Smarter Field Instrumentation Life Cycle Management€¦ · Smarter Field Instrumentation Life...

Smarter Field

Instrumentation Life

Cycle Management S.Karthikeyan – Global Marketing PMC Instruments

2 © 2015 India Users Summit. All Rights Reserved

Smart LifeCycle Management

Minimizing Project Risk and Schedule, Operation Cost

Field Mount

Analytical future

Temperature (2014)

ST 700 Platform

User Interface

Buttons

Window

Cap

Display

(Basic/

Advanced)

Comm

Board

Terminal

Block

Sensor

Rear

Cap

Wireless

Pressure

(2012/13)

Smart

Multi-Variable 2016

Remote Seal

Flange Mount

Radar

2015

DIN Rail

Future


Lifecycle Challenges

Planning:

Range, Different types of Sensors, Accuracy, Isolation,

Grounding, Certification, Protocol, Approval, Spare philosophy

Procurement

Technical vendor evaluation and model selection of options

Project Execution and Commissioning:

DCS integration, software, tools, loop test, configuration,

security of configured data

Long term Operation and Maintenance:

Protocol support, easy to integrate, software tool, diagnostic

Minimize Risk… Minimize Schedule… Minimize Cost


Range Accuracy

SIL 2/SIL3 Compliance

Isolation

Stability User Friendly

Cost

Certifications

Sensor selection

Protocol

Typical Device Selection Parameters

Field

Transmitters

Mounting

Typical Device Specific Versus Lifecycle Approach


Bringing LEAP Benefits To Field Instruments

Universal Transmitters

1. Multiple calibration ranges

2. Hot Swap modules – Address

last minute changes

Unique EPKS Integration

1. Fully eliminate wiring checks

2. Auto device Identification

3. Local transmitter interface

Cloud Application Tool

1. Error free ordering

2. Pre configured to install

3. Online collaboration

EPC

Honeywell

Cloud

Engineering

Platform for FI

Customer

• Universal Range

• Simple Modularity

• Universal xmtr wiring

• Auto identification

• Preconfigured online

• Smart ordering tool

Reducing Project Risk and Schedule

Address Last Minute

Changes

Up to 30% reduction

Reduced Engineering

Up to 60% Config & set-

up

Reduce Start-Up Time

Up to 50% on loop

check

Lean Execution of Automation Projects



Multiple Factory Calibration Ranges

How is SmartLine Better?

• Reduce project risk – eliminate recalibration or rip and replace

• Minimize inventory and inventory complexity up to a factor of 3

Traditional

1000mmwc 1200mmwc 1500mmwc

Trial run Startup Ramp up

SmartLine

Three in one



Universal Transmitter Wiring


• Eliminates all potential wiring re-work

• Faster Installation, Startup and Commissioning

Either connection

will OPERATE

correctly

or

+ – Field Wiring**

+ – +

Loop | Test (HART )

+ – +

– + Field Wiring**

Loop | Test (HART)



SmartLine Modularity


• Specify only the minimum required

• Simple field upgrades

• Minimize end of project change cost

– Hot swap module change out;

even in Div I.

– Simple and easy Modular replacement

• Minimize spare inventory, complexity

and cost

Advanced

Display

Basic

Display

Modularity Simplifies

Field Installation & Replacement



Smart Connected User Experience


• Transmitter Messaging + Maintenance Mode Indication

• Tamper Alerts

• Extended Diagnostics & FDM

• Comprehensive EPKS Integration Testing

+



Transmitter Messaging + Maintenance Mode


• Right work, right instrument, safe mode

• Quickly identify the right device and task

• Avoid costly and time consuming errors

• Faster Loop check



Unique Tamper Alerts and Reporting


• Quickly identifying costly configuration changes

• SmartLine reports transmitter tamper attempts

– Attempted configuration changes

– Write-protect disablement

• Records event for investigation


Field Device Manager Plant Area Views


• Faster set-up and commission

• Quickly identify abnormalities

• High level or detail summary

status at a glance




Comprehensive Integration Testing


• Problem free integration

• Faster Checkout, commission, startup

• Single DCS + instrumentation supplier

– Expect seamless compatibility

– Expect compatible tools,

templates, work packages

– Expect lower risk and

schedule +


Reduced Engineering

Cloud Configuration Tools


• Up to 60% reduction in specification time

• Eliminate duplicate engineering effort

• Eliminate errors

• Simple out-of-box experience from specification start to installation

• Minimize FAT/SAT/Commissioning=

Honeywell

order system

Factory


Reduced Engineering

Field Setup Tools


Match to Skills

• Guided novice user experience

• Organized and expert mode

• Graphical tool for advanced configuration

• Live Echo Curve


Honeywell Field Instrumentation

Pressure Transmitters

Absolute pressure

transmitters

Differential

pressure transmitters

Gauge pressure

transmitters

Remote seal

transmitters

Multivariable

transmitter

Remote meters

Flanged / Level

transmitters



Temperature Transmitters

Flexible

Mounting

Options

Single/Dual

Input

HART/DE/FF/

Profibus

Protocol

SIL2/3

Certification

• Field Mount -

Single/Dual

Compartment

• Head Mount

• DIN Rail Mount



Level Transmitters

• GWR technology

• Liquid level and interface measurement

• SIL 2/3 and Overfill Protection

• HART and FF output

• Basis for future models

– Solids

– High Temperature and Pressure



Flow Transmitters

Magmeter Coriolis

Mass Flow

Vortex

Shedding

Clamp-On

Ultrasonic



Wireless Transmitters

• Absolute pressure transmitters

• Differential pressure transmitters

• Gauge pressure transmitters

• High Level Analog and Digital

• Universal Input (3) – T, AI/DI/DO

• Valve Positioner

• HART Adapter

• Access points and routers

• Redundant Backbone Routers and Gateways

Lower maintenance costs, reduce repair time

and enhance safety

Modularity speeds repairs by avoiding complete device replacement and line breaks

Transmitter messaging and maintenance mode indication helps avoid unit trips and provides additional communication between operations and field techs*

Advanced display clearly provides diagnostic information, PV views and trending

Platform approach across measurements minimizes training and support

Lower operating costs, avoid unplanned downtime & improve product quality

Modularity reduces spare parts inventory and allows faster replacements

Advanced display aids troubleshooting with up to 24-hour trend visibility

Diagnostic summary view provides early problem detection**

Total performance improves product quality through better control, faster response, and process static pressure & temperature compensation

Reduce initial cost and complexity, provide flexibility

Application Validation Tool validates transmitter selection for tank application. Online collaboration

Modularity lets you pay for only what you need initially, and allows upgrades later

Startup & Commission

Reduce project startup time

Transmitter messaging eliminates the need for two people to perform point-to-point verification

Polarity insensitivity eliminates startup interruptions and rework due to polarity

conflicts

Planning and Procurement

** Available through Honeywell’s Field Device Manager

Operations * Available when used with Experion

Maintenance

Plant Lifecycle

Project Execution


Our SmartLine transmitter just got smarter!

Who says you can’t have it all?

At Honeywell, we say you can!

http://teams.honeywell.com/sites/Field_Products_MarComms/SmartLine ST 800 Images/ST Image_NoBkgrd.jpg

Thank you

Smarter Field Instrumentation Life Cycle Management€¦ · Smarter Field Instrumentation Life...

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