smart sensor and instrumentation by pcb grup_sagar

download smart sensor and instrumentation by pcb grup_sagar

of 20

description

smart sensor and instrumentation

Transcript of smart sensor and instrumentation by pcb grup_sagar

  • 5/20/2018 smart sensor and instrumentation by pcb grup_sagar

    1/20

    IMAC-XXV Smart Sensor &Instrumentation

    PCB GroupPCB Piezotronics [email protected]

    The Modal Shop [email protected]

    Larson Davis [email protected]

    Oceana Sensor Technologies [email protected]

  • 5/20/2018 smart sensor and instrumentation by pcb grup_sagar

    2/20

    Smart Sensor Irony

    Late 60s/Early 70s

    Smart Sensors were 2 wire ICP sensors

    Late 90s/Early 00s

    Smart sensors are TEDS

    Digital

    Wireless

  • 5/20/2018 smart sensor and instrumentation by pcb grup_sagar

    3/20

    The ProblemsTemporary Installations

    - Managing sensor ID, connection, calibration is complex- Fast project setup & teardown required if troubleshooting

    - Install, use & forget (do not remove) is impractical

    Permanent Installations- Desired points often remote or hard to access- Cabling Is Expensive

    $2k-3k/foot, installed cost in nuclear plant

    $150/ft, documented in oilfield, incl trenching

    - Walk-around approach requires manpower

  • 5/20/2018 smart sensor and instrumentation by pcb grup_sagar

    4/20

    The OptionsDo Nothing (test/monitor few points)

    Reduce cabling Bulk, pre-configured analog cables Sensor bus

    WirelessCompromise on Data

    Volume - channels

    Fidelity bandwidth, resolution Timeliness

  • 5/20/2018 smart sensor and instrumentation by pcb grup_sagar

    5/20

    Traditional All-Analog ICP

    Multi-pintwisted pairor ribboncable

    BNC PatchPanel Analog Out

    Or,

    Multi-pinBulkheadAnalog Out

    One Pair of Continuous Wires

    For Each Sensor

  • 5/20/2018 smart sensor and instrumentation by pcb grup_sagar

    6/20

    Example: Sensor ChannelManagement

    PCB 440 Series Signal Conditioners

  • 5/20/2018 smart sensor and instrumentation by pcb grup_sagar

    7/20

    What About

    Digital Sensors?

    Wireless?

  • 5/20/2018 smart sensor and instrumentation by pcb grup_sagar

    8/20

    Digital Sensors?Few Standards.

    ? Physical layer is Standard (USB-2, Ethernet, Firewire)

    Chipsets available from multiple vendors

    Integration of sensor + communication layer, proprietary Software in sensor and receiver, proprietary Power management strategy, arbitrary Functionality, arbitrary Proprietary Sensors

    Proprietary Applications Proprietary Data transfer Format API source code not usually available Receiver development required by integrator or end user

    USB

  • 5/20/2018 smart sensor and instrumentation by pcb grup_sagar

    9/20

    Technology DriversPC Revolution

    Cheap microprocessors

    Low cost 24 bit sigma delta ADC

    Network Expansion

    Wired Ethernet

    Wireless WiFi 802.11

    Cellular CDMA/GPRS

    BlueTooth

    Structural Dynamics lags commercial/consumer progress

  • 5/20/2018 smart sensor and instrumentation by pcb grup_sagar

    10/20

    What is PCB Group doing?

  • 5/20/2018 smart sensor and instrumentation by pcb grup_sagar

    11/20

    Example: PCB

    Delivered over 30,000 TEDS sensors

  • 5/20/2018 smart sensor and instrumentation by pcb grup_sagar

    12/20

    Example: PCB/TMSUSB TEDS Support and Developer Kit

  • 5/20/2018 smart sensor and instrumentation by pcb grup_sagar

    13/20

    Infrastructure FriendlySensing Solutions

    Dynamic Measurements are SELDOM

    routine!Match the needed or present infrastructure

    TEDS Vibe limit switch, 4-20 current loop,

    HART/Fieldbus/DeviceNet

    Ethernet, POE, WiFi BT, ZigBee, etc

  • 5/20/2018 smart sensor and instrumentation by pcb grup_sagar

    14/20

    Example: PCB bus powerUSB-Powered ICP Conditioner

  • 5/20/2018 smart sensor and instrumentation by pcb grup_sagar

    15/20

    Example: PCB/IMI - Current LoopIndustrial 4-20 Vibration sensor

    +vibe limit switches

  • 5/20/2018 smart sensor and instrumentation by pcb grup_sagar

    16/20

    Example: Techkor - CBMUSB Accelerometer, Proprietary Software

    PCB-supplied core PE sensing element

  • 5/20/2018 smart sensor and instrumentation by pcb grup_sagar

    17/20

    Example: OST - eDiagnostics

    Digital output, Ethernet

    PCB PE sensing element, integrated RFfrom 3rd party

  • 5/20/2018 smart sensor and instrumentation by pcb grup_sagar

    18/20

    Example: LD DSSWireless-on-a-Wire- dynamic multi-drop

  • 5/20/2018 smart sensor and instrumentation by pcb grup_sagar

    19/20

    Example: TMS & OSTLanSharc and ICHM

    - embedded measurement, analysis,communication and control

  • 5/20/2018 smart sensor and instrumentation by pcb grup_sagar

    20/20

    What is PCB Group doing?

    Listening to our customers!

    What is your application?What are your answers to the tradeoffs?