SMT in Asia and... · SMT BC460. What Machine SMT BC460. Dual Lane • Originally used in Mobile...
Transcript of SMT in Asia and... · SMT BC460. What Machine SMT BC460. Dual Lane • Originally used in Mobile...
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SMT in Asia
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Content
• Teknek and the SMT industry
• The market
• Why cleaning is needed
• The DCR Demo
• The results
• Objections
• Competition
• What machine
• Action
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Teknek & The SMT Industry
• Europe and Americas
o We know this industry well
o Global partners with many End Users
o Knowledgeable distribution partners
o Over 400 units installed
o Still a huge remaining potential
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The Market
• The opportunity is huge
– Over 1000 SMT Lines installed in China and growing
• Market Segments
70%
20%
10%
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Global Customers
• Denso - US, Spain
• Ericsson - Sweden
• Hitachi - UK, US, Czech
• Flextronics - Hungary
• TRW - UK, China
• Suntron - Mexico
• Kimball – US, Poland, Thailand
• Panasonic – Czech, Slovakia, Japan
• PST – Brazil
• Scolari – Switzerland
• Vestel - Turkey
• Visteon - Canada, Portugal
• Bosch - Germany, USA
• Continental - Mexico, Germany, Romania, China
• Sony - Japan, Mexico, Spain
• Siemens - Germany, Brazil, Asia
• Magnetti Marelli - France, Italy, Mexico, Brazil, Spain
• Omron - Canada, UK & Japan
• Autoliv - Canada, France, Sweden
• Muramoto - Mexico
• Jabil - Italy, Poland, USA
• Delphi - France, Spain, Portugal & Germany
• Daewon Telecom - Korea
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Automotive-Electronics
• This is our area of focus
– Safety critical boards
• Airbag, EMU & Display
– Auto-OEMs often audit the process
• Toyota, BMW
– Fast turnaround demands “ Right first time “
– SPI failures are scrapped – Cost!
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• > 70% of end of line defects relate to print
Why cleaning is needed
Hungarian
Automotive
Company
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Why cleaning is needed
• Contamination • Laser Marking
• Miniaturisation • 3D SPI
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Conductive contamination Non conductive contamination
What is the problem
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How do we demo our cleaning
performance?
DCR Demo
Right People Sealed pack
of boards
DCR & Pad Teknek Top
Sales person
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Understand the results
• Is there contamination on the DCR Pad – Yes
• Has it come from the boards - Yes
• Is there any metallic particles present – Yes
• Could the contamination cause a problem – Yes
• Would this affect your SPI results – Yes
• Would this affect your print quality – Yes
• Could it affect your end product quality - Yes
“ Show and Tell “
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What we deliver
• Increased yield throughout the process
• Increased quality
• Reduced scrap
• Reduced downtime at screen print
• Return on investment
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This European company understood
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This European company understood
Time is money “ Kaizen activity “
• Number of Lines = 10
• Number of Shifts = 3
• Number of Boards per day = 20,000
• Number of Rejects = 400
• Operator and AOI time per day = 1400mins
• Cost of Labour = 22€ per Hour
• 1400/60x22€ = 513€ per Day
• 330 days x 513€ = 169,000€ SAVED
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This European company understood
Hungarian Automotive company
The results from sticky paper confirmed we can remove the conductive contamination
from PCB. The backend result also show improvements at reject.
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Questions - Objections
Contaminate the boards
• Where is it coming from?
• Will it affect my process?
• Do all contact cleaning rollers leach?
Static
• Generally < 100v on exit
Brush and Vacuum
• Just as good as Teknek?
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Contaminate the boards
Customer questions:
Q - Will the Rollers contaminate my boards?
A – No, and we guarantee this. Lab tests prove it.
Q – Are all contact rollers the same?
A – NO, others do for example Unitech.
Q – Has Unitech got an issue?
A – Machines have been removed in three site across
the world that we are aware of.
Q – Are all adhesive rolls the same?
A – NO, do the competitors have “ Lab tests, batch control,
constant monitoring, PhD Chemists “
Control in SMT is KING
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Static
Tests Czech Automotive Company
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Static
Tests Czech Automotive Company
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Static
Test results new Teknek SMT
Blue roller with adhesive tape AREF0300 (Ionizer on)
28 2632
4044
50 50 5258
2622 24 26 26 24 24 22 22
27 2428
33 35 37 37 37 40
0
10
20
30
40
50
60
70
80
90
100
12 13 14 15 16 17 18 19 20
Transport speed m/min
Vo
lt
1.Point AVG 2.Point AVG PCB AVG
Tests Czech Automotive Company
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Brush & Vacuum
ADS conveyor is a contact free
cleaning system with vacuum
WebVac is a contact free
Vacuum system
Data Created by Czech Automotive Company
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Brush & Vacuum
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Brush & Vacuum
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Brush & Vacuum
We know it will clean off something, but NOT
down to the levels required by the process
today and by their customers.
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Competition
100 75 50 30 25 10 5 1 0.5 0.2
Air Knife
Brush & Vac
High Velocity Vacuum
Ultrasonic
Contact Clean Machine
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
Particle Size, Microns
Efficiency of Cleaning Methods
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What Machine
• Premium product
• Teknek Cleaning Core
• Easy to operate
• Full integration into process
• Proven design
• SMEMA ready
• Slim profile – Side access
• Single, Double or Tri Model
• Simple product – lower price
• Teknek Cleaning Core
• Easy to operate
• Integrated holding conveyor
• SMEMA ready
• Easy Access to Cleaning core
• Only single sided
SMT BC460
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What Machine
SMT BC460
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Dual Lane
• Originally used in Mobile
• Now used for
Automobile and others
• Teknek first to market
with Dual Lane Cleaner