

14 15868-84A02 HOSE ASSY, FUEL RTN (FLTR TO PIPE) 1 -

15 15872-84A00 COVER, FUEL PIPE 1 -

16 15893-84A00 CLAMP, FUEL PIPE 2 -



19 15896-84A00 CLAMP, FUEL HOSE 1 -

20 09401-13419 CLAMP, FUEL RTN 1 -

21 09401-13419 CLAMP, FUEL FEED 3 -

22 09408-00155 CLAMP, FUEL HOSE 2 -

23 09408-00215 CLAMP, FUEL HOSE 1 -

24 15873-76J00 PROTECTOR 1 -



2

64


FIG.28 fIG.28 DELIVERY PIPE (SN413Q,SN413V)

1 15730-54D00 PIPE, FUEL DELIVERY 1 1

2 09103-08247 BOLT 2 2

3 01550-06123 BOLT 1 1

4 15610-67D00 REGULATOR ASSY 1 1

5 15710-51E10 .O RING 1 1

6 09116-06181 BOLT (6X10) 2 2

7 15710-86G00 INJECTOR ASSY, FUEL 4 4

8 15710-09300 .O RING 4 4

9 15720-09300 .GROMMET 4 4

10 15735-58B00 INSULATOR 2 2

11 09320-08062 CUSHION 4 4

12 09356-55117-600 HOSE, FUEL RTN (L:600→100) 1 1

13 09401-11407 CLIP 2 2

2

65



FIG.29 fIG.29 INJECTION PuMP (SN415QD)

1 15200-84A10 PUMP ASSY, INJECTION 1 -

2 15211-84A00 BOLT, INJ PUMP 3 -

3 15212-84A00 SENSOR SET, INJ PUMP TEMP 1 -

4 15213-84A00 ACTUATOR SET, INJ PUMP 1 -

5 15214-84A00 VENTURI SET, INJ PUMP 1 -

6 15221-84A00 PULLEY, INJECTION PUMP 1 -

7 15222-84A00 NUT, PULLEY M14 1 -


2

66


FIG.30 fIG.30 fuEL INJECTOR (SN415QD)

1 15730-84A00 PIPE, DELIVERY 1 -

2 15710-84A00 INJECTOR ASSY 4 -

3 15831-84A00 PIPE SET, INJ PUMP 1 -

4 15832-84A00 PIPE SET, PRESSURE NO.1 1 -




8 15319-84A00 BOLT, INJECTOR 4 -

9 15836-84A00 HOSE, INJECTOR 1 -

10 15316-84A00 FLANGE, INJECTOR 4 -

11 15313-84A00 WASHER, INJECTOR 4 -

12 15732-84A00 NUT 2 -

13 15733-84A00 CAP SET 1 -

14 15734-84A00 STUD BOLT (8X40) 2 -

15 15735-84A00 PLATE, ANTI-PROJECTION 1 -

2

67



FIG.31 fIG.31 OIL PuMP (SN413Q,SN415V)

1 16100-69GE6 PUMP ASSY, OIL 1 1

2 16130-69GE0 .ROTOR SET 1 1

3 16150-60A10 .VALVE SET, RELIEF 1 1

4 08331-41156 ..CIRCLIP 1 1

5 07130-06253 .BOLT 10 10

6 16116-69GE0 .FILTER 2 2

7 09206-06005 PIN 2 2

8 09108-08090 STUD BOLT 1 1

9 08316-10083 NUT 1 1

10 01550-08353 BOLT 15 15

11 16140-69GE0 PIPE, OIL GALLERY NO.1 1 1



14 16147-78G70 O RING 4 4

15 09280-17002 O RING 3 3

16 09360-12005 BOLT 2 2

17 09168-12017 GASKET 4 4

18 07130-06123 BOLT 4 4

19 16550-69GE2 VALVE, OIL CONTROL 1 1

20 16559-69GE0 GASKET 1 1

21 09108-06118 STUD BOLT 3 3

22 08316-20063 NUT 3 3

POS106UNota adhesivaPOS. 23 SEAL BUSH 09169-05024


2

68


FIG.32 fIG.32 OIL PuMP (SN415QD)

1 16100-84A00 PUMP ASSY, OIL 1 -

2 16105-84A00 BUSHING 2 -

3 16184-84A00 CHAIN, OIL PUMP 1 -

4 12632-84A00 PINION, OIL PUMP DRIVE 1 -

5 12181-84A00 BOLT (8X105) 1 -

6 12186-84A00 BOLT (8X95) 1 -

7 16520-84A00 STRAINER, OIL PUMP 1 -

8 16528-84A00 O RING 1 -

9 09106-06099 BOLT (6X16) 2 -

2

69



FIG.33 fIG.33 WATER PuMP (SN413Q,SN413V)

1 17400-69G00 PUMP ASSY, WATER 1 1

2 01550-08353 BOLT 3 3

3 01421-08303 STUD BOLT 2 2

4 08316-10083 NUT 2 2

5 17511-69G00 PULLEY, WATER PUMP 1 1

6 17120-81A00 CLUTCH ASSY, FAN 1 1

7 01411-06203 STUD BOLT 4 4

8 08316-20063 NUT 4 4

9 17110-80A00 FAN, COOLING 1 1

10 01550-06203 BOLT 4 4


2

70


FIG.34 fIG.34 WATER PuMP (SN415QD)

1 17410-84A10 PUMP SET, WATER 1 -

2 17431-84A00 .GASKET 1 -

3 16117-84A00 BOLT (6X18) 5 -

2

71



FIG.35 fIG.35 RADIATOR (SN413Q,SN413V)

1 17700-80A00 RADIATOR ASSY 1 1

2 17920-75F00 .CAP, RADIATOR 1 1

3 17751-61A00 .PLUG, DRAIN 1 1

4 17759-72010 .O RING 1 1

5 02162-06253 BOLT 2 2

6 17931-80F50 TANK, WATER RESERVE 1 1

7 17932-81AA0 CAP 1 1

8 17933-60B00 RUBBER 1 1

9 17938-82A10 HOSE (RDTR TO RSV TANK) 1 1 L:520→480

10 09352-70111-600 HOSE, RSVR TANK 1 1 L:600→220

11 - 1 17761-76J00 SHROUD, FAN 1 1 RHD

11 - 2 17761-76J10 SHROUD, FAN 1 1 LHD

12 01550-06123 BOLT 4 4

13 17812-82000 BUSH, RADIATOR SUPPORT 2 2


2

72


FIG.36 fIG.36 RADIATOR (SN415QD)

1 17111-84A00 FAN, COOLING 1 -

2 17120-84A00 MOTOR ASSY, FAN 1 -

3 17761-81AA0 SHROUD 1 -

4 02112-05103 SCREW, MOTOR 3 -

5 08316-20053 NUT, FAN 1 -

6 01550-06163 BOLT, SHROUD 4 -

7 17700-84A00 RADIATOR ASSY 1 -

8 17751-61A00 .PLUG, DRAIN 1 -

9 17759-72010 .O RING 1 -

10 17812-82000 BUSH, RDTR SUPPORT 2 -

11 17820-84A00 STAY, RDTR RH 1 -

12 17830-84A00 STAY, RDTR LH 1 -

13 17853-84A00 HOSE, RADIATOR DRAIN 1 -

14 17930-84A00 TANK, DEGASSING 1 -

15 17931-84A00 CAP, TANK 1 -

16 17935-84A01 BRACKET, DEG TANK 1 -

17 09139-06083 SCREW, DEG TANK (6X10) 2 -

18 09401-11407 CLIP, DRAIN HOSE 1 -

19 01550-08203 BOLT, TANK BRKT 3 -

20 01550-06403 BOLT, RDTR 2 -

21 17731-84A00 PACKING, RDTR 2 -

2

73



FIG.37 fIG.37 WATER HOSE (SN413Q,SN413V)

1 13650-54G00 SENSOR, WATER TEMPERATURE 1 1

2 17570-54D00 CAP, WATER OUTLET 1 1

3 17699-69G00 GASKET 1 1

4 01550-08253 BOLT 1 1

5 13117-60B00 STUD BOLT 2 2

6 08316-10083 NUT 2 2

7 17690-69G00 CASE, THERMOSTAT 1 1

8 01550-08353 BOLT 2 2

9 17670-77E00 THERMOSTAT, WATER (82ºC) 1 1

10 17560-80A00 CAP, WATER THERMOSTAT 1 1

11 01550-06203 BOLT 3 3

12 17581-80A00 PIPE, WATER OUTLET 1 1

13 17582-54D00 O RING, WATER OUTLET CAP NO.1 (D:3.5 ID:30.7) 1 1

14 17583-54D00 O RING, WATER OUTLET CAP NO.2 (D:3.8 ID:27.7) 1 1

15 01550-08453 BOLT 2 2

16 17831-69G00 PIPE, THERMO CASE WATER OUTLET 1 1

17 09280-28008 O RING 2 2

18 - 1 17841-80A10 HOSE, RADIATOR INLET 1 1 LHD

18 - 2 17841-80A00 HOSE, RADIATOR INLET 1 1 RHD

19 17852-80A00 HOSE, WATER INLET 1 1

20 - 1 17851-80A10 HOSE, RADIATOR OUTLET 1 1 LHD

20 - 2 17851-80A00 HOSE, RADIATOR OUTLET 1 1 RHD

21 09401-30405 CLIP 6 6

22 17860-80A00 PIPE, RADIATOR OUTLET 1 1

23 01550-06123 BOLT 1 1

24 09403-28403 CLAMP 1 1

25 17871-80A01 HOSE, HEATER INLET 1 1

26 17872-80A01 HOSE, HEATER OUTLET (TO PIPE) 1 1

27 17873-80A00 HOSE, HEATER OUTLET (TO CASE) 1 1

28 09401-18403 CLIP 5 5

29 09401-21405 CLIP 1 1

30 17880-80A00 PIPE, HEATER 1 1

31 01550-06123 BOLT 2 2


2

74


FIG.38 fIG.38 WATER HOSE (SN415QD)

1 17690-84A10 CASE, WATER OUTLET 1 -

2 17691-84A00 GASKET 1 -

3 17692-84A00 PLUG, DRAIN 1 -

4 17693-84A00 BOLT (6X25) 3 -

5 13660-84A00 SENSOR, WATER TEMP 1 -

6 13661-84A00 GASKET 1 -

7 17694-84A00 CLIP 1 -

8 17840-84A00 PIPE, WTR INLET 1 -

9 17841-84A00 HOSE, RDTR INLET NO.1 1 -

10 17842-84A01 HOSE, RDTR INLET NO.2 1 -

11 17851-84A01 HOSE, RDTR OUTLET NO.1 1 -

12 17852-84A01 HOSE, RDTR OUTLET NO.2 1 -

13 17855-84A01 HOSE, VENT (W/BOX TO 3-WAY) 1 -

14 17856-84A00 HOSE, VENT (3-WAY TO DEG) 1 -

15 17857-84A00 HOSE, VENT (RDTR TO 3-WAY) 1 -

16 17858-84A00 PIPE, VENT 3-WAY 1 -

17 17938-84A00 HOSE, DEG TANK OUTLET 1 -

18 09401-14405 CLIP, VENT HOSE 2 -

19 09401-17401 CLIP, VENT HOSE 4 -

20 09401-22405 CLIP, TANK OUTLET HOSE 1 -

21 09401-24403 CLIP, TANK OUTLET HOSE 1 -

22 09401-33402 CLIP, RDTR OUTLET HOSE 1 -

23 09401-35402 CLIP, RDTR HOSE 7 -

24 09403-18409 CLAMP 1 -

25 01550-08203 BOLT, WTR PIPE 2 -

26 17811-84A00 PIPE, WATER INLET 1 -

27 17881-84A00 O RING 1 -

28 17882-84A00 HOSE, WATER INLET 1 -

29 17883-84A00 HOSE, WATER OUTLET 1 -

30 17884-84A00 BOLT (8X16) 1 -

31 17871-84A00 HOSE, HEATER INLET 1 -

32 17872-84A00 HOSE, HEATER OUTLET 1 -

33 17880-84A00 JOINT, HEATER 1 -

34 09401-21405 CLIP 1 -

35 09401-24403 CLIP 3 -

36 09403-28404 CLAMP 1 -

2

75



FIG.39 fIG.39 EMISSION CONTROL (SN413Q,SN413V)

1 18111-69G00 VALVE, EGR 1 1

2 18529-69G00 GASKET 1 1

3 01550-08553 BOLT 2 2

4 18117-52G00 VALVE, DUTY FOR PURGE 1 1

5 18417-54D00 BRACKET 1 1

6 01550-06123 BOLT 1 1

7 08316-20063 NUT 1 1

8 18530-54D00 PIPE, EGR 1 1

9 18533-85C10 GASKET 2 2

10 01550-06163 BOLT 4 4

11 18565-54D00 HOSE, PURGE (VSV TO MANF) 1 1

12 09355-35754-601 HOSE, VAC (P-REG TO DLVRY) 1 1 L:601→110

13 09355-35754-601 HOSE, VAC (DLVRY TO MANF) 1 1 L:601→130

14 09401-11407 CLIP 2 2

15 18560-81AA0 CANISTER 1 1

16 18570-80A01 BRACKET 1 1

17 01550-08123 BOLT 2 2

18 18561-80A00 HOSE, PURGE (CANISTER TO VSV) 1 1

19 18571-65D00 CAP, CANISTER AIR 1 1

20 09355-54128-600 HOSE, EVAPO (PIPE TO PIPE) 1 1 L:600→170

21 18572-80A00 HOSE, EVAPO (PIPE TO CSTR) 1 1

22 09401-11407 CLIP 2 2

23 09401-11419 CLIP 4 4

24 18575-80A00 PIPE, EVAPO 1 1

25 01550-06123 BOLT 2 2

26 09408-00043 CLAMP 1 1

27 09408-00050 CLAMP 1 1

28 18590-72F21 SENSOR, PRESSURE 1 1

29 07130-05163 BOLT 2 2


2

76


FIG.40 fIG.40 VACuuM PuMP (SN415QD)

1 13533-84A00 PUMP, VACUUM 1 -

2 13531-84A00 GASKET 1 -

3 13532-84A00 BOLT (8X22) 2 -

4 13510-84A01 PIPE, VAC PUMP OIL 1 -

5 13521-84A00 HOSE, OIL DRAIN 1 -

6 13527-84A00 PLUG, DRAIN PIPE 1 -

7 13948-84A00 BOLT, UNION ENG SIDE 1 -

8 13948-84A00 BOLT, UNION PUMP SIDE 1 -

9 51591-85C00 GASKET, OIL PIPE 4 -

10 09168-14015 GASKET, DRAIN UNION 1 -

11 09401-18405 CLIP, DRAIN HOSE 1 -

12 09403-08332 CLAMP, OIL HOSE 1 -

13 09408-00145 CLAMP, OIL HOSE 1 -

14 09401-18403 CLIP, DRAIN HOSE 1 -

2

77



FIG.41 fIG.41 EGR VALVE (SN415QD)

1 18520-84A10 VALVE, EGR 1 -

2 18521-84A00 GASKET 1 -

3 18522-84A00 BRACKET, EGR VALVE 1 -

4 18523-84A00 SHIELD, HEAT 1 -

5 17693-84A00 BOLT (6X25) 1 -

6 18525-84A00 NUT 2 -

7 18526-84A00 STUD BOLT (6X25) 2 -

8 18527-84A00 BOLT (8X40) 1 -

9 18531-84A00 PIPE, EGR 1 -

10 18551-84A00 CLAMP 2 -

11 18991-84A00 CAP, EGR BRACKET 1 -

12 13120-84A00 DUCT, AIR INLET 1 -

13 13122-84A00 O RING 2 -

14 17884-84A00 BOLT 1 -


2

78


FIG.42 fIG.42 LAbEL

1 - 1 11958-85C00 LABEL, COOLING FAN CAUTION 1 1 SN413Q,SN413V

1 - 2 11958-65G10 LABEL, COOLING FAN CAUTION 1 - SN415QD

2 - 1 11959-60E00 LABEL, FUEL LIMITATION 1 1 SN413Q,SN413V

2 - 2 11959-78E20 LABEL, FUEL LIMITATION 1 - SN415QD

3 11959-58B10 LABEL, RON 95 1 1 SN413Q,SN413V

4 11963-84A00 LABEL, SMOKE LEVEL 1 - SN415QD

5 17932-84A00 LABEL, DEG TANK CAUTION 1 - SN415QD

3

79



FIG.43 fIG.43 MT CLuTCH (SN413Q:LHD,SN413V:LHD)

1 22100-82A00 COVER ASSY, CLUTCH 1 1

2 09117-08096 BOLT (8X16) 6 6

3 22400-82AE0 DISC, CLUTCH 1 1

4 23211-81A22 FORK, CLUTCH RELEASE 1 1

5 23221-78A00 SUPPORT, RELEASE FORK 1 1

6 23231-81A20 CLIP, RELEASE BEARING 1 1

7 23241-78A20 CLIP, RELEASE FORK 1 1

8 23265-81A20 BEARING, CLUTCH RELEASE 1 1

9 22641-81A20 CAP, TRANSMISSION CASE 1 1

10 23710-81A61 CABLE ASSY, CLUTCH 1 1

11 23911-81A60 BRACKET, CLUTCH CABLE 1 1

12 23916-81A60 CLAMP, CLUTCH CABLE NO.2 1 1


14 09103-10056 BOLT (10X20) 1 1

15 01550-08353 BOLT 2 2

16 09403-14313 CLAMP 1 1

17 01550-06123 BOLT 1 1

18 01550-06123 BOLT 1 1


3

80


FIG.44 fIG.44 MT CLuTCH (SN413Q:RHD,SN413V:RHD)

1 22100-82A00 COVER ASSY, CLUTCH 1 1

2 09117-08096 BOLT (8X16) 6 6

3 22400-82AE0 DISC, CLUTCH 1 1

4 23211-81A22 FORK, CLUTCH RELEASE 1 1

5 23221-78A00 SUPPORT, RELEASE FORK 1 1

6 23231-81A20 CLIP, RELEASE BEARING 1 1

7 23241-78A20 CLIP, RELEASE FORK 1 1

8 23265-81A20 BEARING, CLUTCH RELEASE 1 1

9 22641-81A20 CAP, TRANSMISSION CASE 1 1

10 23710-81AA0 CABLE ASSY, CLUTCH 1 1

11 23911-81A60 BRACKET, CLUTCH CABLE 1 1



14 09103-10056 BOLT (10X20) 1 1

15 01550-08353 BOLT 2 2

3

81



FIG.45 fIG.45 MT CLuTCH (SN415QD)

1 22100-84A00 COVER ASSY, CLUTCH 1 -

2 22113-84A00 BOLT 6 -

3 22400-84A00 DISC, CLUTCH 1 -

4 23211-66D01 FORK, CLUTCH RELEASE 1 -

5 23221-78A00 SUPPORT, RELEASE FORK 1 -

6 23241-50F00 CLIP, RELEASE FORK 1 -

7 23265-78E00 BEARING, RELEASE 1 -

8 23268-50F01 BOOT, RELEASE FORK 1 -

9 12623-84A00 BEARING, INPUT SHAFT 1 -


3

82


FIG.46 fIG.46 MT CL MASTER CYL (SN415QD)

1 23810-84A20 CYLINDER ASSY, CLUTCH MASTER 1 -

2 23811-65DA0 .CYLINDER 1 -

3 23800-54810 .PISTON & CUP SET 1 -

4 51232-70F00 .SEAL 1 -

5 23817-65DA0 .SPRING PIN 1 -

6 23819-70C00 .SEAT 1 -

7 23820-85F00 CYLINDER ASSY, CL OPERATING 1 -

8 23830-84A00 PIPE, CLUTCH OIL 1 -

9 23850-84A01 HOSE, CLUTCH OIL 1 -

10 23875-65D00 PIN, CLUTCH MASTER CYLINDER 1 -

11 23881-84A00 HOSE, CLUTCH RESERVOIR 1 -

12 09401-13417 CLIP 2 -

13 09159-08069 NUT 1 -

14 51591-85C00 WASHER (10X15X1.5) 2 -

15 51592-85C00 BOLT 1 -

16 09383-13003 E RING 1 -

17 09385-08007 SNAP PIN 1 -

18 01550-08203 BOLT 1 -

19 01517-10353 BOLT 2 -

3

83



FIG.47 fIG.47 MT TRANSMISSION (SN413Q,SN413V)

1 24111-76J20 SHAFT, INPUT 1 1

2 09283-25101 SEAL, OIL (25X38X6) 1 1

3 24151-76J00 SEAL, OIL 1 1

4 24191-76J00 RING, SNAP 1 1

5 24230-76J20 GEAR, INPUT SHAFT 3RD 1 1

6 24241-76J20 GEAR, INPUT SHAFT 4TH 1 1

7 09262-25138 BEARING (25X52X15) 1 1

8 09263-15045 BEARING (15X20X15.8) 1 1

9 09263-25053 BEARING (25X30X23.8) 1 1

10 09263-25053 BEARING (25X30X23.8) 1 1

11 21933-85C10 RING, SNAP 1 1

12 24121-76J01 SHAFT, OUTPUT 1 1

13 24122-76J00 GEAR, OUTPUT SHAFT 1 1

14 09262-25142 BEARING (25X52X15) 1 1

15 09262-35074 BEARING (35X62X14) 1 1

16 21933-85C10 RING, SNAP 1 1

17 24131-76J20 SHAFT, COUNTER 1 1

18 24311-76J20 GEAR, COUNTER SHAFT 1ST 1 1

19 24320-76J20 GEAR, COUNTER SHAFT 2ND 1 1

20 09262-25137 BEARING (25X55X10) 1 1

21 09262-20145 BEARING (20X52X15) 1 1

22 09263-30030 BEARING (30X35X24.8) 2 2

23 21933-85C10 RING, SNAP 1 1

24 - 1 24391-76J00-100 SHIM (T:1.00) AR 0-1

24 - 2 24391-76J00-110 SHIM (T:1.10) AR 0-1

24 - 3 24391-76J00-120 SHIM (T:1.20) AR 0-1

24 - 4 24391-76J00-130 SHIM (T:1.30) AR 0-1

24 - 5 24391-76J00-140 SHIM (T:1.40) AR 0-1

24 - 6 24391-76J00-150 SHIM (T:1.50) AR 0-1

24 - 7 24391-76J00-160 SHIM (T:1.60) AR 0-1

24 - 8 24391-76J00-170 SHIM (T:1.70) AR 0-1

24 - 9 24391-76J00-180 SHIM (T:1.80) AR 0-1

25 24400-76J00 HUB ASSY, LOW SPEED SYNC 1 1

26 24410-72J40 HUB ASSY, HIGH SPEED SYNC 1 1

27 24420-76J00 HUB ASSY, 5TH SPEED SYNC 1 1

28 24431-60B00 RING, 1ST GEAR SYNC 1 1

29 24431-63B20 RING, 2ND GEAR SYNC 1 1


3

84


FIG.47 fIG.47 MT TRANSMISSION (SN413Q,SN413V)

30 24432-60B20 RING, HIGH SPEED SYNC 2 2

31 24435-76J00 RING, 5TH SPEED SYNC 1 1

32 24432-84041 RING, REV SHF BRAKE 1 1

33 24441-60B00 SPRING, LOW SPEED SYNC 2 2

34 24442-60B00 SPRING, HIGH SPEED SYNC 2 2

35 24443-60B50 SPRING, 5TH SPEED SYNC 2 2

36 24451-60B00 CIRCLIP, LOW SPEED SYNC 1 1

37 24452-60B00 CIRCLIP, HIGH SPEED SYNC 1 1

38 09380-19004 CIRCLIP, 5TH SPEED SYNC 1 1

39 24471-60B00 KEY, LOW SPEED SYNC 3 3

40 24472-60B00 KEY, HIGH SPEED SYNC 3 3

41 24471-60D00 KEY, 5TH SPEED SYNC 3 3

42 24551-76J00 SHAFT, REVERSE GEAR 1 1

43 24560-76J00 GEAR, REVERSE IDLE 1 1

44 24565-60B00 BOLT, REVERSE SHAFT 1 1

45 09161-16010 WASHER (16X24X3) 1 1

46 09168-08016 WASHER (8.2X14X1) 1 1

3

85



FIG.48 fIG.48 MT TRANSMISSION (SN415QD)

1 24111-84A00 SHAFT, TRANSMISSION SHAFT 1 -

2 09262-30114 BEARING 1 -

3 24152-85F00 BEARING 1 -

4 24113-84A00 UNION 1 -

5 21933-85C40 RING 1 -

6 21933-85C70 CIRCLIP 1 -

7 24230-84A00 GEAR, INPUT SHAFT 3RD 1 -

8 24241-84A00 GEAR, INPUT SHAFT 4TH 1 -

9 21915-85C40 BEARING (35X40X26.8) 2 -

10 24117-84A00 NUT 1 -

11 09300-28004 BUSH (28X35X27) 1 -

12 24121-84A00 SHAFT, TRANSMISSION OUTPUT 1 -

13 08173-62070 BEARING 1 -

14 08113-63060 BEARING (30X72X19) 1 -

15 21933-85C40 SNAP RING 1 -

16 24122-84A00 GEAR, OUTPUT SHAFT 1 -

17 24131-84A00 SHAFT, TRANSMISSION COUNTER 1 -

18 09262-25125 BEARING (25X62X17) 1 -

19 09262-25128 BEARING (25X62X17) 1 -

20 24117-84A00 NUT 1 -

21 24311-84A00 GEAR, COUNTER SHAFT 1ST 1 -

22 09300-28005 BUSH (28X35X32) 1 -

23 24320-84A00 GEAR, COUNTER SHAFT 2ND 1 -

24 09263-35040 BEARING (35X40X31.8) 2 -

25 - 1 09181-50013 SHIM (T:1.00) AR -

25 - 2 09181-50012 SHIM (T:1.10) AR -

25 - 3 09181-50005 SHIM (T:1.20) AR -

25 - 4 09181-50006 SHIM (T:1.30) AR -

25 - 5 09181-50007 SHIM (T:1.40) AR -

25 - 6 09181-50008 SHIM (T:1.50) AR -

25 - 7 09181-50009 SHIM (T:1.60) AR -

25 - 8 09181-50010 SHIM (T:1.70) AR -

26 24400-84A00 HUB ASSY, LOW SPEED SYNC 1 -

27 24441-76A00 .SPRING 2 -

28 24472-60B00 .KEY 3 -

29 24431-85C00 RING, LOW SPEED SYNC 2 -

30 24410-84A00 HUB ASSY, HIGH SPEED SYNC 1 -


3

86


FIG.48 fIG.48 MT TRANSMISSION (SN415QD)

31 24442-70C00 .SPRING 2 -

32 24472-60B00 .KEY 3 -

33 24432-60A00 RING, HIGH SPEED SYNC 2 -

34 24420-84A00 HUB ASSY, 5TH SPEED SYNC 1 -

35 24435-84A00 RING, 5TH SPEED SYNC 1 -

36 24551-84A00 SHAFT, REVERSE GEAR 1 -

37 09161-18004 WASHER (18X27X5.5) 1 -

38 24565-60B00 BOLT 1 -

39 09168-08016 WASHER (8.2X14X1) 1 -

40 24560-84A00 GEAR, REVERSE IDLE 1 -

41 24581-84A00 GEAR, COUNTER SHAFT REVERSE 1 -

3

87



FIG.49 fIG.49 MT TM CASE (SN413Q,SN413V)

1 24711-76J20 CASE, FR 1 1

2 24721-76J00 CASE, RR 1 1

3 24821-59J00 UNION, BREATHER 1 1

4 25585-84A00 HOSE, BREATHER 1 1

5 27991-65D01 PLUG, BREATHER 1 1

6 09401-11407 CLIP 1 1

7 09408-00217 CLAMP 1 1

8 09247-14029 PLUG, OIL HOLE 1 1

9 09168-14011 GASKET, OIL HOLE 1 1

10 09108-12006 BOLT, STUD 1 1

11 01550-12553 BOLT 5 5

12 08316-10123 NUT 1 1

13 01550-08403 BOLT 9 9

14 09206-13011 PIN 2 2

15 24770-76J00 CASE, EXTENSION 1 1

16 24780-83010 SEAL, OIL 1 1

17 21947-85C50 PLUG, OIL 2 2

18 01550-08403 BOLT 8 8

19 09206-13011 PIN 2 2

20 11851-72B21 HOOK 1 1

21 01550-08203 BOLT 1 1

22 37610-76G10 SWITCH ASSY, BACK UP LAMP 1 1


3

88


FIG.50 fIG.50 MT TM CASE (SN415QD)

1 24711-84A00 CASE, TRANSMISSION FR 1 -

2 24721-84A00 CASE, TRANSMISSION RR 1 -

3 09283-30072 SEAL (30X46X8) 1 -

4 01550-08403 BOLT 11 -

5 21342-84A00 BOLT 7 -

6 01421-10803 BOLT 1 -

7 08316-10103 NUT 1 -

8 24723-84A00 PIN 2 -

9 09206-13011 PIN 2 -

10 24815-84A00 GUTTER, OIL 1 -

11 09364-08006 UNION, BREATHER 1 -

12 25585-84A00 HOSE, BREATHER 1 -

13 27991-65D01 PLUG, BREATHER 1 -

14 09247-14029 PLUG 1 -

15 09168-14011 GASKET 1 -

16 21947-85C50 PLUG 2 -

17 11851-72B21 HOOK, TRANSMISSION 1 -

18 01550-08203 BOLT 1 -

19 24770-84A00 CASE, EXTENSION 1 -

20 09283-38024 SEAL (38X55X8) 1 -

21 01550-08403 BOLT 10 -

22 09206-13011 PIN 2 -

23 33957-84A01 SENSOR ASSY, ENG SPEED 1 -

24 33958-84A00 SCREW, SENSOR 2 -

25 37610-76G10 SWITCH ASSY, BACK UP LAMP 1 -

26 09408-00217 CLAMP 1 -

3

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FIG.51 fIG.51 MT GEAR SHIfT fORK (SN413Q,SN413V)

1 25210-76J00 FORK, LOW SPEED GEAR SHIFT 1 1

2 25212-76J00 .BUSH 2 2

3 25220-76J00 FORK, HIGH SPEED GEAR SHIFT 1 1

4 25212-76J00 .BUSH 2 2

5 25230-76J00 FORK, 5TH & REV GEAR SHIFT 1 1

6 25212-76J00 .BUSH 2 2

7 25250-77A00 LOCATING, REVERSE SHIFT 1 1

8 25410-76J00 SHAFT, LOW SPEED GEAR SHIFT 1 1

9 25415-76J00 SPRING, LOW SPEED LOCATION 1 1

10 25425-76J00 SPRING, HIGH & 5TH LOCATION 3 3

11 25460-76J00 LEVER, REVERSE GEAR SHIFT 1 1

12 25470-84A00 LEVER, LOW GEAR SHIFT INVERSE 1 1

13 09103-08266 BOLT (8X20) 2 2

14 09247-10012 BOLT (10X10.5) 4 4

15 06112-10004 BALL 4 4


3

90


FIG.52 fIG.52 MT GEAR SHIfT fORK (SN415QD)

1 25210-84A00 FORK, LOW SPEED GEAR SHIFT 1 -

2 25212-84A00 .BUSH 2 -

3 25220-84A00 FORK, HIGH SPEED GEAR SHIFT 1 -

4 25212-84A00 .BUSH 2 -

5 25230-84A00 FORK, 5TH & REVERSE GEAR SHIFT 1 -

6 25232-84A00 .BUSH 2 -

7 25250-77A00 LOCATING, REVERSE SHIFT 1 -

8 25410-84A00 SHAFT, LOW SPEED GEAR SHIFT 1 -

9 25460-84A00 LEVER, REVERSE GEAR SHIFT 1 -

10 25470-84A00 LEVER, LOW GEAR SHIFT INVERSE 1 -

11 09103-08266 BOLT (8X20) 1 -

12 09248-12005 BOLT (12X9) 4 -

13 25415-84A00 SPRING, GEAR SHIFT LOCATING 4 -

14 06112-10004 BALL, GEAR SHIFT SHAFT 4 -

3

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FIG.53 fIG.53 GEAR SHIfT CONTROL (SN413Q,SN413V)

1 25121-76J00 CASE, GEAR SHIFT LEVER 1 1

2 25250-77A00 LOCATING, SELECT RETURN 1 1

3 25310-84A00 PLATE, INTERLOCK 1 1

4 25510-76J00 SHAFT, GEAR SHIFT 1 1

5 25541-76J00 ARM, GEAR SHIFT/SELECT 1 1

6 25576-84A00 SPRING, RETURN 1 1

7 25580-84A00 PLATE, REVERSE GEAR SHIFT LIMI 1 1

8 25651-74B00 BOOT, SHAFT 1 1

9 25321-84A00 BOLT, STOP 1 1

10 25415-77D00 SPRING, LOCATING 1 1

11 06112-10004 BALL, LOCATING 1 1

12 09103-08153 BOLT, CASE (8X30) 4 4

13 09250-12004 PLUG, CASE 1 1

14 04211-09169 PIN, CASE KNOCK 2 2

15 09205-03037 PIN, ARM INNER 1 1

16 09205-06007 PIN, ARM OUTER 1 1

17 09283-14006 SEAL, SHAFT (14X22X6) 1 1

18 09304-14020 BUSH, SHAFT 1 1

19 09306-12009 BUSH, JOINT INNER 2 2

20 09320-14018 BUSH, JOINT OUTER 2 2

21 28101-76J00 LEVER, GEAR SHIFT CONTROL 1 1

22 28102-76J00 ARM ASSY, GEAR SHIFT CONTROL 1 1

23 28120-76J00 .SHAFT, GEAR SHIFT CONTROL 1 1

24 28180-84A00 .PLATE, STOPPER 1 1

25 28190-84A00 .JOINT 1 1

26 28195-84A00 .BOLT 1 1

27 28196-84A00 .BUSH 2 2

28 28197-84A00 .WASHER 1 1

29 28130-76J00 .BASE, GEAR SHIFT CONTROL 1 1

30 28152-84A00 .BUSH 1 1

31 28133-76J00 .BOOT 1 1

32 08316-10053 .NUT 3 3

33 09103-08384 .BOLT 2 2

34 28113-78G40-AHA KNOB, CONTROL LEVER 1 1

35 28135-81A01 BOOT, CONTROL LEVER NO.1 1 1

36 01550-08123 BOLT 4 4

37 28137-81A02 COVER, BOOT 1 1


3

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FIG.53 fIG.53 GEAR SHIfT CONTROL (SN413Q,SN413V)

38 28136-84A00 BOOT, CONTROL LEVER NO.2 1 1

39 28138-81A01-5PK BOOT, CONTROL LEVER NO.3 (BLACK) 1 1

40 09111-08091 BOLT (8X44) 1 1

41 09140-08021 NUT 1 1

42 08321B31083 WASHER (8.2X15.2X1.6) 1 1

43 01550-08353 BOLT 4 4

3

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FIG.54 fIG.54 GEAR SHIfT CONTROL (SN415QD)

1 25121-84A00 CASE, GEAR SHIFT LEVER 1 -

2 25250-77A00 LOCATING, SELECT RETURN 1 -

3 25310-84A00 PLATE, INTERLOCK 1 -

4 25510-84A00 SHAFT, GEAR SHIFT 1 -

5 25541-84A00 ARM, GEAR SHIFT/SELECT 1 -

6 25576-84A00 SPRING, RETURN 1 -

7 25580-84A00 PLATE, REVERSE GEAR SHIFT LIMI 1 -

8 25651-74B00 BOOT, SHAFT 1 -

9 25321-84A00 BOLT, STOP 1 -

10 25415-77D00 SPRING, LOCATING 1 -

11 06112-10004 BALL, LOCATING 1 -

12 09103-08153 BOLT, CASE (8X30) 4 -

13 09250-12004 PLUG, CASE 1 -

14 04211-09169 PIN, CASE KNOCK 2 -

15 09205-03037 PIN, ARM INNER 1 -

16 09205-06007 PIN, ARM OUTER 1 -

17 09283-14006 SEAL, SHAFT (14X22X6) 1 -

18 09304-14020 BUSH, SHAFT 1 -

19 09306-12009 BUSH, JOINT INNER 2 -

20 09320-14018 BUSH, JOINT OUTER 2 -

21 28101-84A00 LEVER, GEAR SHIFT CONTROL 1 -

22 28102-84A00 ARM ASSY, GEAR SHIFT CONTROL 1 -

23 28120-84A00 .SHAFT, GEAR SHIFT CONTROL 1 -

24 28180-84A00 .PLATE, STOPPER 1 -

25 28190-84A00 .JOINT 1 -

26 28195-84A00 .BOLT 1 -

27 28196-84A00 .BUSH 2 -

28 28197-84A00 .WASHER 1 -

29 28130-84A00 .BASE, GEAR SHIFT CONTROL 1 -

30 28152-84A00 .BUSH 1 -

31 28171-84A00 .PLATE, BOOT 1 -

32 28133-84A00 .BOOT 1 -

33 08316-10053 .NUT 2 -

34 28113-78G40-AHA KNOB, CONTROL LEVER (BLACK/CHROME) 1 -

35 28135-81A01 BOOT, CONTROL LEVER NO.1 1 -

36 01550-08123 BOLT 4 -

37 28137-81A02 COVER, BOOT 1 -


3

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FIG.54 fIG.54 GEAR SHIfT CONTROL (SN415QD)

38 28136-84A00 BOOT, CONTROL LEVER NO.2 1 -

39 28138-81A01-5PK BOOT, CONTROL LEVER NO.3 (BLACK) 1 -

40 09111-08091 BOLT (8X44) 1 -

41 09140-08021 NUT 1 -

42 08321B31083 WASHER (8.2X15.2X1.6) 1 -

43 01550-08353 BOLT 4 -

3

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FIG.55 fIG.55 PROPELLER SHAfT (SN413Q,SN413V)

1 27101-76J00 SHAFT ASSY, PROPELLER NO.1 1 1

2 27102-81A60 SHAFT ASSY, PROPELLER NO.2 1 1

3 27131-56B00 .YOKE, CROSS JOINT FLANGE 2 2

4 27180-83010 .YOKE, SLIDING 1 1

5 27200-83812 .JOINT SET, UNIVERSAL 2 2

6 51118-36213 ..STOP RING 8 8

7 27153-83001 .BOOT 1 1

8 27103-84A00 SHAFT ASSY, PROPELLER NO.3 1 1

9 27131-56B00 .YOKE, CROSS JOINT FLANGE 1 1

10 27200-83812 .JOINT SET, UNIVERSAL 1 1

11 51118-36213 ..STOP RING 4 4

12 09112-10002 BOLT (10X25) 16 16

13 09117-08079 BOLT (8X20) 4 4


3

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FIG.56 fIG.56 PROPELLER SHAfT (SN415QD)

1 27101-84A00 SHAFT ASSY, PROPELLER NO.1 1 -


3 27131-56B00 .YOKE, CROSS JOINT FLANGE 2 -

4 27180-83010 .YOKE, SLIDING 1 -

5 27200-83812 .JOINT SET, UNIVERSAL 2 -

6 51118-36213 ..STOP RING 8 -

7 27153-83001 .BOOT 1 -


9 27131-56B00 .YOKE, CROSS JOINT FLANGE 1 -

10 27200-83812 .JOINT SET, UNIVERSAL 1 -

11 51118-36213 ..STOP RING 4 -

12 09112-10002 BOLT (10X25) 16 -

13 09117-08079 BOLT (8X20) 4 -

3

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FIG.57 fIG.57 fRONT DIff GEAR

1 27110-82A20 FLANGE, UNIVERSAL JOINT 1 1

2 - 1 27301-76810 BEVEL PINION & GEAR SET 1 1 SN413Q,SN413V

2 - 2 27300-84840 BEVEL PINION & GEAR SET 1 - SN415QD

3 27315-60A01 SPACER, DRIVE BEVEL PINION 1 1

4 - 1 09181-35101 SHIM (T:0.30) AR 0-1

4 - 2 09181-35111 SHIM (T:1.00) AR 0-1

4 - 3 09181-35112 SHIM (T:1.03) AR 0-1

4 - 4 09181-35114 SHIM (T:1.06) AR 0-1

4 - 5 09181-35115 SHIM (T:1.09) AR 0-1

4 - 6 09181-35117 SHIM (T:1.12) AR 0-1

4 - 7 09181-35118 SHIM (T:1.15) AR 0-1

4 - 8 09181-35119 SHIM (T:1.18) AR 0-1

4 - 9 09181-35121 SHIM (T:1.21) AR 0-1

4 - 10 09181-35122 SHIM (T:1.24) AR 0-1

4 - 11 09181-35124 SHIM (T:1.27) AR 0-1

4 - 12 09181-35125 SHIM (T:1.30) AR 0-1

5 09265-30018 BEARING 1 1

6 09265-35011 BEARING (30X72X20.75) 1 1

7 09283-40027 SEAL, OIL (35X62X10) 1 1

8 09159-20003 NUT 1 1

9 27450-81A60 CARRIER ASSY, DEFFERENTIAL 1 1

10 09111-10054 .BOLT (10X50) 4 4

11 - 1 27458-85C00 BOLT (8X25) 8 8 SN413Q,SN413V

11 - 2 09117-08102 BOLT (8X32) 8 - SN415QD

12 27331-76A00 PINION, DEFFERENTIAL 2 2

13 27341-76A00 GEAR, DIFFERENTIAL 2 2

14 27351-64B20 SHAFT, PINION 1 1

15 09205-05016 SPRING PIN (5X32) 1 1

16 09164-15006 WASHER 2 2

17 27411-81A60 CASE, DEFFERENTIAL 1 1

18 09103-10309 BOLT (10X16) 10 10

19 09265A41001 BEARING 2 2

20 27461-63201 ADJUSTER, BEARING 2 2

21 27462-63202 PLATE, BEARING LOCK 2 2

22 01550-08123 BOLT 2 2

23 - 1 09160-35013 WASHER (35X46X0.90) AR 0-2

23 - 2 21945-85C10 WASHER (35X46X1.20) AR 0-2


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FIG.58 fIG.58 REAR DIff GEAR


2 - 1 27300-56880 BEVEL PINION & GEAR SET 1 1 SN413Q,SN413V

2 - 2 27300-84850 BEVEL PINION & GEAR SET 1 - SN415QD

3 27315-60A01 SPACER, DRIVE BEVEL PINION 1 1

4 - 1 09181-35101 SHIM (35X42X0.5) AR 0-1

4 - 2 09181-35111 SHIM (35X42X1.0) AR 0-1

4 - 3 09181-35112 SHIM (35X42X1.03) AR 0-1

4 - 4 09181-35114 SHIM (35X42X1.06) AR 0-1

4 - 5 09181-35115 SHIM (35X42X1.09) AR 0-1

4 - 6 09181-35117 SHIM (35X42X1.12) AR 0-1

4 - 7 09181-35118 SHIM (35X42X1.15) AR 0-1

4 - 8 09181-35119 SHIM (35X42X1.18) AR 0-1

4 - 9 09181-35121 SHIM (35X42X1.21) AR 0-1

4 - 10 09181-35122 SHIM (35X42X1.24) AR 0-1

4 - 11 09181-35124 SHIM (35X42X1.27) AR 0-1

4 - 12 09181-35125 SHIM (35X42X1.3) AR 0-1

5 09265-30018 BEARING (30X72X20.75) 1 1

6 09265-35011 BEARING 1 1

7 09283-40027 SEAL, OIL (40X72X11) 1 1

8 09159-20003 NUT, UNIVERSAL JOINT 1 1

9 - 1 27450-60830 CARRIER SET, DEFFERENTIAL 1 1 SN413Q,SN413V

9 - 2 27450-83030 CARRIER, DIFFERENTIAL 1 - SN415QD

10 21941-85C30 .BOLT (12X58) 4 4

11 - 1 27458-85C00 BOLT (8X25) 8 8 SN413Q,SN413V

11 - 2 09117-08102 BOLT (8X32) 8 - SN415QD

12 27331-76A00 PINION, DEFFERENTIAL 4 4

13 27341-83000 GEAR, DIFFERENTIAL 2 2

14 27351-65D00 SHAFT, PINION NO.1 1 1

15 27355-65D00 SHAFT, PINION NO.2 2 2

16 27356-85C00 JOINT, DIFF PINION SHAFT 1 1

17 09164-15006 WASHER 4 4

18 27411-83000 CASE, DEFFERENTIAL 1 1

19 - 1 09103-10290 BOLT (10X20) 10 10 SN413Q,SN413V

19 - 2 09100-10275 BOLT (10X18.5) 10 - SN415QD

20 27421-83000 CASE, DEFFERENTIAL 1 1

21 09103-08348 BOLT (8X18.5) 8 8

22 21925-85C60 BEARING (45.2X80X19.84) 2 2

3

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FIG.58 fIG.58 REAR DIff GEAR

23 27461-83000 ADJUSTER, SIDE BEARING 2 2

24 27462-63202 PLATE, BEARING LOCK 2 2

25 01550-08123 BOLT 2 2

26 - 1 09160-35013 WASHER (35X46X0.8) AR 0-2

26 - 2 09160-35014 WASHER (35X46X0.7) AR 0-2

26 - 3 09160-35015 WASHER (35X46X0.6) AR 0-2

27 21945-85C10 WASHER 2 2

28 27470-84A00 DAMPER 1 - SN415QD

29 01550-10403 BOLT 2 - SN415QD


3

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FIG.59 fIG.59 TRANSfER GEAR

1 29951-83050 NUT 3 3


3 29972-80050 SEAL 3 3

4 29988-84A00 BEARING 3 3

5 29111-84A00 SHAFT, INPUT 1 1

6 29225-84A00 CHAIN 1 1

7 29983-55C00 BEARING 1 1

8 29913-55C00 RING, SNAP 1 1

9 29982-55C00 BEARING 1 1

10 29252-84A00 SHAFT, OUTPUT FRONT 1 1

11 29981-84A00 BEARING 1 1

12 29251-84A00 SHAFT, OUTPUT REAR 1 1

13 29242-84A00 HUB, FRONT DRIVE CLUTCH 1 1

14 29231-84A00 SLEEVE, HUB 1 1

15 - 1 25111-84A00-212 RING, SNAP (T:2.12) AR 0-1

15 - 2 25111-84A00-218 RING, SNAP (T:2.18) AR 0-1

15 - 3 25111-84A00-224 RING, SNAP (T:2.24) AR 0-1

15 - 4 25111-84A00-230 RING, SNAP (T:2.30) AR 0-1

15 - 5 25111-84A00-236 RING, SNAP (T:2.36) AR 0-1

15 - 6 25111-84A00-242 RING, SNAP (T:2.42) AR 0-1

15 - 7 25111-84A00-248 RING, SNAP (T:2.48) AR 0-1

15 - 8 25111-84A00-254 RING, SNAP (T:2.54) AR 0-1

15 - 9 25111-84A00-260 RING, SNAP (T:2.60) AR 0-1

16 29992-80050 RING, SNAP 1 1

17 26253-84A00 O RING 1 1

18 29235-84A00 RING 1 1

19 29234-84A00 KEY, SYNC 3 3

20 29236-84A00 SPRING, KEY 3 3

21 24951-84A00 BALL 4 4


23 29241-80050 SLEEVE, REDUCTION CLUTCH 1 1

24 26242-84A00 GEAR, OUTPUT LOW 1 1

25 29985-84A00 BEARING 1 1

26 29232-76J10 GEAR, OUTPUT 1 1

27 29984-84A00 BEARING 1 1

28 29986-84A00 BEARING 2 2

29 26223-84A00 GEAR, COUNTER 1 1

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FIG.59 fIG.59 TRANSfER GEAR

30 29987-84A00 BEARING 1 1

31 09262-17023 BEARING 1 1

32 29411-76J00 GEAR, SPEEDOMETER DRIVE 1 1


3

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FIG.60 fIG.60 TRANSfER GEAR SHIfT CONTROL

1 29311-76J00 FORK, FR DRIVE GEAR SHIFT 1 1

2 29321-76J00 FORK, HIGH & LOW GEAR SHIFT 1 1

3 29141-76J00 SHAFT, SHIFT FORK 1 1

4 29142-76J00 SHAFT, SHIFT FORK 1 1

5 29338-81A00 RING, SNAP 5 5

6 25524-68D50 PIN 2 2

7 06112-10004 BALL 2 2

8 29995-80050 SPRING 2 2

9 29300-76J00 ACTUATOR ASSY, GEAR SHIFT 1 1

10 29741-76J00 GEAR, CONTROL FINAL 1 1

11 29751-76J00 COVER 1 1

12 29561-76J00 BOLT, ACTUATOR 3 3

13 29562-76J00 BOLT, COVER 3 3

3

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FIG.61 fIG.61 TRANSfER CASE

1 29511-76J00 CASE, TRANSFER FRONT 1 1

2 29515-80050 PLUG, BREATHER 1 1

3 29527-80050 PIN 2 2

4 29521-76J00 CASE, TRANSFER REAR 1 1

5 09117-08089 BOLT (8X35) 7 7

6 09117-08090 BOLT (8X40) 4 4

7 29941-80050 SCREW 1 1

8 29946-80051 PLUG, OIL DRAIN 1 1

9 29945-80051 PLUG, OIL FILLER 1 1

10 37680-76J00 SWITCH ASSY, 4 WHEEL DRIVE 1 1

11 37680-76J10 SWITCH ASSY, 4 WHEEL DRIVE 1 1

12 29522-84A00 RECEIVER, TRANSFER OIL 1 1

13 29523-84A00 PLATE, OIL PROTECT 1 1

14 25524-76J00 PIN, STRAIGHT 1 1

15 09404-08420 CLAMP 1 1

16 09404-08206 CLAMP 2 2

17 06112-10004 BALL 2 2

18 29515-84A00 PLUG 2 2

19 29515-76J00 PLUG, BREATHER 1 1

20 29351-76J00 HOSE, BREATHER 1 1

21 29631-81A00 BRACKET, MOUNTING NO.1 1 1

22 29621-81A00 BRACKET, MOUNTING NO.2 1 1

23 29610-81A20 MOUNTING, TRANSFER 3 3

24 08316-10103 NUT 6 6

25 29649-82A00 BOLT 4 4

26 01550-08353 BOLT 4 4

POS106UNota adhesivaPOS. 27 28383-76J00 --- LABEL T/F INSTRUCTIONS


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FIG.62 fIG.62 ENGINE ELECTRICAL (SN413Q,SN413V)

1 31100-80G10 MOTOR ASSY, STARTING 1 1

2 01517-10653 BOLT 2 2

3 08316-10083 NUT 1 1

4 31400-80G10 GENERATOR ASSY 1 1

5 07120-10853 BOLT 1 1

6 08316-20063 NUT 1 1

7 11550-54G00 BRACKET, GENERATOR NO.1 1 1

8 11550-54G10 BRACKET, GENERATOR NO.2 1 1

9 01550-08253 BOLT 2 2

10 09103-08247 BOLT 2 2

11 11561-69G00 ARM, GENERATOR ADJUSTING 1 1

12 09118-08107 BOLT (8X25) 1 1

13 01550-08203 BOLT 1 1

14 33220-50G02 SENSOR ASSY, CAM POSITION 1 1

15 01550-06163 BOLT 1 1

16 33220-80G00 SENSOR ASSY, CRANK POSITION 1 1

17 09103-06240 BOLT (6X16) 1 1

18 33400-65G01 COIL ASSY, IGNITION 2 2

19 01550-06203 BOLT 4 4

20 33705-80G00 CORD SET, HIGH TENSION 1 1

21 33730-80G00 .CORD, HIGH TENSION NO.2 1 1 L:270

22 33740-80G00 .CORD, HIGH TENSION NO.3 1 1 L:80

23 - 1 33924-81A00 BRACKET, INJECTION CONTROLLER 1 1 E2

23 - 2 33924-81A10 BRACKET, INJECTION CONTROLLER 1 1 E22

24 01550-06123 SCREW 3 3

25 08316-20063 NUT 1 1

26 38860-76F01 RELAY, MAIN & FUEL 2 2

27 - 1 33920-76JB1 CONTROLLER, FUEL INJECTION 1 1 E2

27 - 2 33920-76JD1 CONTROLLER, FUEL INJECTION 1 1 E22

SUBJECT : NEW SENSOR ASSY, POSITION FOR CAM & CRANKSHAFT

AFFECTED MODELS : JIMNY GASOLINE E-IV

V.I.N. OR ENGINE Nº : SEE VIN NUMBERS BELOW

CATALOGUE REF. : 000

SN413-SN415QD (TYPE 3) - Santana MotorModel of catalogue SN413-SN415QD (TYPE 3) Parts catalogue No....

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Transcript of SN413-SN415QD (TYPE 3) - Santana MotorModel of catalogue SN413-SN415QD (TYPE 3) Parts catalogue No....