SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 •...

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Transcript of SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 •...

Page 1: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength
Page 2: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

 

 

SLS 337853

HUSKY OIL OPERATION LTD. c/o DPH FOCUS

PO: 12817-P-005 Rev 0

Manufacturing Record Book

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About Natpro Our entire company is focused on one simple goal - helping our customers move liquids and gases efficiently, safely and reliably. We “live and breathe” pumps and compressors!

We are the local Canadian presence for many of the world’s leading pump and compressor manufacturers and we offer complete and comprehensive capability from project conception through the complete life-cycle of the equipment we provide. In fact, we are Canada’s largest full-service distributor of pumps and compressors with a team of more than 180 professionals that serve a wide variety of industries from seven Canadian locations.

[email protected]

Our Services - Repairs & Maintenance Natpro has been providing quality equipment, systems and services to industrial, municipal and commercial users throughout Canada for over 30 years. We are committed to servicing all the products that we sell, and more. Our capabilities vary somewhat between branches - contact the Natpro office nearest you for specific details on your next service requirement.

24 Hour Service: 1 800 992 5588

Our Locations

VANCOUVER CALGARY #128, 9 Burbidge Street 5049 74th Avenue S.E. Coquitlam, British Columbia Calgary, Alberta Canada V3K 7B2 Canada T2C 3H2 T 604 521 7867 or 1 800 992 5588 T 403 219 0270 or 1 800 992 5588

EDMONTON SASKATOON

10685 - 176 Street #3, 1540 Alberta Avenue Edmonton, Alberta Saskatoon, Saskatchewan Canada T5S 1G5 Canada S7K 7C9 T 780 452 4490 or 1 800 992 5588 T 306 242 4611 or 1 800 992 5588

WINNIPEG TORONTO 1501 St. James Street 109 Wilkinson Road Winnipeg, Manitoba Brampton, Ontario Canada R3H 0W9 Canada L6T 4X1 T 204 694 9890 or 1 800 992 5588 T 905 453 2639 or 1 800 992 5588

MONTREAL 2650 André Avenue Dorval, Quebec Canada H9P 1K6 T 514 421 0331 or 1 800 992 5588

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Table of Contents Manufacturer’s Data Book

HUSKY ENERGY 12817-P-005 Rev 0

Section Document Title Code Comments

1 DATA SHEETS

1.1 Data Sheets – Tag # 20‐P‐170A&B F02 F10 1.2 Pump Curves – Tag # 20‐P‐170A&B L09

2 QUALITY CONTROL

2.1 Inspection and Test Plan – Tag # 20‐P‐170A&B

Q01 Q02 Q16

3 AS BUILT DRAWINGS

3.1 GA Drawing – 20‐P‐170A J02 B01 H23 3.2 GA Drawing – 20‐P‐170B J02 B01 H23 3.3 Single O‐Ring Seals Drawing J02 B01 H23

4 IOM MANUALS

4.1 Pump IOM Manual – Tag # P‐20‐170A&B

M48 N02 N03 S12 S13

4.2 Motor IOM Manual ‐ Tag # P‐20‐170A&B S12 S13 4.3 Parts Manual ‐ Tag # P‐20‐170A&B B01 B03 4.4 Single O‐Ring Seals IOM Manual S12 S13

5 TEST REPORTS

5.1 NPIPR Curve– 1440547‐1 Q29 5.2 Theoretical NPIPR Curve – 1440547‐1 Q29 5.3 Performance Curve – 1440547‐1 Q29 5.4 Theoretical Performance Curve –

1440547‐1 Q29

5.5 NPIPR Test Curve – 1440547‐2 Q29 5.6 Theoretical NPIPR Curve – 1440547‐2 Q29 5.7 Performance Curve – 1440547‐2 Q29 5.8 Theoretical Performance Curve –

1440547‐2 Q29

5.9 Theoretical Performance at Rated Field Conditions

Q29

5.10 Theoretical Performance at Rated Field Conditions

Q29

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6 TEST PROCEDURES

6.1 Hydrostatic Test Procedures ‐ Tag # P‐20‐170A&B

M29

Performance & Acceptance Procedures ‐ Tag # P‐20‐170A&B

M05

7 ELECTRICAL  

7.1 CSA Approval (Motor) ‐ Tag # P‐20‐170A&B

Q96

7.2 Motor Approval Package ‐ Tag # P‐20‐170A&B

L04 C01 C07 L12 F05

8 RECOMMENDED SPARE PARTS ‐ Tag

# P‐20‐170A&B P001 P002

    9 NAMEPLATES PHOTOGRAPHS ‐ Tag

# P‐20‐170A&B H18 Q28

    10 QC DOCUMENTS

10.1 NDE Records Q22 10.2 Performance Test Certificates Q29 Q49 10.3 NDE Operator’s Qualifications Q67 10.4 QC Data Drawing (Weld & NDE) Q37 10.5 Letter of Conformity Q23 Q69 10.6 Welder Performance Qualification

Records Q71

10.7 Non Conformance Report Q52

11 MISCELLANEOUS

11.1 Natpro Aftermarket Needs 11.2 Unpriced SLS

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                          SECTION 1 

              DATA  SHEETS 

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DPH FC~CUS Calgary Alberta Canada

Q!J H u s ky 011 Operations Umlted

MULTIPHASE PUMP DATA SHEET

JOB NO. 12817 ITEM NO. 20-P-170 NB - -------

PURCHASE ORDER NO . 12817-P-005 Rev 0

REVISION NO. 1 DATE 2/28/2014 ------PAGE 1 OF 2 BY AJ -------------

SI UNITS 1 APPLICABLE TO: • PROPOSAL 0 PURCHASE • AS BUILT "' .}

UNIT No-J Yi ' GDI '1

2 FOR Hu~kY9 il Operations Ltd. ----------

3 SITE Rush Lake Commercial NO OF PUMPS REQUIRED Two

4 SERVlCE Sales Oil Transfer Pump MODEL 208T175 CSF 315 SIZE AND TYPE Tarby Century V Progressive Cavity Pump

5 MANUFACTURER Tarby SERIAL NO. 1440547-1/2

6 NOTE· 0 INDICATES INFORMATION TO BE COMPLETED BY PURCHASER • BY MANUFACTURER

7 GENERAL

8 NO. MOTORS DRIVEN _T_w_o~(2~) ______ 0THER DRIVER TYPE

9 PUMP ITEM NO'S 20-P-170 NB PUMP ITEM NO'S

10 MOTOR ITEM NO'S 20-MP-170 NB DRIVER ITEM NO'S GEAR ITEM NO'S

11 MOTOR PROVIDED BY TECO DRIVER PROVIDED BY _P_u_m~p_V_en_d_o_r _____ GEAR PROVIDED BY

12 MOTOR MOUNTED BY Nalpro DRIVER MOUNTED BY _P_u_m,_p_V_en_d_o_r _____ GEAR MOUNTED BY

13 MOTOR DATA SHEET NO, DS-20-M-MP-170NB DRIVER DATA SHEET NO GEAR DATA SHEET NO.

14 0 OPERATING CONDITIONS • LIQUID

15 • CAPACITY@ PT (m3/hr) : • TYPE OR NAME OF LIQUID Sales Oil (mainly Bituman,0.5% max H20)

RATED 108.3 • PUMPING TEMPERATURE ("C): --- ----~ 16 MAXIMUM MINIMUM

17 • DISCHARGE PRESSURE (kPa): NORMAL 146 MAX 177 MIN 136

18 MAXIMUM MINIMUM RATED 441 .9 • SPECIFIC GRAVITY 0.912 MAXIMUM MINIMUM

19 • SUCTION PRESSURE (kPa): --- -----f • SPECIFIC HEAT 2.146 Cp (kJ/k9 "C)

• VISCOSITY (Cp) 25.69 MAXIMUM 20.03 MINIMUM

0 CORROSIVE/EROSIVE AGENTS

20 MAXIMUM MINIMUM - - -- RATED --- ----~

25.4

21 • DIFFERENTIAL PRESSURE (kPa):

22 MAXIMUM MINIMUM RATED 416.5 • CHLORIDE CONCENTRATION (PPM) 6500 (In waler phase) ---23 • NPSH AVAILABLE (m) 2.16 (NPSHr will be evalualed) • H2S CONCENTRATION (PPM) 10 (ppm mass)

24 WITHOUT ACCELERATION HEAD ACTUAL LIQUID 0 TOXIC • FLAMMABLE 0 OTHER --- - - -------25 • HYDRAULIC HP (kw) 12.53 0 SUSPENDED PARTICLES WEIGHT% MAX. SIZE (mm)

26 • PERFORMANCE 0 SITE AND UTILITY DATA

• INDOOR 0 OUTDOOR 27 • RATED CAPACITY (m'/h) _ 108.3 LOCAT ION

28 • NPSH REQUIRED (m) _2_.1_2_m __________ -__ -1. HEATED

29 • BHP RATED 35.7HP @RELIEF PRESSURE • ELECTRICAL AREA: CLASS

0 UNHEATED 0 UNOERROOF

1 GROUP llfT3 ZONE 2 -

30 • RATED SPEED (RPM) ~ _ 0 WINTERIZATION REQD -0 TROPICALIZATION REQD ---

31 • VOLUME EFFICIENCY 97% SITE DATA indoortemperalure: +10 to 35 "C

32 • MECHANICAL EFFICIENCY - 4- 8-,8-0'-Yo-; . RANGE OF AMBIENT TEMPS: (MIN/MAX) -38

33 • MAXIMUM ALLOWABLE WORKING PRESSURE(kPa 1200 Kpa

34 • HYDRO TEST PRESSURE (kPa)(BARG) 131 0Kpa tSuctlon On!Yl

35 • MAX DISCH PRESS. W/ JOB DRIVER (kPa)(BARG) 875 Kpa

36 • MAX BHP BASIS GEAR STRENGTH

37 • CONSTRUCTION

38

39 CONNECTIONS SIZE (mm)

ANSI RATING

FACING POSITION

i--------;i-----t------1-----+----; 40

41

42

SUCTION 10" 150# FF 1------+-----+----1----f

DISCHARGEl--_1~0_" _+-_1_5_0#_-+ __ F_F_~------1

DRAINS 3/4" NPT BOTTOM 1--___ ..._ ___ _._ ___ __. ___ -f

4J1--______ .._·_c_o_nn_e_cl_io_n_s_iz_e~(d_~_c_ha_~~e~. ffi-u_ct,_l o_n~)a_r_e~p~1p_1n~g-si_ze_.~

44 PUMP TYPE:

45 D INTERNAL GEAR

46 0 EXTERNAL GEAR

47 GEAR TYPE

48 D SPUR

49 D OTHER

D TWIN-SCREW D VANE

0 THREE-SCREW • PROGRESSING CAVITY

D HELICAL

I 29 •c ----UN.USUAL CONDITIONS

Q OUST 0 FUMES 0 SALT ATMOSPHERE

• OTHER H2STRACES

• UTILITY CONDITIONS

ELECTRICITY DRIVERS HEATING CONTROL SHUTDOWN

VOLTAGE 575

HERTZ 60

PHASE 3

COOLING WATER INLET RETURN DESIGN MAX

TEMP "C MAX

PRESS. (BARG) MIN

SOURCE

INSTRUMENT AIR MIN

PRESSURE (kPa)(BARG)

APPLICABLE SPECIFICATIONS:

0 API 675 POSITIVE DISPLACEMENT PUMPS - CONTROLLED VOLUME

• GOVERNING SPECIFICATION (IF DIFFERENT) PS-RE-25

50 REMARKS

51

API 675 IS NOT REQUIRED, PLEASE OFFER MANUFACTURERS STANDARD APPLICABLE SPEC PS-RE-25 ANO PS-EL-01

12-Jun-13 Sheel 1 of 2 DS-20-M-P-170AB-1 R1B.XLS

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DPH FC~CUS ~ Husky 011 Operations Umlted

Calgary Alberta Canada

MULTIPHASE PUMP REVISION NO. 1 DATE 28-Feb-14

DATA SHEET PAGE 2 OF 2 BY TKM

SI UNITS 1 • MATERIALS CONTROLS

2 CASING Cast Iron Suction Housing TYPE: SIGNAL:

3 STATOR Vi ton 0 MANUAL • REMOTE 0 PNEUMATIC

4 END PLATES • AUTOMATIC 0 LOCAL • ELECTRONIC

5 ROTOR 300 Series SS internals STROKE CONTROL:

6 SHAFT 300 Series SS PNEUMATIC (PSIG):

7 SLEEVES MINIMUM MAXIMUM

8 GLANDS ELECTRONIC (mA):

9 BEARING HOUSING MINIMUM 4 MAXIMUM 20

10 TIMING GEAR OTHER PURCHASE REQUIREMENTS

11 VANES NAMEPLATE UNITS 0 U.S. CUSTOMARY • SI

12 OTHER John Crane Type 5610 single mechanical seal w/ 0 VENDOR FURNISHED PROCESS PIPING

13 C vs TC faces, Viton elastomer -

14 OTHER 0 VENDOR REVIEW PIPING DRAWINGS

15 OTHER 0 VENDOR FURNISHED PULSATION SUPRESSION DEVICES

16 SPECIAL MATERIAL TESTS (2.13.1.3) • VENDOR FURNISHED RELIEF VALVE

17 ~rial selection as per API 610 S-5_ Vendor to confirm suitable for lhe service. • INTERNAL if any 0 EXTERNAL

18 0 LOW AMBIENT TEMPERATURE MATERIALS TESTS (2 .13.5) CJ RELIEF VALVE SETTING (PSIG) TBA

19 MDMT-29 C 0 VENDOR FURNISHED BACK-PRESSURE VALVE

20 QA INSPECTION AND TEST 0 DOUBLE CHECK VALVES REQUIRED

21. COMPLIANCE WITH INSPECTORS CHECK LIST 0 OIL-FILLED PRESSURE GAUGES REQUIRED

22. CERTIFICATION OF MATERIALS 0 VENDOR FURNISHED CONTROL PANEL

23. FINAL ASSEMBLY CLEARANCES 0 BASEPLATE PREPARED FOR EPOXY GROUT

24 0 SURFACE AND SUBSURFACE EXAMINATIONS • PROVIDE TECHNICAL DATA MANUAL

25 0 RADIOGRAPHY 0 26 0 ULTRASONIC 0

27 0 MAGNETIC PARTICLE PREPARATION FOR SHIPMENT

28 0 LIQUID PENETRANT • DOMESTIC 0 EXPORT 0 EXPORT BOXING

29 • CLEANLINESS PRIOR TO FINAL ASSEMBLY • OUTDOOR STORAGE MORE THAN 12 MONTHS

30 0 HARDNESS OF PARTS, WELDS & HEAT AFFECTED ZONES WEIGHTS (LBS)

31 Q FURNISH PROCEDURES FOR OPTIONAL TESTS • PUMP 2400 • BASE 740 D GEAR • DRIVER ## -- -- - ---

32 TESTS REQ"D WIT OBS DRIVERS

33 HYDROSTATIC • 0 • • MOTOR: As per approved vendor list

34 MECHANICAL RUN TEST • 0 • D MANUFACTURER TECO

35 PERFORMANCE TEST • 0 • D TYPE AEHH8B

36 LINEARITY 0 0 0 D FRAME NO. 364T

37 0 0 0 0 CONSTANT SPEED

38 0 0 0 • VARIABLE SPEED

39 LUBRICATION FLUID • kW 29.83 RPM ##

40 D CRANKCASE D INTERMEDIATE • VOLTS 575 PHASE

41 D HYDRAULIC FLUID • HERTZ 60 SERVICE FACTOR

42 ACCESSORIES • ENCLOSURE TEFC

43 0 SPEED REDUCER MANUFACTURER • OTHER (SEE SEPARATE DATA SHEETS)

44 0 INTEGRAL 0 SEPARATE 0 GAS DRIVEN

45 MODEL 0 STEAM TURBINE

46 RATIO • OTHER (1) Motor to have CSA label

47 • BASEPLATE UNDER BOTH PUMP ANO MOTOR (2) Motor to be suitable for Class 1. Zone 2. GP. l lA, T3

48 • COUPLING MANUFACTURER NA l31 Motor shall be suitable ror VFD, inverter duly

49 D TYPE

50 REMARKS 1 API 675 IS NOT REQUIRED, PLEASE OFFER MANUFACTURERS STANDARD. APPLICABLE SPEC PS-RE-25 AND PS-EL-01

51 2. Vendor to provide reference list with bid, 3. NPSHa includes 3' (0.91 m)· margin

4. Pump max speed shall be 300 rpm. S. Pump 1umdown reUo is 10:1

12-Jun-13 Sheet 2 of 2 DS-20-M-P-170AB-1 R1B.XLS Rev.1B

~ ~~t;Hj

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,,

PERFORMANCE CURVE 208T175 A 2 DOVER) RESOURCES COMPANY

>­f-

u <t 0.. <t u

Power must be adjusted for abrasive characteristics, viscosity and temperature using factors on the following page.

Min. Starting RPM Power

HP Kw 100 10.00 7.50 200 20.00 15.00 300 25.00 18.50 400 40.00 30.00 500 40.00 30.00

NPSHR

FT M 1.70 0.52 3.50 1.07 7.40 2.26 11.80 3.60 14.10 4.30

Drive end: "10" Max. Recommended RPM: 450 Max. HP/100 RPM:

28.00 HP (20.88 Kw) Carbon Steel 24.00 HP (17.90 Kw) Stainless Steel

1 Graduation = CAPACITY: POWER: PRESSURE: R.P.M:

40.00 GPM (151.40 LPM) 4.00 HP (3.00 Kw) 4.00 PSI (0.28 Bar) 25.00 (For flow)

-- 70 DUROMETER - - - 55 DUROMETER 55 DUROMETER 70 DUROMETER DATA BASED ON WATER AT 70"F (2 l"C) PRESSURE LIMIT PRESSURE LIMIT

I

GPM (LPM) • • • • • • • • i t HP (KW)

-1400

I

140.0-

• • • • • 1111 : 1111 • i : (5299) (104.4)

+->-- 1200 120.0-

• I

• • • 1111 ! 111 ! • i t ( 4542) I (89.5) I I

>-- 1 000 I 100.0-

JJJ tJ I • • • I I I I I

111 ~ t (3785) I I I I I I I (74.6) I I I I I I __J1s.1\J\ I I I I .,~~

>-- 800 I I I I 80.0-

(3028) , -'I I I I ....j....j-++- I : I I 11 Ii llll'~I II I II - ( 59. 7)

RPMl=i+I"" .,. ,.. ~\'.<' -

400 ~;I '..---d---+-- """'l'ft -' II,_._ I I <t.oid,,.;."f-t-

>-- 600 I I I I I I I ii r-~-.1 I ' ' ' ' I IT1 I I' 60.0-I I I I I I I I I +Rt I I "'1" ' I I ' ""=6-J. (2271) 300 RPM 1 ~ 1 I I ' _.]I I --,--:: ( 44. 7)

-~ I .!J..c ... QO \'.<'l:':S-m -

11 I I : I I I I -

·1--1 ' I I \:, ~ I I- 'iil!"t ... --i-::., I I I I '_.L--

-

-400 I ' ' 11 I I .... ,.

~(2§....~;; I ' 40.0-

( 1 51 4) 200 RPM ' ' -, I I I I (29.8) I I I I I '~ .. _

:i'i1 ~ I -I I I I !

I I I ' - ' I I I , I I I I

,,_ RPM 1

' ' ' ' ' I >-- 200 100 RPM 1 I I ' ' I I I I i I I I .!. I I I

1100 ~1 ' I

20.0-(757) =..l- ( 1 4.9)

~ ~.,.-~ ~·

I I I ' I I I I I I I

~ I I I I I C .. ._ ..... I I I

I >--0 I I IT I I I I I I I I I I I I I I I I I o-

PSI 0

20 40 60 80 100 120 140 1 60 180 (BAR) ( 1 . 4) (2.8) ( 4. 1) (5.5) (6.9) (8.3) (9.7) (11.0) ( 12.4)

I I I I I I I I I I DIFFERENTIAL PRESSURE

Pressure limits may deviate from those shown due to abrasive characteristics of pumpage. Rev. 7·98

°" w

"' 0 0..

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TAG: 20-P-170A/B
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Page 10: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

                          SECTION 2 

                             QUALITY  CONTROL 

 

Page 11: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

National Process Equipment 5049 74 Avenue SE

~--------------------------------'--------------"'-C-=al""-=ary, AB T2C 3H2 _1

i DOCUMENT IDENTIFIER: __ __J ! Nat ro SLS Number: 337853 Rev. No: 1 I Pa ~ -_ --f 2 ___ -i i Customer P.O. Number: 12817-P-005 Rev 0 , I INSPECTION AND TEST PLAN Supplier Name: Na!ero ~ l Item Descri tion: : I ·_:_: Item Tag No: 20-P-17 B ----1

Prepared by: Arsh Johal customer I customer 1ntormat1on: Approved by : I Name: HUSKY OIL OPER/

1----- - -- i T C·i'· - LTD.

Date: September 5, 2013

Date:

No Description of Reference ! Acceptance Location Inspection or Test Documents

I Criteria --

~ Receiptof Manufactured items

~Pumps: ·----

I I 3.1.1

1

Hydro Test BOM SFC Compliance w/ NATPRO PO Description b-t Vis~a! Inspection BOM SFC Compliance w/ NATPRO PO Description

: 3 .1.3 I Nameplate Data BOM SFC Compliance wt NATPRO I PO Description

3.2 I Driver: 3 .2.1 I Visual Inspection BOM SFC Compliance w/ NATPRO

I PO Description

3.2.2 Nameplate Data BOM SFC Compliance w/ N.A.TPRO PO Description

, 3.3 j Coupling Type , Rating , BOM SFC Compliance w/ NATPRO · Material PO Description

3.4 Gear 3.4.1 Visual Inspection BOM SFC Compliance w/ NATPRO

PO Description I 3.2.2 I Nameplate Data BOM SFC Compliance wf NATPRO

PO Description

LEGEND : H : Hold Point W: Witness

Nat pro I

Customer

HI WI 0 IR l H ! WI 0 IR

I I i I

L xi x

I I x x x 1--- --

x x I

I x x x I x x x I

I x x I

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CIO DPH FOCUS

Address: 4 12 9 BTH (

Calg~_ AB T2G 3A5 Resource {:

Responsible Natpro I Cust.

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·- :1 0:: ;· ::: '- -·es of the _ ___ -,

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c':.-_• :.~ 'c'- ·_ibserJed ! ·::: • " -:· of belts f;;r-j

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0 : Observed R :Review of documentation

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Page 12: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

No Description of Reference Acceptance Location Inspection or Test Documents Criteria

4.0 Skid fabrication

4 .1 Visual/Dimensional NPE CSA41 NATPRO Inspection Drawing

·--4.2 Prime and Paint NPE OAP- NPE OAP- Natpro Inspection 030 030

1 5~ Piping . _ Fabrication

I NA I I 6.0 Final Inspection

6.1 Visual Check NPE SFC NATPRO NATPRO against GA &BOM OMS

6.2 Ship Loose items NPE SFC NATPRO NATPRO - Spare parts QMS

6.3 Non-Conformance NPE SFC NATPRO NATPRO (QSM) LoQ closed QMS

6.4 Documentation NPE SFC NATPRO NATPRO Review QMS (Final Data Book) (Final QC Package)

-6.5 Documentation NPE SFC NATPRO NATPRO

(IOM) QMS FINAL for project Review

7.0 Release to Ship ITP NATPRO OMS NATPRO

LEGEND: H : Hold Point W : Witness

Natpro

H I WI 0 I R

x x

x x

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x x

x x x x

x x

x x • x x

0: Observed

Customer

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Pl z.;\\~ jo-'" M £d1~ fllli

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Page 13: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

National Process Equipment 5049 74 Avenue SE

[DOCUMENT IDENTIFIER: Cal~ry. AB T2C 3H2 1 - -----j

INSPECTION AND TEST PLAN

I J Prepa1

5eptember 5, 2013

'-No Description of Reference

Inspection or Test Documents

- I Receiptof 3.0 Manufactured items

-·· 3 .1 Pumps:

1 3.1 .1 ! Hydro Test BOM SFC

~2i Visual Inspection BOM SFC

13.1.3 I Narneplale Data BOM SFC

l 3.2 I Driver: i 3.2.1 Visual Inspection BOM SFC

3 .22 Nameplate Data BOM SFC

~ Coupling Type, Rating , BOM SFC Material l

,..__ · 3.4 I Gear

3.4.1 I Visual Inspection BOMSFC I

3.2.2 Nameplate Data BOM SFC

LEGEND : H : Hold Point

)

Natpro SLS Number: 337853 I Rev. No: 1 Customer P.O. Number: 12817-P-005 Rev 0 Suoplier Name: Natoro Item Description: Item Tag No: 20-P-170All

Pa~··.: f 2 I - ----j

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f Customer Information: -- ---· Customer ---··----J i 1 Approved by :

I Date: Acceptance

I Location Natpro

Criteria

HI WI 0 IR -

Compliance w/ NATPRO I x PO Description Compliance w/ NATPRO x PO Description

Compliance w/ NATPRO PO Description

Compliance w/ NATPRO x I PO Description

Compliance w/ NATPRO x PO Description

Compliance w/ NATPRO PO Description x

Compliance w/ NATPRO x PO Description -Compliance w/ NATPRO x PO Description

W: Witness 0: Observed

)

I

Name: HUSKY Of LOPER r,··:- .· .. · LTD I ·., . .,.. . I

CIO DPH FOCUS

Address: 4 12 9 BTH

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x x fJflJ Ii! We will sut nameplate

x x i A~ 'A-1 We will sut Pump for c

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Page 14: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

No Description of Reference Acceptance Location Inspection or Test Documents Criteria

4.0 Skid fabrication

4.1 Visual/Dimensional NPE CSA41 NATPRO Inspection Drawing

4 .2 Prime and Paint NPE QAP- NPE QAP- Natpro Inspection 030 030

Natpro Customer

H I WI 0 1 R H I WI o I R

x x x

x x x x

Resource Responsible

Natpro l Cust.

.

1.%11 IJ1i;

---

,, Witnesse sign off b

"1Witnessec sign off b}

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:on and 'artment

·11 and 1rtment i l1r1 ~~ Paint lnsp

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15.0 I Piping I NA

1 . 5"..kk,~ .Pa..,,.4

Fabrication I I I I I I I I I I I 1 ~Lt~~~~~..-d..,,,+\. 6.0 Final Inspection

6.1 Visual Check NPE SFC NATPRO NATPRO against GA &BOM QMS x

6.2 Ship Loose items NPE SFC NATPRO NATPRO x - Spare parts QMS 6.3 Non-Conformance NPE SFC NATPRO NATPRO x (QSM) LoQ closed QMS -6.4 Documentation NPE SFC NATPRO NATPRO

Review QMS (Final Data Book) x (Final QC Package)

6.5 Documentation NPE SFC NATPRO NATPRO (IOM) QMS x FINAL for project Review

7.0 Release to Ship ITP NATPRO OMS NATPRO x

LEGEND : H : Hold Point W : Witness 0 : Observed

x x x A~ ~1!1 x x x x x A\l' I

x x ~'$ ~y

., x x ~ JI

l:\J x x x "1r 1JI

R :Review of documentation

PE to be Wewills1 ReQort fo Wewills1 the tags f

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Page 15: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

L{\1-f P.6L.\-M~) J

To be included on ITP's for the Husky Rush Lake Project.

INSPECTION AND TEST PLAN AGREEMENT

The activities indicated in the Inspection and Test Plan identify the level of Quality Assurance and Quality Control. Husky Energy requires to meet

its obligations of Corporate Standards, Specifications, Procedures and Husky Operational Integrity Management System. This ITP must be

submitted and approved by Husky Energy prior to work commencing. Hold points must be marked for critical activities performed by the

Contractor and a complete review and approval obtained before proceeding to the next level of activity. Documentation to be signed Is done

during the progress of the jobs as each activity is completed. If there is no recorded hold point identified for an activity, it shall be agreed that

this activity is approved and verified only by random visual surveillance by all parties.

Print I Type Name TITLE Date (mm/dd/yy): SIGNATURE

Page 16: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

                          SECTION 3 

                               AS  BUILT DRAWINGS 

Page 17: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

CONN A B c

,__ _______________ 2746 [108 1/8] OAL ----------------

t---=-------------- 2578 [1011/2] ------------------t- 130 [5 1/8] B i------------------2413[95]------------------i

c I------ 927 [36 1/2] --------<-i

254 [10] ----i i----+- 38 [1 1/2]

GROUNDING LUG

~ ~ t---tt--++t----f.11--

"'" 0 ! ~

ITEM

1

QTY

1

BILL OF MATERIALS DESCRIPTION

TARBY CENTURY V PROGRESSIVE CAVITY PUMP PACKAGE MODEL # 208T175 CSF,TOP MOUNT CONFIGURATION AS FOLLOWS: - RATED : 108.3 M3/HR@ 417 KPA OF DIFFERENTIAL HEAD - CAST IRON SUCTION HOUSING WITH - STATOR: VITON; ROTOR: 300 SERIES SS INTERNALS - JOHN CRANE 5610 SINGLE MECHANICAL SEAL W/ C/TC /VITON ELASTOMER - 10" 150# ANSI X 10" 150# ANSI SUCTION / DISCHARGE CONNECTION DRAIN PAN + DRAIN PORT MOUNTED ON BASEPLATE ,GROUNDING LUGS, LIFTING LUGS(-45°C), WELDED 2400LBS TECO 40 HP@ 1200 RPM 575/3/60 364T, IEEE841, CLASS 1 ZONE 2, GP. IIA, T3 ELECTRIC MOTOR - VFD CAPABLE 10: 1 CT TURN DOWN 950LBS PUMP SHEAVE, TDWOODS SV31.5-4 145LBS MOTOR SHEAVE, TDWOODS SV8.0-4 18LBS TBWOODS SVX1180 BELT, SLBS METAL ALLOY BEL TGUARD MODEL# P9FG20373

4 x ¢1" THRU (FOR ANCHOR BOLTS) GROUNDING LUG

A NATPRO SKID, 740LBS

628 [24 3/4] TO COG _,______, ---------~ APPLICATION REQUIREMENTS ...... ID N ------ 870 [&4] ---·-1

i----------------- 2362 [93] ----------------i·.

254 [10] & CLEARANCE FOR DISASSEMBLY

PUMP SHAFT Ii. l!) 0 u

°" ~ ..... ~ ::o' M ..... co

°'" "'" t ...... ..... ~

ID

3=

PLAN VIEW

1· ·1 rm 11

-------1 I u-

~ J L 4 x ¢1-1/4" HOLE x 1/2" THK §: ~ LIFTING LUG ;:!. ~ 38 [1 1/2] "'" r-... TO ANCHOR BOLT

ELEVATION VIEW

..... in .....

7 38 [11/2] -l 1-TO ANCHOR BOLT

SCHEDULE OF OPENINGS SIZE RATING DESCRIPTION 10" 150 #FF PUMP SUCTION 10" 150 #FF PUMP DISCHARGE 3/4" NPT DRAIN OUTLET

~ :c ::o' (§ ..... ~ ::o' in ..... ~ i:n' 0

..... & "'" in ID !::!.

N N

"'" .....

DISCHARGE PRESSURE SUCTION PRESSURE CAPACITY SPEED 417 kPa 0 kPa 108.3 m3/hr 290 RPM

FLUID PROPERTIES NAME TEMPERATURE VISCOSITY S.G.

SALES OIL 177°C MAX 25.69 cP 0.917

NOZZLE LOADS SUCTION FLANGE DISCHARGE FLANGE

Fx,y,z (LBF) Mx,y,z (FT-LBF) Fx,y,z (LBF) Mx,y,z (FT-LBF)

750 1250 750 1250

x - HORIZONTAL (PARALLEL TO SHAFT) y-VERTICAL z - HORIZONTAL (PERPENDICULAR TO SHAFT)

GENERAL NOTES 1. ALL DIMENSIONS ARE IN mm [INCHES] U.N.O. 2. TOLERANCE +/- 3mm [1/8"] U.N.O . 3. ANCHOR BOLTS TO BE SIZED AND PROVIDED BY OTHERS. 4. PAINT SPEC: ONE COAT SHOP PRIMER ONE COAT MACHINE

ENAMEL, COLOR NPE BLUE. 5. PUMP MAWP FOR SUCTION IS 50 PSI, FOR REST PART IS 1000

kPAG. 6. LIFTING LUGS SUITABLE FOR-45°C.

THIS DRAWING IS THE EXCLUSIVE PROPERlY OF NATIONAL PROCESS EQUIPMENT AND SHALL NOT BE REPRODUCED WITHOUT WRITIEN PERMISSION FROM NPE.

n ro ~~-----------~-~~~---I PROJECT NAME: RUSH LAKE COMMERCIAL AS BUILT FOR APPROVAL CNP AJ AJ MAR 03/14

l--______ AS_BU_IL_T ______ DHT __ AJ_AJ_F_EB_06/---114 CUSTOMER: HUSKY OIL OPERATIONS LTD. c/O DPHF REVISED DIMENSION OF PUMPS CNP AJ AJ JAN 14/141-----------------------.o

l--+---------------+-+---+---+-----1 LOCATION: REVISED AS PER MARKUPS DHT AJ AJ DEC 27/13 11-03-048-21 W3 REVISED AS PER MARKUPS DHT AJ AJ DEC 06/13 TAG: 20-P-170A REVISED AS PER MARKUPS DHT AJ AJ OCT 2S/131------~------~--------I

l=REV==!======D=ESCRl=PTI=ON======t=DW=Nt=C=HK=i=AP=P t==DA=TE===I SLS#: 337853 QUOTE: CGY2013 280 P0#:12817-P-005

GENERALARRANGEMENT '"'"" DHT "''" AUG 30/13 DWG.:

Oi<BY: AJ "'"' SEP 06/13 337853A-200 APPBY: AJ "'"' SEP 06/13 PAGE: 1 OF 1 CAD:

Page 18: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

CONN A B c

,__ _______________ 2578 [1011/2] -------------------0-1.-.......... *-

B ,__ _______________ 2413 [95] ----------------

&

2 1

~ PUMP SHAFT & SKID Ii. ® 0

3 1

"' ~ 0 4 1 "'" O'I

5 4

6 1

7 1

BILL OF MATERIALS DESCRIPTION

TARBY CENTURY V PROGRESSIVE CAVITY PUMP PACKAGE MODEL # 208T175 CSF,TOP MOUNT CONFIGURATION AS FOLLOWS: - RATED : 108.3 M3/HR@ 417 KPA OF DIFFERENTIAL HEAD - CAST IRON SUCTION HOUSING WITH - STATOR: VITON; ROTOR: 300 SERIES SS INTERNALS - JOHN CRANE 5610 SINGLE MECHANICAL SEAL W/ C/TC /VITON ELASTOMER - 10" 150# ANSI X 10" 150# ANSI SUCTION / DISCHARGE CONNECTION DRAIN PAN + DRAIN PORT MOUNTED ON BASEPLATE ,GROUNDING LUGS, LIFTING LUGS(-45°C), WELDED 2400LBS TECO 40 HP@ 1200 RPM 575/3/60 364T, IEEE841, CLASS 1 ZONE 2, GP. IIA, T3 ELECTRIC MOTOR - VFD CAPABLE 10: 1 CT TURN DOWN 950LBS PUMP SHEAVE, TDWOODS 5V31.5-4 145LBS MOTOR SHEAVE, TDWOODS SV8.0-4 18LBS TBWOODS 5VX1180 BELT, 5LBS METAL ALLOY BEL TGUARD MODEL# P9FG20373 NATPRO SKID, 740LBS

4 x ¢1" THRU (FOR ANCHOR BOLTS) GROUNDING LUG

628 [24 3/4] TO COG --L-----1 ------------'-

APPLICATION REQUIREMENTS DISCHARGE PRESSURE SUCTION PRESSURE CAPACITY SPEED

_______________ 2362 [93] ________________ I

i----------------- 2746 [108 1/8] OAL ----------------·

PLAN VIEW

254 [10]

ffi CLEARANCE FOR n DISASSEMBLY

PUMP SHAFT Ii. ~

8 5" ~ ~ ~ M ..... a:>

°" "'" ...... ~

"° "'" "'"

rm 11

1 I u-t

J L 4 x ¢1-1/4" HOLE x 1/2" THK

~ LIFTING LUG -;::: 38 [11/2] ~ TO ANCHOR BOLT in

7

ELEVATION VIEW 38 [11/2] -11-

TO ANCHOR BOLT

SCHEDULE OF OPENINGS SIZE RATING DESCRIPTION 10" 150 #FF PUMP SUCTION 10" 150 #FF PUMP DISCHARGE

3/4" NPT DRAIN OUTLET

~ ::c ~ (§ ..... ~ ~ in ..... ~ i:n'

& 0 .....

"'" in

"° !::!. N N

"'" .....

AS BUILT FOR APPROVAL ASBUILT

417 kPa 0 kPa 108.3 m3/hr 290 RPM

FLUID PROPERTIES NAME TEMPERATURE VISCOSITY S.G.

SALES OIL 177°C MAX 25.69 cP 0.917

NOZZLE LOADS SUCTION FLANGE DISCHARGE FLANGE

Fx,y,z (LBF) Mx,y,z (FT-LBF) Fx,y,z (LBF) Mx,y,z (FT-LBF)

750 1250 750 1250

x - HORIZONTAL (PARALLEL TO SHAFT) y-VERTICAL z - HORIZONTAL (PERPENDICULAR TO SHAFT)

GENERAL NOTES 1. ALL DIMENSIONS ARE IN mm [INCHES] U.N.O . 2. TOLERANCE +/- 3mm [1/8"] U.N.O . 3. ANCHOR BOLTS TO BE SIZED AND PROVIDED BY OTHERS. 4. PAINT SPEC: ONE COAT SHOP PRIMER ONE COAT MACHINE

ENAMEL, COLOR NPE BLUE. 5. LIFTING LUGS SUITABLE FOR-45°

THIS DRAWING IS THE EXCLUSIVE PROPERlY OF NATIONAL PROCESS EQUIPMENT AND SHAU. NOT BE REPRODUCED WITHOUT WRITIEN PERMISSION FROM NPE.

n ro PROJECT NAME: RUSH LAKE COMMERCIAL

AJ MAR 03/14 CUSTOMER: CNP AJ HUSKY OIL OPERATIONS LTD. c/O DPHF DHT AJ AJ FEB06/141----------------------I

,__..__ ____ REVl_SE-DAS-PER_M_ARKU_PS ___ __,_DHT--+--AJ-1----AJ--+-D-EC-27'---'113 LOCATION: 11-03-048-21W3

REVISEDASPERMARKUPS DHT AJ AJ DEC06/13 TAG: 20-P-170B l==*==~~~=REVl~SE=DAS~PER=M=ARKU~PS~~~===t=DHT==l==AJ=l=AJ==FOCT~2S==t/131------~------~--------I

DESCRIPTION OWN CHK APP DATE SLS#: 337853 QUOTE: CGY2013 280 P0#:12817-P-005 REV

'"'""DHT "''" AUG 30/13 DWG#:

Oi<BY: AJ l>\TE: SEP 06/13 3378538-200 GENERAL ARRANGEMENT APPBY: AJ l>\TE SEP 06/13 PAGE: 1OF1 CAD: REV:5

Page 19: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

A – Face/Primary RingB – Seat/Mating RingC – Secondary O-RingD – Nonclogging

Wave SpringE – SleeveF – Gland

D

E

F

� Temperature:-20˚F to 400˚F/-30˚C to 205˚C

� Pressure:Up to 3.000"/75mm: 300 psi/21 bar(g)(g) max.75mm/3.000" and Over: 200 psi(g)/13 bar(g) max.

� Speed:Up to 5000 fpm/25m/ s

� End Play/Axial Float Allowance:0.005"/0.13mm

� Runout/Out of Squareness:0.002"/0.05mm

Sealol is a registered trademark of John Crane Inc.

Performance Capabi l i t ies

Design Features� Reversible Seal Head� Fits ANSI B73.1M, ISO 3069 and DIN 24960 Seal Chambers

� Optimized Primary Ring Design for Greater Reliability� Nonclogging Wave Spring Outside the Product

56

10

/5

61

0Q

Product Descript ionThe Universal Cartridge 5600 Series is a modularcartridge seal family that includes interchangeableelastomer bellows, Sealol® metal bellows, andelastomer O-Ring pusher seal designs.� Type 5610 and 5610Q single seal arrangementsincorporate an elastomer o-ring as the secondarysealing member.

� A common seal head/mating ring set, utilizedthroughout all versions, is reversible to allow rotatingseat/mating ring or rotating seal head operation, andis interchangeable with metal bellows seal heads.

� Seal has an optional quench gland (5610Q) withcarbon ring throttle bushing.

TYPE 5610/5610QSingle O-Ring Seals

C

B

A

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Highlight
kasha dziuba
Typewritten Text
Page 20: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

CU

T LINE

FOR

SH

OR

T PAG

E

Basic Pressure Rat ing

Mult ip l ier Factors

MultiplierSelection Considerations Factor

Sealed Fluid Petrol/Gasoline, Kerosene, or Better x 1.00Lubricity Water and Aqueous Solutions x 0.75

(<176˚F/80˚C)Flashing Hydrocarbons* x 0.60

Sealed Fluid Up to 175°F/80°C x 1.00Temperature From 175°F to 250°F/80°C to 120°C x 0.90

From 250°F to 355°F/120°C to 180°C x 0.80Above 350°F/180°C x 0.65

Example for Determining Pressure Rating Limits:

Seal: 2"/50.8mm diameter Type 5610

Product: Aqueous Solution

Face Materials: Silicon Carbide vs. Silicon Carbide

Operating Temperature: 175°F/80°C

Operating Speed: 2950 rpm

Using the Pressure Rating Limits graph, themaximum pressure would be 268 psi(g)/18.5 bar(g).

From the Multiplier Factors chart, apply the multipliersfor the specific service requirements to determine themaximum operating pressure for the application:

268 psi(g)/18.5 bar(g) x 0.75 x 1 = 201 psi(g)/13.9 bar(g)

The maximum operating pressure for this 2"/50.8mmType 5610 is 201 psi(g)/13.9 bar(g).

(applies to SiliconCarbide vs. SiliconCarbide only)

(applies to Carbonvs. Silicon Carbide)

*The ratio of sealed pressure to vapor pressure must be greater than 1.5,otherwise consult John Crane. If the specific gravity is less than 0.60,consult John Crane.

The Basic Pressure Rating is for a standard seal, as shown in the typical arrangement, when installed according to the criteriagiven in this data sheet and generally accepted industrial practices.

The Basic Pressure Rating assumes stable operation at the speeds indicated on the above chart in a clean, cool, lubricating,nonvolatile liquid with an adequate flush rate. When used with the multiplier factors, the Basic Pressure Rating can be adjustedto provide a conservative estimate of the dynamic pressure rating. For process services outside this range or a more accurateassessment of the dynamic pressure rating, contact John Crane for more information.

TYPE 5610/5610QSingle O-Ring Seals

Page 21: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

CU

T LINE

FOR

SH

OR

T PAG

E

Type 5610 Typica l Arrangement/D imensiona l Data

Seal Size/D1 D4 (inches) D2 Min. Max. D26 L12 L23 L39 L56 L90 L91 L92 M N

1.000 1.375 1.445 1.889 4.000 1.989 1.353 1.954 0.531 2.000 0.160 0.035 0.525 2.8051.125 1.500 * 2.015 4.125 2.062 1.446 2.062 0.531 2.125 0.125 * 0.525 2.9331.250 1.625 * 2.294 4.250 2.062 1.446 2.062 0.531 2.125 0.125 * 0.525 3.2131.375 1.750 * 2.421 4.375 2.062 1.446 2.062 0.531 2.125 0.125 * 0.525 3.3381.500 1.937 2.007 2.680 4.875 2.156 1.487 2.125 0.593 2.187 0.156 0.031 0.525 3.5991.625 2.062 2.132 2.812 5.000 2.156 1.487 2.125 0.593 2.187 0.156 0.031 0.562 3.7661.750 2.170 2.240 2.918 5.250 2.156 1.487 2.125 0.593 2.187 0.156 0.031 0.562 3.8751.875 2.312 2.382 2.918 5.250 2.156 1.487 2.125 0.593 2.187 0.156 0.031 0.562 3.8752.000 2.437 2.507 3.015 5.500 2.375 1.601 2.312 1.063 2.375 0.187 0.062 0.562 4.0002.125 2.562 2.632 3.360 5.859 2.375 1.601 2.312 0.593 2.375 0.187 0.062 0.687 4.4692.250 2.687 2.757 3.485 6.500 2.375 1.601 2.312 0.593 2.375 0.187 0.062 0.687 4.5662.375 2.812 2.882 3.610 6.500 2.484 1.717 2.466 0.625 2.528 0.143 0.018 0.687 4.7192.500 3.062 * 3.891 6.750 2.484 1.717 2.562 0.625 2.625 0.125 * 0.687 5.0002.625 3.312 * 4.062 6.750 2.500 1.625 2.500 0.625 2.562 0.125 * 0.687 5.1702.750 3.312 * 4.062 6.750 2.500 1.625 2.500 0.625 2.562 0.125 * 0.687 5.1702.875 3.375 * 4.186 7.000 2.500 1.725 2.500 0.625 2.562 0.125 * 0.687 5.3123.000 3.625 * 4.469 7.750 2.500 1.787 2.562 0.685 2.625 0.125 * 0.812 5.7203.125 3.750 3.853 4.600 7.875 2.562 1.593 2.562 ** 2.687 0.125 * 0.812 5.8453.250 3.750 3.853 4.600 7.437 2.562 1.593 2.510 ** 2.635 0.177 0.052 0.812 5.8453.375 4.000 4.125 4.850 8.125 2.562 1.593 2.562 ** 2.687 0.125 * 0.812 6.0953.500 4.125 4.250 4.975 8.250 2.562 1.593 2.562 ** 2.687 0.125 * 0.812 6.2203.625 4.218 4.343 5.100 8.375 2.562 1.593 2.562 ** 2.687 0.125 * 0.687 6.2503.750 4.343 4.468 5.199 8.750 2.562 1.593 2.562 ** 2.687 0.125 * 0.687 6.7703.875 4.468 4.593 5.375 8.750 2.562 1.593 2.562 ** 2.687 0.125 * 0.812 6.6364.000 4.593 4.718 5.500 9.000 2.562 1.593 2.562 ** 2.687 0.125 * 0.812 6.7614.125 4.718 4.843 5.625 9.000 2.562 1.593 2.562 ** 2.687 0.125 * 0.812 6.8864.250 4.843 4.968 5.750 9.250 2.562 1.593 2.562 ** 2.687 0.125 * 0.812 7.0114.500 5.093 5.218 6.000 9.500 2.562 1.593 2.562 ** 2.687 0.125 * 0.812 7.2614.750 5.343 5.468 6.313 10.375 2.562 1.593 2.562 ** 2.687 0.125 * 0.812 7.5745.000 5.843 5.968 7.260 12.000 2.953 1.749 3.043 ** 3.168 0.125 * 0.812 10.0005.250 6.093 6.218 7.510 12.250 2.953 1.749 3.043 ** 3.168 0.125 * 0.812 10.2505.500 6.343 6.468 8.000 12.687 2.953 1.749 3.043 ** 3.168 0.125 * 0.937 10.500

*Not applicable. Completely outside mounted. **L56 not applicable. Refer to L23 for sizes over 3".

Type 5610 D imensiona l Data ( inches)

NOTE: For tangential tappingsonly. Gland can berotated to fit both ISOand ANSI pump types.

TYPE 5610/5610QSingle O-Ring Seals

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Page 22: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

Seal Size/D1 D4 Min.(inches) D2 Min. Max. D26 L12 L23 L39 L56 L90 L91 L92 M N Turn Diam.1.375 1.750 2.875 3.023 5.375 2.063 1.446 2.062 0.625 2.125 0.250 0.125 0.562 4.062 3.2681.750 2.170 3.500 3.925 6.500 2.156 1.487 2.125 0.656 2.187 0.250 0.125 0.687 5.093 3.8851.875 2.312 3.625 3.734 6.500 2.156 1.316 1.954 0.485 2.017 0.327 0.202 0.687 5.093 **2.125 2.562 3.875 4.250 7.156 2.375 1.570 2.282 0.749 2.407 0.219 0.094 0.687 5.687 4.2642.500 3.062 4.750 5.078 8.000 2.484 1.697 2.407 0.749 2.625 0.204 0.079 0.687 6.062 5.1392.625 3.312 4.625 4.740 8.000 2.500 1.617 2.329 0.578 2.454 0.296 0.171 0.687 6.062 ***2.750 3.312 4.750 4.875 8.000 2.500 1.697 2.407 0.656 2.532 0.218 0.093 0.687 6.062 5.139

**Seal cartridge is OD registered on the turn diam. of 4.125". ***Seal cartridge is OD registered on the turn diam. of 5.125".

Type 5610 Oversize Bore D imensiona l Data ( inches)

Type 5610 D imensiona l Data (mm)Seal Size/D1 Seal Size D4

(mm) Code D2 Min. Max. D26 L12 L23 L39 L56 L90 L91 L92 M N24 0240 34.9 36.7 48.0 101.6 50.5 34.4 49.6 13.5 50.8 4.0 0.9 13.3 71.225 0250 34.9 36.7 48.0 101.6 50.5 34.4 49.6 13.5 50.8 4.0 0.9 13.3 71.228 0280 38.1 * 51.2 104.8 52.4 36.7 52.4 13.5 54.0 3.2 * 13.3 74.530 0300 40.0 * 56.5 108.0 52.4 36.7 52.4 13.5 54.0 3.2 * 13.3 79.932 0320 41.3 * 58.3 108.0 52.4 36.7 52.4 13.5 54.0 3.2 * 13.3 81.633 0330 44.5 * 61.5 111.1 52.4 36.7 52.4 13.5 54.0 3.2 * 13.3 84.835 0350 44.5 * 61.5 111.1 52.4 36.7 52.4 13.5 54.0 3.2 * 13.3 84.838 0380 49.2 51.0 68.1 123.8 54.8 37.8 54.0 15.1 55.5 4.0 0.8 13.3 91.440 0400 52.4 54.2 71.4 127.0 54.8 37.8 54.0 15.1 55.5 4.0 0.8 14.3 95.743 0430 55.1 56.9 74.1 133.4 54.8 37.8 54.0 15.1 55.5 4.0 0.8 14.3 98.445 0450 55.1 56.9 74.1 133.4 54.8 37.8 54.0 15.1 55.5 4.0 0.8 14.3 98.448 0480 58.7 60.5 74.1 133.4 54.8 37.8 54.0 15.1 55.5 4.0 0.8 14.3 98.450 0500 61.9 63.7 76.6 139.7 60.3 40.7 58.7 27.0 60.3 4.7 1.6 14.3 101.653 0530 65.1 66.9 85.3 148.8 60.3 40.7 58.7 15.1 60.3 4.7 1.6 17.4 113.555 0550 66.7 75.0 85.3 148.8 60.3 40.7 58.7 15.1 60.3 4.7 1.6 17.4 113.558 0580 68.2 70.0 88.5 165.1 60.3 40.7 58.7 15.1 60.3 4.7 1.6 17.4 116.060 0600 71.4 73.2 91.7 165.1 63.1 43.6 62.6 15.9 64.2 3.6 1.6 17.4 119.963 0630 77.8 * 98.8 171.5 63.1 43.6 65.1 15.9 66.7 3.2 0.5 17.4 127.065 0650 77.8 * 98.8 171.5 63.1 43.6 65.1 15.9 66.7 3.2 * 17.4 127.068 0680 84.1 * 103.2 171.5 63.5 41.3 63.5 15.9 65.1 3.2 * 17.4 131.370 0700 84.1 * 103.2 171.5 63.5 41.3 63.5 15.9 65.1 3.2 * 17.4 131.375 0750 92.1 * 113.5 196.9 63.5 45.4 65.1 17.4 66.7 3.2 * 20.6 145.380 0800 95.3 97.9 116.8 188.9 65.1 40.5 63.8 ** 66.9 4.5 1.3 20.6 148.485 0850 101.6 104.8 123.2 206.4 65.1 40.5 65.1 ** 68.3 3.2 * 20.6 154.890 0900 107.1 110.3 129.5 212.7 65.1 40.5 65.1 ** 68.3 3.2 * 17.4 158.895 0950 110.3 113.5 132.1 222.3 65.1 40.5 65.1 ** 68.3 3.2 * 17.4 172.0100 1000 116.7 119.8 139.7 228.6 65.1 40.5 65.1 ** 68.3 3.2 * 20.6 171.7105 1050 119.8 123.0 142.9 228.6 65.1 40.5 65.1 ** 68.3 3.2 * 20.6 174.9110 1100 129.4 132.5 152.4 241.3 65.1 40.5 65.1 ** 68.3 3.2 * 20.6 184.4115 1150 129.4 132.5 152.4 241.3 65.1 40.5 65.1 ** 68.3 3.2 * 20.6 184.4120 1200 135.7 138.9 160.4 263.5 65.1 40.5 65.1 ** 68.3 3.2 * 20.6 192.4125 1250 148.4 151.6 184.4 304.8 75.0 44.4 77.3 ** 80.5 3.2 * 20.6 254.0130 1300 154.8 157.9 190.8 311.2 75.0 44.4 77.3 ** 80.5 3.2 * 20.6 260.4135 1350 161.1 164.3 203.2 322.3 75.0 44.4 77.3 ** 80.5 3.2 * 23.8 266.7140 1400 161.1 164.3 203.2 322.3 75.0 44.4 77.3 ** 80.5 3.2 * 23.8 266.7

*Not applicable. Completely outside mounted. **L56 not applicable. Refer to L23 for sizes over 75mm.

TYPE 5610/5610QSingle O-Ring Seals

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Type 5610Q Typica l Arrangement/D imensiona l Data

Seal Size/D1 D4 (inches) D3 Min. Max. D26 L12 L23 L39 L56 L90 L91 L92 M N

1.000 1.564 1.625 1.889 4.000 2.575 1.353 1.954 0.531 2.000 0.746 0.621 0.525 2.8051.125 1.689 1.750 2.015 4.125 2.651 1.446 2.062 0.531 2.125 0.714 0.589 0.525 2.9331.250 1.812 1.875 2.294 4.250 2.728 1.446 2.062 0.531 2.125 0.791 0.666 0.525 3.2131.375 1.939 2.000 2.421 4.375 2.728 1.446 2.062 0.531 2.125 0.791 0.666 0.525 3.3381.500 2.187 2.250 2.680 4.875 2.744 1.487 2.125 0.593 2.187 0.744 0.619 0.525 3.5991.625 2.312 2.375 2.812 5.000 2.744 1.487 2.125 0.593 2.187 0.744 0.619 0.562 3.7661.750 2.406 2.480 2.918 5.250 2.744 1.487 2.125 0.593 2.187 0.744 0.619 0.562 3.8751.875 2.549 2.625 2.918 5.250 2.744 1.487 2.125 0.593 2.187 0.744 0.619 0.562 3.8752.000 2.673 2.750 3.015 5.500 2.963 1.601 2.312 1.032 2.375 0.775 0.650 0.562 4.0002.125 2.798 2.875 3.360 5.859 2.963 1.601 2.313 0.593 2.375 0.775 0.650 0.687 4.4692.250 2.923 3.000 3.485 6.500 2.963 1.601 2.313 0.593 2.375 0.775 0.650 0.687 4.5662.375 3.048 3.125 3.610 6.500 3.063 1.717 2.466 0.625 2.528 0.722 0.597 0.687 4.7192.500 3.301 3.375 3.891 6.750 2.980 1.717 2.563 0.625 2.625 0.542 0.417 0.687 5.0002.625 3.551 3.625 4.062 6.750 3.088 1.625 2.500 0.625 2.562 0.713 0.588 0.687 5.1702.750 3.551 3.625 4.062 6.750 3.088 1.625 2.500 0.625 2.562 0.713 0.588 0.687 5.1702.875 3.614 3.687 4.186 7.000 3.088 1.725 2.500 0.625 2.562 0.713 0.588 0.687 5.3123.000 3.864 3.934 4.469 7.750 3.088 1.787 2.562 0.685 2.625 0.651 0.526 0.812 5.7203.125 4.022 4.125 4.600 7.875 3.156 1.593 2.562 * 2.687 0.719 0.594 0.812 5.8453.250 4.022 4.125 4.600 7.437 3.093 1.593 2.510 * 2.635 0.708 0.583 0.812 5.8453.375 4.246 4.375 4.850 8.125 3.156 1.593 2.562 * 2.687 0.719 0.594 0.812 6.0953.500 4.371 4.500 4.975 8.250 3.156 1.593 2.562 * 2.687 0.719 0.594 0.812 6.2203.625 4.500 4.625 5.100 8.375 3.156 1.593 2.562 * 2.687 0.719 0.594 0.687 6.2503.750 4.625 4.724 5.199 8.750 3.156 1.593 2.562 * 2.687 0.719 0.594 0.687 6.7703.875 4.750 4.875 5.375 8.750 3.156 1.593 2.562 * 2.687 0.719 0.594 0.812 6.6364.000 4.875 5.000 5.500 9.000 3.156 1.593 2.562 * 2.687 0.719 0.594 0.812 6.7614.125 5.000 5.125 5.625 9.000 3.156 1.593 2.562 * 2.687 0.719 0.594 0.812 6.8864.250 5.125 5.250 5.750 9.250 3.156 1.593 2.562 * 2.687 0.719 0.594 0.812 7.0114.500 5.375 5.500 6.000 9.500 3.156 1.593 2.562 * 2.687 0.719 0.594 0.812 7.2614.750 5.625 5.750 6.313 10.375 3.156 1.593 2.562 * 2.687 0.719 0.594 0.812 7.5745.000 6.125 6.250 7.260 12.000 3.609 1.749 3.043 * 3.168 0.691 0.566 0.812 10.0005.250 6.375 6.500 7.510 12.250 3.609 1.749 3.043 * 3.168 0.691 0.566 0.812 10.2505.500 6.625 6.750 8.000 12.687 3.609 1.749 3.043 * 3.168 0.691 0.566 0.937 10.500

*L56 not applicable. Refer to L23 for sizes over 3".

Type 5610Q D imensiona l Data ( inches)

NOTE: For tangential tappingsonly. Gland can berotated to fit both ISOand ANSI pump types.

TYPE 5610/5610QSingle O-Ring Seals

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Seal Size/D1 D4 Min.(inches) D3 Min. Max. D26 L12 L23 L39 L56 L90 L91 L92 M N Turn Diam.1.375 1.939 2.875 3.023 5.375 2.728 1.446 2.062 0.625 2.125 0.791 0.666 0.562 4.062 3.2681.750 2.406 3.500 3.925 6.500 2.744 1.487 2.125 0.656 2.187 0.744 0.619 0.687 5.093 3.8851.875 2.549 3.625 3.734 6.500 2.744 1.316 1.954 0.485 2.017 0.915 0.790 0.687 5.093 **2.125 2.798 3.875 4.250 7.156 2.963 1.570 2.282 0.749 2.407 0.806 0.681 0.687 5.687 4.2642.500 3.301 4.750 4.875 8.000 2.980 1.697 2.407 0.656 2.532 0.698 0.573 0.687 6.062 5.1392.625 3.551 4.625 4.740 8.000 3.088 1.617 2.329 0.578 2.454 0.884 0.759 0.687 6.062 ***2.750 3.551 4.250 4.875 8.000 3.088 1.697 2.407 0.656 2.532 0.806 0.681 0.687 6.062 5.139

**Seal cartridge is OD registered on the turn diam. of 4.125". ***Seal cartridge is OD registered on the turn diam. of 5.125".

Type 5610Q Oversize Bore D imensiona l Data ( inches)

Seal Size/D1 Seal Size D4 (mm) Code D3 Min. Max. D26 L12 L23 L39 L56 L90 L91 L92 M N24 0240 39.7 41.3 48.0 101.6 65.4 34.4 49.6 13.5 50.8 18.9 15.8 13.3 71.225 0250 39.7 41.3 48.0 101.6 65.4 34.4 49.6 13.5 50.8 18.9 15.8 13.3 71.228 0280 42.9 44.5 51.2 104.8 67.3 36.7 52.4 13.5 54.0 18.1 15.0 13.3 74.530 0300 44.5 46.1 56.5 108.0 65.1 36.7 52.4 13.5 54.0 15.9 12.7 13.3 79.932 0320 46.0 47.6 58.3 108.0 69.3 36.7 52.4 13.5 54.0 20.1 16.9 13.3 81.633 0330 49.3 50.8 61.5 111.1 69.3 36.7 52.4 13.5 54.0 20.1 16.9 13.3 84.835 0350 49.3 50.8 61.5 111.1 69.3 36.7 52.4 13.5 54.0 20.1 16.9 13.3 84.838 0380 55.5 57.2 68.1 123.8 69.7 37.8 54.0 15.1 55.5 18.9 15.7 13.3 91.440 0400 58.7 60.3 71.4 127.0 69.7 37.8 54.0 15.1 55.5 18.9 15.7 14.3 95.743 0430 61.1 63.0 74.1 133.4 69.7 37.8 54.0 15.1 55.5 18.9 15.7 14.3 98.445 0450 61.1 63.0 74.1 133.4 69.7 37.8 54.0 15.1 55.5 18.9 15.7 14.3 98.448 0480 64.7 66.7 74.1 133.4 69.7 37.8 54.0 15.1 55.5 18.9 15.7 14.3 98.450 0500 67.9 70.0 76.6 139.7 75.3 40.7 58.7 27.0 60.3 19.7 16.5 14.3 101.653 0530 71.1 73.0 85.3 148.8 75.3 40.7 58.7 15.1 60.3 19.7 16.5 17.4 113.555 0550 72.9 75.0 85.3 148.8 75.3 40.7 58.7 15.1 60.3 19.7 16.5 17.4 113.558 0580 74.2 76.2 88.5 165.1 75.3 40.7 58.7 15.1 60.3 19.7 16.5 17.4 116.060 0600 77.4 79.4 91.7 165.1 77.8 43.6 62.6 15.9 64.2 18.3 15.2 17.4 119.963 0630 83.8 85.7 98.8 171.5 75.7 43.6 65.1 15.9 66.7 13.8 10.6 17.4 127.065 0650 83.8 85.7 98.8 171.5 75.7 43.6 65.1 15.9 66.7 13.8 10.6 17.4 127.068 0680 90.2 92.1 103.2 171.5 78.4 41.3 63.5 15.9 65.1 18.1 14.9 17.4 131.370 0700 90.2 92.1 103.2 171.5 78.4 41.3 63.5 15.9 65.1 18.1 14.9 17.4 131.375 0750 98.1 99.9 113.5 196.9 78.4 45.4 65.1 17.4 66.7 16.5 13.4 20.6 145.380 0800 102.2 104.8 116.8 189.0 80.2 40.5 63.8 * 66.9 18.0 14.8 20.6 148.585 0850 107.9 111.1 123.2 206.4 80.2 40.5 65.1 * 68.3 18.3 15.1 20.6 154.890 0900 114.3 117.5 129.5 212.7 80.2 40.5 65.1 * 68.3 18.3 15.1 17.4 158.895 0950 117.5 120.0 132.1 222.3 80.2 40.5 65.1 * 68.3 18.3 15.1 17.4 172.0100 1000 123.8 127.0 139.7 228.6 80.2 40.5 65.1 * 68.3 18.3 15.1 20.6 171.7105 1050 127.0 130.2 142.9 228.6 80.2 40.5 65.1 * 68.3 18.3 15.1 20.6 174.9110 1100 136.5 139.7 152.4 241.3 80.2 40.5 65.1 * 68.3 18.3 15.1 20.6 184.4115 1150 136.5 139.7 152.4 241.3 80.2 40.5 65.1 * 68.3 18.3 15.1 20.6 184.4120 1200 142.9 146.1 160.4 263.5 80.2 40.5 65.1 * 68.3 18.3 15.1 20.6 192.4125 1250 155.6 158.8 184.4 304.8 91.7 91.4 77.3 * 80.5 17.6 14.4 20.6 254.0130 1300 161.9 165.1 190.8 311.2 91.7 91.4 77.3 * 80.5 17.6 14.4 20.6 260.4135 1350 168.3 171.5 203.2 322.3 91.7 91.4 77.3 * 80.5 17.6 14.4 23.8 266.7140 1400 168.3 171.5 203.2 322.3 91.7 91.4 77.3 * 80.5 17.6 14.4 23.8 266.7

*L56 not applicable. Refer to L23 for sizes over 75mm.

Type 5610Q D imensiona l Data (mm)

TYPE 5610/5610QSingle O-Ring Seals

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Appl icat ion Cr i ter ia

Materia ls of Construct ion

SEAL COMPONENTS MATERIALS

Description Standard Options

Face/Primary Ring Resin-Impregnated Carbon Sintered Silicon CarbideNickel Binder Tungsten Carbide

Seat/Mating Ring Sintered Silicon Carbide Nickel Binder Tungsten Carbide

Sleeve 316 Stainless Steel Alloy 20CB3 SS (UNS N8020)Gland Plate Alloy C-276 (UNS N10276)Collar TitaniumRetainerDrive RingAnti-Extrusion Ring

O-Ring Fluoroelastomer PerfluoroelastomerEthylene Propylene Buna-N

Neoprene

Gland Gasket Glass-Filled PTFE —

Spring Alloy C-276 (UNS N10276) —

Quench Bushing Resin-Impregnated Carbon —(5610Q)

The Type 5610 and 5610Q Cartridge seals may be customized for specific installations after review and evaluationby John Crane Engineering. The following data is needed to evaluate the proposed service:

� Make and Model of Equipment� Shaft or Sleeve OD� Seal Cavity Dimensions� Speed� Quench Fluid (if applicable)

� Process Fluid• Specific Gravity• Box Pressure• Vapor Pressure• Temperature• Viscosity

TYPE 5610/5610QSingle O-Ring Seals

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If the products featured will be used in a potentially dangerous and/or hazardous process, your John Crane representative should be consulted prior totheir selection and use. In the interest of continuous development, John Crane Companies reserve the right to alter designs and specifications withoutprior notice. It is dangerous to smoke while handling products made from PTFE. Old and new PTFE products must not be incinerated. ISO 9001 and ISO14001 Certified, details available on request.

©2013 John Crane Print 12/13 [F] Revised 12/13 www.johncrane.com S-5610/5610Q/ENG

For your nearest John Crane facility, please contact one of the locations below.

NorthAmericaMorton Grove, IL, USA

1-800-SEALINGTel: 1-847-967-2400Fax: 1-847-967-3915

EuropeSlough, UK

Tel: 44-1753-224000Fax: 44-1753-224224

Latin AmericaSão Paulo, Brazil

Tel: 55-11-3371-2500Fax: 55-11-3371-2599

Middle East & AfricaDubai, United Arab Emirates

Tel: 971-481-27800Fax: 971-488-62830

Asia PacificSingapore

Tel: 65-6518-1800Fax: 65-6518-1803

TYPE 5610/5610QSingle O-Ring Seals

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                          SECTION 4 

           IOM  MANUALS 

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Progressing Cavity Pumps

SERVICE MANUAL

208T175CSF315

Issue 2 12-2013

kasha dziuba
Typewritten Text
TAG: P-20-170A/B
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TABLE OF CONTENTS

SAFETY DATA ………………………………………………………………… 2 1-1 INTRODUCTION .................................................................................... 3 1-2 GENERAL ............................................................................................... 3 1-3 NAME PLATE DATA .............................................................................. 3-4 2-1 INSTALLATION ......................................................................................... 5 2-2 GENERAL ............................................................................................... 5 2-3 PIPING .................................................................................................... 5 2-4 FOUNDATION ......................................................................................... 6 2-5 DRIVE MOTOR ALIGNMENT .................................................................... 6 3-1 OPERATION ………………....................................................................... 7 3-2 CHECK LIST ............................................................................................... 7 3-3 PACKING LEAKAGE ............................................................................... 8 PUMP EXPLODED VIEW .......................................................................... 9 PARTS LIST ............................................................................................... 10 STANDARD HARDWARE .......................................................................... 11 4-1 MAINTENANCE, DISASSEMBLY & REMOVAL ....................................….. 12 4-2 GENERAL ............................................................................................... 13 4-3 PREPARATION PROCEDURES ............................................................. 13 4-4 PACKING LUBRICATION ....................................................................….. 14 4-5 PACKING REMOVAL PROCEDURES .................................................... 14 4-6 STATOR REMOVAL PROCEDURES .................................................... 15 4-7 BEARINGS ...............................................................………………… 15 4-8 GEAR JOINTS .......................................................................................... 15 4-9 DRIVE END GEAR JOINT .......................................................................... 15 4-10 ROTOR AND CONNECTING ROD .......................................................... 16 4-11 DRIVE SHAFT AND BEARINGS DISASSEMBLY .................................... 16 4-12 BEARINGS ................................................................................................ 16 4-13 DRIVE SHAFT .......................................................................................... 17 4-14 GENERAL …............................................................................................ 17 4-15 ROTOR …………..................................................................................... 17 4-16 STATOR .................................................................................................... 18 4-17 REASSEMBLY LUBRICATION ................................................................ 18 4-18 BEARING HOUSING/SUCTION HOUSING REASSEMBLY ……………….. 18 4-19 BEARING/DRIVE SHAFT ASSEMBLY ....................................................... 19-20 4-20 ROTOR/STATOR ASSEMBLY ............................................................... 20 4-21 ROTOR GEAR JOINT ASSEMBLY ............................................................ 21-22 4-22 ROTOR/STATOR TO DRIVE END ASSEMBLY ........................................ 25 4-23 DRIVE END GEAR JOINT ASSEMBLY .................................................... 23-24 4-24 STATOR SUPPORT/DISCHARGE ASSEMBLY ....................................... 24 4-25 FINAL ASSEMBLY ..................................................................................... 24 4-26 STORAGE PROCEDURES ...................................................................... 25 4-27 SHORT TERM STORAGE ....................................................................... 25 4-28 LONG TERM STORAGE ......................................................................... 25 5-1 TROUBLESHOOTING ................................................................................ 26 5-2 MECHANICAL SEAL TROUBLESHOOTING ............................................... 27-29 NOTES …………………………………………………………………………. 30

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208T175CSF315

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SAFETY DATA

This is a SAFETY ALERT SYMBOL.

When you see this symbol on the product, or in the manual, look for one of the following signal works and be alert to the potential for

personal injury, death, or major property damage.

Warns of hazard that WILL cause serious personal injury,

death or major property damage.

Warns of hazards that CAN cause serious personal injury,

death or major property damage.

Warns of hazards that CAN cause personal injury

or property damage.

NOTICE: Indicates special instructions which are very

Important and must be followed.

NOTICE: This product must be installed in systems that have been designed by qualified engineering personnel. The system MUST conform to all applicable local and national regulations and safety standards. This manual is intended to assist in the installation and operation of the pump and MUST be kept with the pump. Pump service shall be performed by qualified technicians ONLY. Service shall conform to all applicable local and national regulations and safety standards. Thoroughly review this manual, all instructions and hazard warnings BEFORE performing any work on the pump. Maintain ALL system and pump operation and hazard warning decals.

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208T175CSF315

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1-1 INTRODUCTION: 1-2 GENERAL: The TARBY PUMP is of the progressing cavity type. Its versatility has been proven in thousands of applications ranging from food processing to raw sewage treatment. The progressing cavity pump creates a series of cavities between the exterior surface of the rotor, and the internal surface of the stator. The stator is mounted stationary. As the rotor rotates inside the stator, it progresses a series of cavities from the suction end of the stator to the discharge end. This action causes a constant volume discharge resulting in a nonpulsating flow. 1-3 NAME PLATE DATA: The name plate is located on the bearing housing at the drive end of the pump. Reference Figure 1-3-1.

FIG. 1-3-1

The name plate contains two important pieces of information needed when ordering spare or replacement parts.

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NAME PLATE DATA (continued) A. PUMP MODEL NUMBER

Model Number Identification

2 08T 175 C S F 315 1 2 3 4 5 6 7 (1) 1st Digit: Indicates number of stages in rotor/stator (2) 2nd Digit: Indicates the size of the drive end (3) 3rd Digit: Indicates the size of the rotor and stator (4) 4th Digit: Indicates the pump body material C - Cast Iron (class 30 gray iron) S - Stainless Steel (# 316 standard) (5) 5th Digit: Indicates the internal parts material D - Hardened Steel S - Stainless Steel (# 304 standard) (# 316 special) (6) 6th Digit: Indicates the stator material B - EPDM (70 DURO) F - FLUOROELASTOMER (70 DURO) Q - BUNA N (70 DURO) R - Natural Rubber (55 DURO/35 DURO) W - HI Temp, NITRILE (7) 7th Digit: Indicates the pump has special configuration 315 – Pump has 1-undersized rotor, and John Crane 5610 single mechanical seal. B. SERIAL NUMBER:

The serial number may be any number of digits, and is essential when ordering spare or replacement parts.

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2-1 INSTALLATION:

NOTICE: TARBY PUMPS MUST ONLY BE INSTALLED IN SYSTEMS DESIGNED BY QUALIFIED ENGINEERING PERSONNEL. SYSTEM DESIGN MUST CONFORM WITH ALL APPLICABLE REGULATIONS AND CODES AND PROVIDE WARNING OF ALL SYSTEM HAZARDS.

2-2 GENERAL: TARBY PUMPS are tested and lubricated prior to shipment. When selecting an installation site, clearance for accessibility to the pump should be the main consideration. Remember, if the pump is not accessible, maintenance cannot be performed easily. 2-3 PIPING:

A. SUCTION PIPING:

The suction piping should be the same size as the pump suction, and as short as possible. However, certain conditions may dictate otherwise: high velocity, or minimum flow viscosities. Long sweep elbows should be used in place of standard elbows. Avoid piping loops that can create air pockets.

B. DISCHARGE PIPING:

The discharge piping should be the same size as the pump discharge, whenever possible.

A section of discharge piping, between one and two times longer than the stator being used, should be attached to the stator in a manner as to insure easy accessibility. This section, when taken out first, will allow the rotor and stator to be disassembled without having to remove the pump from its base.

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2-4 FOUNDATION: The TARBY CENTURY V PUMP was designed for hard use and long life. Mounting the unit properly will give the pump an even greater life expectancy, and also help reduce noise. For maximum life of the unit, it should be mounted on a concrete foundation. The foundation should be six or eight inches longer than the entire unit. Anchor bolts should be located in the foundation for mounting purposes. Once the foundation is cured, the unit is ready to be mounted. First, place the base- plate over the anchor bolts. Then using a carpenter's level; place shims beneath the base plate as necessary to obtain a level surface. Once the base plate is level, tighten the anchor bolts down evenly. Place an ample amount of a high quality non-shrink grout around the shims and between the base and foundation. Allow enough drying time (refer to the manufacturer's recommendations) then retighten the mounting bolts evenly and securely. 2-5 DRIVE MOTOR ALIGNMENT:

OPERATION WITHOUT SHAFT PROTECTOR CAN CAUSE SERIOUS PERSONAL INJURY, MAJOR PROPERTY DAMAGE, OR DEATH.

1A. Make sure that the pump shaft and motor shaft are aligned before making the coupling connection.

1B. When making the connection between the drive end and the motor, refer to

the manufacturer’s recommendations for proper gapping between coupling halves. When alignment adjustments are necessary, loosen either the motor mounting bolts or the pump mounting bolts. Move the loosened unit until it lines up with the stationary unit. Attach the coupling and retighten the mounting bolts.

Note: If both hubs are the same diameter, lay a straight edge across the hubs

to aid in alignment

2A. On belt drive units, make sure that both sheaves or pulleys are aligned properly.

2B. Check belts for proper tension. Consult the manufacturer’s recommendations

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3-1 OPERATION: 3-2 CHECK LIST: Before the unit is put into operation, use the check list below to help insure that every piece of the unit is correctly installed.

1. Check the pump drive end to motor coupling alignment.

OPERATION WITHOUT SHAFT PROTECTOR CAN CAUSE SERIOUS PERSONAL INJURY, MAJOR PROPERTY DAMAGE, OR DEATH.

2. Check all electrical connections making sure they are all connected and secure. Install, ground and wire to local and National Electrical Code requirements Install an all-leg disconnect switch near the unit motor. Disconnect and lockout electrical power before installation or service. Electrical supply MUST match motor nameplate specifications. Motors equipped with thermal protection automatically disconnect motor

electrical circuit when overload exists. Motor can start unexpectedly and without warning.

3. Check that all of the gauges, valves, and other instruments have been placed in a

manner for easy reading, accessibility and that all connections are secure.

4. Check the water flush system, if used, making sure that all of the connections are secure.

5. Check that the pumps rotation coincides with the arrow on the drive end of the pump.

6. Check all belts for proper tension. Refer to the manufacturer's recommendations.

7. Check all valves, making sure that they are all open on both the suction and the

discharge ends of the pump.

PUMP OPERATING AGAINST A CLOSED VALVE CAN CAUSE SYSTEM COMPONENT FAILURE, PERSONAL INJURY OR MAJOR PROPERTY DAMAGE

NOTICE: This is a positive displacement pump. DO NOT RUN AGAINST CLOSED VALVES

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3-3 BEFORE PUMP OPERATION:

1. Fill the pump with liquid. If the liquid to be pumped is highly viscous, dilute before filling the pump. Filling the pump this way will supply sufficient lubrication to the stator during the initial start-up.

2. Check the pump for its rotational direction by momentarily starting and stopping the

drive unit. (See the sticker on the drive unit for proper rotation.)

3. To prevent air leakage during priming, in suction lift applications, replace the stuffing box grease fitting with a pipe plug.

4. If the fresh water flush system is being used, open the fresh water line and start the

flush.

NOTE: The stator is lubricated by the material being pumped. Dry operation will cause excessive wear and possible damage to the stator.

NEVER OPERATE THE PUMP WITHOUT LIQUID

5. Start the pump.

WHEN PUMP IS RUNNING, DISCONNECTING ANY PART OF THE LIQUID SYSTEM, PIPE, STRAINER, HOSE, NOZZLE, ETC. CAN CAUSE SERIOUS PERSONAL INJURY, DEATH OR MAJOR PROPERTY DAMAGE

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EXPLODED VIEW

FIG. 4-1-1

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PARTS LIST NO. PART DESCRIPTION QTY PART NUMBER

1 BEARING HOUSING 1 151-219ADAA2 SUCTION HOUSING 1 121-2205ADAA3 STATOR SUPPORT 2 381-23ADAA4 TAPERED ROLLER BEARING 2 311-219BAAA5 RADIAL GREASE SEAL 1 611-219AJAA6 O-RING 1 640-219AJAA7 DRIVE SHAFT HEAD 1 971-219BAAA8 BEARING COVER PLATE 1 341-219BAAA9 O-RING SHAFT HEAD 1 614-19AJAA

10 BEARING LOCK NUT 1 581-219BAAA11 BEARING LOCK PLUG 1 762-219BAAA12 THRUST GREASE SEAL 1 621-219AJAA 13 BEARING SPACER 1 331-219BAAA14 SLINGER RING 1 771-219AJAA15 KEY 4 761-19BAAA16 CLAMP RING 1 932-17BAAA17 SEAL SUPPORT 2 891-219BAAA18 GEAR JOINT SEAL, TARBY; B,F 2 870-219AGAA19 RETAINING RING 1 185-17BAAA20 SECONDARY THRUST PLATE 2 982-219AEAA21 PRIMARY THRUST PLATE 2 981-219AEAA22 GEAR BALL 2 951-19BAAA23 RING GEAR 2 952-19BAAA24 LOCK NUT 2 581-19BAAA25 GEAR JOINT SHELL, TARBY 1 911-219BBAA26 HEAD RING,TARBY 1 340-220BBAA27 O-RING FLANGE SEAL; ___B, __F 1 112-220AGAA28 CONNECTING ROD 1 251-2205BBAA29 DRIVE SHAFT, TARBY 1 261-219BBAA30 MECHANICAL SEAL 1 A200-011031 INSPECTION PLATE GASKET F 2 790-17AGAA32 INSPECTION PLATE 2 671-17BAAA33 STATOR GASKET, F 2 850-23AGAA34 RETAINING RING 2 184-23BAAA35 STATOR CLAMP RING,DISCHARGE 1 932-23BAAA36 DISCHARGE FLANGE 1 621-23BBAA39 STATOR CLAMP RING, SUCTION 1 932-23BAAA40 ROTOR 1 700-2584BBBS41 STATOR CDF, CSF, SSF 1 400-2626BFBS

ROTOR SIZING 6.666 +.000/-.005

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HARDWARE NO DESCRIPTION SIZE QTY PART NUMBER72 HEX HEAD SCREW 3/4-10 X 4-1/2 LG 6 102-07545073 SCREW, HEX HD 3/4-10 X 2 8 102-07520073 WASHER, LOCK 3/4 8 103-07574 SCREW, HEX HD 3/4-10 X 2 8 102-07520074 WASHER, LOCK 3/4 8 103-07575 SCREW, SOCKET HD 5/16-18 X 3/4 LG 6 110-031075S76 SET SCREW (SS W/ THREAD LOCKING 5/16-18 X 5/8 LG 1 111-031062S77 PLUG, PIPE 1/8 NPT 3 107-012S78 PIPE PLUG, HOUSING DRAIN 3/4 NPT 2 107-07579 SCREW, HEX HD 3/8-16 X 1 LG 16 102-03710080 PLUG, PIPE 1/8 NPT 1 107-01281 ZERK FITTING 1/8 NPT 1 108-001282 STUD, PACKING 5/8-11 X 4 LG 2 104-06240083 SCREW, HEX HD 3/4-10 X 2 6 102-07520083 WASHER, LOCK 3/4 6 103-07584 NUT, HEX 5/8-11 2 105-06286 PLUG PIPE 3/4 NPT 1 107-075S87 SCREW SET, 3/8-16 X 1 LG 1 111-037100S88 SCREW, SOCKET HD 5/8-11 X 1-1/4 LG 6 110-06212589 SCREW, HEX HD 5/8-11 X 2 6 102-06220089 WASHER, LOCK 5/8 6 103-06290 KEY, SHAFT 3/4 X 3/4 X 3-1/4 1 106-075325

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4-1 MAINTENANCE, DISASSEMBLY & REMOVAL PROCEDURES:

NOTICE: MAINTENANCE SHALL BE PERFORMED BY QUALIFIED TECHNICIANS ONLY, FOLLOWING THE APPROPRIATE PROCEDURES AND WARNINGS AS PRESENTED IN THIS MANUAL.

WHEN PUMP IS RUNNING, DISCONNECTING ANY PART OF THE LIQUID SYSTEM, PIPE, STRAINER, HOSE, NOZZLE, ETC. CAN CAUSE SERIOUS PERSONAL INJURY, DEATH OR MAJOR PROPERTY DAMAGE

IF PUMPING HAZARDOUS FLUIDS SYSTEM MUST BE FLUSHED PRIOR TO PERFORMING SERVICE

FAILURE TO DISCONNECT AND LOCKOUT ELECTRICAL POWER BEFORE ATTEMPTING MAINTENANCE CAN CAUSE SHOCK, BURNS OR DEATH

OPERATION WITHOUT SHAFT PROTECTOR CAN CAUSE SERIOUS PERSONAL INJURY, MAJOR PROPERTY DAMAGE, OR DEATH.

FAILURE TO RELIEVE SYSTEM PRESSURE PRIOR TO PERFORMING PUMP SERVICE OR MAINTENANCE CAN CAUSE PERSONAL INJURY OR PROPERTY DAMAGE.

THE STATOR IN A PROGRESSIVE CAVITY PUMP IS A WEAR ITEM. PARTICLES OF ELASTOMER (RUBBER) GENERATED AS THE STATOR WEARS WILL BE RELEASED INTO THE PRODUCT BEING PUMPED. (AT TIMES, LARGE CHUNKS OF ELASTOMER MAY BE RELEASED.) THE PUMP USER SHOULD UTILIZE APPROPRIATE SCREENING DEVICES TO REMOVE UNACCEPTABLE SIZED ELASTOMERIC MATERIAL FROM THE PRODUCT BEING PUMPED

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4-2 GENERAL: The TARBY CENTURY V PUMP was designed to be virtually maintenance free. Periodic lubrication bearings and inspection of the mechanical seal is all that is required. Every part of the unit can be easily accessed, and requires few tools for disassembly. The following are general disassembly procedures. However, the major pump components may be disassembled in various other ways which may be determined by pump location and accessibility to the components. 4-3 PREPARATION PROCEDURES:

1. Operate the pump, flushing out the rotor and stator with clean water.

IF PUMPING HAZARDOUS FLUIDS SYSTEM MUST BE FLUSHED PRIOR TO PERFORMING SERVICE

2. Shut off the pump. Close the suction and discharge valves, and turn off the fresh water

to the packing flush if used. PUMP OPERATING AGAINST A CLOSED VALVE CAN CAUSE SYSTEM COMPONENT FAILURE, PERSONAL INJURY OR MAJOR PROPERTY DAMAGE

3. Disconnect the power source.

FAILURE TO DISCONNECT AND LOCKOUT ELECTRICAL POWER BEFORE ATTEMPTING MAINTENANCE CAN CAUSE SHOCK, BURNS OR DEATH

4. Place a wooden block, or other form of support under the suction housing to support the pump when the stator support is removed.

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4-4 MECHANICAL SEAL REMOVAL PROCEDURES:

1. Complete the PREPARATION PROCEDURES in Section 4-3.

2. Remove the seal by loosening the seal gland bolts on nuts so the gland is not captured by the fasteners.

3. Separate the suction and bearing housing by removing the bolts that connect

the two housings together. This step should be done only after the rotor and connecting rod assembly has been disconnected from the drive shaft. (See Section 4-8 & 4-9 for instructions on how to disassemble).

4. Remove the mechanical seal from the suction housing bore.

5. Loosen rotary seal and pump vane from drive shaft by loosening set screws

that secure seal to drive shaft as specified by the mechanical seal manufacturer.

6. Remove the seal assembly from the drive shaft taking note where seal is

located for orientation of replacement seal. 4-5 STATOR REMOVAL PROCEDURES:

1. Complete the PREPARATION PROCEDURES in Section 4-3.

2. Disconnect section of discharge pipe, described in Section 2-3B, from the discharge flange (36).

3. Remove the stator discharge clamp ring screws (73) and remove the discharge

flange. Remove stator gasket (33) and the stator retaining ring (34). Remove the stator discharge clamp ring (35) from the stator (41).

4. Remove the stator support cap screws (72) and the stator support cap from the

stator support base (3).

5. Remove the stator clamp ring screws (74) from the stator clamp ring (39) disconnecting the stator clamp ring from the suction housing (2).

6. Back the stator away from the suction housing and remove the stator gasket

(33) and stator retaining ring (34). Reference fig. 4-1-1.

7. Using a large pipe wrench or strap wrench, hold the stator (41) stationary, and rotate the drive shaft head (7) clockwise. This will rotate the rotor (40) inside the stator causing the stator to walk off of the rotor.

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4-6 BEARINGS: Bearings are pre-lubricated at Tarby, re-lubricate only when the shaft/bearing assembly is removed from the pump. 4-7 GEAR JOINTS: Gear joints are packed with lubricant during assembly at Tarby. Re-lubricate only when gear joints are replaced or reassembled. 4-8 DRIVE END GEAR JOINT REMOVAL:

1. Complete Sections 4-3 and 4-6.

2. Detach drive coupling or V-belts and pulley from drive shaft head (7).

3. Unscrew/remove vent plugs (77) from drive shaft head (7) and drive shaft (29). Remove set screw (87) from drive shaft (29). Remove six socket head screws (88) from drive shaft head (7) and remove drive shaft head. Remove primary thrust plate (21) from drive shaft head and remove keys (15).

4. Unscrew lock nut (24) on end of connecting rod (28). Remove ring gear (23),

gear ball (22), secondary thrust plate (20), seal support (17), and gear joint seal (18).

Note: Replace o-ring (9) and gear joint seal (18) when gear joint is detached.

4-9 ROTOR AND CONNECTING ROD DISASSEMBLY:

1. Complete Section 4-3, 4-6 and 4-8.

2. Pull the rotor/connecting rod assembly from the pump. Remove the vent plug (77) and set screw (76) from the gear joint shell (25). Remove rotor/con rod assembly from suction housing (2).

3. Unscrew six socket head screws (75) from head ring (26) and remove head ring

and o-ring (27). Slide connecting rod/gear joint assembly off rotor head. Remove gear joint keys (15) and primary thrust plate (21) from rotor (40).

4. Remove gear joint shell (25) off gear ball/connecting rod assembly. Slide ring

gear (23) off gear ball (22).

5. Secure connecting rod (28) in vise or use pipe wrench and remove lock nut (24). Remove gear ball (22), secondary thrust plate (20), seal support (17), gear joint seal (18) from connecting rod (28).

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4-10 DRIVE SHAFT AND BEARINGS DISASSEMBLY Note: Follow steps 1 through 3 if there is clearance for the length of the drive shaft on the drive end area in front of the pump.

1. Complete Sections 4-3 and 4-10.

2. Unscrew six hex screws (89) from bearing cover plate (8). Slip bearing cover plate (8) with radial grease seal (5) and o-ring (6) off drive shaft.

3. Slide drive shaft/bearing assembly out of bearing housing, supporting the

weight of the assembly until the bearings clear the housing. Remove grease seal (12) from the bearing housing (1).

Note: Follow steps 4 through 6 if there is not enough clearance for the length

of the drive shaft on the drive end area of the pump.

4. Complete Sections 4-5 and 4-6 and pull the rotor/connecting assembly from the pump.

5. Unscrew and remove four cap screws (83) from clamp ring (16) and four cap

screws anchoring the bearing housing (1) to the base. Slip the bearing housing/shaft assembly out of the suction housing until the drive shaft (29) exits the stuffing box. The assembly may be moved to an area or work bench for shaft/bearing assembly.

Caution: Bearings are pressed on the shaft. Use care during disassembly to

prevent damaging the bearings or shaft.

6. Remove bearing lock screw (11) from bearing nut (10). Use spanner wrench or soft punch and hammer, to remove bearing nut.

7. Remove bearing spacer halves (13) from shaft. Using bearing press and

adapters, press bearings off shaft. Do not use any other device. 4-11 BEARINGS: Clean and rotate bearings slowly under light pressure, feel for smooth and even interaction. Check for cracks, galling, pitting, burrs, etc. Replace bearing if any evidence of damage is found. 4-12 DRIVE SHAFT: Inspect drive shaft (29) for burrs, cracks, scoring, etc. Replace if required.

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4-13 GENERAL: After disassembling any part of the pump, it is best to replace the following parts, depending on the section being disassembled. 1. Bearings - depending on wear 8. Bearing Lock Nut 2. Grease Seals 9. Bearing Lock Washer 3. "O" rings 10. Ball Gear - depending on wear 4. Gaskets 11. Ring Gear - depending on wear

6. Gear Joint Seal 12. Connecting Rod - depending on wear 6. Gear Joint Keys 13. Drive Shaft - depending on wear 7. Thrust Plates 4-14 ROTOR

1. To check for excessive wear to the rotor (40), place a 1.000 inch bar crest to crest and check dimension with a micrometer, from the top of the bar to the crest opposing the bar. The reading crest to crest (-1.000 inch), should be as defined on parts list, page 10.

Note: Rotor # is indicated by the three numbers following "T" in the frame size

nomenclature.

2. If crest to crest diameter measurement is within 0.010 inch of the standard value, and no deep nicks, gouges, or other surface defects are visible, the rotor is reusable.

3. Rotors with crest to crest measurements 0.011 to 0.050 inches should be

replaced. These rotors can be refurbished by chrome plating to standard dimensions provided that:

a. The key ways are not excessively worn, or damaged. b. Rotor surface is not cracked, corroded, pitted or deeply grooved

(1/32 inch or more). c. Base metal is not pitted, corroded, or cracked.

4. Rotors may be sent to Tarby for repair, call for Return Authorization.

Note: Refurbished rotors are warranted as a new part. 4-15 STATOR: A worn stator may be pitted, gouged or smooth. Performance is the best measure of rotor to stator fit. If performance level is unacceptable consult Tarby or a Tarby representative.

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4-16 MECHANICAL SEAL REPLACEMENT:

1. To replace seal, clean the suction housing bore and drive shaft observing that wear may affect the seal and its performance.

2. Install mechanical seal in packing bore and on the drive shaft following the

setting specifications as defined by the mechanical seal manufacturer.

3. Refer to Section 5-2 Mechanical Seal Trouble Shooting for any problems you may experience.

4-17 REASSEMBLY LUBRICATION:

1. GEAR JOINT:

Each gear joint should be packed with lubricant during reassembly (Sections 4-21 and 4-22). Remove vent plugs (77) (pipe plugs) in the drive shaft head, driveshaft, and gear joint shell to allow excess lubricant to escape from the gear joint. Do not use grease fittings to lubricate gear joints after assembly.

4-18 BEARING HOUSING/SUCTION HOUSING REASSEMBLY: This step may be done now or after the bearing/drive shaft assembly is placed in the bearing housing.

1. Slide clamp ring (16) on suction housing (2) and install retaining ring (19) in grove on suction housing.

2. Push turned diameter of suction housing into bore on end of bearing housing

(1). Line up holes in clamp ring (16) with threaded holes in bearing housing (1), thread hex head screws (83) with lock washers into threaded holes; finger-tighten only.

3. Adjust suction flange to position required and tighten hex head screws (83).

Note: Torque requirement 152 ft. lbs. max.

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4-19 BEARING/DRIVE SHAFT ASSEMBLY:

1. Press bearing onto shaft in the following order.

a. Press bearing cone on shaft (29), insure the rollers face proper direction to receive cup (step b). Press cone tightly against shaft shoulder. (See Fig. 4-20-1).

b. Place cup on rollers.

c. Place bearing spacer (13) halves on cup.

d. Place second cup on spacers.

e. Press second bearing cone on shaft with rollers facing seat in cup. Press

cone on shaft until face of cone is flush with shaft shoulder.

Caution: Do not press second cone past shoulder on shaft.

2. Install bearing nut (10) on shaft (29) tighten to the shoulder on the drive shaft. Install brass tip set screw (11) in bearing nut and tighten.

Note: Slight end play or slight preload are typical of tapered roller bearing

installed properly.

3. Remove bearing spacer halves (13). Pack lubricant completely around rollers and on bearing races. Replace one half of bearing spacer. Fill half of the area between bearing spacer with lubricant and install other half of bearing spacer.

NOTE: Alternate method: Pack the rollers of the first cone immediately after it

is pressed on shaft. Lubricate face of first cup before it is installed. Place bearing spacer halves in place and fill half full with lubricant. Lubricate race of second bearing cup and place on spacer. Pack rollers of second cone with lubricant, and press on shaft until flush with shoulder.

NOTE: If too much grease is packed into the bearings during assembly, it may

seep from the grease seals during the first few hours of operation until the proper lubricant level is achieved. Remove excess lubricant from the seal area, when pump is not operating, to stop contaminants from collecting around seal area.

4. Lightly press grease lip seals (5) and (12) into bearing cover plate (8) and

bearing housing (1). The lip of the seals should be facing out; lips of seal should be lightly lubricated.

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BEARING/DRIVE SHAFT ASSEMBLY (continued)

5. Place drive shaft with bearings in bearing housing; avoid damaging the grease seal (12).

6. Install o-ring (6) on bearing cover plate and bolt bearing cover plate to bearing

housing with hex head screws (89) and lock washers. Tighten screws evenly; take care to insure the o-ring seats in the step in the bearing housing. When the bearing cover plate is fully secured to the bearing housing, a small gap of 0.010 to 0.020 inch will exist between the bearing cover plate and the bearing housing, after tightening all hex head screws (torque to 21.7 ft. lbs. max.).

Fig. 4-20-1

4-20 ROTOR/STATOR ASSEMBLY:

1. Slip head ring (26) onto rotor body (40) to the rotor head. The smallest diameter holes on the head ring should be facing the rotor head.

2. Slip stator clamp rings (35) and (39) on both ends of the stator (41) and secure

in position with retaining rings (34).

3. Lubricate the rotor body (40) with glycol or other lubricant compatible with the stator elastomer. Insert rotor into stator. The rotor head must be at a distance of 6.06" from the end of the stator.

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4-21 ROTOR GEAR JOINT ASSEMBLY:

1. Slide o-ring (27) onto the rotor head. Let o-ring hang loose with head ring. Press primary thrust plate (21) into rotor head, concave side out. Thrust plate and rotor head surfaces must be flush for proper assembly and operation of the pump.

2. Assemble rotor end gear joint by first sliding the joint seal (18) on the

connecting rod assembly (28). The seal must be positioned so that the flat face of the seal neck fits into the seal retainer part of the connecting rod assembly. Coat the inside surfaces of the seal with lubricant.

3. Put lubricant on the flat face of the seal support (17) and place it onto the

connecting rod. The face and edge of the support are against the seal (18).

4. Grease the concave side of the rear thrust plate (20), position thrust plate against the seal (18) (with the lip on the outside diameter of the seal fitted against the flat side of the thrust plate.)

5. Grease the internal splines on the ball gear (22). Place ball gear on connecting

rod (28), start ball onto rod with large end first (counterbore on rod first). Ball gear should slide easily against shoulder of connecting rod. Thread lock nut (24) on connecting rod, tighten against ball gear. Grease surfaces and teeth of ball gear.

6. Grease the teeth of the ring gear (8), slip ring gear onto the ball gear. With ring

gear in place, keyways should face the nut end of connecting rod.

7. Grease the concave surface of the thrust plate (21) already installed in the rotor head. Fill the hollow space in the rotor head with grease.

8. Slip the gear joint shell (25) onto the connecting rod and assembled gear joint

components; seat the outside diameter of the gear joint seal (18) in the end of the gear joint shell (25). Line up the two holes in the gear joint shell with one of the keyways on ring gear.

9. Set keys (15) in the keyways of the ring gear. Tapped holes in the side of the

gear joint shell must be aligned with one of the keyways.

10. Guide the keyways in the ring gear into the keyways in the rotor head. Slide assembled gear joint shell onto the rotor head, the keys must be properly engaged in rotor head and ring gear. The hole in the rotor head must be aligned with the first hole in the outside of the gear joint shell. Thread the set screw (46) into the hole in the shell until slight contact is made with the hole in the rotor head.

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ROTOR GEAR JOINT ASSEMBLY (continued)

11. Install o-ring (27) on step in gear joint shell. Line up holes in head ring (26) with threaded holes in end of gear joint shell and install stainless socket head screws (45). Tighten socket head screws evenly and be sure the o-ring (41) remains in place. Tighten properly. A small gap of a few thousandths of an inch may exist between the shell (25) and head ring (26), when torqued properly. (10 ft. lb. max).

12. Excess grease in the assembly will exit from the vent hole when the socket

head screws are tight. Tighten the set screw (46) in the shell. Move the drive end of the connecting rod in a circle to check the action of the gear joint and release any excess grease in the gear joint.

13. Thread the stainless steel pipe plug (77) in the second hole in the shell and

tighten. 4-22 ROTOR/STATOR TO DRIVE END ASSEMBLY:

1. If not in place, slide stator clamp rings (35) and (39) on both ends of stator (41) and install retaining rings (34) in grooves on ends of stator.

2. Insert stator gasket (33) in recess in end of suction housing.

3. Arrange the rotor/stator connecting rod assembly in place and insert connecting

rod into the suction housing and drive shaft. Line up stator with bore in suction housing and slide stator in position, insure the stator gasket (33) is properly positioned.

4. Measure the dimension between the end of the connecting rod and face of the

drive shaft. To correctly assembly the drive end gear joint, the dimension can be no less than +.125/-.000. Move rotor/stator assembly back and forth in the suction housing to obtain the correct dimension.

5. If the stator is seated to the stator gasket in the suction housing recess, and

connecting rod protrudes beyond face of drive shaft by +.125/-.000, stator can be fastened to the suction housing. If the dimension cannot be achieved with stator seated, do not attempt step 6 until the drive end gear joint is assembled.

6. Line up holes in clamp ring (39) with threaded holes in suction housing, and

thread hex head screws (74) with lock washers through holes in clamp ring into threaded holes in suction housing. Tighten hex head screws evenly.

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208T175CSF315

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4-23 DRIVE END GEAR JOINT ASSEMBLY:

1. Insure that connecting rod extends past face of drive shaft by 1.435” +.125"/-.000".

2. Install the gear joint seal (18) on the connecting rod (28). Slide the seal tightly

in place on the connecting rod. The neck on the seal should seat in the recess in the seal retainer section of the connecting rod.

3. Grease the inside of the gear joint seal and the flat face of the seal support (17).

Slip the seal support (17) on the connecting rod, the flat face towards the seal.

4. Grease the beveled face of the secondary thrust plate (20), and gently press plate into the drive shaft until it completely contacts the seal.

5. Grease the ball gear (22) splines and outer surfaces, place ball gear on

connecting rod (28), start ball onto rod with large end first (counterbore on rod first). Ball gear should slip easily on rod until it contacts shoulder on rod. Install connecting rod lock nut (24) and tighten against ball gear. Hold connecting rod with pipe wrench through inspection port when tightening lock nut.

6. Apply grease to ball gear teeth and ring gear (23) teeth, and slip ring gear into

the drive shaft assembly. With keyways in ring gear facing out, one keyway should be aligned with drilled and tapped holes in outside diameter of drive shaft.

7. Place keys (15) in keyways of ring gear. Grease may be used to hold the keys

in place. The flat face of the ring gear should be flush with the face of the drive shaft.

8. Install primary thrust plate (21) in drive shaft head (7); line up slot in outside

diameter of thrust plate with pin in drive shaft head. The thrust plate is seated, when the face of the thrust plate is flush with the face of the drive shaft head.

9. Lubricate the concave face of the thrust plate; fill the hollow area of the drive

shaft head with grease.

10. Place o-ring (9) in the groove on drive shaft head (7). Line up the keyways in the drive shaft head with the keys in the ring gear, and place the head into the drive shaft assembly.

NOTE: To align the threaded holes in the drive shaft with the holes in the drive

shaft head, a strap wrench or pipe wrench can be used to turn the drive shaft slightly. Be sure not to damage keyway on drive shaft head.

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208T175CSF315

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DRIVE END GEAR JOINT ASSEMBLY (continued)

11. Thread the socket head screws (88) through the drive shaft head into the drive shaft. Tighten evenly until face of drive shaft head is firm against face of drive shaft. Excess grease in the gear joint assembly will be expelled from the holes in the drive shaft and drive shaft head.

NOTE: Two long screws may be used 180 degrees apart to pull the drive shaft

head close enough to the drive shaft to install the standard screws.

12. Torque the socket head screws (88) to 86 ft. lbs. max. When the grease has been expelled from the assembly, install the pipe plugs (87) in the drive shaft head and drive shaft. The locking set screw (87) in the drive shaft is to be installed in the threaded hole nearest the bearing housing.

13. Secure the stator to the suction housing if not already completed, in earlier

steps refer to Section 4-3, step 3 for instructions. 4-24 STATOR SUPPORT/DISCHARGE ASSEMBLY:

1. Replace stator support cap(s) (3) and fasten. Install stator gasket (33) in recess in discharge flange (36) and place discharge flange on stator. Line up holes in stator clamp ring (35) with holes in discharge flange, and install and tighten hex head screws (73). Torque to 152 ft. lbs. max.

4-25 FINAL ASSEMBLY:

1. Install inspection plates (32) to suction housing (2) with gaskets (31) use hex head screws (79) and lock washers. Torque to 21.7 ft. lbs. max.

2. Install pipe plug (78) and (81) and grease fittings (80) in proper threaded holes

in suction housing. Install pipe plugs (85) and (86) in threaded holes in bearing housing, connect drain lines if used.

3. Connect power source. Turn on flush water to packing if used. OPEN

SUCTION AND DISCHARGE VALVES and start pump.

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208T175CSF315

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4-26 STORAGE PROCEDURES: 4-27 SHORT TERM STORAGE: Storage of six months or less is considered short term. The TARBY CENTURY V pump will not be damaged when placed in short term storage. However, the following procedures are recommended for best results.

1. Refer to the manufacturer’s recommendations for storage of the drive motor.

2. Remove the suction housing drain and both inspection plates and allow to dry completely. Then replace inspection plates and drain plug.

3. Whenever possible, store the pump inside. Cover with a protective covering,

and never allow moisture to collect around the pump. 4-28 LONG TERM STORAGE: Storage of more than six months is considered long term. To avoid hard starting, and excessive torque requirements when the pump is restarted, the following is advised.

1. Complete the procedures in Section 4-29, SHORT TERM STORAGE. 2. Rotate the pump manually, 2 or 3 revolutions every two or three weeks.

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208T175CSF315

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5-1 TROUBLESHOOTING: For standard troubleshooting information, refer to the chart below. For additional information, contact TARBY. In the state of Oklahoma call (918) 341-8282 Outside of Oklahoma call (800) 854-1879

SYMPTOMS POSSIBLE CAUSES Excessive noise and vibration: 1 Drive shaft bent 4 Air leaks in suction 2 Relief valve chatter 5 Liquid supply insufficient 3 Excessive pressure 6 Coupling out of alignment Excessive strain on motor: 1 Relief valve chatter 4 Obstruction in 2 Packing is too tight discharge line 3 Higher than specified 5 Pipe strain on pump viscosity casing Rapid wear of elastomer: 1 Excessive pressure 4 Pump runs dry 2 Corrosion 5 Grit or dirt in liquid 3 Pipe strain on casing Reduction in capacity: 1 Worn pump 5 Suction pipe too small 2 Relief valve 6 Clogged strainer improperly seated 7 Suction lift too high 3 Packing has air leak 8 Suction pipe not 4 Air leaks in suction submerged No discharge: 1 Worn pump 6 Leaking foot valve 2 Not properly primed 7 Suction pipe not 3 Air leaks in suction submerged 4 Clogged strainer 8 Low speed 5 Suction lift too high 9 Rotation direction wrong Loss of suction after pump starts: 1 Not properly primed 4 Liquid supply insufficient 2 Air leaks in suction 5 Suction pipe not 3 Suction pipe too small submerged

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208T175CSF315

27

5-2 MECHANICAL SEAL TROUBLESHOOTING: CORRECTIVE SYMPTOMS POSSIBLE CAUSES PROCEDURES Seal squeals during 1. Inadequate amount of fluid 1. Bypass flush line may be operation. to lubricate seal faces needed if not in use. 2. Enlarge bypass flush line and/or orifices in gland plate. Carbon dust accu- 1. Inadequate amount of liquid 1. Bypass flush line may be mulating on outside to lubricate seal faces. needed if not in use. of gland ring. 2. Liquid film evaporating 2. Enlarge bypass flush line between seal faces. and/or orifices in gland plate. 3. Check for proper seal design with seal manufacturer if pressure in stuffing box is excessively high. Seal leaks. 1. Nothing appears to 1. Refer to list under be wrong. "Seal drips steadily". 2. Check for squareness of stuffing box to shaft. 3. Align shaft, impeller bearings, etc., to prevent shaft vibration and/or distortion of gland plate and/or mating ring. Short seal life. 1. Abrasive fluid. 1. Prevent abrasives from accumulating at seal faces. 2. Bypass flush lines will be needed if not in use. 3. Use abrasive separator or filter. 2. Seal running to hot. 1. Increase cooling of seal faces. 2. Increase bypass flush line flow.

3. Check for obstruction to flow in cooling lines

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208T175CSF315

28

MECHANICAL SEAL TROUBLE SHOOTING (continued) CORRECTIVE SYMPTOMS POSSIBLE CAUSES PROCEDURES Short seal life. 3. Equipment mechanically 1. Align this equipment. out of line. 2. Check for rubbing of seal on shaft Seal splits and sputters 1. Seal fluid vaporizing at seal 1. Increase cooling of seal in operation. interfaces faces. 2. Check for proper seal balance with mechanical seal manufacturer. 3. Bypass flush line will be needed in not in use. 4. Enlarge bypass flush line and/or orifices in gland plate. 5. Check for seal interface

cooling with seal manufacturer.

Seal drips steadily 1. Faces not flat. 1. Check for incorrect 2. Blistered carbon graphite installation dimensions. seal faces. 2. Check for improper 3. Thermal distortion of materials or seals used seal faces. for application. 3. Check for gland plate distortion due to over torquing of gland bolts. 4. Check gland gasket for proper compression.

5. Clean out foreign particles between seal faces. Relap faces if necessary.

6. Check for cracks & chips at seal faces during

installation. Replace primary and mating rings.

7. Improve cooling flush lines.

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208T175CSF315

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MECHANICAL SEAL TROUBLE SHOOTING (continued) CORRECTIVE SYMPTOMS POSSIBLE CAUSES PROCEDURES Seal drips steadily. 1. Secondary seals nicked or 1. Replace secondary seals. scratched during installation. 2. Check for proper seals 2. Aged O-Rings. with seal manufacturer. 3. Compression set of secondary 3. Check for proper lead in seals ( Hard and Brittle ) chamfers, burrs, etc. 4. Chemical attack (soft & sticky) 4. Check seal manufacturer for other material. 1. Spring failure. 1. Replace parts. 2. Erosion damage of hardware. 2. Check seal manufacturer for 3. Corrosion other material.

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208T175CSF315

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NOTES

TARBY A Unit of NOV Mono 2205 E.L. Anderson Blvd. Claremore, OK PH: 918-341-8282 www.tarby.com

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Project

NPE DOCUMENT FRONT SHEET

NPE Document coversheet must be returned with all documents after review from client.

PO Number

12817-P-005 Rev O

PO Title

Equipment Tag Number

Tag: 20-P-170A/B

Document Title

Motor IOM Manual

Customer Document Number

11-03-048-21 W3 VP-20-M-0044-1

Customer Name

HUSKY ENERGY

Rev Date Details or Purpose of Revision

O 06-Sep-13 Initial Submittal

NPE Sales Order Number

SLS 337853

Submission Date

08-Nov-13

NPE Document Number

10

NPE Contact Information 5049 74 Avenue SE, Calgary, AB T2C 3H2 ph.(403) 219-0270

Project Administrator Andrea Oliver

Project Engineer Arsh Johal

Project Manager Richard Cote

Total Pages (inc front sheet)

10

Customer Reference

S12

Submittal Number

Prepared Check

NOTE: ACTION MAY BE REQUIRED. REFER TO STATUS CODE FOR INSTRUCTIONS.

Status Code

CERTIFIED FOR CONSTRUCTION. RELEASED FOR MANUFACTURE.

Auth

2 DRAWING APPROVAL REQUIRED. PARTIAL RELEASE FOR MANUFACTURE, PLEASE RETURN PRINT(S) WITH APPROVAL OR COMMENTS NOTED.

3 DRAWING APPROVAL REQUIRED. ALL WORK IS BEING HELD. PLEASE RETURN ___ PRINT(S) WITH APPROVAL OR COMMENTS NOTED.

4 THESE PRINTS ARE INCOMPLETE.

5 FOR RECORD ONLY.

6 FOR INFORMATION ONLY.

VENDOR DRAWING REVIEW ~A. Approved. Manufacturing may proceed without

changes. Submit Certified As Built Drawing

D B . Revtewed with comments. Resubmit. Manufacturing may proceed subject to incorporating the changes.

D C. Revtewed with comments. Resubmit. Proceed with

D material order only.

O. Revtewed with comments. Resubmit 00 NOT proceed with manufacturing or material order.

OB-Nav .. 13

0 E. lnformatlon/CcrtificdlAs-Bullt D F. ___________ _

,,_lloflM-.. d -no!C~~-Wlo Kco,.i-.:o<>< •,......ol<>l thofvn-,~·

o~;;~~:::~ 16067 HUSKY RU SH LAKE COMMERICAL PROJECT

HUSKY DOC NO. 1-03-048-21 W3 VP-20-M-0044-1

VENDOR DOC NO bo7000_1n o

PROJECT: 12817 IPO: 11 ?R1 7 .D.~<

TAG: 20-P-170 A/B IREV: I 0

Received: Nov. 132013

Page 60: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

A TECO-Westinghouse @ INSTALLATION AND

MAINTENANCE INSTRUCTIONS

FOR THREE PHASE

INDUCTION MOTORS

Frames 143T - 449T

18060 -109 Ave Edmonton, AB T5S 2K2 Phone: 800-661-4023 780-444-8933 Fax: 888-873-8964

kasha dziuba
Typewritten Text
kasha dziuba
Typewritten Text
TAG: P-20-170A/B
kasha dziuba
Typewritten Text
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RECEIVING 1. Check nameplate data. 2. Check whether any damage has occurred during transportation. 3. After removal of shaft clamp, turn shaft by hand to check that it turns freely. 4. If motor is to be reshipped (alone or installed to another piece of equipment) the shaft must

again be clamped to prevent axial movement. Note: Remove the bearing clamp before turning the shaft on 284T-449TZ frame motors.

WARNING THE FOLLOWING SAFETY PRECAUTIONS MUST BE OBSERVED: 1. Electric rotating machinery and high voltage can cause serious or fatal injury if improperly

installed, operated or maintained. Responsible personnel should be familiarized with NEMA MG2; Safety Standards for Construction and Guide Selection. Installation and Use of Electric Motors and Generators; National Electric Code and all local safety requirements.

2. When servicing, all power sources to the motor and to the accessory devices should be de­energized and disconnected and all rotating parts should be at standstill.

3. Lifting means, when supplied, are intended for lifting the motor only. When two lifting devices are supplied with the motor a dual chain must be used.

4. Suitable protection must be used when working near machinery with high noise levels. 5. Safeguard or protective devices must not be by-passed or rendered inoperative. 6. The frame of this machine must be grounded in accordance with the National Electric Code

and applicable local codes. 7. A suitable enclosure should be provided to prevent access to the motor by other than

authorized personnel. Extra caution should be observed around motors that are automatically or have automatic re-setting relays as they may restart unexpectedly.

8. Shaft key must be fully captive or removed before motor is started. 9. Provide proper safeguards for personnel against possible failure of motor-mounted brake,

particularly on applications involving overhauling loads. 10. Explosion proof motors are constructed to comply with the label service procedure manual,

repair of these motors must be made by TECO-Westinghouse Motor Company or U/L listed service center in order to maintain U/L listing.

LOCATION 1. Drip-proof motors are intended for use where atmosphere is relatively clean, dry, well

ventilated and non-corrosive. 2. Totally enclosed motors may be installed where dirt, moisture, or dust are present and in

outdoor locations. 3. Explosion-proof motors are built for use in hazardous locations as indicated by

Underwriters label on the motor. 4. Chemical duty enclosed motors are designed for installation in high corrosion or excessive

moisture locations. Note: in all cases, no surrounding structure should obstruct normal flow or ventilating air through or over the motor.

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MOUNTING 1. Mount motor securely on a firm, flat base. All ball bearing normal thrust motors up to and

including 256T frame size may be side-wall or ceiling mounted; all others check nearest TECO-Westinghouse office for mounting recommendations.

2. Align motor accurately, using a flexible coupling if possible. For drive recommendations, consult with drive or equipment manufacturer, or TECO-Westinghouse.

3. Mounting bolts must be carefully tightened to prevent changes in alignment and possible damage to the equipment. The recommended tightening torques for medium carbon steel bolts, identified by three radial lines at 120 degrees on the head, are:

Bolt Size Recommended Toraue (Ft-lb.)

Minimum Maximum 2/8 25 37 1/2 60 90 5/8 120 180 3/4 210 320

4. V-belts Sheave Pitch Diameters should not be less than those shown in Table 1 (NEMA recommended values)

5. Tighten belts only enough to prevent slippage. Belt speed should not exceed 5000 ft. per min.

TABLE 1. V-Belt Sheave Pitch Diameters (MG1-14.42) V-Belt Sheave

Conventional Narrow A, B, C, D AND E 3V, 5V, AND av

Minimum *Maximum Minimum **Maximum

Horsepower at Pitch Width

Outside Width

Frame Svnchronous Speed. RPM Diameter Inches

Diameter Inches

Number 3600 1800 1200 900 Inches Inches

143T 1.5 1 .75 .5 2.2 4.25 2.2 2.25 145T 2-3 1.5-2 1 .75 2.4 4.25 2.4 2.25 182T 3 3 1.5 1 2.4 5.25 2.4 2.75 182T 5 2.6 5.25 2.4 2.75 184T 2 1.5 2.4 5.25 2.4 2.75 184T 5 2.6 5.25 2.4 2.75 184T 7.5 5 3.0 5.25 3.0 2.75 213T 7.5-10 7.5 3 2 3.0 6.5 3.0 3.375 215T 10 5 3 3.0 6.5 3.0 3.375 215T 15 10 3.8 6.5 3.8 3.375 254T 15 7.5 5 3.8 7.75 3.8 4 254T 20 15 4.4 7.75 4.4 4 256T 20-25 10 7.5 4.4 7.75 4.4 4 256T 20 4.6 7.75 4.4 4 284T 15 10 4.6 9 4.4 4.625 284T 25 5.0 9 4.4 4.625 286T 30 20 15 5.4 9 5.2 4.625

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TABLE 1. V-Belt Sheave Pitch Diameters (MG1-14.42l V-Belt Sheave

Horsepower at Frame Synchronous Speed, RPM

Number 3600 1800 1200 324T 40 25 326T 50 30 364T 40 364T 60 365T 50 365T 75 404T 60 404T 404T 100 405T 75 405T 100 405T 125 444T 100 444T 444T 125 444T 150 445T 125 445T 445T 150

*Max. Sheave width = 2(N-W) - .25 **Max Sheave width = N-W

900 20 25 30

40

50

60

75

100

Conventional Narrow A, B, C, D AND E 3V, 5V, AND 8V

Minimum *Maximum Minimum **Maximum Pitch

Width Outside

Width Diameter

Inches Diameter

Inches Inches Inches

6.0 10.25 6.0 5.25 6.8 10.25 6.8 5.25 6.8 11.5 6.8 5 7.4 11.5 7.4 5.785 8.2 11.5 8.2 5.785 9.0 11.5 8.6 5.785 9.0 14.25 8.0 7.25 9.0 14.25 8.4 7.25 10.0 14.25 8.6 7.25 10.0 14.25 10.0 7.25 10.0 14.25 8.6 7.25 11.5 14.25 10.5 7.25 11.0 16.75 10.0 8.5 10.5 16.75 9.5 8.5 11.0 16.75 9.5 8.5

16.75 10.5 8.5 12.5 16.75 12.0 8.5 12.5 16.75 12.0 8.5

16.75 10.5 8.5

***Sheave ratios grater than 5:1 and center-to-center distance less than the diameter of the large sheave should be referred to TECO-Westinghouse.

POWER SUPPLY & CONNECTIONS 1. Wiring of motor and control, overload protection and grounding should be in accordance

with National Electrical Code and all local safety requirements. 2. Nameplate voltage and frequency should agree with power supply. Motor will operate

satisfactorily on line voltage within -10% of nameplate voltage; or frequency with -5% and with a combined variation not to exceed -10%. 230-volt motors can be used on 208-volt network systems, but with slightly modified performance characteristics as shown on the nameplate.

3. Dual voltage and single voltage motors can be connected for the desired voltage by following connection diagram shown on the nameplate or inside of the conduit box.

4. All Explosion Proof motors have Temperature Limiting Devices in the motor enclosure to prevent excessive external surface temperature of the motor in accordance with U/L standards. Terminals of thermal protectors (P1 & P2) should be connected to the motor control equipment, according to the connection diagram inside of the conduit box.

5. Standard connection diagram for three phase, not thermally protected, dual rotation motors are shown in diagrams A through E. (Note: To change rotation, Interchange any two line leads)

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A. 3 Lead, Single Voltage

L1 L2 L3

--0 T1 ---o T2

---0 T3

B. 6 Lead, Dual Voltage & Voltage Ration 1 to 3

B-1 Across the Line Start & Run

Low Voltage High Voltage

Jl Jo 11 l1 11-----<>

[" J2 14 12 12 L2----o T4.

J3 15 J3 13 13 ----o T5

11

12

13

B-2 Wye Start & Delta Run (Low Voltage only}

Ml .. " Ml

" .. Ml "

M• I

1M3 ;t M:J;:M3

;1

11

J2

J3

Jo

15

STAfCT J;tJN

M1 CL 051: CL OS?

M2 OP l:N Cl 031:

M3 CLOSE Ol'EN

C. 9 Leads; Dual Voltage & Voltage Ratio 1 to 2, Wye Connected

C-2 Part Winding Start (Low Voltage only)

C-1 Across the Line Start & Run

Low~ Hi#t~ 11 Ml I?

11 12 13 11 12 13

"j "! J3 11 l J.l JJ

I? J8 J9 T'i' T8 T9

141 15 I JJ J4 15 Jo

M2 11 SL\JIT RUN

12 Ml J8 Ml CLOSE CLOSE

M• M1 Ol'l!N CLOSE J2

Tu! (T<l-1'5-1'6 13 Ml Thg&her

J9

M2 J3 I

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D. 9 Leads; Dual Voltage & Voltage Ration 1 to 2, Delta Connected

D-1 Across the Line Start & Run D-2 Part Winding Start (Low Voltage only)

" ::: Tl- l6 ST4A1 RUN

" LOW VOLTA.GE (2.6.) HGH YOLTAGE(l:i)

" L3 l2 " L3 l2 .. , CLOSE CLOS<

l2

::~ t4. fl!

OPEN "" CLOSE ,,

: :: " L3

T!>· 1'9

"j "! "j ,,l ,,! ,,l

,. T7 T~ Tl "t ,..,___.. T6 19 " T6o----2 l•l

E. 12 Leads, Dual Voltage

L1 u L3

T1 TI TI

Tl 'IB TI>

'Il5 T4 TI

1'12 1'10 1'11

L1 U L3

:l:!:I

E-1 Across the Line Start & Run L<JWVolmge lligh Volmge LI u L3 L1 u L3

T1 TI TI nj nj .I 1'12 1'10 1'11 l Tl 'IB TI>

'Il5 T4 TI

:1 :1 : I 1'12 1'10 1'11

E-2-1 Wye Start & Delta Run (Low Voltage only) Ll L:l Ll

:i :t :1 'Il5 T4 TI ~---<>

1'12 1'10 1'11 ~---<>

Ll .

'

'

'

~T1'T'1

~T2'I'S

ifil--'1'3'1'9 ~T6Ti2

M3

~T4T10 ~TST11

E-2-2 Wye Start & Delta Run (High Voltage only)

L1 U L3 Ll '

' 12 '

' 13 '

'

'

' 1'12 TIO 1'11 ~---<>

' ' '

Mt

M2

MO

ST!'.JIT JtllK

M1 CLOSE CLOSE

MS OP:EN CLOSE

M3 CLOSE OP:El'f

ST""T RON

CLOSE CLOSE

OUN CL03'

CLOSE mEN

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LI 12

TI TI,

Tl 1B

'I1S T4

TI2 TIO

E-3 Part Winding Start (Low Voltage only)

L3 LI 12 L3

TI :! :! :I 'Ill

TI

~I :JTI~I TI!

L1 ~T1T6

1.2

L3

' '

' '

'

' '

' '

~1'2'1'4 ~1'3'1'.S

~T1112

START RUN

M1 CI.OSE CI.Os:E

M:a OP EN CI. OSE

*Important: For Part Winding Start, M2 contactor should be closed within two (2) seconds after M 1 contactor is closed.

START UP

Only 4 pole and above (e.g., 6P, 8P) motors are satisfactory for Part Winding Start at low voltage.

1. Disconnect load and start motor. Check direction of rotation. If rotation must be changed, ALLOW THE MOTOR TO STOP COMPLETLEY. Interchange any two leads of a three­phase motor.

2. Connect load. The motor should start quickly and run smoothly. If no, shut power off at once. Recheck the assembly including all connections before restarting.

3. If excessive vibration is noted, check for loose mounting bolts too flexible motor support structure or transmitted vibration from adjacent machinery. Periodic vibration checks should be made; foundations often settle.

4. Operate under load for short period of time and check operating current against nameplate.

TESTING If the motor has been in storage for an extensive period or has been subjected to adverse moisture conditions, it is best to check the insulation resistance of the stator winding with a megometer. Depending on the length and conditions of storage it may be necessary to regrease or change rusted bearings. If the resistance is lower than one megohm the windings should be dried in one of the following two ways: 1. Bake in oven at temperatures not exceeding 194iF until insulation resistance becomes

constant. 2. With rotor locked, apply low voltage and gradually increase the current through windings

until temperature measured with a thermometer reaches 194jF. Do not exceed this temperature.

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MAINTENANCE

INSPECTION Inspect motor at regular intervals. Keep motor clean and ventilation openings clear.

LUBRICATION 1. Frame 143T-256T: Double shielded and pre-lubricated ball-bearing motors without grease

fittings and don t need relubrication, except on MAX-E1" and MAX-E2" products which have regreasable features.

2. Frames 280TS, 320-449TZ(TS): Motors having grease fittings and grease discharge devices at brackets. Motors are shipped with grease for initial running. It is necessary to relubricate anti-friction bearing motors periodically, depending on size and type of service. See Table 2 to provide maximum bearing life. Excessive or too frequent lubrication may damage the motor.

TABLE 2

Horsepower

1 Thru 30 Hp, 1800 rpm and below 40 Thru 75 Hp, 1800 rpm and below 100 Thru 150 Hp, 1800 rpm and below 1 Thru 20 Hp, 3600 rpm 25 Thru 75 Hp, 3600 rpm 100 Thru 150 Hp, 3600 rpm

Note:

Standard Conditions

7 years 210 days 90 days 5 years

180 days 90 days

Severe Conditions

3 years 70 days 30 days 2 years 60 days 30 days

Extreme Conditions 180 days 30 days 15 days 90 days 30 days 15 days

A. Standard conditions: 8 hours operation per day, normal or light loading, clear and 40iC ambient conditions.

B. Severe conditions: 24-hour operation per day or light shock loading, vibration or in dirty or dusty conditions.

C. Extreme conditions: With heavy shock loading or vibration or dusty conditions. D. For double shielded bearings, above data (lubrication frequency) means that the

bearing must be replaced.

3. Be sure fittings are clean and free from dirt. Using a low-pressure grease gun, pump in the recommended grease until new grease appears at grease discharge hole.

4. Use the AL VANIA R3 grease or equivalent lithium based grease unless special grease is specified on the nameplate.

5. If relubrication is to be performed with the motor running, stay clear of rotating parts. After regreasing, allow the motor to run for ten to thirty minutes.

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RENEWAL PARTS 1. Use only genuine TECO-Westinghouse renewal parts or as recommended by TECO­

Westinghouse Motor Company. 2. When you order renewal parts please specify complete information to TECO-Westinghouse

office/agent such as type, frame no., poles, horsepower, voltage, series no., quantity, etc.

FOR FURTHER INFORMATION PLEASE CONTACT TECO-WESTINGHOUSE MOTORS (CANADA) INC.

kasha dziuba
Typewritten Text
kasha dziuba
Typewritten Text
TAG: P-20-170A/B
kasha dziuba
Typewritten Text
Page 69: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

208T175CSF315

9

EXPLODED VIEW

FIG. 4-1-1

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208T175CSF315

10

PARTS LIST NO. PART DESCRIPTION QTY PART NUMBER

1 BEARING HOUSING 1 151-219ADAA2 SUCTION HOUSING 1 121-2205ADAA3 STATOR SUPPORT 2 381-23ADAA4 TAPERED ROLLER BEARING 2 311-219BAAA5 RADIAL GREASE SEAL 1 611-219AJAA6 O-RING 1 640-219AJAA7 DRIVE SHAFT HEAD 1 971-219BAAA8 BEARING COVER PLATE 1 341-219BAAA9 O-RING SHAFT HEAD 1 614-19AJAA

10 BEARING LOCK NUT 1 581-219BAAA11 BEARING LOCK PLUG 1 762-219BAAA12 THRUST GREASE SEAL 1 621-219AJAA 13 BEARING SPACER 1 331-219BAAA14 SLINGER RING 1 771-219AJAA15 KEY 4 761-19BAAA16 CLAMP RING 1 932-17BAAA17 SEAL SUPPORT 2 891-219BAAA18 GEAR JOINT SEAL, TARBY; B,F 2 870-219AGAA19 RETAINING RING 1 185-17BAAA20 SECONDARY THRUST PLATE 2 982-219AEAA21 PRIMARY THRUST PLATE 2 981-219AEAA22 GEAR BALL 2 951-19BAAA23 RING GEAR 2 952-19BAAA24 LOCK NUT 2 581-19BAAA25 GEAR JOINT SHELL, TARBY 1 911-219BBAA26 HEAD RING,TARBY 1 340-220BBAA27 O-RING FLANGE SEAL; ___B, __F 1 112-220AGAA28 CONNECTING ROD 1 251-2205BBAA29 DRIVE SHAFT, TARBY 1 261-219BBAA30 MECHANICAL SEAL 1 A200-011031 INSPECTION PLATE GASKET F 2 790-17AGAA32 INSPECTION PLATE 2 671-17BAAA33 STATOR GASKET, F 2 850-23AGAA34 RETAINING RING 2 184-23BAAA35 STATOR CLAMP RING,DISCHARGE 1 932-23BAAA36 DISCHARGE FLANGE 1 621-23BBAA39 STATOR CLAMP RING, SUCTION 1 932-23BAAA40 ROTOR 1 700-2584BBBS41 STATOR CDF, CSF, SSF 1 400-2626BFBS

ROTOR SIZING 6.666 +.000/-.005

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208T175CSF315

11

HARDWARE NO DESCRIPTION SIZE QTY PART NUMBER72 HEX HEAD SCREW 3/4-10 X 4-1/2 LG 6 102-07545073 SCREW, HEX HD 3/4-10 X 2 8 102-07520073 WASHER, LOCK 3/4 8 103-07574 SCREW, HEX HD 3/4-10 X 2 8 102-07520074 WASHER, LOCK 3/4 8 103-07575 SCREW, SOCKET HD 5/16-18 X 3/4 LG 6 110-031075S76 SET SCREW (SS W/ THREAD LOCKING 5/16-18 X 5/8 LG 1 111-031062S77 PLUG, PIPE 1/8 NPT 3 107-012S78 PIPE PLUG, HOUSING DRAIN 3/4 NPT 2 107-07579 SCREW, HEX HD 3/8-16 X 1 LG 16 102-03710080 PLUG, PIPE 1/8 NPT 1 107-01281 ZERK FITTING 1/8 NPT 1 108-001282 STUD, PACKING 5/8-11 X 4 LG 2 104-06240083 SCREW, HEX HD 3/4-10 X 2 6 102-07520083 WASHER, LOCK 3/4 6 103-07584 NUT, HEX 5/8-11 2 105-06286 PLUG PIPE 3/4 NPT 1 107-075S87 SCREW SET, 3/8-16 X 1 LG 1 111-037100S88 SCREW, SOCKET HD 5/8-11 X 1-1/4 LG 6 110-06212589 SCREW, HEX HD 5/8-11 X 2 6 102-06220089 WASHER, LOCK 5/8 6 103-06290 KEY, SHAFT 3/4 X 3/4 X 3-1/4 1 106-075325

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5. If the pumped fluid is hazardous or toxic, appropriate precautions must be taken to ensure that any seal leakage is adequatelycontained. Further information on sealing hazardous or toxic fluidsshould be obtained from John Crane prior to seal installation.

6. Fluorocarbon components should never be burned or incinerated as the fumes and residues are highly toxic. If fluorocarbons areaccidentally heated above 400˚C/750˚F, they can decompose.Therefore, protective gloves should be worn as hydrofluoric acid may be present.

7. PTFE components should never be burned or incinerated as thefumes are highly toxic.

ForewordThese instructions are provided to familiarize the user with the seal and itsdesignated use. The instructions must be read and applied whenever workis done on the seal, and must be kept available for future reference.

These instructions are for the installation and operation ofa seal as used in rotating equipment and will help to avoiddanger and increase reliability. The information requiredmay change with other types of equipment or installationarrangements. These instructions must be read inconjunction with the instruction manuals for both the pump and any ancillary equipment.

If the seal is to be used for an application other than that originallyintended or outside the recommended performance limits, John Cranemust be contacted before its installation and use.

Any warranty may be affected by improper handling, installation, or useof this seal. Contact the Company for information as to exclusive productwarranty and limitations of liability.

If questions or problems arise, contact your local John Crane Sales/ServiceEngineer or the original equipment manufacturer, as appropriate.

John Crane mechanical seals are precision products andmust be handled appropriately. Take particular care toavoid damage to lapped sealing faces and to flexiblesealing rings. Do not excessively compress the sealbefore or during installation.

Safety Instructions1. The following designations are used in the installation instructions to

highlight instructions of particular importance.

NOTE: Refers to special information on how to install oroperate the seal most efficiently.

Refers to special information or instructions directedtowards the prevention of damage to the seal or itssurroundings.

Refers to mandatory instructions designed to preventpersonal injury or extensive damage to the seal or itssurroundings.

2. Installation, removal and maintenance of the seal must be carried outonly by qualified personnel who have read and understood theseinstallation instructions.

3. The seal is designed exclusively for sealing rotating shafts. Themanufacturer cannot be held liable for use of the seal for purposesother than this.

4. The seal must only be used in technically perfect condition, andmust be operated within the recommended performance limits inaccordance with its designated use set out in these installationinstructions.

Dry-running - often indicated by a squealing noise from the seal area - will cause overheating and scoring or otherdamage to the sealing surfaces, resulting in excessiveleakage or a much shortened seal life.

Before start-up, ensure that all personnel andassembly equipment have been moved to a safe distance so there is no contact with rotating partson the pump, seal, coupling, or motor.

WARNING: Seal installation should be handled only by qualifiedpersonnel. If questions arise, contact the local John Crane Sales/Service Engineer. Improper useand/or installation of this product could result ininjury to the person and/or harmful emissions to the environment, and may affect any warranty on the product. Please contact the company forinformation as to exclusive product warranty and limitations of liability.

Before Starting the Equipment1. Check the pump at the coupling for proper alignment of the driver

or motor.

2. Ensure that the gland plate nuts/bolts are securely tightenedaccording to the pump manual instructions, and that all screws aresecurely fastened.

3. Complete the assembly of the pump, and turn the shaft (by hand ifpossible) to ensure free rotation.

4. Consult all available equipment operating instructions to check forcorrectness of all piping and connections, particularly regarding sealrecirculation/flush, heating or cooling requirements, and servicesexternal to the seal.

This mechanical seal is designed to operate in a liquidso the heat energy it creates is adequately removed.Therefore, the following check should be carried outnot only after seal installation, but also after any period of equipment inactivity.

5. Check that the seal chamber fluid lines are open and free of anyobstruction, and ensure that the seal chamber is properly vented and filled with liquid - refer to the pump instruction manual.

John CraneType 5610 and 5610QSingle O-ring CartridgeSeal Assembly and Installation Instructions

I-5610/5610Q

ATTENTION

ATTENTION

ATTENTION

!

ATTENTION

ATTENTION

!

I-5610/5610Q - 1 -

Arsh Johal
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General Instructions1. Study the Engineering layout drawing to confirm the proper seal

arrangement for the pump being used. Type 5610 and 5610Q seals are designed for versatility and can be assembled in various ways. The following instructions describe the standard configurations.

2. To assure satisfactory operation, handle seal with care. Take particular caution to see that the lapped sealing faces are notscratched or marred.

Preparing the Equipment1. Check seal chamber dimensions and finishes.

2. Measure axial end play:

Sizes to 3.000" = 0.003" FIM max. 3.000" & greater = 0.005" FIM max.

3. Determine squareness of seal chamber face to shaft:Rotating Mating Ring Sizes to 3.000" = 0.005" FIM max.3.000" & greater = 0.007" FIM max.

Rotating Seal Head Sizes to 3.000" = 0.002" FIM max.3.000" & greater = 0.003" FIM max.

4. Measure shaft runout:Sizes to 3.000" = 0.002" FIM max.3.000" & greater = 0.003" FIM

63

SHAFT OR SLEEVE0.040 LG. X 20˚ CHAM.

BORE

0D +0.000"- 0.002"

63

0.040"

20˚

MOVE SHAFT IN AXIAL DIRECTIONBY HAND. NOTE MEASUREMENTON DIAL INDICATOR

MOUNTDIAL INDICATORON SHAFT

TURN SHAFT BY HAND AND NOTEMEASUREMENT ON DIAL INDICATOR

MOUNTDIAL INDICATORON SHAFT

T

TURN SHAFT BY HAND AND NOTEMEASUREMENT ON DIAL INDICATOR

MOUNTDIAL INDICATORON SEAL CHAMBERFACE

Assemble the Type 5610 as follows, referring to the applicable engineeringlayout drawing.

NOTE: These instructions apply to a rotating mating ring configuration.The seal assembly and mating ring positions could be reversedshould an application require.

NOTE: Elastomeric O-rings can be damaged or destroyed if care is nottaken. Prior to assembly of O-ring into groove, make sure groove is clean and free of foreign materials. Lubricate both groove and O-ring prior to installation with light lube oil (SAE #10 or #20) orsilicone grease (such as Dow Corning compound #4.) For ethylenepropylene elastomers, do not lubricate with petroleum products.

1. Place gland plate on table with gasket side facing up.

2. Install lubricated O-ring into OD groove of mating ring.

3. Stand sleeve on its base and slide mating ring over sleeve, align pinsand press in place.

4. Install set screws in collar.

5. Loosely attach the spacers to the collar with cap screws.

6. Set the gland plate assembly gasket side down on table. Installcollar on gland plate assembly and engage spacers into groove,aligning spacers with pipe taps of gland plate. Uniformly fingertighten the cap screws.

7. Install lubricated O-ring into OD groove of retainer.

8. Place spring inside retainer.

9. Insert drive ring in retainer with tabs facing opposite of spring.Align notches with dents in retainer.

10. Insert anti x-ring in retainer.

11. Install lubricated O-ring on the primary ring. Push down untilseated on the step of the OD of primary ring.

12. Align notches on primary ring tail with drive ring tabs and pressinto bore of retainer. Make sure primary ring is engaged into tabsand moves freely.

13. Place gland plate onto table with gasket side up.

14. Insert seal assembly in gland plate, align pins and press in place. Turn gland plate over and confirm that retainer is flush with end ofgland plate.

I-5610/5610Q - 2 -

Part Name

1 Mating Ring 7 Collar 13 Gasket

2 O-ring 8 Set Screws 14 Snap Ring

3 Primary Ring 9 Spacers 15 O-ring

4 O-ring 10 Cap Screws 16 Drive Ring

5 Sleeve Assembly 11 Gland Plate Assembly 17 Anti X-Ring

6 O-ring 12 Spring

65 4 172 1 3 12 8 14

13 11

910

7

1516

Typical Type 5610 Single O-ring Cartridge Seal Arrangement

Type 5610 Single O-ring Cartridge Seal Assembly

NOTE: If measured dimensions exceed those values given, correct the equipment to meet specifications prior to seal installation.

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Typical Type 5610 Installation Dimensions Typical Type 5610Q Installation Dimensions

L23L39L91

MIN. BOX DEPTH

L92

D1

L90 MIN. NEAREST OBSTRUCTION

D26

D2

L56

L12

D4 63

SLOT WIDTH

M

N

L23L39L91 MIN.

BOX DEPTH

L92

D1

L90 MIN. NEAREST OBSTRUCTION

D26

D3

L56

L12

D4 63

*MIN. TURN DIAM.

SLOT WIDTH

M

N

c

Type 5610 Single Cartridge Dimensional Data (inches)Seal D4

Size/D1 D2 Min. Max. D26 L12 L23 L39 L56 L90 L91 L92 M N1.000 1.375 1.445 1.889 4.000 1.989 1.353 1.954 0.531 2.000 0.160 0.035 0.525 2.8051.125 1.500 N/A 2.015 4.125 2.062 1.446 2.062 0.531 2.125 0.125 N/A 0.525 2.9331.250 1.625 N/A 2.294 4.250 2.062 1.446 2.062 0.531 2.125 0.125 N/A 0.525 3.2131.375 1.750 N/A 2.421 4.375 2.062 1.446 2.062 0.531 2.125 0.125 N/A 0.525 3.3381.500 1.937 2.007 2.680 4.875 2.156 1.487 2.125 0.593 2.187 0.156 0.031 0.525 3.5991.625 2.062 2.132 2.812 5.000 2.156 1.487 2.125 0.593 2.187 0.156 0.031 0.562 3.7661.750 2.170 2.240 2.918 5.250 2.156 1.487 2.125 0.593 2.187 0.156 0.031 0.562 3.8751.875 2.312 2.382 2.918 5.250 2.156 1.487 2.125 0.593 2.187 0.156 0.031 0.562 3.8752.000 2.437 2.507 3.015 5.500 2.375 1.601 2.312 1.063 2.375 0.187 0.062 0.562 4.0002.125 2.562 2.632 3.360 5.859 2.375 1.601 2.312 1.593 2.375 0.187 0.062 0.687 4.4692.250 2.687 2.757 3.485 6.500 2.375 1.601 2.312 0.593 2.375 0.187 0.062 0.687 4.5662.375 2.812 2.882 3.610 6.500 2.484 1.717 2.466 0.625 2.528 0.143 0.018 0.687 4.7192.500 3.062 N/A 3.891 6.750 2.484 1.717 2.562 0.625 2.625 0.125 N/A 0.687 5.0002.625 3.312 N/A 4.062 6.750 2.500 1.625 2.500 0.625 2.562 0.125 N/A 0.687 5.1702.750 3.312 N/A 4.062 6.750 2.500 1.625 2.500 0.625 2.562 0.125 N/A 0.687 5.1702.875 3.375 N/A 4.186 7.000 2.500 1.725 2.500 0.625 2.562 0.125 N/A 0.687 5.3123.000 3.625 N/A 4.469 7.750 2.500 1.787 2.562 0.685 2.625 0.125 N/A 0.812 5.7203.125 3.750 3.853 4.600 7.875 2.562 1.593 2.562 N/A 2.687 0.125 N/A 0.812 5.8453.250 3.750 3.853 4.600 7.437 2.562 1.593 2.510 N/A 2.635 0.177 0.052 0.812 5.8453.375 4.000 4.125 4.850 8.125 2.562 1.593 2.562 N/A 2.687 0.125 N/A 0.812 6.0953.500 4.125 4.250 4.975 8.250 2.562 1.593 2.562 N/A 2.687 0.125 N/A 0.812 6.2203.625 4.218 4.343 5.100 8.375 2.562 1.593 2.562 N/A 2.687 0.125 N/A 0.687 6.2503.750 4.343 4.468 5.199 8.750 2.562 1.593 2.562 N/A 2.687 0.125 N/A 0.687 6.7703.875 4.468 4.593 5.375 8.750 2.562 1.593 2.562 N/A 2.687 0.125 N/A 0.812 6.6364.000 4.593 4.718 5.500 9.000 2.562 1.593 2.562 N/A 2.687 0.125 N/A 0.812 6.7614.125 4.718 4.843 5.625 9.000 2.562 1.593 2.562 N/A 2.687 0.125 N/A 0.812 6.8864.250 4.843 4.968 5.750 9.250 2.562 1.593 2.562 N/A 2.687 0.125 N/A 0.812 7.0114.500 5.093 5.218 6.000 9.500 2.562 1.593 2.562 N/A 2.687 0.125 N/A 0.812 7.2614.750 5.343 5.468 6.313 10.375 2.562 1.593 2.562 N/A 2.687 0.125 N/A 0.812 7.5745.000 5.843 5.968 7.260 12.000 2.953 1.749 3.043 N/A 3.168 0.125 N/A 0.812 10.0005.250 6.093 6.218 7.510 12.250 2.953 1.749 3.043 N/A 3.168 0.125 N/A 0.812 10.2505.500 6.343 6.468 8.000 12.687 2.953 1.749 3.043 N/A 3.168 0.125 N/A 0.937 10.500

Type 5610Q Single Cartridge Dimensional Data (inches)Seal D4

Size/D1 D3 Min. Max. D26 L12 L23 L39 L56 L90 L91 L92 M N1.000 1.564 1.625 1.889 4.000 2.575 1.353 1.954 0.531 2.000 0.746 0.621 0.525 2.8051.125 1.689 1.750 2.015 4.125 2.651 1.446 2.062 0.531 2.125 0.714 0.589 0.525 2.9331.250 1.812 1.875 2.294 4.250 2.728 1.446 2.062 0.531 2.125 0.791 0.666 0.525 3.2131.375 1.939 2.000 2.421 4.375 2.728 1.446 2.062 0.531 2.125 0.791 0.666 0.525 3.3381.500 2.187 2.250 2.680 4.875 2.744 1.487 2.125 0.593 2.187 0.744 0.619 0.525 3.5991.625 2.312 2.375 2.812 5.000 2.744 1.487 2.125 0.593 2.187 0.744 0.619 0.562 3.7661.750 2.406 2.480 2.918 5.250 2.744 1.487 2.125 0.593 2.187 0.744 0.619 0.563 3.8751.875 2.549 2.625 2.918 5.250 2.744 1.487 2.125 0.593 2.187 0.744 0.619 0.563 3.8752.000 2.673 2.750 3.015 5.500 2.963 1.601 2.312 1.032 2.375 0.775 0.650 0.562 4.0002.125 2.798 2.875 3.360 5.859 2.963 1.601 2.313 0.593 2.375 0.775 0.650 0.687 4.4692.250 2.923 3.000 3.485 6.500 2.963 1.601 2.313 0.593 2.375 0.775 0.650 0.687 4.5662.375 3.048 3.125 3.610 6.500 3.063 1.717 2.466 0.625 2.528 0.722 0.597 0.687 4.7192.500 3.301 3.375 3.891 6.750 2.980 1.717 2.563 0.625 2.625 0.542 0.417 0.687 5.0002.625 3.551 3.625 4.062 6.750 3.088 1.625 2.500 0.625 2.562 0.713 0.588 0.687 5.1702.750 3.551 3.625 4.062 6.750 3.088 1.625 2.500 0.625 2.562 0.713 0.588 0.687 5.1702.875 3.614 3.687 4.186 7.000 3.088 1.725 2.500 0.625 2.562 0.713 0.588 0.687 5.3123.000 3.864 3.934 4.469 7.750 3.088 1.787 2.562 0.685 2.625 0.651 0.526 0.812 5.7203.125 4.022 4.125 4.600 7.875 3.156 1.593 2.562 N/A 2.687 0.719 0.594 0.812 5.8453.250 4.022 4.125 4.600 7.437 3.093 1.593 2.510 N/A 2.635 0.708 0.583 0.812 5.8453.375 4.246 4.375 4.850 8.125 3.156 1.593 2.562 N/A 2.687 0.719 0.594 0.812 6.0953.500 4.371 4.500 4.975 8.250 3.156 1.593 2.562 N/A 2.687 0.719 0.594 0.812 6.2203.625 4.500 4.625 5.100 8.375 3.156 1.593 2.562 N/A 2.687 0.719 0.594 0.687 6.2503.750 4.625 4.724 5.199 8.750 3.156 1.593 2.562 N/A 2.687 0.719 0.594 0.687 6.7703.875 4.750 4.875 5.375 8.750 3.156 1.593 2.562 N/A 2.687 0.719 0.594 0.812 6.6364.000 4.875 5.000 5.500 9.000 3.156 1.593 2.562 N/A 2.687 0.719 0.594 0.812 6.7614.125 5.000 5.125 5.625 9.000 3.156 1.593 2.562 N/A 2.687 0.719 0.594 0.812 6.8864.250 5.125 5.250 5.750 9.250 3.156 1.593 2.562 N/A 2.687 0.719 0.594 0.812 7.0114.500 5.375 5.500 6.000 9.500 3.156 1.593 2.562 N/A 2.687 0.719 0.594 0.812 7.2614.750 5.625 5.750 6.313 10.375 3.156 1.593 2.562 N/A 2.687 0.719 0.594 0.812 7.5745.000 6.125 6.250 7.260 12.000 3.609 1.749 3.043 N/A 3.168 0.691 0.566 0.812 10.0005.250 6.375 6.500 7.510 12.250 3.609 1.749 3.043 N/A 3.168 0.691 0.566 0.812 10.2505.500 6.625 6.750 8.000 12.687 3.609 1.749 3.043 N/A 3.168 0.691 0.566 0.937 10.500

I-5610/5610Q - 3 -

15. Clean faces of primary and mating rings with denatured alcohol and alint-free cloth.

16. Making sure seal face does not fall out, slide gland plate sub-assembly over sleeve until faces touch.

17. Carefully rotate the gland plate until through holes in sleeve are linedup with the collar set screws.

18. Carefully press down on gland plate and install snap ring over the endof sleeve. This sets the axial spacing of the cartridge. Do not overcompress gland plate or this may damage the seal.

19. Tighten set screws until they start to enter the sleeve ID.

20. Uniformly tighten cap screws on spacers.

21. Install gasket and sleeve O-ring.

22. Pressure test according to John Crane standard QA-5-0568.

Type 5610 Single O-ring Cartridge Seal Assembly (continued)

*Oversize bore seals only

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Installing the Seal1. Before starting the installation, read the following instructions carefully.

2. Remove the seal from its packaging, inspect for any damage, andwipe clean.

3. The equipment should be clean and meet the specifications noted inthe “Preparing the Equipment” section. Lubricate sleeve O-ring withlubricant recommended in chart below. Lubricate shaft sparingly.Lubricate gland plate bolts/nuts as required.

Type 5610 Oversize Bore Single Cartridge Dimensional Data (inches)Seal D4 Min.

Size/D1 D2 Min. Max. D26 L12 L23 L39 L56 L90 L91 L92 M N Turn Diam.1.375 1.750 2.875 3.023 5.375 2.062 1.446 2.062 0.625 2.125 0.250 0.125 0.562 4.062 3.2681.750 2.170 3.500 3.925 6.500 2.156 1.487 2.125 0.656 2.187 0.250 0.125 0.687 5.093 3.8851.875 2.312 3.625 3.734 6.500 2.156 1.316 1.954 0.485 2.017 0.327 0.202 0.687 5.093 *2.125 2.562 3.875 4.250 7.250 2.375 1.570 2.282 0.749 2.407 0.219 0.094 0.687 5.687 4.2642.500 3.062 4.750 5.078 8.000 2.484 1.697 2.407 0.749 2.625 0.204 0.079 0.687 6.062 5.1392.625 3.312 4.625 4.740 8.000 2.500 1.619 2.329 0.578 2.454 0.296 0.171 0.687 6.062 **2.750 3.312 4.750 4.875 8.000 2.500 1.697 2.407 0.656 2.532 0.218 0.093 0.687 6.062 5.139

*Seal cartridge is OD registered on the Turn Diam. of 4.125".**Seal cartridge is OD registered on the Turn Diam. of 5.125".

ELASTOMER LUBRICANTFluoroelastomer Vegetable Oil, Animal Oil, Mineral-Hydrocarbon Oils,(i.e. Viton®) Soap Solution, Parker ‘Super-O-Lube’, Silicone Grease

Ethylene Propylene Vegetable Oil, Polywater®, Soap Solution, Glycerine,Propylene Glycol, Silicone Grease

Perfluoroelastomer Vegetable Oil, Animal Oil, Mineral-Hydrocarbon Oils(i.e. Kalrez®)

NOTE: Always use a lubricant that is compatible with your machinery and product. Use lubricant sparingly, only enough to install seal with ease.

Viton and Kalrez are registered trademarks of DuPont.Polywater is a registered trademark of American Polyware Co.

GLAND BOLTS

SPACERSCAP SCREWS

Type 5610Q Oversize Bore Single Cartridge Dimensional Data (inches)Seal D4 Min.

Size/D1 D3 Min. Max. D26 L12 L23 L39 L56 L90 L91 L92 M N Turn Diam.1.375 1.939 2.875 3.023 5.375 2.062 1.446 2.062 0.625 2.125 0.791 0.666 0.562 4.062 3.2681.750 2.406 3.500 3.925 6.500 2.156 1.487 2.125 0.656 2.187 0.744 0.619 0.687 5.093 3.8851.875 2.549 3.625 3.734 6.500 2.156 1.316 1.954 0.485 2.017 0.915 0.790 0.687 5.093 *2.125 2.798 3.875 4.250 7.156 2.375 1.570 2.282 0.749 2.407 0.806 0.681 0.687 5.687 4.2642.500 3.301 4.750 5.078 8.000 2.484 1.697 2.407 0.656 2.532 0.698 0.573 0.687 6.062 5.0002.625 3.551 4.625 4.740 8.000 3.088 1.619 2.329 0.578 2.454 0.884 0.759 0.687 6.062 **2.750 3.551 4.750 4.875 8.000 2.500 1.697 2.407 0.656 2.532 0.806 0.681 0.687 6.062 5.139

*Seal cartridge is OD registered on the Turn Diam. of 4.125".**Seal cartridge is OD registered on the Turn Diam. of 5.125".

4. Make sure that gland plate gasket is properly positioned, and thatcollar set screws do not extend past sleeve ID. Slide completecartridge seal assembly onto shaft. For ANSI pumps position glandplate so pipe connection #1 is at or near top dead center. For DINpumps, position gland plate so slot between pipe connections #2 and #3 is at or near top dead center. Slide cartridge onto studs (ifapplicable) until gasket is flush against the face of seal chamber. Hand tighten gland plate bolts/nuts.

5. Reassemble pump and make all necessary impeller adjustments.

6. Continue tightening gland plate bolts/nuts in an alternating patternuntil secure (1/4 turns, 180˚ apart), with gland plate and face of pump seal chamber metal-to-metal. Do not over-stress or distortgland plate.

7. Tighten collar set screws evenly (1/4 turns, 180˚ apart), securingcartridge seal to shaft.

8. Remove spacers and save.

9. Make appropriate piping connections to seal assembly.

SET SCREWSO-RING

I-5610/5610Q - 4 -

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Installing the Seal (cont.)It is recommended that the seal cavity be vented through the pump’s lanternring connection located at top dead center. It is always recommended that aflush injection be utilized. the flush should be piped into the seal gland toensure maximum efficiency.

For DIN pumps rotate gland 135˚ CCW. Use port #2 as flush.

NOTE: For CCW (counter clockwise) rotation pumps, consult John Crane Engineering.

ClockwiseRotation

Drain “D”

Type 5610

Port #1 - Not DrilledPort #2 - FlushPort #3 - Not DrilledPort #4 - Not Drilled

Flush “F”

Quench “Q”

ClockwiseRotation

Port #1 - QuenchPort #2 - FlushPort #3 - DrainPort #4 - Not Drilled

Type 5610Q

Flush “F”

Decommissioning the Equipment1. Ensure that the equipment is electrically isolated.

If the equipment has been used on toxic or hazardous fluids,ensure that the equipment is correctly decontaminated andmade safe prior to commencing work. Remember fluid isoften trapped during draining and may exist outside the seal.The equipment instruction manual should be consulted tocheck for any special precautions.

2. Ensure that the equipment is isolated by the appropriate valves.Check that the fluid is drained and pressure is fully released.

MaintenanceNo maintenance of a seal is possible while installed. Therefore, it isrecommended that a spare seal unit be held in stock to allow immediatereplacement of a removed seal.

It is recommended that used seals are returned to a John Crane SealRebuilding Center, as rebuilding to as-new specifications must be carriedout by qualified personnel.

It is the responsibility of the equipment user to ensure that anyparts being sent to a third party have appropriate safe handlinginstructions externally attached to the package.

Quality AssuranceThis seal has been assembled in accordance with John Crane QualityAssurance Standards and with proper maintenance and use will give safeand reliable operation to the maximum recommended performance asshown in any relevant approved John Crane publication.

!

!

I-5610/5610Q - 5 -

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Type 5610/5610Q Cartridge Drawing NumbersOversize Bore Layouts

Seal Size 5610 5610Q1.375 H-SP-38057 H-SP-380581.750 H-SP-38067 H-SP-380681.875 H-SP-38077 H-SP-380782.125 H-SP-39034 H-SP-390352.500 H-SP-39007 H-SP-390082.625 H-SP-38087 H-SP-380882.750 H-SP-39017 H-SP-39018

Ordering Information1. Cartridge Seal size = solid shaft or sleeve OD.

2. Select single (5610) or single with quench (5610Q) arrangement.

3. Determine whether standard or enlarged seal chamber configuration is required.

4. Choose seal drawing number from chart below.

5. For other material combinations or size considerations, consultthe local John Crane Sales/Service Engineer.

Materials of Construction - StandardPrimary Ring Carbon Graphite

Silicon Carbide (optional)Nickel Binder Tungsten Carbide (optional)

Mating Ring Silicon CarbideNickel Binder Tungsten Carbide (optional)

Cartridge Hardware 316 Stainless Steel*Secondary Seal Fluoroelastomer*

Operating LimitsPressure: Sizes up to 3.000": 300 psig / 21 barg max.

Sizes over 3.000": 200 psig / 13 barg

Temperature: -20˚F to 400˚F / -29˚C to 204˚C

Speed: To 5000 fpm / 25 mps

*Various options.

I-5610/5610Q - 6 -

Type 5610/5610Q Cartridge Drawing NumbersStandard Bore Layouts

Seal Size 5610 5610Q1.000 H-SP-39543 H-SP-395451.125 H-SP-37305 H-SP-373131.250 H-SP-39554 H-SP-395561.375 H-SP-37306 H-SP-373141.500 H-SP-39564 H-SP-395661.625 H-SP-39574 H-SP-395761.750 H-SP-37307 H-SP-373151.875 H-SP-37308 H-SP-373162.000 H-SP-39584 H-SP-395862.125 H-SP-37309 H-SP-373172.250 H-SP-39594 H-SP-395962.375 H-SP-39604 H-SP-396062.500 H-SP-37310 H-SP-373182.625 H-SP-37311 H-SP-373192.750 H-SP-37312 H-SP-373202.875 H-SP-39614 H-SP-396163.000 H-SP-39624 H-SP-396263.125 H-SP-41625 H-SP-416263.250 H-SP-41630 H-SP-416313.375 H-SP-41636 H-SP-416373.500 H-SP-41641 H-SP-416423.625 H-SP-41646 H-SP-416473.750 H-SP-41651 H-SP-416523.875 H-SP-41954 H-SP-419554.000 H-SP-41656 H-SP-416574.125 H-SP-41661 H-SP-416624.250 H-SP-41664 H-SP-416664.500 H-SP-41668 H-SP-416694.750 H-SP-41671 H-SP-416725.000 H-SP-41674 H-SP-416755.250 H-SP-41677 H-SP-416785.500 H-SP-41680 H-SP-41681

If the products featured will be used in a potentially dangerous and/or hazardous process, your John Crane representative should be consulted prior to their selection and use. In theinterest of continuous development, John Crane Companies reserve the right to alter designs and specifications without prior notice. It is dangerous to smoke while handling productsmade from PTFE. Old and new PTFE products must not be incinerated. ISO 9001 and ISO 14001 Certified, details available on request.

©2013 John Crane Print 04/13 [F] Revised 5/12 www.johncrane.com www.johncranetoday.com I-5610/5610Q

For your nearest John Crane facility, please contact one of the locations below.

North AmericaMorton Grove, IL, USA

1-800-SEALINGTel: 1-847-967-2400Fax: 1-847-967-3915

EuropeSlough, UK

Tel: 44-1753-224000Fax: 44-1753-224224

Latin AmericaSão Paulo, Brazil

Tel: 55-11-3371-2500Fax: 55-11-3371-2599

Middle East & AfricaDubai, United Arab Emirates

Tel: 971-481-27800Fax: 971-488-62830

Asia PacificSingapore

Tel: 65-6518-1800Fax: 65-6518-1803

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                          SECTION 5 

                  TEST  REPORTS      

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04080

120160200240280320360400440480

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Flow

Rat

e (G

PM)

NPIP (PSI)

Pump: 208T175 CSF 315, SN: 1440547-1NPIPR Test Curve (290 RPM)

Water @ 75 F, Atmospheric Pressure: 30.2 in-HgDifferential Pressure: 416.5 kPa (60.4 PSI)

12-30-2013

Page 80: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

0

50

100

150

200

250

300

350

400

450

500

550

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Flow

Rat

e (G

PM)

NPIP (PSI)

Pump: 208T175 CSF 315, SN: 1440547-1Theoretical NPIPR Test Curve (290 RPM)

For Rated Conditions: Sales Oil, 20.03 - 25.60 cP, 136 - 177 CDifferential Pressure: 416.5 kPa (60.4 PSI)

12-30-2013

Page 81: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

0.0040.0080.00120.00160.00200.00240.00280.00320.00360.00400.00440.00480.00

0 20 40 60 80 100 120 140

Flow

 Rate (GPM

)

Differential Pressure (PSI)

208T175 CSF 315_SN:  1440547‐1Performance Curve (290 RPM)Water @ 75 F, Date:  12‐30‐2013

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0.0050.00

100.00150.00200.00250.00300.00350.00400.00450.00500.00550.00

0 20 40 60 80 100 120 140 160 180

Flow

 Rate (GPM

)

Differential Pressure (PSI)

208T175 CSF 315_SN:  1440547‐1Theoretical Performance Curve (290 RPM)

For Rated Conditions:  Sales Oil, 20.03 ‐ 25.60 cP, 136 ‐ 177 C

Page 83: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

04080

120160200240280320360400440480

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Flow

Rat

e (G

PM)

NPIP (PSI)

Pump: 208T175 CSF 315, SN: 1440547-2NPIPR Test Curve (290 RPM)

Water @ 75 F, Atmospheric Pressure: 30.2 in-HgDifferential Pressure: 416.5 kPa (60.4 PSI)

12-30-2013

Page 84: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

0

50

100

150

200

250

300

350

400

450

500

550

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Flow

Rat

e (G

PM)

NPIP (PSI)

Pump: 208T175 CSF 315, SN: 1440547-2Theoretical NPIPR Test Curve (290 RPM)

For Rated Condtions: Sales Oil, 20.03 - 25.60 cP, 136 - 177 CDifferential Pressure: 416.5 kPa (60.4 PSI)

12-30-2013

Page 85: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

0.0040.0080.00120.00160.00200.00240.00280.00320.00360.00400.00440.00480.00

0 20 40 60 80 100 120 140

Flow

 Rate (GPM

)

Differential Pressure (PSI)

208T175 CSF 315_SN:  1440547‐2Performance Curve (290 RPM)Water @ 75 F, Date:  12‐30‐2013

Page 86: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

0.0050.00

100.00150.00200.00250.00300.00350.00400.00450.00500.00550.00

0 20 40 60 80 100 120 140 160 180

Flow

 Rate (GPM

)

Differential Pressure (PSI)

208T175 CSF 315_SN:  1440547‐2Theoretical Performance Curve (290 RPM)

For Rated Conditions:  Sales Oil, 20.03 ‐ 25.60 cP, 136 ‐ 177 C

Page 87: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

0102030405060708090100110120

0 100 200 300 400 500 600 700 800 900 1000 1100 1200

Flow

 Rate (m

3/hr)

Differential Pressure (kPa)

208T175 CSF 315Theoretical Performance Curve (290 RPM)

For Rated Conditions:  Sales Oil, 20.03 ‐ 25.60 cP, 136 ‐ 177 C

Page 88: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

050

100150200250300350400450500550

0 20 40 60 80 100 120 140 160 180

Flow

 Rate (GPM

)

Differential Pressure (PSI)

208T175 CSF 315Theoretical Performance Curve (290 RPM)

For Rated Conditions:  Sales Oil, 20.03 ‐ 25.60 cP, 136 ‐ 177 C

Page 89: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

                          SECTION 6 

  TEST PROCEDURES 

Page 90: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

Applies To: Procedure Number: Revision: Pump Assembly TAl-004 A Issue Date: 9-1-10

Effective Date: 9-7-10 Page: 1of3

Procedures Title: Hydrostatic Testing Instructions for Suction Housings

1.0 PURPOSE

Fonn Proc Tmp Rev. C

10-24-2005

The purpose of this procedure is to define the steps taken to Hydrostatically Test suction housings used in Pump assemblies and conform to customer's specifications and needs

2.0 SCOPE This test method is to be used for all suction housings that have a customer requirement for the suction housing to be tested.

3.0 REFERENCE API 676, Positive Displacement Pumps - Rotary Form QF-7.5.2-18; Hydrostatic Testing Report Form E-007; Pump Order/Information Sheet QAP-4.2.4, Control of Records

4.0 DEFINITIONS

5.0 PROCEDURE

5.1 In preparation for the testing and to assure the testing is done prior to the time of assembly, the Applications Engineer or Customer Service representative shall fill out a Pump Order Information Sheet, Form E-007.

5.1.1 The completed form will contain the requirement that hydrostatic testing is required and the testing parameters if different than those stated in steps 5.4 through 5.6.

5.1.2 The completed form is to be communicated to the production/planner before the end of the day the order is entered into business system or an e-mail sent to planner stating intent so the completed Pump Order Information Sheet may be incorporated into the Manufacturing Order (MO).

5.1 .2.1 The MO shall be altered to have an additional operation that will add the appropriate time to conduct the defined testing.

5.1.3 The hydrostatic test pressure must be greater than 20 psi.

5.2 The suction housing ports are to be plugged to allow for pressurizing using pipe plugs, plates, and gaskets as required to accomplish a seal.

5.3 Fill the suction housing with water.

Printed copies of this procedure are for reference only. For current revision, see TOG website.

kasha dziuba
Typewritten Text
TAG: P-20-170A/B
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Page 91: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

Applies To: Procedure Number: Revision: Pump Assembly TAl~004 A Issue Date: 9-1-10

Effective Date: 9-7-10 Page: 2of3

Procedures Title: Hydrostatic Testing Instructions for Suction Housings

5.4 Pressurize the suction housing.

Fonn Proc . Tmp. Rev C

10·24-2005

5.4.1 The suction housing is to be pressurized using the pressures stated in table below unless otherwise stated on the Pump Order/Information Sheet, Form E-007. The Pump Order Information Sheet will be completed by the Applications Engineer as stated in Section 5.1 to define the requirement(s) in order to comply with the customer's requirements and communicate those requirements to the shop.

Housing material Test pressure/ psi Cast Iron 190

Stainless Steel 190

5.5 Hold pressure on housing for 30 minutes after pressure has stabilized. Look for any leakage through the cast portion of housing.

5.5.1 Should there be any leakage the part must be replaced with another part and tested in accordance with the previous mentioned steps.

5.6 Document test results using the form QF-7.5.2-18 for the Hydrostatic Testing report.

5.6.1 When testing is required to be witnessed by an outside/independent party, the requirement is to be noted on the Pump Order/ Information Sheet, Form E-007.

5.6.1.1 The originator of the Pump Order Information Sheet shall be notified when the parts are available and ready to be tested so that the Customer may be contacted to make arrangements for the witnessing party to come into our facility for the testing.

6.0 RECORDS

6.1 The completed test reports are to be maintained by Pump Assembly along with a copy of the test report being given to Customer Service for attachment to the Customer Order file.

6.2 The test reports are to be retained in accordance with company retention policies as defined in Control of Records Procedure, QAP-4.2.4.

Printed copies of this procedure are for reference only. For current revision, see TOG website.

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• Applies To: Pump Assembly Issue Date: 9-1-10

Procedure Number: Revision: TAl-004 A

Effective Date: 9-7-10 Page: 3 of3

Procedures Title: Hydrostatic Testing Instructions for Suction Housings

Revision Record: Rev. Date Revision chan e QCRN

A 8-26-10 New Issue 10E2090

Prepared By: Dennis Mannon Date: 8-26-10

Reviewed By: Lonny Powers Date: 8-26-10

Approved By: Ed Wallace Date: 8-26-10

Printed copres of this procedure are for reference only. For current revlsfon, see TOG website.

Fonn. Proc Tmp Rev C

10-24-2005

Rev. B : DWM

Page 93: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

Applies To: PUMP TEST Issue Date: 5/17/05 Issued By: ENGINEERING

HUSKY OIL OPERATIONS LTD . P.O. #: 12817-P-005 Tag# : 20-P-170A/B

Procedure Number: Revision: ES-207 B

Effective Date: 8/1 0/05 Page: 1 of 10

Form: Proc . Tmp. Rev. 7-2005

MINIMUM ALLOWABLE FLOW RA TES FOR TARBY PUMPS*

70 DURO ELASTOMER AND STANDARD SIZED ROTOR (ELASTOMER CODE B,F,E,Q,W)

STAGES P1 (psi) P2 (psi) P3 (psi) P4 (psi) P5 (psi)

1 0 22 44 65 87 2 0 44 87 131 174 3 0 65 131 196 261 4 0 87 174 261 348 5 0 109 218 326 435 6 0 131 261 392 522 9 0 196 392 587 783

PUMP FLOW FLOW FLOW FLOW FLOW STANDARD (a) P1 (a) P2 (a) P3 @P4 @P5 RPM

TL2,TM2,TP2 1.4 1.4 1.1 0.9 0.5 600 TL3,TM3,TP3 3.9 3.5 3.0 2.1 0.8 500

TL4, TM4, TP4, T J4 9.6 8.9 ·7.0 4.9 1.9 500 TL6,TM6, TP6, T J6 24.5 22.5 19.2 15.0 6.7 500 TL8, TM8, TP8, T J8 50.0 46.7 42.5 35.8 23.3 500

TL 10, TM10, TP10, TWG10 45.0 42.5 39.6 35.0 28.3 250 TL10H,TM10H, TP10H, TWG10H 66.6 61 .0 52.6 41 .3 22.6 250

TL 12, TM12, TP12, TWG12 105.0 95.8 85.8 70.8 41.7 250 TL 12H,TM12H, TP12H, TWG12H 158.3 143.3 125.0 95.8 45.8 250

TWG14 185.0 178.0 170.0 160.0 140.0 250 TWG20 420.0 405.0 390.0 366.0 320.0 250

T008 22.0 20.0 18.0 15.0 11 .7 250 TE, T012 30.0 28.0 26.7 23.3 18.3 250 TF, T022 52.0 50.0 46.7 40.0 28.3 250 TG, T036 85.0 82.5 75.8 66.7 47.9 250

T050 124.0 120.0 110.0 100.0 86.7 250 TH, T065 160.0 152.0 140.0 129.0 104.0 250

T090 225.0 212.5 190.0 160.0 119.0 250 T J,T115 275.0 262.5 244.0 21 2.5 175.0 250 TK, T1 75 240.0 235.0 217.5 187.5 150.0 150

T345 520.0 512.0 495.0 445.0 370.0 150 * FLOW RATES WITH 5% LOWER THAN STATED VALUES REQUIRE ENGINEERING APPROVAL

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Applies To: PUMP TEST Issue Date: 5/17/05 Issued By: ENGINEERING

Procedure Title: TARBY PUMP TEST PARAMETERS

Procedure Number: Revision : ES-207 B

Effective Date: 8110/05 Page: 2of10

Form: Proc. Tmp. Rev. 7-2005

MINIMUM ALLOWABLE FLOW RATES FOR TARBY PUMPS* 55 DURO ELASTOMER AND STANDARD SIZE ROTOR (ELASTOMER CODE: C & R)

OR 70 DURO ELASTOMER AND UNDERSIZED ROTOR (ELASTOMER CODE: B,F,E,Q,W)

P2 P4 PS STAGES P1 (psi) (psi) P3 (psi) (psi) (psi)

1 0 1S 30 4S 60 2 0 30 60 90 120 3 0 4S 90 13S 180 4 0 60 120 180 240 s 0 7S 1SO 22S 300 6 0 90 180 270 360

9 0 13S 270 40S S40

PUMP FLOW FLOW FLOW FLOW FLOW STANDARD

(a) P1 (a) P2 (a) P3 (a) P4 (a) PS RPM

TL2,TM2,TP2 1.4 1.3 1.0 0.8 O.S 600 TL3,TM3,TP3 3.9 3.6 3.0 2 .3 1.S soo

TL4, TM4, TP4, T J4 9.6 8.9 7.S 4.9 1.9 soo TL6,TM6, TP6, T J6 24.S 23.4 21.2 18.S 14.3 soo TL8, TM8, TP8, T J8 S1 .0 S0.7 46.7 43.7 36.7 soo

TL 10, TM10, TP10, TWG10 4S.O 42.0 37 .7 32.0 2S.O 2SO TL10H,TM10H, TP10H, TWG10H 66.6 60.0 S1 .3 38.6 22.6 2SO

TL 12, TM12, TP12, TWG12 10S.O 9S.O 81.2 62.S 41 .7 2SO TL 12H,TM12H, TP12H, TWG12H 1SS.O 137.S 116.7 87.S 4S.8 2SO

TWG14 ** 18S.O 178.0 170.0 160.0 140.0 2SO TWG20 ** 420.0 40S.O 390.0 366.0 320.0 2SO

T008 22.0 20.0 18.0 1S.4 11 .8 2SO TE, T012 30.0 28.0 2S.O 22.0 16.0 2SO TF, T022 S1 .7 SO.O 4S.O 38.3 28.3 2SO TG, T036 8S.O 79.2 72.0 61 .3 47.9 2SO

TOSO 124.0 120.0 110.0 96.0 80.0 2SO TH, T06S 160.0 1SO.O 13S.0 116.7 83.0 2SO

T090 22S.O 209.0 17S.O 134.0 7S.O 2SO TJ ,T11S 27S.O 26S.O 244.0 21S.O 17S.O 2SO TK, T17S 240.0 22S.O 210.0 184.0 1SO.O 1SO

T34S S20.0 SOO.O 47S.O 440.0 390.0 1SO ** "TWG14" and "TWG20" values calculated based on TL 12 slip values . *FLOW RATES WITH S% LOWER THAN STATED VALUES REQUIRE ENGINEERING APPROVAL

Page 95: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

Applies To: PUMP TEST Issue Date: 5117105 Issued By: ENGINEERING

Procedure Number: Revision: ES-207 B

Effective Date: 8/ 10/05 Page: 3of10

Procedure Title: TARBY PUMP TEST PARAMETERS Form: Proc. Tmp.

Rev. 7-2005

MINIMUM ALLOWABLE FLOW RATES FOR TARBY PUMPS* 55 DURO ELASTOMER AND STANDARD SIZE ROTOR (ELASTOMER CODE: C & R)

OR 70 DURO ELASTOMER AND UNDERSIZED ROTOR (ELASTOMER CODE: B,F,E,Q,W)

STAGES P1 (psi) P2 (psi) P3 (psi) P4 (psi) P5 (psi)

2 0 20 40 60 80 3 0 30 60 90 120

6 0 60 120 180 240

PUMP FLOW FLOW FLOW FLOW FLOW

(@ P1 (@ P2 (@ P3 (@ P4 (@ P5

TM1, TP1 0.40 0.39 0.37 0.35 0.31

MINIMUM ALLOWABLE FLOW RATES FOR TARBY PUMPS*

STAGES

2 3

6

PUMP

TM1 , TP1

70 DURO ELASTOMER AND STANDARD SIZED ROTOR (ELASTOMER CODE B,F,E,Q,W)

P1 (psi) P2 (psi) P3 (psi) P4 (psi)

0 30 60 90 0 45 90 135

0 90 180 270

FLOW FLOW FLOW FLOW

@P1 (@ P2 @P3 (@ P4

0.40 0.39 0.37 0.35

P5 (psi)

120 180 360

FLOW

@P5

0.31

STANDARD

RPM

900

STANDARD

RPM

900 *FLOW RATES WITH 5% LOWER THAN STATED VALUES REQUIRE ENGINEERING APPROVAL

Page 96: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

Applies To: PUMP TEST Issue Date: 5/ 17/05 Issued By: ENGINEERING

Procedure Title: TARBY PUMP TEST PARAMETERS

Procedure Number: Revision: ES-207 B

Effective Date: 8/1 0/05 Page: 4of10

Form: Proc. Tmp. Rev. 7-2005

MINIMUM ALLOWABLE FLOW RA TES FOR TARBY PUMPS*

55 DURO ELASTOMER AND UNDERSIZED SIZE ROTOR (ELASTOMER CODE: C & R)

P3 P4 PS STAGES P1 (psi) P2 (psi) (psi) (psi) (psi)

1 0 1S 30 4S 60 2 0 30 60 90 120 3 0 4S 90 13S 180 4 0 60 120 180 240 s 0 7S 1SO 22S 300 6 0 90 180 270 360 9 0 13S 270 40S S40

PUMP FLOW FLOW FLOW FLOW FLOW STANDARD

{a) P1 {a) P2 {a) P3 !a> P4 @PS RPM

TL3,TM3,TP3 4.0 3.1 2.1 1.1 0.8 soo TL4, TM4, TP4 , T J4 10.0 8.7 7.0 3.7 2.0 soo TL6,TM6, TP6, T J6 2S.O 22.S 20.0 17.1 10.8 soo TL8, TM8, TP8, T J8 S3.S SO.O 4S.8 40.8 33.3 soo

TL10, TM10, TP10, TWG10 4S.O 40.8 3S.O 29.0 20.0 2SO TL 10H,TM10H, TP10H, TWG10H 66.6 S2.0 44.3 24.6 0.0 2SO

TL 12, TM12, TP12, TWG12 106.3 91 .7 68.8 43.8 8.3 2SO TL 12H,TM12H, TP12H, TWG12H 1S8.3 129.2 9S.8 so.o 0.0 2SO

TWG14 18S.O 166.6 139.0 96.8 74.0 2SO TWG20 420.0 378.0 31S.O 219.S 168.0 2SO

T008 22.0 18.6 18.0 1S.2 10.0 2SO TE, T012 30.0 28.0 2S.O 22.0 16.0 2SO TF, T022 S2.0 SO.O 44.0 38.7 22.0 2SO TG, T036 8S.O 82.S 72.0 S8.3 43.0 2SO

TOSO 124.0 120.0 110.0 96.0 80.0 2SO TH, T06S 160.0 146.7 131.0 107.S 68.0 2SO

T090 220.0 212.S 18S.O 147.S 10S.O 2SO TJ,T11S 27S.O 268.S 2SO.O 227.S 190.0 2SO TK, T17S 240.0 22S.O 20S.O 120.0 112.0 1SO

T34S S20.0 SOO.O 48S.O 440.0 390.0 1SO * FLOW RATES WITH S% LOWER THAN STATED VALUES REQUIRE ENGINEERING APPROVAL

Page 97: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

Applies To: Procedure Number: Revision: PUMP TEST ES-207 B Issue Date: 5/ 17/05 Issued By: ENGINEERING

Procedure Title: TARBY PUMP TEST PARAMETERS

Effective Date: 8110/05 Page: 5of10

MINIMUM ALLOWABLE FLOW RATES FOR TARBY PUMPS*

70 DURO ELASTOMER AND STANDARD SIZE ROTOR 2-3 MULTILOBE PUMPS (ELASTOMER CODE B,F,E,Q, W)

P1 P2 P3 P4 PS STAGES (psi) (psi) (psi) (psi) (psi)

1 0 31 63 94 12S 2 0 63 12S 188 2SO 3 0 94 188 281 37S 4 0 12S 2SO 37S soo 6 0 188 37S S63 7SO

Form: Proc. Tmp. Rev. 7-2005

PUMP FLOW FLOW FLOW FLOW FLOW STANDARD

c@ P1 c@ P2 c@ P3 c@ P4 c@ PS

TLA4,TMA4,TPA4, T JA4 21 .S 19.9 18.1 1S.6 12.9 TLA6,TMA6, TPA6, T JA6 70.0 67.S 64.S 60.0 S3.0 TLA8, TMA8, TPA8, TJA8 91.3 83.7 7S.3 63.7 S1.3

TLA10, TMA10, TPA10, TWGA10 TLA10H,TMA10H, TPA10H,

TWGA10H TLA12, TMA12, TPA12, TWGA12

TAE, TA01 2 TAF, TA022 TAG, TA036 160.0 149.0 129.0 117.0 9S.O

TAOSO

TAH, TA06S * FLOW RATES WITH S% LOWER THAN STATED VALUES REQUIRE ENGINEERING APPROVAL

RPM

soo soo 2SO

2SO

Page 98: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

Applies To: Procedure Number: Revision: PUMP TEST ES-207 B Issue Date: 5/ 17/05 Issued By: ENGINEERING

Procedure Title: TARBY PUMP TEST PARAMETERS

Effective Date: 8/10/05 Page: 6of10

MINIMUM ALLOWABLE FLOW RA TES FOR TARBY PUMPS*

Form: Proc. Tmp. Rev. 7-2005

55 DURO ELASTOMER AND STANDARD SIZE ROTOR (ELASTOMER CODE: C & R) OR

70 DURO ELASTOMER AND UNDERSIZED ROTOR (ELASTOMER CODE: B,F,E,Q,W)

2-3 MULTILOBE PUMPS P1 P2 P3 P4 P5

STAGES (psi) (psi) (psi) (psi) (psi)

1 0 21 42 63 83 2 0 42 83 125 167 3 0 63 125 188 250 4 0 83 167 250 333 6 0 125 250 375 500

PUMP FLOW FLOW FLOW FLOW FLOW

(@ P1 (@ P2 (@ P3 (@ P4 @P5

TLA4,TMA4,TPA4, T JA4 21 .5 19.9 18.1 15.6 12.9 TLA6,TMA6, TPA6, T JA6 70.0 67.5 64.5 60.0 53.0 TLA8, TMA8, TPA8, T JA8 91 .3 83.7 75.3 63.7 51 .3

TLA10, TMA10, TPA10, TWGA10 TLA10H,TMA10H, TPA10H, TWGA10H

TLA12, TMA12, TPA12, TWGA12 TAE, TA012 TAF, TA022 TAG, TA036

TA050 TAH, TA065

STANDARD

RPM

500 500 250

* FLOW RATES WITH 5% LOWER THAN STATED VALUES REQUIRE ENGINEERING APPROVAL

Page 99: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

Applies To: PUMP TEST Issue Date: 5117105 Issued By: ENGINEERING

Procedure Number: Revision: ES-207 B

Effective Date: 8/10/05 Page: 7of10

Procedure Title: TARBY PUMP TEST PARAMETERS Form: Proc. Tmp.

Rev. 7-2005

MINIMUM ALLOWABLE FLOW RATES FOR TARBY PUMPS*

70 DURO ELASTOMER AND STANDARD SIZE ROTOR

CAPACITY- GALLONS PER MINUTE (Water@ DISCHARGE 70°F) MOTOR

MODEL NO. PRESSURE PUMP SPEED HORSE 870 580 430

psi 1750 rpm 1150 rpm rpm rpm rpm POWER

0 1.9 1.3 1.0 0.7 0.5 25 1.7 1.0 0.5 0.2 0.1 50 1.5 0.9 0.2 0.0 0.0

BPC15 75 1.2 0.8 0.0 0.0 0.0 0.50

100 1.0 0.7 0.0 0.0 0.0 125 0.8 0.5 0.0 0.0 0.0

150 0.6 0.4 0.0 0.0 0.0

0 4.9 3.2 2.4 1.6 1.2 25 4.1 2.7 2.0 1.3 0.9

BPC22 50 3.4 2.2 1.6 1.0 0.7 0.50

75 2.6 1.7 1.3 0.8 0.6

100 2.0 1.5 1.0 0.6 0.4

0 9.4 0.6 4.6 3.1 2.3 BPC33 25 7.0 4.5 3.4 2.3 1.7 0.50

50 4.2 2.7 2.0 1.3 0.9

0 15.0 9.7 7.3 4.9 3.6 0.50 BPC44 25 12.0 7.8 5.9 4.0 3.0

50 9.4 6.1 4.6 3.1 2.3 0.75

0 24.0 15.6 11 .7 7.9 5.8

BPC56 25 22.0 14.3 10.7 7.2 5.3 1.00 35 20.5 13.3 10.0 6.7 4.9

50 19.5 12.7 9.5 6.4 4.1

0 53.0 34.5 26.0 17.5 13.0

10 48.0 31.0 23.4 15.8 11 .7 1.00

BPC67 20 43.0 28.0 21.0 14.0 10.3

35 34.0 22.0 16.5 11.0 8.1 1.50

50 25.0 16.3 12.3 8.3 6.1 2.00

*FLOW RATES WITH MORE THAN 5% DEVIATION REQUIRES ENGINEERING APPROVAL.

Page 100: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

Applies To: PUMP TEST Issue Date: 5117105 Issued By: ENGINEERING

Procedure Number: Revision: ES-207 B

Effective Date: 8/10/05 Page: 8of10

Procedure Title: TARBY PUMP TEST PARAMETERS

STAGES

1L

2K

*1L

*2K

ELEMENT

2K0008

1 L0015

2K0015

1 L0031

2K0031

1L0062

2K0062

1L0123

2K0123

1L0235

2K0166

1L0346

2K0235

1L0472

*2K0346

1L0686

2K0472

1L0998

*2K0686

*1L1339

MINIMUM ALLOWABLE FLOW RATES FOR TARBY C22 PUMPS

55 DURO ELASTOMER AND STANDARD ROTOR

&

70 DURO ELASTOMER AND UNDERSIZED ROTOR

P1 (psi) P2 (psi) P3 (psi) P4 (psi) P5 (psi)

0 20 30 40 60

0 20 60 80 120

0 10 20 30 40

0 30 60 90 NA

FLOW@ FLOW@ FLOW@ FLOW@ FLOW@ P1 P2 P3 P4 P5

3.9 3.9 3.7 3.4 3.1

7.8 7.6 7.4 7.1 6.5

7.6 7.5 7.2 6.6 5.4

15.2 15.1 14.8 14.2 12.9

15.7 15.6 15.0 13.8 11.4

31.1 30.7 29.8 28.0 24.4

31.2 30.7 28.4 25.6 19.5

30.5 30.1 29.2 27.3 22.9

31 .1 30.6 28.0 24.7 17.8

62.1 61.5 59.7 55.9 47.2

NA NA NA NA NA

NA NA NA NA NA

55.8 54.7 50.6 45.6 31.9

112.7 111 .1 106.8 100.4 86.6

86.4 85.3 78.6 63.1 NA

138.9 136.1 129.7 115.6 79.6

123.8 113.4 93.0 72.7 31.3

199.9 184.1 170.3 146.9 92.3

135.8 128.1 114.8 103(a)80psi NA

268.2 260.1 254.2 233.0 194.9

" * " DENOTES DERA TED PUMP

Form: Proc. Tmp. Rev. 7-2005

STANDARD RPM

500

500

500

500

500

500

500

250

250

250

NA

NA

250

250

250

200

250

200

200

200

Page 101: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

Applies To: PUMP TEST Issue Date: 5117105 Issued By: ENGINEERING

Procedure Title: TARBY PUMP TEST PARAMETERS

Procedure Number: Revision: ES-207 B

Effective Date: 8/10/05 Page: 9of10

Form: Proc. Tmp. Rev. 7-2005

MINIMUM ALLOWABLE FLOW RATES FOR TARBY C22 PUMPS 70 DURO ELASTOMER AND STANDARD ROTOR

STAGES P1 (psi) P2 (psi) P3 (psi) P4 (psi) PS (psi)

1L 0 20 40 60 87

2K 0 40 80 140 174

*1 L 0 20 40 60 NA

*2K 0 30 60 90 116

ELEMENT FLOW (ci) P1 FLOW (ci) P2 FLOW (ci) P3 FLOW@P4 FLOW@ PS STANDARD RPM

2K0008 3.9 3.9 3.7 3.3 3.1 500

1L0015 7.8 7.7 7.4 7.1 6.5 500

2K0015 7.6 7.5 7.2 6.2 5.4 500

1 L0031 15.2 15.2 14.8 14.2 12.9 500

2K0031 15.7 15.6 15.0 12.9 11.4 500

1L0062 31.1 30.9 29.8 28.0 24.4 500

2K0062 31 .2 30.7 28.4 22.8 19.5 500

1L0123 30.5 30.3 29.2 27.3 22.9 250

2K0123 31.1 30.6 28.0 21.5 17.8 250

1L0235 62.1 61 .8 59.7 55.9 47.2 250

2K0166 NA NA NA NA NA NA

1L0346 NA NA NA NA NA NA

2K0235 55.8 54.7 50.6 39.5 31.9 250

1L0472 112.7 111.9 106.8 98.2 86.6 250

*2K0346 86.4 85.7 84.3 72.9 63.1 250

1L0686 138.9 137.5 129.7 115.6 79.6 200

2K0472 123.8 113.4 93.0 52.5 31 .3 250

1L0998 199.9 190.1 170.3 141 .8 92.3 200

*2K0686 135.8 132.4 128.2 114.8 103.2 200

*1 L1 339 268.2 260.1 233.0 194.9 NA 200

" * " DENOTES DERA TED PUMP

Page 102: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

Applies To: PUMP TEST Issue Date: 5/17/05 Issued By: ENGINEERING

Procedure Title: TARBY PUMP TEST PARAMETERS

Revision Record: Rev. Date Revision change

A 718105 RELEASED B 818105 REVISED THE TABLES FOR THE "BPC"

PUMPS

Procedure Number: Revision : ES-207 B

Effective Date: 8/ 10/05 Page: 10 of 10

QCRN Rev. Bv: RDP

050206 RDP

Fonn: Proc. Tmp. Rev. 7-2005

Appvd: EHW EWH

Prepared By: ""'"R;.;... . ..;...P....;;.;a"'""'rr..;..;;is"""h"-------'D"-W.;....;..;.;M;..;....______ Date: "'"'7 /~8..;..;;/0;;..;;5'-----Approved By: E. Wallace Date: 7/11/05

Page 103: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

                          SECTION 7 

          ELECTRICAL 

Page 104: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

http://directories.csa-international.org/xml_transform.asp?xml=certx ...

«8i Certification Record • CSA llUHllo\Tl.ONt.l

CUSTOMER CLASS FILE .................... . .............

TECO Electric & Machinery Co., 4211-01 047823 0 000 Ltd. !OF No 3-1 Yuan Cyu St,

MOTORS AND GENERATORS-Nan-Kang Taipei

115 Taiwan Refer to Class Description for program details

• 3 ph, induction motors, 60Hz.

Type Volts HP Ins. Designation Max Max Class Frames Encl. Note TBFC 600 30 B 140Tto TEFC a

280T 5KXXX- " 75 8,F 140Tto TEFC a,b BCXXX 360T 5KXXX- " 75 B,F 140T to TEFC a,b scxxx 360T 5KXXX- " 100 B,F 140Tto DP a,b

360T ACXXX 600 75 B 140T to TEFC a,b

360T sxxxxxxx II 250 F 140T to TEFC a,b

440T HXXXXXXX " " " II II a,b MXXXXXXX " " " " II a,b BXXXXXXX " " " " II 11

AEHECM II 75 F 140 to a 360T

AEEAUW II 100 F 140Tto a 400T

AEHEUW " " F 11 a

AEHEXX " II II " a AEEA, 600 75 B 140T to TEFC a AEEABB " " F 360T " "

1 -~ £.

kasha dziuba
Typewritten Text
Page 105: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

http://directories.csa-intemational.org/xml_transform.asp?xml=certx ...

· AEEACF, " " B,F " " " AEVACF " II II " " II

AEVA " " B II " II

AEVABB " " F " " " AEVAPB, " " B,F " " II

AEEALA " " " " " II

AEEAJM, II 75 B,F 140TJMto TEFC a

AEVAJM " " II 360TJM " " AEEAJP, " 75 B,F 140TJP to TEFC a

AEHEGE 600 250 F 140Tto TEFC a

440T

AEVAJP II " II 360TJP " " ASFA II 100 B l40Tto DP a

ASFABB II " F 360T " II

ASVA II " B " II II

ASVABB " " F II " " ASFACF, " II B,F II II " ASVACF, " II " " II " ASVAPB, II II " " II " ASFALA II II " " II " AERF II 5 B,F 140T to TEFC a,c

180T

AERA II 20 B,F 210to " a,c

280Ta,c

AEEACW 460 10 F 56-215 TEFC a,b (·

AEGACW 460 10 F 56-215 TEFC a,b (·

AEGAFW 460 2 F 56 TEFC a,b (-

Notes:

a. Zero of frame designation may be replaced by a number or number and letter representing various mechanical constructions.

b. X's are replaced by digits representing electrical and mechanical variations. c. Gear motors.

• 3 ph, 60Hz, induction motor. Type

Designation Volts HP Ins

Max Max Class Frames Encl. Note

AEEA 600 500 F 400T TEFC a,b

AEEACF to

Page 106: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

'AEVACF

AEEALA

AEVA

AEEH,

AEEHEC

AMRC, AMRCEC

ASFA

ASFACF

ASVACF

ASFALA

ASVA

AEHA,

AEHACF,

AEHVCF,

AEHALA,

AEHV

ASHA,

ASHACF,

ASHVCF,

ASHALA,

ASHV

Notes:

600

4160

4160

250 B,F

300 B,F

600 B,F

800 F

1500 F

http://directories,csa-intemational.org/xml_transform.asp?xml=certx ...

440T,

5000,

5800

210Tto

440T

360TPto

440TP

360T

to

440T,

5000,

5800

440T,

5000,

5800,

6800

440T,

5000,

5800,

6800

TEFC

WP

DP

TEFC

DP

a,b

a,b,c

a,b

a,b

a,b

a. Suffix letters and numbers are followed by type designation representing various mechanical constructions.

b. ThemotorsareS.F.l.OandS.F.1.15. c. Motors, Type AMRC, are vertical hollow shaft and AMRCEC motors are vertical solid shaft.

Single phase, 60Hz. Type

Designation p

v R

z

c

Volts

Priniciple Max

Split phase 230V

Split phase "

Cap.

Start and Run

Cap.

Startand Run

Cap.

"

"

230V

HP

Max

1/3

" 112

"

5

Ins.

Class Frames Encl. Note

B 56 DP,TEFC a,b,c

" A71,B71 " " II 56 " "

" 63toB71 " "

B,F 56 to DP,TEFC a,b,c

Page 107: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

w

s

y

http://directories.csa-international.org/xml_transfom1.asp?xml=ce11x ...

Start Ind. Run

Cap. " " " 63 to II " Start Ind. Run

Perm. II 10 II 56 to II II

Split Cap 215T

Perm. II II II 63 to " II

Split Cap. 132M

• Types BEGCFD, BECCFD, BECSFD, GE SKCXXXBCXXXU and GE 5KCXXXBCXXXAU Series, 10 hp max, 230V max, 60Hz, 4 pole, Class B or F, 40C amb, TEFC, 56 to 215 Frame Sizes, Continuous Duty, SF 1.15 max, Thermally Protected. Notes a, band c (-31 report).

Notes:

a. Three prefix letters are added to type designation. Two suffix letters may be added to type designation. These prefix and suffix letters represent various electrical and mechanical variations.

b. The motors are single or dual voltage. c. The motors have S.F. 1.0 and 1.15.

• Types AEEAUW, AEHEGE, AEHEUW, AEHEXX, AEHECF, AEHECF-GE, 5KExxxFCxxx, 5KSxxxFCxxx (AEUE), 3 ph, rated 350 Hp max, 50 and 60Hz, Class F, TEFC, frames 140T to 440T. Notes a,b,c (-22)

• Types 5KSxxxBCxxx, 5KExxxBCxxx, 5KExxxKCxxx, 5KExxxSCxxx, 5KSxxxKCxxx, SKExxxFCxxx, SKSxxxFCxxx (AEUE), 3 ph, rated 250 Hp max, class F, TEFC, frames l 40T to 440T. Notes b,c,d (1514416).

• Types SXXXXXXX, HXXXXXXX, MXXXXXXX, BXXXXXXX, 3 ph, rated 250 Hp max, frames class F, TEFC, frames 140T to 440T. Notes b,c,d (-22)

• Type AEHB, 3 ph, Motors, rated 100 Hp I 75 kW max., 575V max, 50 or 60 Hz, 80 to 250 IEC Frames, Class B or F insulated, 40C Amb, Cont. Duty, 2, 4 and 6 poles. TEFC (-39 report).

• Type AEVFLR (Vertical) and AEEF (Horizontal), 3 ph, rated 50 hp/3 7kW max, 600V max, 60Hz, 63 to 200 IEC frames, Class B or F insulated, 40C ambient, Cont. Duty, 2, 4, 6 and 8 poles. TEFC, Note a (-36).

• Three phase induction motor, Type AEEANE, AEV ANE or EPA CT series, 200hp max, 208-230/460, 460, 575V, 60Hz SF 1.15 or 190/380, 200/400, 208/415V, 50Hz, SF 1.0, Class F, 40 C ambient, TEFC, continuous duty, 2.4 and 6 pole, frames 143T to 449T, TS, TZ, horizontal foot mounting. Notes a,c (1232529)

• Type AEFA & AEFVCF, 3 ph motor, 1 to 20hp (2 & 4 pole), 1 to lOhp (6 pole), 230/460, 575V, 60Hz, NEMA 143Tto 256T, SF 1.15, Class F insulated, 40°C ambient, Continous Duty, TEFC. (1186248).

• TypeAEAL&AEAU, 3 phmotor, 0.12to18.SkW(2pole), 0.12to 15kW(4 pole), 0.18to l lkW (6 pole), 400V, 50Hz, IEC 63 to 1601, SF 1.0, Class F insulated, 40°C ambient,

Page 108: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

http://directories.csa-international.org/xml_transforn1.asp?xml=ccrtx ...

Continous Duty, TEFC. (1186248). • Three phase induction motors, 2300-6600V, 50 or 60Hz, Class F insulated 40C ambient, SF

1.15, TEFC. Note a. (1250077)

Models HP Frames Poles

AEHGseries 150-900 ~EMA 5007 - 6808 A and 2 to 8

AEJH series 125-2000 lEC 3 l 5AA to 560C 2 to 8

• Three phase induction motor, Types ASGA and ASGANE Series, 600V max, 50 or 60Hz, 2 to 6 poles, continuous duty, SF 1.15, open, Class F, 40C ambient. Dripproof (1314364)

Type Hp Frame

ASGA 1/3 to 3 56

ASGANE, ASGAJM, ASGAJP

ASGANE, ASGAJM, ASGAJP

I to 3

1.5 to 40

143T to l 45T, 56HZ

182T to 286TS

• Three phase induction motor, Type ASHE, ASHECM, ASHEGE, 5KSxxxACxxx and 5KExxxACxxx Series, 400 hp, 600V max, 60Hz, SF 1.15 maximum, 190/380, 200/400, 208/415V - 50Hz, SF 1.0, Class F, 40C ambient, Dripproof, frames 440T max, 280S to 280LL max. Notes a (1450381).

• Three phase squirrel cage induction motors, Models AEHE Series, 200 to 800 hp, 460V, 575V, 60Hz, 2 to 8 poles, continuous duty, SF 1.15, Class F insulated, 40C ambient, TEFC, NEMA Frame 5007 to 6808 A and B. Note a (1335438).

Notes:

a. Suffix numbers and/or letters representing mechanical variation may follow type designation. b. The motors are S.F. 1.0 and 1.15 c. Current at 208V is also marked on the motors (If submittor marks 208V on the nameplate with

other voltages. d. X's or x's are replaced by numbers and letters representing mechanical and electrical variations.

• Three phase squirrel cage induction motors, Models AEHE series, 200 to 800 hp, 460V, 575V, 60Hz, 2 to 8 poles, continuous duty, SF 1.15, Class F insulated, 40C ambient, TEFC, NEMA Frame 5007 to 6808 A and B. Note a. (1335438).

• Three phase induction motor, Model AECW-S2001, l l IOOkW, 13200V, 60Hz, 567A, 1780 Rpm, 4 pole, Class F 40C ambient, Cont Duty, Service Factor 1.15. (1385294).

• Three phase Induction Motor, Model ANCK-S2001, 8910KW, 13200V, 60Hz, 476A, 85 Rpm, Class F SOC ambient, Cont Duty, Service Factor 1.15, WPII. Frame size 1400M. (1462048).

• Three phase Induction Motors, 2 to 12 pole, Class F insulated, 40C amb max, Cont. Duty, SF 1.0 or 1.15 (1003965) Types ANCK, ASCK, AMCK, 250 to 10,000 hp, 2200 to 6900V, 50, 60 Hz, Frames 355A to 800B, Enclosures DP, WP I, WP II; Type AECK 200 to 4000 hp, 2200 to 6900V, 50, 60Hz, Frames 400A to 800A, TEAAC; Type AECD, 350 to 1000 hp, 380 to 660V, 50, 60Hz, Frames 400A to 560C, TEAAC;

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http:/ id irectories.csa-international .org/xml_trans form.asp?xml =certx ...

Type AMRKEC, ANRKEC, 200 to 4500 hp, 2200, 2300, 3000, 3300, 4000 and 4160V, 50, 60Hz, 4 to 16 pole, Frames 355A to 900A, DP, WPI and WPII;

• Three Phase Induction Motor, 13200V, 60 Hz, Class F, 50 C ambient, Cont. duty, Service Factor 1.15, WPII (1462048). Model ANCK-S2001, 8910KW, 476A, 885 Rpm, Frame 1400M Model ANCK-S2001, 4670 kW, 236A, 1780 rpm, Frame 900A Model ANCK-S2001, 2060 kW, 11 OA, 1180 rpm, Frame 800A

• Three Phase Squirrel Cage Induction motors, Type AEEAFP Series, 7.5 to 100 hp, rated 460 or 575V, 60Hz, insulation Class F, 40C ambient, continuous duty, 6 pole, Horizontal mounting, TEFC. Frame sizes 250T to 445T, 6 pole, SF 1.15 maximum. May be fitted with thermal protector. (1514183).

• Three phase induction motor, Types AEHEVS and AEHE series, 230/460, 575 V, 300 hp max, 60 Hz, Class F, 40 C ambient, TEFC, SF 1.15 Max. Continuous duty, 2, 4 and 6 pole, frames 143T to 449T, TS, TZ, horizontal foot mounting. When marked Inverter Duty, 6 to 120 Hz, SF 1.0, Variable Torque 20: I, Constant Torque 10: 1, Inverter Type VPWM or CPWM.

• Three phase induction motor, Types AEGANE, AEGAJM, AEGAJM-NE-, AEGAJP, AEGAJP-NE4-Series, 1 to lOhp, 208, 230/460V, 60Hz, SF 1.15; 190/380V, 50Hz, SF 1.0, Class F, 40C ambient, TEFC, frames 143T to 215T and 56HZ.

• Three phase induction motor, Type ASHH series, 400 hp max, 600V max, 60Hz, SF 1.15 max, Class F, 40C ambient, Dripproof, 2, 4 and 6 poles, Frames 143T to 449. (1617759).

• Three phase induction motor, Type AEGA, AEGACF, AETACF Series, 1/3 to 2 hp, 230/460 V, 60 Hz, SF 1.15, 40°C ambient, TEFC, frames 56, 56H, 56C, A56C, B56HC, C56HC.

• Three phase induction motor, 600V max, 300 hp max, Class F, TEFC, SF 1.0 or 1.15, continuous duty, frames 143 to 449 max, 2, 4 and 6 pole. Types AEHH, AEHH8A, AEHH8B, AEHHSR, AEHHSN and Advantage Plus series: Horizontal foot mounting and Types AEUH series: Vertical mounting. Notes: (a) Suffix numbers and or letter representing mechanical construction. (b) Current at 208V is also marked if the motor is rated with 208V on the nameplate in addition to other voltages. (c) Motor may be marked inverter duty at SF 1.0.

• Three Phase Wound Rotor Motor, Type AECT-S2001, 6580 kW, 4000V, 60Hz,l138A, 1192 rpm, Secondary 2575V, 60Hz, 1505A, Class F, 40C ambient, 6 pole, SF I.IS, Frame 1000, Totally Enclosed Air to Air Cooled (TEAAC).

/mer

Copyright Cl 2008 CSA [nternational. All rights reserved.

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F CONT. inches 834 lbs, DE:6313ZC35CNDE: 6213ZC35C

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TECO ®Westinghouse M OTORS (CA N ADA) I N C .

TECHNICAL DATA SHEET Advantage I Plus 1eees41

MOTOR TYPE: AEHHSB CATALOG No: APH04006TE5-841 ISSUED: 30-May-12

NAMEPLATE INFORMATION

HP Pole RPM Frame Voltage Hz Phase

40 6 11 80 364T 575 60 3

Enclosure Ins. Class Service Factor Time Rating NEMA Design Rated Amb. Rated Altitude

TEFC F 1.15 Continuous c -40 to 40 C0 <3300 ft

TYPICAL PERFORMANCE

Efficiencv % ) Power Factor(%)

Full Load 3/4 Load 1/2 Load Full Load 3/4 Load 1/2 Load

Norn. Min.

94. 1 93.0 94.5 94.1 86.5 84.5 78 .0

Torque Currents (A)

Full Load Locked Rotor Pull up Break Down No Load Full Load Locked Rotor

lb -ft % FLT %FLT %FLT

178.0 200 150 220 12.1 36.8 232.0

NEMA KVA Inertia WR2 Safe Stall Time (s) Noise Level

Code Rotor NEMA Load Max. Allowable Cold Hot Sound Press.

lb-ft2 lb-ft2 lb-ft2 dB( A)

G 17.936 503 1185 36 25 65

VFD DUTY INFORMATION

Speed Ranqe VFD S.F.

Constant Torque Variable Torque Constant Power Carrier Type

6 - 60 Hz 3 - 60 Hz 60-1 20Hz :s: 3kHz VPWM or CPWM 1.00NLY

ADDITIONAL INFORMATION

Bearings Appro. Weight CSA Certified

DE NOE lbs Class I, Div. 2 , Groups B, C & D T3B

6313ZC3 62 13ZC3 834 Class I, Zone II , Groups llB+H2, llB & llA T3B

Note:

Issued By: r~~t i.1-r 1 19·1n

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TECO @Westinghouse T-N and 1-N CURVES MOTORS ( C A N A D A ) I N C .

Advantage IEEE 841

Type AEHH8B Catalogue No APH04065-841

Hp 40 Full Load T 178. lb-ft Full Load A 36.8 A

Voltage 575V 60Hz Locked Rotor T 200 O/o Locked Rotor A 630 %

RPM 1180 Pull Up T 150 % Breakdown T 220 %

TORQUE(%) CURRENT(%)

300 700

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TECO @Westinghouse THERMAL LIMIT CURVES M 0 T 0 R S ( C A N A 0 A ) I N C . Advantage IEEE 841

Type AEHHSB Catalogue No APH04065-841

Hp 40 Safe Stall time Full Load A 36.8 A

Voltage 575V 60Hz Hot 25 s Locked Rotor A 630 %

RPM 1180 Cold 36 s Locked Rotor A 231.9 A

TIME (S)

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                          SECTION 8 

                     RECOMMENDED  SPARE  PARTS  

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5049 74 Avenue SE

Calgary, AB T2C 3H2

www.natpro.com

Recommended Spares Quotation QQ-CGY 2013-661

Document Control

HUKSY ENERGY PRINCE GEORGE REFINERY

Husky Oil Operations, C/O DPH FOCUS, 4129 – 8th Street SE

S-204-867-8100

Attention:

Calgary AB

T2G 3A5

Phone:

Fax:

QQ-CGY 2013-661NPE Reference:

Sep 13, 2013

[email protected]:

Delivery: FCA: Free Carrier - NPE Location

Standard Delivery Lead Time: 16 business days based on acceptance of order

Dear _____________

We are pleased to offer the following parts estimate for your review.

Included herein are: - Quotation Cover Sheet - Price & Delivery Summary Sheet - Natpro Terms and Conditions of Sale

PRICES ON THIS QUOTE ARE PER EACH PUMP.

S/N MUST BE GIVEN IF/WHEN ORDERING PARTS.

Pricing quoted in our proposal is net Canadian funds, with all applicable taxes extra, and standard payment terms of net 30 days, on approved credit.

Natpro Standard Terms and Conditions of Sale apply, a copy of which is attached. Products and Services offered are manufacturer’s and Natpro’s standard, and therefore we take exception to any stated, or implied specifications unless otherwise noted. All non standard documentation requirements will be extra. Quotation validity is firm for 30 days.

We thank you for your continued interest in our products, and look forward to discussing our offering with you at your earliest convenience.

Sincerely,

Arlene Rodger

[email protected]

(306) 242-4611

Email:

Phone:

Customer Service Representative

Customer Reference: Rec Spares Tarby Cent V Model 208T175CSF

All prices are in CAD funds

Arlene Rodger

[email protected]:

Cell:

Customer Service Representative

On behalf of;

Page 1 of 5Printed on Sep 13, 2013

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Recommended Spares Quotation QQ-CGY 2013-661

5049 74 Avenue SE

Calgary, AB T2C 3H2

www.natpro.com

Qty Item List Price Total PriceItem

Price Summary

Type Ext Price

1 25,639.74P43 400 2512BFBA 25,639.7410

STATOR - VITON

Qty's Needed: PER PUMP

Start up = 02 year = 1

DaysDelivery: 16

SO

FCA Edmonton

25,639.74

1 28,238.70P43 700 2205BBBA 28,238.7020

ROTOR - CHROME PLATED S.S.

Qty's Needed: PER PUMP

Start up = 02 year = 1

DaysDelivery: 16

SO

FCA Edmonton

28,238.70

2 278.46P43 870 219AGAK 556.9230

ASSY GR JNT SL VITON

Qty's Needed: PER PUMP

Start up = 02 year = 2

DaysDelivery: 16

SO

FCA Edmonton

278.46

2 1,757.46P43 951 219BAAK 3,514.9240

KIT GR JNT

Qty's Needed: PER PUMP

Start up = 02 year = 2

DaysDelivery: 16

SO

FCA Edmonton

1,757.46

2 162.18P43 850 23AGAA 324.3650

GASKET STR VITON

Qty's Needed: PER PUMP

Start up = 22 year = 2

DaysDelivery: 16

SO

FCA Edmonton

162.18

Page 2 of 5Printed on Sep 13, 2013

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Recommended Spares Quotation QQ-CGY 2013-661

58,274.64Quote Total

58,274.64Grand Total (CAD)

All items designated ‘S’ are subject to a MINIMUM 15% restocking charges subject to inspection to confirm original OEM condition.

Based on the requirement that the order is shipped complete the lead time is 16 days, otherwise the lead time is as per each detail line.

Please note that all stocked item lead times are subject to prior sales.

All items designated ‘SO’, are returnable only upon OEM acceptance. Subject to inspection to confirm original OEM condition. All OEM charges, including freight, plus 15% to apply.

Please note, NPE minimum order value is $75.00

Page 3 of 5Printed on Sep 13, 2013

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Recommended Spares Quotation QQ-CGY 2013-661

TERMS AND CONDITIONS OF SALE

1 CONDITIONS OF SALE Except for the application of overriding General Terms and Conditions Agreements previously executed between Purchaser and Vendor any purchase order covering the sales of Vendor’s equipment of services (“Order”) is subject solely to the terms and conditions contained here-in and other written provisions mutually agreed upon. These Terms and Conditions of Sale supersede Purchaser's Specification and/or Purchase Order. Vendor will recognize no modifications or additions to these conditions unless specifically agreed to in writing by Vendor. Failure of Vendor to object to provisions contained in the Purchaser’s Order or any other communication from Purchaser shall not be construed as a waiver of these conditions or an acceptance of any such provisions. If Purchaser places an Order with Vendor based on Vendor’s Quotation, whether the Order is placed in writing or orally, then the Quotation (including Vendor’s Terms and Conditions of Sale) and the Vendor's acceptance of the Order will constitute the entire contract between Purchaser and Vendor with respect to the subject matter thereof notwithstanding any terms and conditions inconsistent with these terms and conditions on any of Purchaser's forms or correspondence. All orders, sales contracts and other documentation between Purchaser and Vendor shall become effective only when approved and accepted by the Vendor. Vendor reserves the right to reject any Order submitted for its acceptance.

2 PRICES Prices quoted herein are based upon presently prevailing duties, rates of duties, taxes, special assessments, monetary exchange and freight as applied to materials and/or equipment purchased or imported by us. The Vendor reserves the right to amend the price(s) in this quotation where variations in regulated costs such as rate of duties, taxes, special assessments, monetary exchange and freight between the date of quotation and date of delivery are deemed significant by the Vendor.

3 TERMS OF PAYMENT For Purchasers whose credit is acceptable to the Vendor, the standard terms of payment are Net-30 Days from date of invoice, with a service and interest charge of 1-1/2% per month (18% per annum) on past due invoices applying. If Purchaser defaults in any payment when due or refuses to accept delivery or becomes insolvent, the Vendor at its option, without prejudice to other lawful remedies, may defer deliveries or cancel the remainder of the order. Equipment held for Purchaser shall be at the risk and expense of Purchaser and payment shall become due from the date of which Vendor is prepared to make shipment. Printed terms on face of our Quotation will take precedence.

4 TITLE Title to the goods covered by this Quotation and the right to immediate possession thereof shall remain with the Vendor until the purchase price is paid in full and Purchaser hereby grants to Vendor a security interest in the equipment (and all proceeds thereof) to secure the Purchaser's obligation to pay for the equipment.

5 CERTIFICATIONS Any certification for special duty or tax rate must be supplied at time of order. A service charge will be applied on any credit notes necessitated by customer not providing proper certification at time of order. Exception from taxes extended to the customer does not prejudice our right to charge the customer with taxes plus any penalties assessed at any subsequent date should the taxing authorities determine that the equipment is taxable.

6 PENALTIES AND DELAYS No penalty clause of any kind, in any specification of order will be effective unless specifically approved in writing by Vendor. Vendor shall not be liable for any damage, expenses or consequential damages caused by delays beyond Vendor's control including without limiting the generality of the foregoing; fire, strike, act of the Purchaser, restriction by civil or military authority, Act of God, transportation failures or inability to obtain labor, materials or manufacturing facilities. In the event of any such delay, the date of delivery shall be extended for a period equal to the time lost by reason of the delay.

7 CANCELLATION Orders once accepted are not subject to cancellation unless on terms that will indemnify Vendor against loss and/or expenses incurred.

8 SHIPMENT Unless otherwise specified in writing, all shipments are EX-WORKS (Incoterms 2000) Vendor's shop, in which case Vendor is not responsible for damage, apparent or concealed, or loss in transit and all claims on "collect" shipments must be made by Purchaser direct to the carrier. Vendor will assist insofar as practical in securing satisfactory adjustment to reasonable claims.

9 ACCEPTANCE By virtue of Purchaser issuing an order for equipment in accordance with this Quotation, he also accepts Vendor's Terms and Conditions as part of the order.

10 WARRANTY Equipment manufactured by the Vendor is warranted to be free of defects in material and workmanship under normal use and when properly assembled and installed for a period of 12 months from the date of being placed in service (but not to exceed 18 months from date of shipment). If any defects are claimed by Purchaser during the warranty period, Vendor's sole obligation shall be limited to alteration, repair or replacement at Vendor's expense, EX-WORKS (Incoterms 2000) Vendor's shop, on parts or equipment which upon return to Vendor and upon Vendor's examination proves to be defective. Vendor’s warranty obligation for service and repair work shall expire ninety (90) days from the date the initial start-up or six months after completion of the service and repair work, whichever occurs first.Equipment not manufactured by Vendor is not warranted except insofar as and to the extent it is warranted to Vendor by manufacturer(s). UNLESS OTHERWISE SPECIFIED IN WRITING HEREIN, THERE ARE NO REPRESENTATION, WARRANTIES OR CONDITIONS, EXPRESSED OR IMPLIED STATUTORY OR OTHERWISE, EXCEPT FOR THE FOREGOING AND WITHOUT LIMITING THE GENERALITY OF THE ABOVE, THERE ARE NO EXPRESS OR IMPLIED REPRESENTATIONS OR WARRANTIES CONCERNING THE QUALITY OF THE EQUIPMENT OR THAT ANY SUCH EQUIPMENT WILL BE FIT FOR ANY PARTICULAR PURPOSE OF THE PURCHASER.Vendor is not obligated to bear the cost of labor or transportation charges in connection with the replacement or repair of defective parts or equipment. No warranty shall apply to any equipment upon which repairs or alterations have been made unless authorized by Vendor, nor to equipment which has been subjected to misuse, negligence or mishandling.

11 DAMAGES Subject to the balance of the provisions of this clause, Vendor shall only be liable for the cost of replacement of any defective Equipment provided hereunder. Vendor shall not be liable to the Purchaser in any circumstances for any incidental, special, consequential or indirect damages, including but not limited to loss of profits or revenue, loss of use of equipment and facilities, and claims by or payments to customers, suppliers or other parties who have a relationship with the Purchaser. This disclaimer applies to consequential damages based upon any cause of action whatever asserted against Vendor including causes of action arising out of any breach of warranty, express or implied, guarantee, product liability, negligence, tort, or any other cause pertaining to the performance or non-performance of this Quotation or contract by Vendor and the Purchaser hereby waives any right to claim punitive, aggravated or exemplary damages with respect to a breach of this Quotation or the performance or non-performance of the Equipment, and whether such claim is founded in contract, tort or otherwise. Vendor shall not be responsible for losses or damages arising out of the negligence of the Purchaser, its’ employees, agents or third party contractors. In no event will Vendor's maximum liability to the Purchaser in connection with the Equipment, including without limitation resulting from breach of contract or any other performance or non-performance of this Quotation or contract, exceed the amount of the purchase price paid to Vendor hereunder.

Page 4 of 5Printed on Sep 13, 2013

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Recommended Spares Quotation QQ-CGY 2013-661

12 RETURNING EQUPMENT No parts or equipment are to be returned without first obtaining from Vendor shipping instructions and a return material identification number and agreement in writing as to terms. Returned parts or equipment, which Vendor elects to accept for credit is subject to reasonable handling and restocking charge commensurate with the policy of the manufacturer plus all charges incurred by Vendor. Vendor is not responsible for parts or equipment that is returned without complying with the foregoing. Parts or equipment are returned at the expense and risk of the Purchaser.

13 TERMS FOR A MUNICIPALITY In the event that Purchaser and/or the ultimate owner of the equipment covered by this Quotation is a Municipality, the Purchaser, by accepting this Quotation hereby certifies that the said Municipality has obtained final approval by Provincial authority or their loan by-law for the project for which this equipment is being purchased and that the Municipality has made interim financing arrangements and that the Municipality will have funds available to meet the payment schedule stipulated herein. Purchaser hereby agrees to produce written evidence of the foregoing if so requested by the Vendor.

14 PRIVILEGE AND LIEN RIGHTS Vendor retains all lien rights with regard to the equipment in accordance with any Builder's Lien Act, Mechanic's Lien Act, Builder and Works Act or other legislation passed pursuant to or in replacement thereof.

15 BACK CHARGES Vendor will accept no back charges for any reason without Vendor's written permission to incur such back charges.

16 INVALIDITY If any provision of this contract shall be found to be invalid or illegal by reason of any determination made by a court of competent jurisdiction or any governmental authority having jurisdiction in the circumstances, such provisions shall be severed from this contract to the extent of such invalidity or illegality and the validity, legality or enforceability of the remaining provisions of this contract shall not in way be affected or impaired thereby. Waiver of any default shall not be a waiver of any other or subsequent default.

17 DOMICILE Purchaser hereby agrees to effect domicile in the Province in which the order for the goods was placed with the Vendor.

18 GST National Process Equipment Inc. GST Number is 869081042RT.

19 APPLICABLE LAWS AND FORUM This contract shall be interpreted in accordance with and shall be governed by the laws of the Province of Alberta, and the parties agree that any disputes hereunder or with respect to this quotation or the resulting contract between the parties shall be determined exclusively by the Courts in the Province of Alberta, and the parties hereby expressly attorn to the exclusive jurisdiction of the Courts in the Province of Alberta.

20 LANGUAGE The parties acknowledge that they have required that this contract and all related documents be prepared in English. Les parties reconnaissent avoir exige que la présente convention et tous les documents connexes solent rédigés en anglais. If the Buyer requests, a French version of this agreement will be used.

NPESF0040 Rev. 3 Effective Date December 31, 2009

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                          SECTION 9 

NAME  PLATES  PHOTOGRAPHS 

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TA

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               SECTION 10 

   QC  DOCUMENTS 

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MAGNETIC PARTICLE INSPECTION REPORT

CG86-1O-MT10228 Page 1 of 1

Procedures: MT-2V

Code: CSA W59

Job I P.O.#: PUR537736

Client: Natpro

IRISNDT#: 261735 Date: 03-Jan-14

Location: CA-Calgary Alberta

Item Inspected: Lift lugs - Job# 337853

Surface Condition: Painted 0 Sandblasted 0 Machined D As Cast D As Forged D Weldment [8J Other D

Material: CS

Magnetizing Equipment:

Blackllght: 0 0

Whitellght:

Yoke 181 Coil 0 Prod 0 IRISNDT#; 40139

IRISNDT#: Verification per ASME V Art 7 T.777.2

Battery Powered Min. 3V 110V Power Min. SOW Bulb

Thickness: Heat Treatment:

Bench: Headshot 0 Central Conductor 0 Coil D Mfg: Contour Calibration Date: 10-Dec-13

Mfg:

~ }

Calibration Date: -Jan-10

Held within 30 cm (12in) of the Inspection surface provides minimum 1000 Lx (1 OOfc)

Method of Magnetization: AC 121 DC 0 Continuous 181 Residual 0

Magnetic Partlcles: Dry 0 Wet 181 Red 0 .Grey 0 Black 18J Fluorescent 0 Batch#: 1285-134 Mfg: Magnaflux Type: 7C

Background: 181 Batch#: 1315 Mfg: Ardrox Type: 8901W

EXAMINATION SCOPE: Wet black contrast magnetic particle examination was carried out on the following:

Job 337853: 1. Unit A07 A - Welds of 4 lifting lugs. 2. Unit 807 A - Welds of 4 lifting lugs.

RESULTS: No rejectable indications. All examined welds are acceptable to code.

Inspection Llmltatlon(s):

Uni!#. 389 Kilometers: COnsumables: -- MT

In: --- Out: --- Hrs; ~ ..

In: --- Out --- Hrs: ---PtrsonneJ·

P.G.

5311- 1111 Sl,..I Edmonlon. All>ef1a. TIIE 5TI Phone: (71 calgaly ('4031 ~121 Uoydlll!Nlor (7IOJ 875«&5 8-d {1IO) 170018 Nts.. (780) gs5.7&1&

lnlerpre\alion by: P.GF.RVAIS

(Pritll)

fi/5.A A& 6 ./ (Signal~ Cllenl Rapr011enlalive· ,c::?

GNT-TC-1A _J_I _

CG.S.B. JI ILiVii1/

CGS.B.I ~

(Prill!) ZltcJ< ~~· I am In lull -.c:.-~c..=..;;;_:;_.;_=.,__......,,=s=~~'--

aQfffmenl Wllh report con1en1s

(Sign)

Corpus CltmU. TX ueerPllB, TX Mattl><,Houston. TX Talca5City,TX Tulsa.OK

~1)ua.47tln (241) 4715-4444 (7t3) 712.7177 (400) 945-2282

18 4415-11773 IRI NOT E-2003F

kasha dziuba
Typewritten Text
Page 131: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

550.00 500.00 450.00

~ 400.00 ~ 350.00 -; 300.00 .... ~ 250.00 3: 200.00 0 u:: 150.00

100.00 50.00

0.00

0

2081175 CSF 315 SN: 1440547-1 -Theoretical Performance Curve (290 RPM)

For Rated Conditions: Sales Oil, 20.03 - 25.60 cP, 136 - 177 C

-

20 40 60 80 100 120 140 160 180

Differential Pressure (PSI)

Page 132: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

550.00 500.00 450.00

~ 400.00 & 350.00 -;; 300.00 .... /:. 250.00 :: 200.00 0 ti: 150.00

100.00 50.00

0.00 0

2081175 CSF 315 SN: 1440547-2 Theoretical Performance Curve {290 RPM)

For Rated Conditions: Sales Oil, 20.03 - 25.60 cP, 136 - 177 C

20 40 60 80 100 120 140 160

Differential Pressure (PSI)

180

Page 133: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

480 440 400

~ 360 Q. 320 S2. 280 s 240 /!J. 200 3: 160 .2 120 u..

80 40

0

0

208T175 CSF 315 SN: 1440547-1 -Performance Curve (290 RPM)

Water@ 75 F, Date: 12-30-2013

20 40 60 80 100

Differential Pressure (PSI}

-

120 140

Page 134: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

480 440 400

- 360 ~ 320 ~ 280 s 240 ~ 200 :: 160 0 ti: 120

80 40

0

0

208T175 CSF 315 SN: 1440547-2 -Performance Curve (290 RPM)

Water@ 75 F, Date: 12-30-2013

20 40 60 80 100

Differential Pressure (PSI)

-

120

Approved by: ~f~ t~o/13 ~ME

140

Page 135: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

Natural ~eso«.m;es Canada

Ressources natureJJes canac1a

Patridr e-.t. 1'J04 ~l)/12/2l

eor~~feJi~~~r~~11r•'1sfoll. veq:~,~~~~Jt~delX);fiJ:~IJ·~ ~Y. ~:m,t.t:-1~1

. >"~:: ;!' ~, 1 ··.···· ·•····· ..•.. 11111 ~~..._......._. ~-

~ ~ a~ Nwe.-

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Natural Resources .. . ~

cana<1a

~ ~

EMC EMC ,ale

Cfft.~ })ltem(. ~

~· 2001/Ml10

Ressourres naturelles Canada

' '

~

E·~-201JltW 2$1511113f ~~2131

1'of'~~6f~~~llalid~~~~;~\ .. !httpc/~~ .. ~n.ion4olt'c~~,._.,~~~ · ~i--~~;i'~~ .. , ' : .: .. ' ; ,::~'•ti

HA~# ~*ftifyfng Aveocy , G(t.tiM,,.lr1t. Orqa™'me de certiflc•tiorf' ·

Page 136: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

SNT-TC-1A CERTIFICATION

This certifies that Pat Gervais has successfully completed the training and examination requirements of IRISNDT in accordance with SNT-TC-1A (1996-A98, 2001 & 2006 Editions) and is certified in the following methods:

METHOD CERTIFICATION CERTIFIED BY CERTIFICATION DATES /LEVEL ORIGINAL GRADE NAME SIGNATURE ORIGINAL

MT II 80% Gordon Robertson rJ £l ,(. ~ . ~ -

Apr. 06

~

PT II 85% Gordon Robertson ~\Z_ ()~ c :- Sept. 06

v

90% Gordon Robertson ~~1.-_c-:-....

Apr. 07 UTll v

Phased Array 88% Gordon Robertson ~\Z_ .. C. Feb.07

v

Initial Certification(s) carried out by examination.

Re-certification(s) carried out by examination in accordance with IRISNDT Personnel Certification Manual (Work Practice) Section 3.8.

LEGEND:

Certification Dates:

Original: Current: Due:

Date of original certification with IRISNDT Date of most recent certification Due date for re-certification

CURRENT DUE

Jan. 11 Dec. 15

Jan. 11 Dec. 15

Jan. 11 Dec. 15

Jan. 11 Dec. 15

Certification is valid only with a physical eye examination in accordance with the requirements of the IRISNDT Personnel Certification Manual.

IRISNDT 1004G

Page 137: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

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FOR MAIN SKID DETAIL SEE PAGE3 ELEVATION VIEW

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20-P-170A

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Page 138: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

BILL OF MATERIALS ITEM PART# QTY DESCRIPTION U/M U/MQTY WT.{lbs)

STEEL FRAMEWORK, 19" W, 4-1/2" H, TBD" L,

1/2" T, STANDARD FORMED I 44W MTRL, . I •

l. 1 DN INCH 103 409 STEELANGLE, L4X4Xl/2, 4X4" FLGW, 1/2" FLG

PT30101504 000043 T, 12.8 LB/FT, HOT-ROLLED I A36 MTRL, C/W 2 2 MILL TEST REPORT INCH 18 38

RECTANGULAR HSS, 6"X4", l/ 4" WT, 15.62

Pi30104003 000006 LB/FT, HOT ROLLED , SOW MTRL, C/W MILL 3 4 TEST REPORT INCH 2.5 13

STEEL PROFILE, FLAT SAR .1"XS" I 17 .oo LB/FT,

INCH I PT30102304 000041 HOT-ROLLED, A36/44W/SOW MTRL, C/W MILL l 4 4 TEST REPORT 16 91 STEEL PROFILE, FLAT BAR, 1/4"X1-1i2", 1.28 I

PT30102304 000006 LB/FT, HOT-ROLLED, A36/44W/SOW MTRL, I 5 2 C/W MILL TEST REPORT INCH 41 9

. I '"'°'°""' 000006 STEEL PROFILE, Fl.AT BAR, 1/4"X1-l/2", 1.28 LB/FT, HOT-ROLLED, A36/44W/50W MTRL,

2 C/W MILL TESTREPORT INCH 16 3

PT40172805 000004 'FORGED STEEL PIPE ELBOW, 90• I 3/4", FNPT, I I 7 1 3000#. BLACK, A105N, C/W MTR, CRN EA - -CARBON STEEL PIPE NIPPLE, 3/4", NPT, 3" L,

PT40173302 000065 XH SCH, SEAMLESS, TBE, ELECTRO

8 1 GALVANIZED, A105, C/W MTR, CRN EA - -STEEL PROFILE, FLAT BAR I 1/2"X3"' 5.10 '

PT30102304 000026 LB/FT, HOT-ROLLED, A36/44W/SOW MTRL, 9 4 C/W MILL TESTREPORT INCH 6 10

PT30104002 000002 Square HSS, 2"x2", 1/4" WT, 5.41 lb/ft, Hot I INCH 10 4 Rolled, SOW Mtrl, c/w Mill Test Repor 281/2 51

PT30104002000002 Square HSS, 2"x2", 1/4" WT, 5.411b/ft, Hot

11 2 Rolled, SOW Mtrl, c/w Mill Test Repor INCH 261/8 24

STEEL ANGLE, L2X2Xl/4, 2X2" FLGW, 1/4" FLG PT30101504 000019 T, 3.19 LB/FT, HOT-ROLLED, A36 MTRL, C/W

12 1 MILL TEST REPORT INCH 23 6 STEEL PROFILE, FLAT BAR, 1/4"X2", 1.70

PT30102304 000008 LB/FT, HOT-ROLLED, A36/44W/50W MTRL, 13 2 C/W MILL TEST REPORT INCH 2 1

STEEL PLATE, PLATE48"X96"X1/2", 26" W, 23" PT30102204000002 L, 1/2" T, 44W MTRL, 653 LB/EA, HOT·ROLLED I

14 1 C/W MILL TEST REPORT EA - 85

15 4 3/4" UNC GR. 2 THREADED ROD (FOR MOTOR) INCH 13 -16 16 3/4" NUTIPLATEDI EA - -17 16 3/4" LOCK WASHER (PLATED) EA - -

TOTAL APPROX. WT. 740 lbs [336 kll]

t-'

lbs/ft HEAT#

20.42

12.8

15.62

17

1.28

1.28

-

-

5.1

5.41

5.41

3.1.9

1.7

20.42 . --

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PRO.lECf NAME:

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Page 139: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

§;

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ELEVATION VIEW

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(FOR GROUND LUG)

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Page 140: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

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Page 141: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

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Page 142: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

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Page 143: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

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SKID DETAIL 1 "'""DHT "'"'NOV 08/13 ..... ., 3378538-300 \ """' AJ ""' NOV 08/13 -c 1-! 11P11> AJ ""'NOV 08/13 ,_ 1OF5 t

Page 144: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

: ..

:.(

"j

14

4 x r/J7/B" THRU (FOR MOUNl)

i--~~~~~~~~~~~~~~~660~~~~~~~~~~~~~~~~~--i

i--~~~~-~~~~~~~~SM[n]~~~~~~~~~~~~~--i

$

I'"' [111/4]C-C

+

+

4x 1/4-20 UNCTHRU (FOR MOTOR}

_,_ 168 [6 5/8] ----,-

..+., T

- ------

!-- 76 [3] -

I $---,.-

I -L.~t

u u -;;:' .... ....... <!) t.n

""

u u ~ .... N _,

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$ ---!-----'-

1

M' N _, ...-o:i t.n

) ... -··

.

GENERAL NOTES

fSSUED FDR GONSTRucnoN

--l12Ll1=1J.4:::. I·--~-omLYY/Mfwoo SJGNl\TUP,E

1. ALL DIMENSIONS ARE IN mm [INCHES] U.N.O. 2. FABRICATION TOLERANCE +/- 3mm [1/8"] U.N.O. 3. HOLE & TAP LOCATIONS TOLERANCE+/- .8mm [1/32"] U.N.O. 4. MACHINING TOLERANCE +/- .030" U.N.O. 5. CUT LENGTHS TO BE CONFIRMED BY FABRICATOR. 6. 13REAK ALL SHARP EDGES AND CORNERS. 7, TOTAL APPROXIMATE WEIGHT: TBD

THIS DRAWING ISTHE EXOJJSlVE PROl'BllY OF AAT!OllAI. AAClCSS Bl!JJPl<Ef/T MO SHAU. Har 9E REPRODUCED W!TllOUT WRITTB< P£!0MISSJOH fROM Nl'E.

l'ROJECT NAME: •

I I I I I I 1= HUSKYOILOPERATIONSLTD. I REVlSS>AflPEllMAlUruPS f om I IV I IV I OEC06/1ll TAG; 20-P-1708

ISSlJfll FOii REl£ASI: I Ollr I Al I Al l H:W 08/13

RfVI DESCRIPT!Oll I OI\" I Ot• I MP I DATE I SI.SN: 337853 jQU<m: CGY2013 280 IP0"'12817-P·005

1"'""'-DHT ""'NOV 08/13 DWGf':

SKID DETAIL , ..... AJ "''" NOVOB/13 3378538-300

""" AJ '""NOV 08/13 -·soFs !DI> - 1"''·1

Page 145: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

t~· 1

":;..

671 [263/8] r 508 (20] c-c • !• .1 86[33/8]

: : <zy ~JW • BOTH SIDES

OFHSS ~~ ...., ...., ( "' ... g, ~ ~:::.

~ 'O"" , ......

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.·~·-~ FC 1-2 (f TYP 1/4 TYY 1/4 FC 1-9 ,-, . 1/4 11- ""TYP

G

1c-:r.: -lilJ ~

I

I FC 1-2> l/

4 l""-.B I ~I I TYP 1/4 17 I l TY~ 1/4 I/ I

I I I' FC 1-66 > l/

4 y Bl 11 I I TYP 1/4 (l\ I I I

FC 1-9

ll !I 1/4 11 ""TYP

G

I I I I

10HI

4x 1/2-13 UNCTHRU \II 11 (FOR BELT GUARD MOUNT) I I

I I I I I I I I I I LJI QLJJ L

457 [18] . I r-

I ~ a

I \I)

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9

1 l: Chl-1/4" THRU s

jJ

l~~W:~ ll''.flO flH!i.!~':''fl'.Hjf"i~lt'lfl.~ ·~•.HJll{;LJ ii1Ufl ~JUi~!Jl. n~." <.i' I HJ Hi

.1.31.J-k\J.'k~-- / .~~ DAfr:YY/MWDD S!GNATUHE

DETAIL '1' TYP x 4

584 [23] - . i ~ 25 [1] 533 [21] C·C

--------,I I I I I

I' I

1

I I ~ I I N' I ~ ~

Cl\ --"' .... I I "' 13.

I' I I i3 I I I I ~ I I

N' ;::; ~ .... Cl\ ...

GENERAL NOTES 1. ALL DIMENSIONS ARE IN mm [INCHES] U.N.O. 2. FABRICATION TOLERANCE+/- 3mrn [1/B"] U.N.O. 3. HOLE & TAP LOCATIONS TOLERANCE+/· .Bmrn [1/32"] U.N.O. 4. MACHINING TOLERANCE+/· .030" U.N.O. 5. CUT LENGTHS TO BE CONFIRMED BY FABRICATOR. 6. BREAK ALL SHARP EDGES AND CORNERS. 7. TOTAL APPROXIMATE WEIGHT: TBD

TlflS OAAW!k"G IS"lllE EXCWSlVE PllOl'flllY Of flAllOIW. PRCCESSEQU1Pl<l!llT AtlDS>lAU.ffDl BE llEl'llOllUCED Wl'IHOOT l\IUT1tll PfllMISS!Off ffiOM NPE.

t---t-----------~~~~--~-l--.f---1--1----ICUS!OME~ HUSKY OIL OPERATIONS LTD. 1--1-------------------1--.f---1--+---l lOCATiotl:

REVIS£!> "5 PSI MAAIQJPS

ISSUED IOI\ REU'AS£ DHT I Al I Al IOECOO/lll TAG: OKr Al /.J t.'OV 08/U

20.P.1708

ELEVATION VIEW RIGHT SIDE ELEVATION VIEW REV D£SCR!PTION ovm I °"' I ... I DATE s.t: 337853 IQU<Jl'f• CGY2013 280 ''"'12817.P.005

""'"·DHT "11. NOVOB/13 1""'"

'""'' AJ ""' NOV OB/ 13 3378536-300 SKID DETAIL

""'- AJ !"re NOV 08/13 I '"'" 4 OF 5 ""' ""1

@

Page 146: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

i

{

. '-I

...., ~

~ N

N ~ ;::;- .... :::. ~ ..- 0 .... co ....

GENERAL NOTES

---------------------------2616[103] ---------------------------

.__ _________________________ 2578 {1011/2] ----------------------------1-1

---------~---------- 2126 [83 11/16] ___________________ ___,..,.

4x01"THRU (FOR ANCHOR BOLTS)

4 x 5/8-11 UNCTHRU (FOR PUMP)

S:y .... u Ll'l

~

FC 1-2 TYP

L 4x0#40THRU (FOR NAMEPLATE)

654 [25 3/4] -----i......,...-z .:!.

254 [10] !; r:!. en

89 (3 1/2] -' gi

SM 1-62 TYP

FC 1·2 TYP

1 J FC 1-2 TYP

1/4

------------1364 [53 11/16] -----------­

i-----------1192 [46 15/16] ---~-------t'""i

1/4

PLAN VIEW

lx01"THRU (FOR DRAIN)

1xr/J1-1/16" THRU (FOR DRAIN)

ELEVATION VIEW

~ .... ;::;-____ .... r:!. $

----- 678 {26 11/16] -----

------- 665 [26 3/16] ------i

• F-...,-...,.---,-1 I I I I I

305 [12] c-c

$

297 [1111/16]

-----i-- 234 (9 3/16]

i-----i- 221 [8 11/16]

II JI II II II II

:t-0 II

38 [11/2]

u ...... os ;;;" IJ)

~c 0 O'I l"I .... l"I..,.

$ I II ! ! fl' I I

4 x 3/4-10 LINC THRU (FOR PUMP)

-------- 927 [36 1/2] ---------

~ .... ...., i\=i' !t.

254[10} l ........ de!, IJ) ,.....

'<I" Ln

l l

1x3/8-16 UNCTHRU __/ I OTHER SIDE

(FOR GROUND LUG)

1---------- 927 [36 1/2] --------!

1. ALL DIMENSIONS ARE IN mm [INCHES] U.N.O. 2. FABRICATION TOLERANCE+/· 3rnm [1/8"] U.N.O • Rf\/JSfD AS PfR /.WlKIJPS

REVISE!> AS PER MAAtUl'S

FCl-2 TYP

1

1/4

FC 1-66 TYP 3/8

1/4

1/4

G

WELD DETAIL 'A'

ISSUED FOR CONSTRUCTtON

I /),. . .to /1 '-1i,,,!::/MM/DD SIGNATURE

-) /-2-. I~~ I

FC 1-2 TYP

FC 1-2 TYP

nus OAAW!NG IS THE EXCWSlV!! Pll01'£1UYOF AATIOWIL PROCfSS EQUIPMENT ANO SHALL NOT Bf RB'llOOUCEI> WITllOlll" WRJmH PERMISSIOll FROM HPe.

PROJa:T NAME:

CUSTOMER: HUSKY OIL OPERATIONS LTD.

Kl I DIC 12/13 • LOCAT-.

AJ 00: 06/l) TAG: 3. HOLE & TAP LOCATIONS TOLERANCE +/- .8rnrn [1/32"] U.N.O. 4. MACHINING TOLERANCE+/- .030" U.N.O. .

Uf'H N Al OOIOS/13 -- • -- --

..... -. ===-=--!=_= .. "" ... _-_?AJ>•P•-DATE~ S1S•:337953 qulTE: CGY2013 280 !'0•:12817-P·OOS l~I~ ISSlJED RJR REI.EASE

ReV I lllWN.~

20·P-17nR

S. CUT LENGTHS TO BE CONFIRMED BY FABRICATOR. 6. BREAK ALL SHARP EDGES AND CORNERS. 7. TOTAL APPROXIMATE WEIGHT: TBD

DfSOUPllOll

SKID DETAIL °'"""DHT 1- NOV 08/13 I ...... ,,.,

3378538-300 0 .. r: AJ """NOV08/13

"'"' AJ .... NOV 08/13 I PAGE: 3 OF 5 CAO: ""2

*

~

Page 147: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

Project

NPE DOCUMENT FRONT SHEET

NPE Document coversheet must be returned with all documents after review from client.

PO Number

12817-P-005 Rev O

POTitle

Equipment Tag Number

Document Title

Letter of Conformity

Customer Document Number

Customer Name

HUSKY ENERGY

Rev Date Details or Purpose of Revision

O 19-Nov-14 Initial submittal

NPE Sales Order Number

SLS 337853

Submission Date

19-Nov-14

NPE Document Number

27

NPE Contact Information 5049 74 Avenue SE, Calgary, AB T2C 3H2 ph.(403) 219-0270

Project Administrator

Project Engineer

Project Manager

Rosanne Hrbachek

Arsh Johal

Richard Cote CLIENT DOC NO

VENDOR DOC NO

PROJECT:

TAG:

Received:

Total Pages (inc front sheet)

3

Customer Reference

023, 069

Submittal Number

Prepared Check

Fr"CUS ·L.I .··· · ...

27 12817 PO:

REV:

1 CJ-NOV-?014

NOTE: ACTION MAY BE REQUIRED. REFER TO STATUS CODE FOR INSTRUCTIONS.

Status Code

CERTIFIED FOR CONSTRUCTION. RELEASED FOR MANUFACTURE.

Auth

12817-P-005

0

2 DRAWING APPROVAL REQUIRED. PARTIAL RELEASE FOR MANUFACTURE, PLEASE RETURN PRINT(S) WITH APPROVAL OR COMMENTS NOTED.

3 DRAWING APPROVAL REQUIRED. ALL WORK IS BEING HELD. PLEASE RETURN ___ PRINT(S) WITH APPROVAL OR COMMENTS NOTED.

4 THESE PRINTS ARE INCOMPLETE.

5 FOR RECORD ONLY.

6 FOR INFORMATION ONLY.

19-Nov-14

COSVCNDOR DRAWING REVIEW. A. Approved. Manufacturing may proceed without

changes. Submit Certified M Bullt Drawing

0 B. Reviewed with comments. Resubmit. Manufacturing may proceed subject to Incorporating the changes.

0 C. Reviewed with comments. ResubmlL Proceed with material order only.

0 D. Reviewed with comm1111ts. Resubmit DO NOT proceed with manufacturing or material order.

0 E. lnforrnaUon/Cerllfllld/As-BuJlt

D F. --~~-~~~~~~~~~~

Page 148: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

2205 E.L. Anderson Blvd., Claremore, Ok 74017 Toll Free I ~800-854-1879-Fax (918)-341-8297

NOV Progressing Cavity Pump Letter of Conformance

Distributor Name Part Number Pump Serial Number Sales Order Number Purchase Order Number

National Process Equipment 1-208Tl 75CSF315 1440547-1 1440547 PUR536837

MATERIAL CONFORMANCES (Pump 208Tl 75 CSF 315):

Suction Housing: cast iron ASTM A48 Class 30 Bearing Housin_g: cast iron ASTM A48 Class 30 Rotor: ·· chrome plated A.ISi 304 stainless steel, 1-undersized Stator: Fluoroelastomer ''Viton'~ (70 duro) bonded to a Schedule 40AISI1018 carbon steel pipe Drive Shaft: chrome plated AISI 304 stainless steel Connecting Rod: AISI 304 stainless steel Suction Flange: cast iron ASTM A48 Class 30 (part of the suction housing) Discharge Flange: AISI 1018 carbon steel Shaft Seal: John Crane Type 5610 single mechanical seal

NOV certifies that the equipment supplied under the above referenced Distributor Reference Number is manufactured in compliance with NOV Manufacturing Specifications and the specifications of the above referenced Part Number. NOV certi:ties that all inspections and testing are perfOrnied in accordance with NOV quality control procedures.

Page 149: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

2205 E.L. Anderson Blvd., Claremore, Ok 74017 Toll Free 1-800-854-1879-Fax (918)-341-8297

NOV Progressing Cavity Pump Letter of Conformance

Djstributot Name Part Number Pump Serial Number Sales Order Number Purchase Order Nuntber

National Process Equipment 1-208Tl 75CSF315 1440547-2 1440547 PUR536837

MATERIAL CONFORMANCES (Pump 208Tl 75 CSF 315):

Suction Housing: cast iron ASTM A48 Class 30 Bearing Housing: cast iron ASTM A48 Class 30 Rotor: chrome plated AI$1 304 stainless steel, 1-nn.dersized Stator: Fluoroelastomer "Viton" (70 duro) bonded to a Sched1de 40 AtSI 1018 carbon steel pipe Drive Shaft: chrome plated AISI 304 stainless steel Connecting Rod: AISI 304 stainless steel Suction Flange: ~ast iron ASTM A48 Class 30 (part of the suction housing) Disebarge Flange: AISI 1018 carbon steel Shaft Seal: John Crane Type 5610 :single mechanical seal

NOV certifies that the eqttipment supplied mider the above referenced Distributor Reference Number is manufactured in compliance with NOV Manufacturing Specifications and the specifications of the above referenced Part Number. NOV certifies that all inspections and testing are performed in accordance with NOV quality control procedures.

Approved by: ~ q?~ I MS M.E (Z..- 20(3

Page 150: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength
Page 151: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

~~·

~· -\i?•:.~~;;~~i:•

,..

Page 152: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength
Page 153: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

Welder Symbols Name Symbol

Brandon Quinn G No longer employed Joel Comeau z Natpro

Ron Storoschuck B Natpro Jamie Copeland c Contractor

Cory Siegner s Contractor Darren Jolly (J) No longer employed

Francisco Veas F Aravena Ar'sene Daigle (D) No longer employed Luciano Mariani M Aravena Don Kennedy (K) No longer employed Pierre Lussier (P) No longer employed

Trenton Bradford (T) No longer employed Ricardo Mirrabbels R Contractor

Hemey Arturo A Natpro Daniel Dorr (D) No longer employed Omar Lang 0 Contractor Mike Jarvis J1 Contractor

Angelique Henschel H No longer employed Daniel Lanchese L Natpro

Ryan Shanks S1 Contactor Jason Miller M1 Contractor

Dale Sawatzki S2 Contra tor Leslie Dalton D1 Contractor

Page 154: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

QMS Report Quality Assurance

QMS #: NC 327880

Description of non-conformity:

Rev 4 on missed for Pump Tag: 20-P-170A on submission.

OS Rep: Bob Daub IS Rep: Corey Sze PM: Richard Cote

Identified By: Arsh Johal Date: 27-Mar-14

Supplier: Customer:

HUSKY ENERGY FAX TO: 403-298-7004

Order Number:

WSP 337853

Branch:

NPE

Disposition (for immediate action):

Confirm that all revisions are submitted via Doc Control

Action Taken:

Approved By: Rosanne Hrbachek

Tasked To: Date: 28-Mar-14

Cause of non-conformity:

Cause Code: Resolved: No

FORM #

QAF-044e

QMS REPORT

REV #

3

DATE

28-Mar-14

ORIGINATOR

QA

REVIEW

PRES

APPROVAL

QA

Page 1 of 1

Page 155: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

                     

               SECTION 11 

    MISCELLANEOUS 

Page 156: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

NPESF0071 12/18/2013

FOR ALL YOUR

AFTERMARKET NEEDS PARTS AND SERVICE RECOMMENDED SPARES FIELD INSTALLATION START-UPS & COMMISSIONINGS WARRANTY INQUIRIES PLEASE CALL TOLL FREE 1-800-992-5588

FAX: (780) 452-4490

Page 157: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

SALES ORDER Original

SOLD TO: Order :337853HUSKY OIL OPERATIONS LTD.C/O DPH FOCUS, A DIV. OF FOCUSCORPORATION Orig Off :Calgary4129 8TH STREET SE Phone :CALGARY AB Fax :T2G 3A5 Customer :HUS006

Order Date:Aug 22, 2013SHIP TO: Cust P/O #:12817-P-005 Rev 0

Please contact Kris Schoch @ 403-58 Ref. :CGY 2013-2807-5310 Sales Rep :Bob [email protected] Freight :FCA: Free Carrier

Carrier :To be advised

Payment :Net 30 Days

Ship Date:Thank you for your order. (M/D/Y)

B/O Qty Unit Item Price Unit Tax Discount Shipped Scheduled

1.0000 ea A10 Jan 6, 2014

TAG : 20-P-170A

Fluid = Sales Oil, SG = 0.917, Viscosity = 25.69 cPs, Design Temp = 177C MAX

TEMP PUMP CAN HANDLE

Tarby Century V Progressive Cavity Pump Package Model # 208T175 CSF, as

follows:

- Rated : 108.3 m3/hr @ 417 kPa of differential head

- Cast iron suction housing with

- Rotor : 300 series SS internals

- Stator : Viton

- Gear joint driven

- John Crane Type 5610 single mechanical seal with C vs TC faces, Viton

elastomer

- 10" 150# ANSI x 10" 150# ANSI suction / discharge connection

- NPSHr @ DP = 2.12 m

TECO 40 hp @ 1200 RPM 3/60/575VAC, IEEE841, Class 1 Div 2 electric motor

- VFD capable 10:1 CT Turndown

Steel base c/w pump, motor in piggyback top-mount configuration

- TB woods belt and sheave, 290 RPM output speed

- NPE standard non-sparking belt guard

- Drain pan + drain port mounted on baseplate

- Qty (2) grounding lugs

- Qty (4) lifting lugs, welded

1.0000 ea PP1 Sep 6, 2013

20% of total order value upon submittal of General Arrangement Drawing, Bill of

Material

Page 158: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

QMS Report Quality Assurance OMS #: NC 327880

Order Number: Supplier:

WSP 337853

Description of non-conformity: Rev 4 on missed for Pump Tag: 20-P-170A on submission.

OS Rep: Bob Daub IS Rep: Corey Sze

Identified By: Arsh Johal

Disposition (for immediate action):

Action Taken:

Confirm that all revisions are submitted via Doc Control

Tasked To:

Cause of non-conformity:

Cause Code:

FORM# QMS REV#

.QAF-044e REPORT 3

Branch:

NPE

DATE

28-Mar-14

Customer:

HUSKY ENERGY FAX TO: 403-298-7004

PM: Richard Cote

Date: 27-Mar-14

Approved By: Rosanne Hrbachek

Date: 28-Mar-14

Resolved: No

ORIGINATOR REVIEW APPROVAL

QA PRES QA

Page 159: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

SALES ORDER Page 2

Order :337853

Customer :HUS006

Date: 22-08-13

B/O Qty Unit Item Price Unit Tax Discount Shipped Scheduled

Progress Billing # 1

Order Value

Billed to Date

Amount This Invoice

ITEM 1 (QTY 1)

PO# 12817-P-005

Sales Oil Transfer Pump

Tag 20-P-170A

Coding: CPF; 07; 5400; 420; 206

ITEM 2 (QTY 1)

PO# 12817-P-005

Sales Oil Transfer Pump

Tag 20-P-170B

Coding: CPF; 07; 5400; 420; 206

ITEM 3 (QTY 1)

PO# 12817-P-005

Adder to 20-P-170A

-Cast Iron Suction Housing

-300 Series Stainless Steel Internals

Coding: CPF; 07; 5400; 420; 206

ITEM 4 (QTY 1)

PO# 12817-P-005

Adder to 20-P-170B

-Cast Iron Suction Housing

-300 Series Stainless Steel Internals

Coding: CPF; 07; 5400; 420; 206

1.0000 ea PP2 Nov 28, 2013

Page 160: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

SALES ORDER Page 3

Order :337853

Customer :HUS006

Date: 22-08-13

B/O Qty Unit Item Price Unit Tax Discount Shipped Scheduled

20% of total order value upon Receipt at NatPro of Pump(s)

Progress Billing # 2

Order Value

Billed to Date

Amount This Invoice

ITEM 1 (QTY 1)

PO# 12817-P-005

Sales Oil Transfer Pump

Tag 20-P-170A

Coding: CPF; 07; 5400; 420; 206

ITEM 2 (QTY 1)

PO# 12817-P-005

Sales Oil Transfer Pump

Tag 20-P-170B

Coding: CPF; 07; 5400; 420; 206

ITEM 3 (QTY 1)

PO# 12817-P-005

Adder to 20-P-170A

-Cast Iron Suction Housing

-300 Series Stainless Steel Internals

Coding: CPF; 07; 5400; 420; 206

ITEM 4 (QTY 1)

PO# 12817-P-005

Adder to 20-P-170B

-Cast Iron Suction Housing

-300 Series Stainless Steel Internals

Coding: CPF; 07; 5400; 420; 206

Page 161: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

SALES ORDER Page 2

Order :337853

Customer :HUS006

Date: 22-08-13

B/O Qty Unit Item Price Unit Tax Discount Shipped Scheduled

Progress Billing # 1

Order Value

Billed to Date

Amount This Invoice

ITEM 1 (QTY 1)

PO# 12817-P-005

Sales Oil Transfer Pump

Tag 20-P-170A

Coding: CPF; 07; 5400; 420; 206

ITEM 2 (QTY 1)

PO# 12817-P-005

Sales Oil Transfer Pump

Tag 20-P-170B

Coding: CPF; 07; 5400; 420; 206

ITEM 3 (QTY 1)

PO# 12817-P-005

Adder to 20-P-170A

-Cast Iron Suction Housing

-300 Series Stainless Steel Internals

Coding: CPF; 07; 5400; 420; 206

ITEM 4 (QTY 1)

PO# 12817-P-005

Adder to 20-P-170B

-Cast Iron Suction Housing

-300 Series Stainless Steel Internals

Coding: CPF; 07; 5400; 420; 206

1.0000 ea PP2 Nov 28, 2013

Page 162: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

SALES ORDER Page 3

Order :337853

Customer :HUS006

Date: 22-08-13

B/O Qty Unit Item Price Unit Tax Discount Shipped Scheduled

20% of total order value upon Receipt at NatPro of Pump(s)

Progress Billing # 2

Order Value

Billed to Date

Amount This Invoice

ITEM 1 (QTY 1)

PO# 12817-P-005

Sales Oil Transfer Pump

Tag 20-P-170A

Coding: CPF; 07; 5400; 420; 206

ITEM 2 (QTY 1)

PO# 12817-P-005

Sales Oil Transfer Pump

Tag 20-P-170B

Coding: CPF; 07; 5400; 420; 206

ITEM 3 (QTY 1)

PO# 12817-P-005

Adder to 20-P-170A

-Cast Iron Suction Housing

-300 Series Stainless Steel Internals

Coding: CPF; 07; 5400; 420; 206

ITEM 4 (QTY 1)

PO# 12817-P-005

Adder to 20-P-170B

-Cast Iron Suction Housing

-300 Series Stainless Steel Internals

Coding: CPF; 07; 5400; 420; 206

Page 163: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

SALES ORDER Page 4

Order :337853

Customer :HUS006

Date: 22-08-13

B/O Qty Unit Item Price Unit Tax Discount Shipped Scheduled

1.0000 ea PP3 Oct 2, 2013

20% of total order value upon Receipt at NatPro of Driver(s)

Progress Billing # 3

Order Value

Billed to Date

Amount This Invoice

ITEM 1 (QTY 1)

PO# 12817-P-005

Sales Oil Transfer Pump

Tag 20-P-170A

Coding: CPF; 07; 5400; 420; 206

ITEM 2 (QTY 1)

PO# 12817-P-005

Sales Oil Transfer Pump

Tag 20-P-170B

Coding: CPF; 07; 5400; 420; 206

ITEM 3 (QTY 1)

PO# 12817-P-005

Adder to 20-P-170A

-Cast Iron Suction Housing

-300 Series Stainless Steel Internals

Coding: CPF; 07; 5400; 420; 206

ITEM 4 (QTY 1)

PO# 12817-P-005

Adder to 20-P-170B

-Cast Iron Suction Housing

Page 164: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

SALES ORDER Page 5

Order :337853

Customer :HUS006

Date: 22-08-13

B/O Qty Unit Item Price Unit Tax Discount Shipped Scheduled

-300 Series Stainless Steel Internals

Coding: CPF; 07; 5400; 420; 206

1.0000 ea PP4 Jan 6, 2014

35% of total order value upon readiness to ship

Progress Billing # 4

Order Value

Billed to Date

Amount This Invoice

ITEM 1 (QTY 1)

PO# 12817-P-005

Sales Oil Transfer Pump

Tag 20-P-170A

Coding: CPF; 07; 5400; 420; 206

ITEM 2 (QTY 1)

PO# 12817-P-005

Sales Oil Transfer Pump

Tag 20-P-170B

Coding: CPF; 07; 5400; 420; 206

ITEM 3 (QTY 1)

PO# 12817-P-005

Adder to 20-P-170A

-Cast Iron Suction Housing

-300 Series Stainless Steel Internals

Coding: CPF; 07; 5400; 420; 206

ITEM 4 (QTY 1)

PO# 12817-P-005

Page 165: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

SALES ORDER Page 6

Order :337853

Customer :HUS006

Date: 22-08-13

B/O Qty Unit Item Price Unit Tax Discount Shipped Scheduled

Adder to 20-P-170B

-Cast Iron Suction Housing

-300 Series Stainless Steel Internals

Coding: CPF; 07; 5400; 420; 206

1.0000 ea PP5 Jan 13, 2014

5% of total order value upon Approval of final documentation

Progress Billing # 5

Order Value

Billed to Date

Amount This Invoice

ITEM 1 (QTY 1)

PO# 12817-P-005

Sales Oil Transfer Pump

Tag 20-P-170A

Coding: CPF; 07; 5400; 420; 206

ITEM 2 (QTY 1)

PO# 12817-P-005

Sales Oil Transfer Pump

Tag 20-P-170B

Coding: CPF; 07; 5400; 420; 206

ITEM 3 (QTY 1)

PO# 12817-P-005

Adder to 20-P-170A

-Cast Iron Suction Housing

-300 Series Stainless Steel Internals

Coding: CPF; 07; 5400; 420; 206

Page 166: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

SALES ORDER Page 7

Order :337853

Customer :HUS006

Date: 22-08-13

B/O Qty Unit Item Price Unit Tax Discount Shipped Scheduled

ITEM 4 (QTY 1)

PO# 12817-P-005

Adder to 20-P-170B

-Cast Iron Suction Housing

-300 Series Stainless Steel Internals

Coding: CPF; 07; 5400; 420; 206

1.0000 ea B70 Jan 6, 2014

TAG : 20-P-170B

Fluid = Sales Oil, SG = 0.917, Viscosity = 25.69 cPs, Design Temp = 177C MAX

TEMP PUMP CAN HANDLE

Tarby Century V Progressive Cavity Pump Package Model # 208T175 CSF, as

follows:

- Rated : 108.3 m3/hr @ 417 kPa of differential head

- Cast iron suction housing with

- Rotor : 300 series SS internals

- Stator : Viton

- Gear joint driven

- John Crane Type 5610 single mechanical seal with C vs TC faces, Viton

elastomer

- 10" 150# ANSI x 10" 150# ANSI suction / discharge connection

- NPSHr @ DP = 2.12 m

TECO 40 hp @ 1200 RPM 3/60/575VAC, IEEE841, Class 1 Div 2 electric motor

- VFD capable 10:1 CT Turndown

Steel base c/w pump, motor in piggyback top-mount configuration

- TB woods belt and sheave, 290 RPM output speed

- NPE standard non-sparking belt guard

- Drain pan + drain port mounted on baseplate

- Qty (2) grounding lugs

- Qty (4) lifting lugs, welded

Page 167: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

SALES ORDER Page 8

Order :337853

Customer :HUS006

Date: 22-08-13

B/O Qty Unit Item Price Unit Tax Discount Shipped Scheduled

1.0000 ea C80 Jan 6, 2014

207T115 - CSF adder

- Cast iron suction housing

- 300 series stainless steel internals

1.0000 ea D90 Jan 6, 2014

207T115 - CSF adder

- Cast iron suction housing

- 300 series stainless steel internals

T A X S U M M A R Y

Tax Authority Rate Exemption number Amount

FederalGST 869081042

Sask. PST 0976233

Goods Tax Total CAD

Visit our Web Site at www.natpro.com, <http://www.natpro.com>

Page 168: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

Page 1 of 3 16067-EN-TP-0002 RFI MRP-005-001.doc

REQUEST FOR INFORMATION

Project Name: Rush Lake Commercial Thermal SAGD Project RFI No.: MRP-005-001, R0

Construction Contractor: Contract No.:

Originator: Nadeem Bokhari Date Prepared: 22 Aug 2013

Requested Response Date: 30 Aug 2013

Description of Issue: Sales Oil Transfer Pump Motors (20‐MP‐170 A & B) 

1. Vendor to confirm that the motor ratings, voltages of 20‐MP‐170 A & B are 40HP, 575V/3/60 2. Vendor to confirm that the motors (20‐MP‐170 A & B) will have a name plate stating that motor is suitable 

for Class 1, Zone 2, Gp IIA, T3 

References: Email sent to Kris Schoch on Aug 16, 2013

Attachments: Drawings Specifications Photos Other

Proposed Solution: Response from Natpro 1. Ordered as per Quote Motor ratings were 40HP 575V/3/60 (ordered 07-10-2013) 2. The TECO motors does specify the area and temperature classification information on the

name plate. The area classification is met on the motor as indicated above. Confirmed by vendor.

Originator’s Signature: Date:

Husky Field Engineer’s Approval: Date:

kasha dziuba
Typewritten Text
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Page 2 of 3 16067-EN-TP-0002 RFI MRP-005-001.doc

REQUEST FOR INFORMATION

Project Name: Rush Lake Commercial Thermal SAGD Project RFI No.: MRP-005-001, R0

Construction Contractor: Contract No.:

Originator: Nadeem Bokhari Date Prepared: 22 Aug 2013

Project Lead:

Response Action:

Cost/Schedule Impact:

Schedule impact YES NO TBD

Cost Impact YES NO TBD

Rework Required YES NO TBD

Materials Required YES NO TBD

Anticipated Cost Summary:

Anticipated Schedule Impact: PCR Required: YES NO TBD

Project Lead’s Signature: Date:

Engineering Lead’s Approval: Date:

Page 170: SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 • max disch press. w/ job driver (kpa)(barg) 875 kpa 36 • max bhp basis gear strength

Page 3 of 3 16067-EN-TP-0002 RFI MRP-005-001.doc