SMART Digital DDA – DDC – DDE - Grundfos USA · PDF fileSMART Digital DDA, DDC,...

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SMART Digital DDA – DDC – DDE Modular. Simple. Intelligent. G R U N D F O S D IG IT A L D O SI N G S I N C E 1 9 9 9 G R U N D F O S D IG IT A L D O SIN G SIN C E 199 9 G R U N D F O S D IG IT A L D O S I N G S I N C E 1 9 9 9 G R U N D F O S D I GITA L D O SIN G DIGITAL DOSING TM DIGITAL FROM THE INVENTOR OF DOSING TM GRUNDFOS DOSING AND DISINFECTION

Transcript of SMART Digital DDA – DDC – DDE - Grundfos USA · PDF fileSMART Digital DDA, DDC,...

Page 1: SMART Digital DDA – DDC – DDE - Grundfos USA · PDF fileSMART Digital DDA, DDC, DDE Perfect solutions for vast market segments DDA This high-end DDA pump range is designed for

SM ART Digital DDA – DDC – DDEModular.Simple.Intelligent.

GRUNDFOS – DIGITAL DOSING SIN

CE 1999 – GRUNDFOS – DIGITAL DOSING SINCE 1999 – GRUNDFOS – DIG

ITAL D

OSIN

G SI

NCE

199

9 –

GRUN

DFOS – DIGITAL DOSING

DIGITAL DOSINGTM

DIGITAL

FROM THE INVENTOR OF

DOSINGTM

GRUNDFOS DOSING AND DISINFECTION

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Page 2: SMART Digital DDA – DDC – DDE - Grundfos USA · PDF fileSMART Digital DDA, DDC, DDE Perfect solutions for vast market segments DDA This high-end DDA pump range is designed for

Designed to save costs and to protect the environment

In general, the investment for a dosing pump installation is low compared to its life cycle costs. Low operation costs and longer maintenance intervals combined with an extremely high dosing accuracy make SMART Digital the perfect partner for:

Saving chemicals with high dosing accuracyand FlowControl

Saving energy with latest drive technology and improved electronics

Saving maintenance costs thanks to the universal chemical resistance of the full-PTFE diaphragm and Digital DosingTM

Saving natural resources with new composite materials and sustainable production processes

SMART Digital We›re breaking the barriers of conventional dosing

A new era of dosing technology

Optimal cost control Environmentally-friendly

Chemistry in water treatment, water and wastewater recycling and disinfection has experienced a huge development over recent years, and this poses a challenge for today’s dosing technology. More and more complex applications require intelligent dosing pumps with new drives or new control and adjustment mechanisms to simplify the operators’ job.

SMART Digital dosing pumps meet these challenges offering state-of-the-art drive technology, new dimensions of user-comfort and intelligent flow control. These features ensure extremely reliable, cost-effective and high-precision processes at an optimum price-performance ratio.

Reliable processes Unique user-friendliness Simple Plug’n’Play

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Page 3: SMART Digital DDA – DDC – DDE - Grundfos USA · PDF fileSMART Digital DDA, DDC, DDE Perfect solutions for vast market segments DDA This high-end DDA pump range is designed for

GRUNDFOS DOSING AND DISINFECTIONGRUNDFOS GRUNDFOS

Processes

SMART Digital can be used in a wide range of processes...

Disinfection pH-adjustment Chemical dosing Cleaning-in-place Biocides Coagulation Precipitation/Flocculation Filtration Reverse osmosis

Application areas

... within a vast fi eld of application areas:

Ground water Surface water Drinking water Process water Recreational water Recycle & reuse Recycle & reuse Recycle & reuse Recycle & reuse Recycle & reuse Recycle & reuse Recycle & reuse

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Page 4: SMART Digital DDA – DDC – DDE - Grundfos USA · PDF fileSMART Digital DDA, DDC, DDE Perfect solutions for vast market segments DDA This high-end DDA pump range is designed for

MODULARITY SIMPLICITY FLOW INTELLIGENCE

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Page 5: SMART Digital DDA – DDC – DDE - Grundfos USA · PDF fileSMART Digital DDA, DDC, DDE Perfect solutions for vast market segments DDA This high-end DDA pump range is designed for

GRUNDFOS DOSING AND DISINFECTION

SMART DigitalThe perfect system

Simplicity Modularity

MODULARITY MODULARITY MODULARITY SIMPLICITY SIMPLICITY SIMPLICITY FLOW INTELLIGENCE FLOW INTELLIGENCE FLOW INTELLIGENCE

Precise and easy setup. Intuitive user interface. Simple handling and perfect overview and control even from a distance – it’s always easy to handle our SMART Digital!

Intuitive and self-explanatory menu Click wheel (turn-and-push knob) Big graphical LCD with four color “traffi c light” concept More than 25 languages

Intelligent and intuitive handling saves time and cost – ensuring a seamless integration in all workflows

Requirements change, demands grow, and capacities vary – SMART Digital fi ts into every environment and situation!

Turn-down ratio up to 3000: with a dosing spectrum of 0.0007 – 8 gallons per hour

Click-stop mounting plate for quick and variable installation Control cube can be placed in three positions (left, right, front) Using switch-mode power supply, the SMART Digital model

DDA is independent from regional voltages

Highest performance in all operating conditions and a flexible concept you can always rely on and a flexible concept you can always rely on and a flexible concept you can always rely on

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Page 6: SMART Digital DDA – DDC – DDE - Grundfos USA · PDF fileSMART Digital DDA, DDC, DDE Perfect solutions for vast market segments DDA This high-end DDA pump range is designed for

SMART Digital High performance is our standard

Digital DosingTM

The SMART Digital generation DDA, DDC and DDE with powerful variable-speed stepper motors bring state-of-the-art technology to perfection.

Combined expert knowledge and the new patented solu-tions set future standards. Traditional technologies such as stroke length/stroke frequency adjustment with synchro-nous motor or solenoid drive become a thing of the past.

Powerful variable-speed stepper motor Internal stroke speed control Turn-down ratio up to 3000: Always full stroke length – even at small flow rates Smooth, continuous dosing Optimal for degassing liquids SlowMode function for high-viscosity liquids

New patented solutions set future standards

Flow Intelligence

MODULARITY MODULARITY MODULARITY SIMPLICITY SIMPLICITY SIMPLICITY FLOW INTELLIGENCE FLOW INTELLIGENCE FLOW INTELLIGENCE

MODULARITY MODULARITY

1

2

3

4

Pressure

trouble-free dosing stroke

air bubbles disturbing the dosing stroke

Stroke length

1 Compression phase2 Discharge phase3 Expansion phase4 Suction phase

Indicator Diagram

Full control under all conditions. Highest process reliability – at any time with SMART Digital!

FlowControl with selective fault diagnosis Pressure monitoring Flow measurement AutoFlowAdapt

Groundbreaking flow intelligence guarantees highest process reliability

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Page 7: SMART Digital DDA – DDC – DDE - Grundfos USA · PDF fileSMART Digital DDA, DDC, DDE Perfect solutions for vast market segments DDA This high-end DDA pump range is designed for

GRUNDFOS DOSING AND DISINFECTION

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Page 8: SMART Digital DDA – DDC – DDE - Grundfos USA · PDF fileSMART Digital DDA, DDC, DDE Perfect solutions for vast market segments DDA This high-end DDA pump range is designed for

SMART Digital DDA, DDC, DDEPerfect solutions for vast market segments

DDA

This high-end DDA pump range is designed for complex and demanding applications. Whether degassing liquids, flow rates down to 0.0007 gph or advanced process control are required, this pump offers the perfect solution:

Max. 8 gph and 232 psi Turn-down ratio 3000: (7.5-6)

or 000: FlowControl with selective fault

diagnosis Integrated flow measurement AutoFlowAdapt Auto deaeration also during

pump standby Batch modes (timer- or pulse-based) Optional E-box for Profi bus

DP integration

Please see next page for further details.

DDE

The DDE offers Digital Dosing with basic functions even for a low budget for easier applications. Now just twopump models cover a range where 12 or more were needed in the past:

Max. 4 gph and 50 psi Turn-down ratio 000: Smooth continuous dosing Always 00 % suction stroke Capacity setting 0.-00 % Simple pulse operation mode External stop and empty

tank alarm

Please see next page for further details.

DDC

The DDC pump range is the optimum solution for common applications. The easy-to-use interface with the click wheel makes the setup and operation as easy as your car radio system:

Max. 4 gph and 50 psi Turn-down ratio 000: Graphical LC display (LCD)

backlit in different colors More than 25 languages Standard operation modes,

e.g. pulse and analog SlowMode for high viscosity liquids 2 integrated relay outputs

Please see next page for further details.Optional E-box for Profi bus Optional E-box for Profi bus further details.further details.

3017151297.560

0

4

7

10

16P [bar]

Q [l/h]

DDA 7.5-16

DDA 12-10

DDA 17-7

DDA 30-4

0

60

101

150

232

P [psi]

84.543.17 2.41.981.5 Q [gph]

DDC 6-10DDE 6-10

DDC 9-7

DDC 15-4DDE 15-4

Performance range

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GRUNDFOS DOSING AND DISINFECTION

Overview of functions DDADDADDADDA DDCDDC DDEDDE

Control variant:Control variant: FCMFCM FCFCFCFC ARAR ARAR AA PP BB

GeneralGeneral

Digital Dosing: Internal stroke speed and frequency controlDigital Dosing: Internal stroke speed and frequency control

Mounting plate (basic / wal l mounting)Mounting plate (basic / wal l mounting)

Supply voltage 00-240 V, 50-60 HzSupply voltage 00-240 V, 50-60 Hz

Enclosure c lass I P 65Enclosure c lass I P 65

Control panelControl panel

Control cube mountable in three posit ions: front , left , r ightControl cube mountable in three posit ions: front , left , r ight

Control panel posit ion: front-f ittedControl panel posit ion: front-f itted

Transparent protective cover for control e lementsTransparent protective cover for control e lements

Capacity sett ing in mil l i l i tres, l i tres or US-gal lonsCapacity sett ing in mil l i l i tres, l i tres or US-gal lons

Graphical display with background l ight in four colours for statusGraphical display with background l ight in four colours for statusindication: white , green, yel low, redindication: white , green, yel low, red

Plain-text menu in different languagesPlain-text menu in different languages

Turn-and-push knob (c l ick wheel ) for easy navigationTurn-and-push knob (c l ick wheel ) for easy navigation

Capacity adjustment knob (0. - 00 %)Capacity adjustment knob (0. - 00 %)

Star t / Stop keyStar t / Stop key

00 % key (deaearation)00 % key (deaearation)

Operation mode switch (manual / pulse)Operation mode switch (manual / pulse)

Operation modes Operation modes

Manual speed controlManual speed control

Pulse control in ml/pulsePulse control in ml/pulse

Pulse control (:n)Pulse control (:n)

Analog control 0/4-20 mAAnalog control 0/4-20 mA

Batch control (pulse-based)Batch control (pulse-based)

Dosing t imer cycleDosing t imer cycle

Dosing t imer weekDosing t imer week

Fieldbus controlFieldbus control

FunctionsFunctions

Auto deaeration also during pump standbyAuto deaeration also during pump standby

FlowControl system with select ive fault diagnosisFlowControl system with select ive fault diagnosis

Pressure monitoring (min / max)Pressure monitoring (min / max)

Flow measurementFlow measurement

AutoFlowAdaptAutoFlowAdapt

SlowMode (anti- cavitation)SlowMode (anti- cavitation)

Cal ibration modeCal ibration mode

Scal ing of analog inputScal ing of analog input

Ser vice information displaySer vice information display

Relay sett ing: alarm, warning , stroke s ignal , pump dosingRelay sett ing: alarm, warning , stroke s ignal , pump dosing

Relay sett ing (addit ional ly) : t imer cycle , t imer weekRelay sett ing (addit ional ly) : t imer cycle , t imer week

Inputs/outputsInputs/outputs

Input for external stopInput for external stop

Input for pulse controlInput for pulse control

Input for analog 0/4-20 mA controlInput for analog 0/4-20 mA control

Input for low-level s ignalInput for low-level s ignal

Input for empty tank s ignalInput for empty tank s ignal

Output relay (2 relays)Output relay (2 relays)

Output analog 0/4-20 mAOutput analog 0/4-20 mA

Input / Output for GeniBusInput / Output for GeniBus

Input / Output for E-box (Profibus DP or addit ional alarm relays)Input / Output for E-box (Profibus DP or addit ional alarm relays)

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Page 10: SMART Digital DDA – DDC – DDE - Grundfos USA · PDF fileSMART Digital DDA, DDC, DDE Perfect solutions for vast market segments DDA This high-end DDA pump range is designed for

SMART DigitalAccessories and Service

E-Box Profibus DP

With the additional E-Box module, the pump can be easily integrated in a Profibus DP network. This enables remote monitoring and setting via the fieldbus system. Just click the E-box in between the DDA pump and the mounting plate. With the plug and play solution, DDA pumps can also be easily retrofitted.

General pump accessories

Service

Service kits are available forPP, PVC, PVDF and stainless steel: Complete dosing head kit Valves and diaphragm kit Valve kit Diaphragm kit

Please see service catalog for further service kits and details.

SMART Digital pumps have outstan-dingly long maintenance intervals.

Wear and tear parts which have been in contact with the media need only be replaced after 8000 operating hours (or after two years at the latest).

Shorter intervals might be necessary for highly-abrasive media.

dingly long maintenance intervals.dingly long maintenance intervals.

A wide range of accessories is available for SMART Digital pumps:

Installation kit including foot valve, injection unit and hose

Multi-function valve (PVDF) Rigid suction lance (PE, PVDF)

with low level and empty tank signal Foot valve for flexible suction line

(PE, PVDF, stainless steel) Injection unit (PP, PVC, PVDF,

stainless steel) in different designs Hose in PVC, PE, ETFE in

different sizes Signal cables for all inputs and

outputs

All components have been especially designed for and adjusted to the new SMART Digital pumps.

Only original SMART accessories can guarantee optimum dosing results.

All components have been especially All components have been especially

guarantee optimum dosing results.guarantee optimum dosing results.

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Page 11: SMART Digital DDA – DDC – DDE - Grundfos USA · PDF fileSMART Digital DDA, DDC, DDE Perfect solutions for vast market segments DDA This high-end DDA pump range is designed for

A�ll�the�informAtion�you�need�is�online

Catalog – includes all products available in your region, complete with technical information, drawings, descriptions, performance curves, etc.

Literature – find everything from data booklets through installation & operating instructions to product brochures.

Service – the place to find service instructions (including video tutorials), service parts lists, assembly drawings, etc.

Sizing – enter your system requirements for instant recommendations. Includes life cycle cost calculations.

Replacement – enter the make and model of your old pump for an instant replacement recommendation.

CAD drawings – download DXF and DWG files as required.

Grundfos WebCAPS is an online product selection tool, but it offers much more. The site compiles all the product-related information you could ever need.

What you can find in WebCAPS

For offline use, WinCAPS is a CD-ROM version of WebCAPS. Contact Grundfos to order.

8326_WebCAPS-Ad_A4.indd 1 26-08-2008 12:33:33

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www.grundfos.usThe name Grundfos, the Grundfos logo, and be think innovate are registered trademarks owned by Grundfos Holding A/S or Grundfos A/S, Denmark. All rights reserved worldwide.

L-SD-SL-01 Rev. 03-13 (US)

GRUNDFOS Kansas City 17100 West 118th TerraceOlathe, Kansas 66061Phone: (913) 227-3400 Fax: (913) 227-3500

GRUNDFOS Canada2941 Brighton Road Oakville, Ontario L6H 6C9 Phone: (905) 829-9533 Fax: (905) 829-9512

GRUNDFOS MexicoBoulevard TLC No. 15Parque Industrial Stiva AeropuertoC.P. 66600 Apodaca, N.L. Mexico Phone: 011-52-81-8144 4000 Fax: 011-52-81-8144 4010

Our new SMART Digital pump family can be easily installed in various positions due to its modular construction. With its user-friendly display and menu-structure, the pump is easy to operate. The integrated flow intelligence assures safe and continuous processes, making it an absolutely reliable pump.

On top of that, you save TIME and MONEY when opting for SMART Digital.

You save TIME:

Easy commissioning and service due to the click-stop mounting plate

Self-explanatory user-interface Plain-text display for failure indication: no need

for time-consuming fault analysis Quick commissioning without reading the I/O Easy process control thanks to the intelligent flow

management functions

You save MONEY:

No additional installation parts needed due to the click-stop mounting plate

High accuracy saves chemicals The required target flow is always achieved due to the

AutoFlowAdapt, FlowControl and flow measurement functions; additional monitoring and control devices are made redundant

Intelligent flow management prevents expensive process breakdowns

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