SmartPlant EntErPriSE · tools such as SmartPlant 3D, SmartPlant Instrumentation, SmartPlant...
Transcript of SmartPlant EntErPriSE · tools such as SmartPlant 3D, SmartPlant Instrumentation, SmartPlant...
SmartPlant®
EntErPriSEfor owner operatorsLeveraging the engineering Design Basis across the PLant Life cycLe
SmartPlant ®EntErPriSE for owner operatorsLeveraging the engineering Design Basis across the PLant Life cycLe
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BUSINESSCASE
Owner OperatOrs
currently face unprecedented demands to:
Deliver multiple new plants and major expansions •
of existing facilities more rapidly while utilizing
finite resources
•Maintainadequatesafetylevels
•Deliverprojectsonscheduleandwithinrigid
budget constraints
•Managetimetomarketanddeliverahigh-quality
product in a competitive environment
•Createfacilitiesflexibleenoughtomeetmarketdemands
in production and product offerings
•Avoidadverselyimpactingthefunctionalityand
productionoftheexistingplantwhileundertaking
complex plant modifications
•Maintainsafe,predictableproductionlevelsfrom
existingplants,atthelowest sustainable cost
•Demonstratetoregulatoryauthoritiestheintegrity
ofplant-maintainedinformation
•Provideassurancethattheowneroperator’s“virtualplant,”
in-plantdocumentation,andITsystemsareconsistent
with the current physical state of the plant in operation
•Demonstratethatacontrolledmanagementofchange
(MOC)processwithauditabletraceabilityisenforced
within plant operations
•Retainplantknowledgeandexperienceinthefaceof
increasingratesofworkforceretirement
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Onebarrierowneroperatorsfaceinmeetingallofthese
challengesisinteroperability.Interoperabilitycanbedefined
as the ability to manage and communicate electronic
product and project data between collaborating firms
andwithinanindividualcompany’sdesign,construction,
maintenance,andbusinessprocesssystems.
TheNationalInstituteofStandardsandTechnology
(NIST)report1,whichexaminedthecostofinadequate
interoperabilityintheU.S.capitalfacilitiesindustryalone,
estimated the cost of poor interoperability across the
completedesign,build,andoperatesupplychaintobe
US$15.8billionannuallyforatotalcapitalexpenditureof
US$374billion,oralossof4.2percentoftheinstalledcost.
Two-thirdsofthislossisestimatedtobebornebyowner
operatorsandrepresentsa2.8percentongoinglosson
ReturnonCapitalInvested(ROCI).Foralargerefinery,this
represents a loss of millions of dollars each year.
Owneroperatorsmustfindawaytoaddressthese
interoperabilityissues,whilefocusingontheircore
businessesofexplorationandproduction.Intergraph®
SmartPlant®EnterpriseforOwnerOperatorshasbeen
designed to help owner operators address the issue of
interoperabilitybyprovidingprepackagedsolutionsthat
canberapidlyrolledout,incorporatingcustomer-specific
requirementsatlowrisk.
1 Cost Analysis of Inadequate Interoperability in the U.S. Capital Facilities Industry, National Institute of Standards and Technology, NIST GCR-04-867.
Key featuresRapid,low-riskimplementationensuredbyleveraging•
industry-leading,provenIntergraphSmartTechnology
toolsandout-of-the-boxpreconfigured,best-practice
solutionsforkeyowneroperatorworkprocesses
Flexibilitytorapidlyincorporatecustomer-specificre-•
quirementswithinpredefinedworkprocesses
•Synchronizationofinformationinmaintenance,reliability,
andotheroperations’systemstoreflectchangestothe
dynamic plant design basis
•Reducedtrainingneeds,discoverytime,andbetter
decision-makingsupportedthroughtheuniversal,
user-friendly,role-basedWebportalprovidingseamless
accesstodataacrossoperations’systems
•Flexibleplatformforthird-partyandlegacytool
integrationusingleadingservice-orientedarchitectures
•Integrationandinteroperabilityprovidedthrough
adoption of leading integration technologies
•Simpleaccesstodatathroughfilteredqueriesand
2D/3Dgraphicaluserinterface
•Traceabilityandauditabilityforkeyowneroperatorwork
processes such as management of change
•Secure,controlledmanagementofdatahandoverfrom
projectsandbrownfielddatatake-onusingastaging
areaforthevalidation,transformation,andloadingof
operations’systems
•Managementofkeyprojectexecutionworkprocesses,
suchasMOCforprojects,interfacemanagement,
non-conformity/waivermanagement,andtechnical
querymanagement
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IMAGEyOur sOlutiOn fOr managing the engineering design basisThroughouttheyears,manyleadingowneroperators
havechosenIntergraph’sindustry-leadingSmartPlant
Enterprise integrated suite of tools to manage their dynamic
engineeringdesignbasis.Buildingonthissuccess,
IntergraphprovidesSmartPlantEnterpriseforOwner
Operators(SPO),offeringpreconfiguredworkprocesses
coveringthecompleteplantlifecycle,interoperabilitywith
maintenanceandotheroperations’systems,andacommon
Webportaldesignedforowneroperators.
Powered by leading integration technologiesSmartPlantEnterpriseforOwnerOperatorsusesleading
integrationtechnologiessuchasSAP®NetWeaver® and
Microsoft®SharePoint®.Thesetechnologiespowerthe
synchronization of data between the engineering design
basisandotheroperations’systems,includinglegacy
systems,andprovidetherole-basedWebportal.
Managing change to ensure consistency with ERP and other operations’ systemsSmartPlantEnterpriseforOwnerOperatorsoffers
interoperabilitybetweenSmartPlantEnterpriseandother
operations’enterprisesystems.Thisensuresthatinformation
inenterpriseresourceplanning(ERP),reliability,process
safety,digitalcontrolsystems,andmoreismaintainedto
reflectchangeinthedynamicengineeringdesignbasis.
InformationfromIntergraph’sSmartPlantEnterpriseand
otheroperations’systemswillbeseamlesslypresentedto
theuserviaacommon,role-basedWebportal.Thisportal
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will filter and structure search results based upon user
roleandprivileges,reducingdiscoverytimeandleadingto
better,fasterdecision-making.
Supporting engineering and managing project execution Duringtheplantdesign,construction,andcompletion/
startupphaseofgreenfieldorbrownfieldprojects,
SmartPlantEnterpriseforOwnerOperatorsprovides
preconfigured processes to support engineering and project
executionworkprocesses.Theseincludedocumentand
datainterdisciplinaryreview,managementofproject
change,interfacemanagement,non-conformities/waiver
management,technicalqueries,andmore.Theseprocesses
aresuitableforbothCAPEXprojectsandturnaroundprojects.
Theseprocessesprovideforcompleteauditable
traceability and provide a management overview of the
statusoftheseprocessesonprojects,enablingCAPEX
cost reductions and compressing project schedules.
AsecureWebportalwillpromotesimpleaccessto
the“singlesourceoftruth”whereinformationand
documentation from across the project is assembled in
acommon,globallyaccessiblerepository,eliminatingthe
need for traditional document and data distribution.
Common plant-centric data model for low risk, rapid implementationSmartPlantEnterpriseforOwnerOperatorsisbuilton
Intergraph’sproven,industry-leading,multi-disciplinetoolset.
TheSmartPlantEnterpriseforOwnerOperatorsCore
SolutionincludesasitelicenseforSmartPlantFoundation,
SmartPlantReferenceData,SmartPlantIsometrics,and
SmartSketch®.OtherintegratedSmartPlantEnterprise
toolssuchasSmartPlant3D,SmartPlantInstrumentation,
SmartPlantElectrical,andSmartPlantP&IDarelicensed
separatelyandcanbeincludedasrequired.Thesetools
areintegratedaroundacommon,plant-centricdatamodel
andintegrationhub,ensuringdataconsistencybetween
toolsandfacilitatinglowrisk,rapidimplementation.
Project Data Handover and Brownfield Data Take-OnTheValidation,Transformation,andLoading(VTL)
solution manages:
Handover and verification of data submitted from con-•
tractors and suppliers on projects
Verificationofinformationfromlegacysystemsorfrom•
scanningdocumentfilesaspartofbrownfielddatatake-on
Data is imported into a staging area where it is held in
quarantinepriortovalidation.Manydifferenttypesof
validation rules may be easily configured in the solution to
Dynamic Engineering Design Basis
ERP(SAP, Maximo, Passport)
DCS/Automation
Reliability
ContentManagement
Safety
Common Web Portal
Project Execution
SmartPlant
Instrumentation
Smar
tPla
nt P
&ID
Smar
tPla
nt
Isom
etric
s
SmartPlantElectrical
SmartPlant
3D
Smar
tPla
nt
Mat
eria
ls
SmartPlantFoundation
SmartPlant
Reference Data
SPE Integration
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PowErEd By SAP NEtwEAvEr, CErtIfIIEd By SAP
SPO supports SAP NetWeaver and integration with SAP Service and Asset Management. The SmartPlant Enterprise for Owner Operators integration with SAP has been awarded “Powered by SAP NetWeaver” certification status by SAP AG. SmartPlant Enterprise for Owner Operators exploits the power of the SAP NetWeaver platform to help ensure data synchronization and interoperability between Intergraph’s industry-leading plant engineering automation suite and the enterprise asset management capabilities of the SAP Service and Asset Management solution. SmartPlant Enterprise used with SAP Service and Asset Management (through integration with SAP ERP) helps ensure syn-chronization between the plant engineering and plant maintenance environments, employing best-practice work processes for plant management of change.
The SAP Integration and Certification Center has certified that SmartPlant Enterprise for Owner Operators properly integrates with the SAP NetWeaver Exchange Infrastructure (SAP NetWeaver XI) component of the SAP NetWeaver platform. It exchanges critical data with instances of the SAP Business Suite family of solutions, and is integrated successfully with business functions exposed through the SAP NetWeaver Portal.
verifyanumberofconditions,suchas:
Namingruleshavebeenfollowed•
Valuesarewithinpre-definedranges•
Units of measure are valid•
Mandatorydataispresent•
Relationshipsexistandarevalid•
Morecomplexbusinessrulescanalsobedefinedand
data in the staging area can be compared with data
alreadyloadedintothetargetSmartPlantFoundation
systemaspartofvalidationroutines.Validationrulesmay
be run on data submitted and a complete history of which
checkshavebeenperformedbywhom,when,andthe
results are held in the system. Data can be selectively
exported and loaded from the staging area into target sys-
tems.ThesecanbeIntergraphorthird-partysystems.
TheVTLsolutionenablesimprovedmanagementofthe
take-onofdatafromprojectsandbrownfieldfacilities,
reducesthetimeandeffortneededforverification,and
ensuresahigherlevelofdataquality.
sOlutiOns suppOrt the cOmplete Owner OperatOr life cycleEachSPOsolutionwillincludebusinesspackagesthat
offerpreconfiguredowneroperatorworkprocesses.
Thesebusinesspackageswillbereleasedinphasesand
areexpectedtooffera60to80percentfitformostowner
operators.Theworkprocessescanbeeasilyandrapidly
adjusted to meet the specific needs of any customer.
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smartplant enterprise fOr Owner OperatOrsSolution Business packages and work processes included
SPO Core Plantbreakdownstructureandworkbreakdownstructuremanagement•
Document management •
Transmittals•
Tagmanagement•
Plantdataloading•
Engineering data browsing•
On-plantengineeringdesign•
Conceptualengineering•
SPO Operating Plant Managementofchange •
for operations
Synchronizationofchangesinthe•
dynamic design basis with the plant
maintenance system
Future business packages planned include:
Lock-out/tag-out•
Permittowork•
Processsafetyintegration•
Brownfield data capture•
Engineering assistant for maintenance •
Engineering assistant for reliability•
Engineering assistant for safety•
DCSchangemanagement•
Intelligentmanuals•
Plantoptimizationassistant•
SPO Project Execution Managementofprojectchange•
Non-conformity(waiver)management•
Technicalqueryandsitequeries•
Interfacemanagement•
Future business packages planned include:
Riskanduncertaintymanagement•
Supervision(audit)management•
SPO Validation, Transformation,
and Loading
Importofdatasubmissionstostagingarea•
Definition of validation rules•
Execution of validation jobs•
Reportingvalidationresults•
Filtering,export,andloadingdatatotargetsystems•
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IMAGE
smartplant enterprise for owner operators is designed to enable asset owners to fully exploit this engineering design data to manage asset performance and give them a means to ensure proper maintenance of information integrity across the owner operator system landscape.Sid Snitkin, Ph.D.
Vice President and General Manager, Enterprise Advisory Services
ARC Advisory Group
““
Project Execution
Validat
ion,
Tra
nsfo
rmat
ion
,an
d Lo
adin
g
Core
Op
erating Plant
Smar
tPlant Schematics
Isom
etrics
SmartPlant
Reference Data
Smar
tPla
nt
Foun
dati
on
SmartPlantEnterprise
Integration
Integrationwith
third-partyapplications and
international standards
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Intergraphistheleadingglobalproviderofengineering and geospatial software that enables customers to visualize complex data. Businesses and governments in more than 60 countriesrelyonIntergraph’sindustry-specificsoftware to organize vast amounts of data into understandable visual representations and actionableintelligence.Intergraph’ssoftwareand services empower customers to build and operatemoreefficientplantsandships,create intelligentmaps,andprotectcriticalinfrastructure and millions of people around the world.
Intergraphoperatesthroughtwodivisions:Process,Power&Marine(PP&M)andSecurity,Government&Infrastructure(SG&I).IntergraphPP&Mprovidesenterpriseengineeringsoftwareforthedesign,construction,andoperationofplants,ships,andoffshorefacilities.IntergraphSG&I provides geospatially powered solutions to the defenseandintelligence,publicsafetyandsecurity,government,transportation,photogrammetry,utilities,andcommunicationsindustries.
Formoreinformation,visitwww.intergraph.com.
ABoUt INtErGrAPH
www. in tergraph.com
Intergraph, the Intergraph logo, SmartPlant, and SmartSketch are registered trademarks of Intergraph Corporation. Microsoft and SharePoint are registered trademarks of Microsoft Corporation. SAP and SAP NetWeaver are registered trademarks of SAP AG. Other brands and product names are trademarks of their respective owners. Intergraph believes the information in this publication is accurate as of its publication date. Such information is subject to change without notice.
©2009 Intergraph Corporation. 06/09 PPM-US-0023A-ENG
Solution
SmartPlant ®
EntErPriSE for ow
ner operatorsLeveraging the engineering Design Basis across the PLant Life cycLe