smart sensor and instrumentation by pcb grup_sagar
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Transcript of smart sensor and instrumentation by pcb grup_sagar
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IMAC-XXV Smart Sensor &Instrumentation
PCB GroupPCB Piezotronics [email protected]
The Modal Shop [email protected]
Larson Davis [email protected]
Oceana Sensor Technologies [email protected]
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Smart Sensor Irony
Late 60s/Early 70s
Smart Sensors were 2 wire ICP sensors
Late 90s/Early 00s
Smart sensors are TEDS
Digital
Wireless
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The ProblemsTemporary Installations
- Managing sensor ID, connection, calibration is complex- Fast project setup & teardown required if troubleshooting
- Install, use & forget (do not remove) is impractical
Permanent Installations- Desired points often remote or hard to access- Cabling Is Expensive
$2k-3k/foot, installed cost in nuclear plant
$150/ft, documented in oilfield, incl trenching
- Walk-around approach requires manpower
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The OptionsDo Nothing (test/monitor few points)
Reduce cabling Bulk, pre-configured analog cables Sensor bus
WirelessCompromise on Data
Volume - channels
Fidelity bandwidth, resolution Timeliness
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Traditional All-Analog ICP
Multi-pintwisted pairor ribboncable
BNC PatchPanel Analog Out
Or,
Multi-pinBulkheadAnalog Out
One Pair of Continuous Wires
For Each Sensor
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Example: Sensor ChannelManagement
PCB 440 Series Signal Conditioners
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What About
Digital Sensors?
Wireless?
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Digital Sensors?Few Standards.
? Physical layer is Standard (USB-2, Ethernet, Firewire)
Chipsets available from multiple vendors
Integration of sensor + communication layer, proprietary Software in sensor and receiver, proprietary Power management strategy, arbitrary Functionality, arbitrary Proprietary Sensors
Proprietary Applications Proprietary Data transfer Format API source code not usually available Receiver development required by integrator or end user
USB
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Technology DriversPC Revolution
Cheap microprocessors
Low cost 24 bit sigma delta ADC
Network Expansion
Wired Ethernet
Wireless WiFi 802.11
Cellular CDMA/GPRS
BlueTooth
Structural Dynamics lags commercial/consumer progress
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What is PCB Group doing?
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Example: PCB
Delivered over 30,000 TEDS sensors
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Example: PCB/TMSUSB TEDS Support and Developer Kit
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Infrastructure FriendlySensing Solutions
Dynamic Measurements are SELDOM
routine!Match the needed or present infrastructure
TEDS Vibe limit switch, 4-20 current loop,
HART/Fieldbus/DeviceNet
Ethernet, POE, WiFi BT, ZigBee, etc
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Example: PCB bus powerUSB-Powered ICP Conditioner
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Example: PCB/IMI - Current LoopIndustrial 4-20 Vibration sensor
+vibe limit switches
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Example: Techkor - CBMUSB Accelerometer, Proprietary Software
PCB-supplied core PE sensing element
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Example: OST - eDiagnostics
Digital output, Ethernet
PCB PE sensing element, integrated RFfrom 3rd party
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Example: LD DSSWireless-on-a-Wire- dynamic multi-drop
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Example: TMS & OSTLanSharc and ICHM
- embedded measurement, analysis,communication and control
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What is PCB Group doing?
Listening to our customers!
What is your application?What are your answers to the tradeoffs?