Smart Factory Together C2.pdf · Monitoring regarding tool breakage and missing tools Structure...
Transcript of Smart Factory Together C2.pdf · Monitoring regarding tool breakage and missing tools Structure...
1Smart Factory Together
MARPOSS
Smart Factory
Solutions2
Smart Factory Together
스마트공장의핵심개념:네트워크의물리적시스템(Cyber Physical System)
Cyber Physical Systems 은새로운스마트공장의운영 node (operational nodes) 로나타냄.
제조모니터링및제어를위한 Smart Solutions 은 Cyber Physical Systems 을통하여스마트공장의설비로생산을반전시킬수있는시스템으로생각한다.
Smart Factory Together
4단계의 Smart Factory
1. Integrate (통합) :생산공정을모니터링하고유연하게구성할수있는능력을증가하기위해생산라인의 Smart Solutions통합
2. Upgrade (업그레이드) : Smart Solutions으로기존측정장비를업그레이드하고필요한데이터에대한액세스가쉽고빠르게할수있는방법을구현
3. Adopt (채택) : 생산성과안전에타협없이기술능력, 신체적역량과문화적배경을허용하는인간 VS 기계인터페이스로접근방법을채택
4. Trust (신뢰) : 생산데이터는보안과신뢰보장되는로컬시스템또는클라우드에저장필요
Smart Factory Together
Measurement and Technology in the Smart Factory
MonitoringSensors
HMICPS
Database
Interface
ProbesLasersBalancing
Adaptive Control
Statistics
Clouds
Optimisation
Organisation
Factory Net
MESERP OPC-UA
Network
Smart Factory Together
Machine protection / Collision detection
Measuring of part geometry and position
Touching and contact between tool and workpiece
Regulation of cutting force / AC
Tool measuring
Monitoring regarding tool breakage and missing tools
Structure test
Data recording / documentation / statistics
Balancing
Machine condition monitoring
Milling, Drilling, Turning, Reaming, Broaching, Grinding, Gear-Hobbing, Pressing, Punching, Shaping, Cold-forming
Raw part machining Pre-machining Main operation Finishing Post process
Workpiece quality
Indicator gauges, plug gauges, laser used for workpiece and tool
Balancing / Dressing
GAP Control
Measuringgrindingprocesses
Non-desctructive testing
Optical
measuring devices
Leak detection, e.g. using Helium
Post process measuring
Final measuringmachines
Manual meas. device
GAP Control
Measuring in the process chain
Smart Factory Together
Marposs Solutions
- MEASUREMENT AND CONTROL FOR MACHINE TOOLS
- DIMENSIONAL AND GEOMETRIC INSPECTION
- GAUGING FOR ASSEMBLY OPERATIONS
- STATISTICAL PROCESS AND QUALITY CONTROL
- FUNCTIONAL GAUGES, GO/NO GO, CALIPERS AND MASTERS
- NON DESTRUCTIVE (ND) TESTING
- LEAK TESTING
- INDUSTRIAL AUTOMATION
Work-piece
- Variations in allowances
- Material inhomogeneity
- Workpiece clamping
Machine
- Stiffness
- Accuracy
- Coolant and lubritorium
- Vibration/chattering
Surrounding
- Ambient
temperature
- Vibrations
- Electromagnetic
fields
Human
- Qualification
- Experience
- Response time
- Diligence
Organisation
- Production type
- Manufacturing
- Maintenance
Tool
- Tool wear
- Tool breakage
- Positioning
- Diversification of tool
properties
제조공정에영향을미치는주요요인
Smart Factory Together
Smart Factory
Marposs Solutions for the Smart Factory
Field Bus Universal
Connectivity
Big- Data Analysis
Cyber PhysicalSystems
Augmented
Reality
Secure Local
Networking
Cloud I- IOT기술 (Technology)
Collaborative
Interaction
Increased Efficiency
Productivity
Data Security
Inform Decision Making
Flexibility &
Agility
Service Orientation
Management of Events
완벽한네트워크작업환경
목표 (Objective)
전략(Strategy)
Machine Tool
Applications3Smart Factory Together
Part Measurement
Tool Control
Machine and ProcessMonitoring
In-process gauges and touch probes; post-process gauges and plugs for interoperationalor final inspection
Contact and non-contact (laser) systemsfor tool measurement monitoring and compensation
Grinding wheel balancers; sensors to control force, power, vibration, noise, displacement; part, die and tool deformation
Marposs Smart SolutionsApplications for machine tools(grinding, cutting, forming and stamping machines)
Smart Factory Together
Widest Range of In-process Applications on Grinders
WHEEL BALANCER (“in cycle”)
GAP ELIMINATOR
AUTOMATIC SIZE
CONTROL
Smart Factory Together
Guaranteed finished part size tolerances
Optimized maching times
Automatic grinding wheel wear correction
Automatic cycle management without operator supervision or action
Lasting productivity
In process Measure
Smart Factory Together
Acoustic Emission Sensors
Non-contact signal transmission from Marposs/Dittel’s rotating sensors.
Marposs/Dittel’s AE sensors can register even the slightest signal deviation under the hardest of
production conditions.
Marposs/Dittel’s AE sensors reduce air grinding.
The outstanding signal-to-noise ratio of Marposs/Dittel’s AE sensors ensures that your processes are
as stable as possible.
The AE signal are analyzed, evaluated and visualized very quickly by electronics to give you precise
reports on workpiece quality, tool wear and current machining conditions.
With Marposs/Dittel’s AE sensors installed, your grinding processes are in safe hands.
Smart Factory Together
Wheel Balancing
-Assembly at the end of the grinding spindle-Maintenance-free
-Higly flexible balancing capacity and compact design-Suitable for high speeds of up to 20.000 rpm-Non-contact signal and energy transmission-Also available with integrated acoustic emission sensor
-Universally applicable to any grinding machine-Ideal for retrofitting into older machines-Speeds of up to 30.000 rpm-Customer-specific modifications for any machine-Compensates for unbalance by injection coolant into 3 -or 4
balancing chambers
Smart Factory Together
Marposs Smart Solutions on Cutting Machines
Smart Factory Together
NON-CONTACT LASER PROBE
FOR TOOL CHECKING (“in-cycle”
application)
TOUCH PROBES FOR
TOOL OR
WORKPIECE
CHECKING (“in-
cycle” application)
AIR / ELECTRONIC OR CONTACT /
ELECTRONIC
GAUGING EQUIPMENT
COMPONENT GAUGING AND FEED BACK
FOR TOOL COMPENSATION (“post-process”
application)COMPONENTS FOR TOOL &
PROCESS MONITORING
(“in-process application)
Part Monitoring
Automatic
measurement
e.g.: Part
identification throughautomatic inspection
Data exchange for
Production Monitoring
Focas, Remo Tool,OPC-UA
Several CNC protocol are
supportedFactory Wifi
Smart Factory Together
Part Monitoring
Automatic
measurement
e.g.: Bore Gage on
cylinder block to
compensate tool wear
Data exchange for
Production Quality
Report
Factory Wifi
E9066 Industrial PC
Smart Factory Together
Focas, Remo Tool,OPC-UA
Several CNC protocol are
supported
Automatic
measurement
e.g.: Tool wearand breakage
detection
Data exchange for
Predictive Maintenanceand Tool Life Monitoring
Factory Wifi
Smart Factory Together
Tool Monitoring
Focas, Remo Tool,OPC-UA
Several CNC protocol are
supported
Process Monitoring
Reliably protect
expensive toolsSecure and
optimize
processes
Ensure quality
without
disturbing
the metal
cutting process
Detect faults resulting
in unscheduled
downtimes at an
early stage
Increase
productivity of
machine tools
Increase the
service life of tool
and machine
Preventive
maintenance
Energy saving
Smart Factory Together
Sensors
Data acquisition through sensors
force and strain
coolant flow rate
All standard signals (0…±10V, 0…20 mA)
Strain gauges
digital spindle data
true power
acoustic emission
vibration
Smart Factory Together
Tool monitor and control
Torque and force via
strain gage application
With/without inner coolant
Smart Tool Holder
Smart Factory Together
Making Informed Decisions
Alarm and Event Messaging
• Alarm for User Defined Events
• Detection of Important Situations
• Early Warning for Performance Indicators
Smart Factory Together
Smart Factory Together
One Cable Control Network
The response from Marposs
Smart Factory Together
Daisy Chain
Network
Topology
Smart Factory Together
One Cable Control Network
Monitoring Completely Networked Working Environment
Production
FactoryNetLevel
ERP-MESlevel
Smart Factory Together
MMSB
OTG
FIELDBUS ( i.e. Profibus or Profinet
or Sercos )
ETH 10/100/1000 Mbit
USB
USB
ETH10/100 Mbit
ALARM LED
POWER SUPPLY AND FAST I/O
HDMIDISPLAY
MASTER CPU
A New Concept
Smart Factory Together
A New Concept
Smart Factory Together
WET AREA NODES
SW and Interface ( HMI and MI )
Smart Factory Together
One-cable Smart Factory
Machine I
Process data
machine I
network
shop floor
Server with data base
(Event Logger)
Print a Mock report
Executionsystem
Office PC
Network office area
network
shop floor
Process data
machine II
Machine II
Network
shop floor
Machine n
Process data
machine n
Smart Factory Together
Smart Factory Together
One Cable Control Network
blu.marposs.com
Manual
Gauges
Smart Factory Together
Standard GaugingComponents
Display units, Industrial computers
SPC
Pencil type probes, gauging components for fixtures, interface units for data acquisition
Indicators, column and microcolumn displays, embedded gauge computers
SPC and quality control software
Gauging components
for end users, system integrators and gauge makers
Marposs Smart Solutions
Smart Factory Together
Special
Applications
Smart Factory Together
Inline gauging
Offline gauging
Non DestructiveTest (NDT)
Assembly and Test
Gauging machines and automatically loadedstations for 100% dimensional and geometricinspection
Manually loaded benches and hand-held gauges(variable and attribute types)
Systems to detect hardness inconsistencies and material flaws (cracks, pores,…)
Automatic solutions for assembly and leak test
Gauging and testing systems
Marposs Smart Solutions
Smart Factory Together
Smart Factory Together
This document and its content are confidential and exclusive property of Marposs S.p.A., Bentivoglio (BO), Italy. Without prior written consent, they cannot be used, totally or partially, for purposes different from those expressly allowed. Offenders will be prosecuted. The rights of third parties are acknowledged to the respective owners.
MARPOSS, and other names/signs of the Marposs Group shown therein are registered trademarks or trademarks of Marposs or other companies of the Group in the U.S.A. and other Countries.© COPYRIGHT 2016 Marposs S.p.A. - All rights reserved.