Smart Assembly

Bob Brown

CEO Advisor

bob_brown@delmia.com

DASSAULT SYSTEMES - Date Page

Smart Assembly

A next generation capability in assembly systems and technologies which integrate “virtual” and “real time” methods in order to achieve dramatic improvements in productivity, lead-time, and agility.

DASSAULT SYSTEMES - Date Page

Smart Assembly

A next generation capability in assembly systems and technologies which integrate “virtual” and “real time” methods in order to achieve dramatic improvements in productivity, lead-time, and agility.

Tangible Assets

REALREALOPERATIONSOPERATIONS

REALREALOPERATIONSOPERATIONS

PHYSICAL

Production

INTELLECTUALINTELLECTUALPROPERTYPROPERTY

INTELLECTUALINTELLECTUALPROPERTYPROPERTY

VIRTUAL

Non Tangible Assets

Product & Process Knowledge

DASSAULT SYSTEMES - Date Page

Vision: Using Smart Product / Resource Data to drive the Assembly Process

Driving the assembly Process with Product & Resource:RequirementsAttributesCapabilities

Product

Data

Resource

DataResponds to engineering changes and new configurations

DASSAULT SYSTEMES - Date Page

Vision: 3D-only paperless engineering design to manufacturing planning and

execution

DesignDesign

PlanPlan

Capture and share overall design intent & engineering specifications within the 3D model

Completely define Engineering Requirements within the 3D model, eliminating the need for 2D drawingsAll engineering requirements including specifications, tolerances, flag notes, standard parts, etc. are directly usable and reconcilable within V5 (Geometry-based) Mfg Process Planning Allows configured mfg planning evolution without forcing corresponding engineering changesEnables process-driven MBOM-Export from the single data model to part ordering systemsProvides the ability to automate reconciliation and auditing of engineering requirements useTightens the collaboration between engineering and mfg teams

ExecuteExecute

DASSAULT SYSTEMES - Date Page

Leverage knowledge contained in design and mfg planning definition to automatically generate

detailed shop floor work instructionsReuse knowledge contained within the 3D

model, such as engineering requirements, to “auto-generate” configurable, template-based shop floor instructions directing executionAutomate 3D work instruction authoring and delivery to the shop floor for a specific configuration / effectivity range Work instructions self-adapt to design changes, thus reducing authoring time/effort and improving detail accuracy Enable efficient planning of multiple models and configurations in the same Process Plan, while delivering accurate shop floor instructions per line/tail/serial number based on configuration

DASSAULT SYSTEMES - Date Page

Vision: Leverage knowledge contained in design and mfg planning definition to automatically generate Robot & PLC programs

Reuse knowledge contained within the 3D model, to generate and validate robot and PLC programsProvide the concurrent engineering environment for Production Engineer and Control Engineer Programs would self-adapt to design changes, thus reducing reprogramming time/effort Enable efficient programming of multiple models and configurations in the same program

For Production Engineer

Process Planning and Validation

For Production Systems

For Control Engineer

　 Design and Validate the Control

of Production Systems

Challenges of Smart Assembly

What are the tough implementation problems (infrastructure, standards) that must be solved to make “smart assembly” a reality?

DASSAULT SYSTEMES - Date Page

Historic Model - Internal & External Suppliers build-to-print

Build-to-print requires that all product specifications that drive (manufacturing and) assembly must be communicated and maintained constantly

In most cases still “drawing based” even if the drawing is communicated electronically

Supplier has to review each drawing in detail to understand requirementsNot easily accessible to a Smart Assembly solution

Model Based Definition Requirements and attributes are contained in the CAD model of components and assemblies or maintained in the PLM systemMore easily available to Smart Assembly solution but no standards

Suppliers must maintain interface capabilities to the CAD, PDM/PLM and Knowledge systems of each of their customers

Today’s use of STEP does not provide an effective communication of engineering requirements between CAD systems

specifications, tolerances, flag notes, weld symbols, etc

DASSAULT SYSTEMES - Date Page

Outsourcing Model – Design & BuildOEM is a system integrator

OEM communicates requirements to Partner / Supplier who designs and builds components

Eliminates much of the data transmittal problems associated with the build-to-print business modelMinimizes problems of disparate CAD, PDM, and Knowledge systems between OEM and SupplierNeed a standard model for communicating form, fit, function and interface requirements to:

Facilitate communications with suppliersProvide the ability to obtain competitive quotes on a well understood set of requirements

Aerosud

Korean AirKAI

NippiKawasakiFuji HeavyMatsushitaJAMCOShinMaywaMitsubishi

SAC

SAIC

AIDC/ICAS

BHA (JV)

HindustanAeronautics

Limited

SingaporeTechnologies

Asian CompositesMfg. (JV)

XAC

CAC

HellenicAerospace

IAI/Bedek

TAICASA

Romaero

Alenia/OAN

BAeSmiths Ind.

Rolls RoyceTRW/Lucas

MATIS (JV)

CFMILabinal

Snecma

Shorts

Parker Hannifin

Hexcel

Goodrich

CFM United Tech.

Carlyle (Vought)Honeywell

Mexmil

ALCOARockwell Collins

TRW/Lucas

Magellan GroupToronto

Winnipeg

Fisher

VSMPO

Aero Vodochody

WZK PZLMielec Ltd.

MAE

SASCO

TAPC

Melbourne

Bankstown

Moscow Design Center

Dubai

SeattleLondon

Amsterdam

BeijingGEOnamac Machine Works

Rohr

TAECO(JV)

Corinth/Irving

WichitaLong Beach

Puget SoundArnprior

60 sites, 300 suppliers : The Extended Enterprise for the 787.

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Challenges

Build-to-print

CAD translations including features, attributes and requirements dataPDM / PLM interoperability for product structure, attributes, requirementsInteroperability between knowledge management systemsChange and configuration management of the above

Design and build

Ability to communicate and manage change of requirements for

FormFitFunctionInterface

Methodology and standards for OEM to validate integration

Core Manufacturing Simulation Data Information Model (CMSDIM)

Questions?