SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 •...
Transcript of SLS 337853 - fuelled.com · 17 • discharge pressure (kpa): normal 146 max 177 min 136 ... 35 •...
SLS 337853
HUSKY OIL OPERATION LTD. c/o DPH FOCUS
PO: 12817-P-005 Rev 0
Manufacturing Record Book
About Natpro Our entire company is focused on one simple goal - helping our customers move liquids and gases efficiently, safely and reliably. We “live and breathe” pumps and compressors!
We are the local Canadian presence for many of the world’s leading pump and compressor manufacturers and we offer complete and comprehensive capability from project conception through the complete life-cycle of the equipment we provide. In fact, we are Canada’s largest full-service distributor of pumps and compressors with a team of more than 180 professionals that serve a wide variety of industries from seven Canadian locations.
Our Services - Repairs & Maintenance Natpro has been providing quality equipment, systems and services to industrial, municipal and commercial users throughout Canada for over 30 years. We are committed to servicing all the products that we sell, and more. Our capabilities vary somewhat between branches - contact the Natpro office nearest you for specific details on your next service requirement.
24 Hour Service: 1 800 992 5588
Our Locations
VANCOUVER CALGARY #128, 9 Burbidge Street 5049 74th Avenue S.E. Coquitlam, British Columbia Calgary, Alberta Canada V3K 7B2 Canada T2C 3H2 T 604 521 7867 or 1 800 992 5588 T 403 219 0270 or 1 800 992 5588
EDMONTON SASKATOON
10685 - 176 Street #3, 1540 Alberta Avenue Edmonton, Alberta Saskatoon, Saskatchewan Canada T5S 1G5 Canada S7K 7C9 T 780 452 4490 or 1 800 992 5588 T 306 242 4611 or 1 800 992 5588
WINNIPEG TORONTO 1501 St. James Street 109 Wilkinson Road Winnipeg, Manitoba Brampton, Ontario Canada R3H 0W9 Canada L6T 4X1 T 204 694 9890 or 1 800 992 5588 T 905 453 2639 or 1 800 992 5588
MONTREAL 2650 André Avenue Dorval, Quebec Canada H9P 1K6 T 514 421 0331 or 1 800 992 5588
Table of Contents Manufacturer’s Data Book
HUSKY ENERGY 12817-P-005 Rev 0
Section Document Title Code Comments
1 DATA SHEETS
1.1 Data Sheets – Tag # 20‐P‐170A&B F02 F10 1.2 Pump Curves – Tag # 20‐P‐170A&B L09
2 QUALITY CONTROL
2.1 Inspection and Test Plan – Tag # 20‐P‐170A&B
Q01 Q02 Q16
3 AS BUILT DRAWINGS
3.1 GA Drawing – 20‐P‐170A J02 B01 H23 3.2 GA Drawing – 20‐P‐170B J02 B01 H23 3.3 Single O‐Ring Seals Drawing J02 B01 H23
4 IOM MANUALS
4.1 Pump IOM Manual – Tag # P‐20‐170A&B
M48 N02 N03 S12 S13
4.2 Motor IOM Manual ‐ Tag # P‐20‐170A&B S12 S13 4.3 Parts Manual ‐ Tag # P‐20‐170A&B B01 B03 4.4 Single O‐Ring Seals IOM Manual S12 S13
5 TEST REPORTS
5.1 NPIPR Curve– 1440547‐1 Q29 5.2 Theoretical NPIPR Curve – 1440547‐1 Q29 5.3 Performance Curve – 1440547‐1 Q29 5.4 Theoretical Performance Curve –
1440547‐1 Q29
5.5 NPIPR Test Curve – 1440547‐2 Q29 5.6 Theoretical NPIPR Curve – 1440547‐2 Q29 5.7 Performance Curve – 1440547‐2 Q29 5.8 Theoretical Performance Curve –
1440547‐2 Q29
5.9 Theoretical Performance at Rated Field Conditions
Q29
5.10 Theoretical Performance at Rated Field Conditions
Q29
6 TEST PROCEDURES
6.1 Hydrostatic Test Procedures ‐ Tag # P‐20‐170A&B
M29
Performance & Acceptance Procedures ‐ Tag # P‐20‐170A&B
M05
7 ELECTRICAL
7.1 CSA Approval (Motor) ‐ Tag # P‐20‐170A&B
Q96
7.2 Motor Approval Package ‐ Tag # P‐20‐170A&B
L04 C01 C07 L12 F05
8 RECOMMENDED SPARE PARTS ‐ Tag
# P‐20‐170A&B P001 P002
9 NAMEPLATES PHOTOGRAPHS ‐ Tag
# P‐20‐170A&B H18 Q28
10 QC DOCUMENTS
10.1 NDE Records Q22 10.2 Performance Test Certificates Q29 Q49 10.3 NDE Operator’s Qualifications Q67 10.4 QC Data Drawing (Weld & NDE) Q37 10.5 Letter of Conformity Q23 Q69 10.6 Welder Performance Qualification
Records Q71
10.7 Non Conformance Report Q52
11 MISCELLANEOUS
11.1 Natpro Aftermarket Needs 11.2 Unpriced SLS
SECTION 1
DATA SHEETS
DPH FC~CUS Calgary Alberta Canada
Q!J H u s ky 011 Operations Umlted
MULTIPHASE PUMP DATA SHEET
JOB NO. 12817 ITEM NO. 20-P-170 NB - -------
PURCHASE ORDER NO . 12817-P-005 Rev 0
REVISION NO. 1 DATE 2/28/2014 ------PAGE 1 OF 2 BY AJ -------------
SI UNITS 1 APPLICABLE TO: • PROPOSAL 0 PURCHASE • AS BUILT "' .}
UNIT No-J Yi ' GDI '1
2 FOR Hu~kY9 il Operations Ltd. ----------
3 SITE Rush Lake Commercial NO OF PUMPS REQUIRED Two
4 SERVlCE Sales Oil Transfer Pump MODEL 208T175 CSF 315 SIZE AND TYPE Tarby Century V Progressive Cavity Pump
5 MANUFACTURER Tarby SERIAL NO. 1440547-1/2
6 NOTE· 0 INDICATES INFORMATION TO BE COMPLETED BY PURCHASER • BY MANUFACTURER
7 GENERAL
8 NO. MOTORS DRIVEN _T_w_o~(2~) ______ 0THER DRIVER TYPE
9 PUMP ITEM NO'S 20-P-170 NB PUMP ITEM NO'S
10 MOTOR ITEM NO'S 20-MP-170 NB DRIVER ITEM NO'S GEAR ITEM NO'S
11 MOTOR PROVIDED BY TECO DRIVER PROVIDED BY _P_u_m~p_V_en_d_o_r _____ GEAR PROVIDED BY
12 MOTOR MOUNTED BY Nalpro DRIVER MOUNTED BY _P_u_m,_p_V_en_d_o_r _____ GEAR MOUNTED BY
13 MOTOR DATA SHEET NO, DS-20-M-MP-170NB DRIVER DATA SHEET NO GEAR DATA SHEET NO.
14 0 OPERATING CONDITIONS • LIQUID
15 • CAPACITY@ PT (m3/hr) : • TYPE OR NAME OF LIQUID Sales Oil (mainly Bituman,0.5% max H20)
RATED 108.3 • PUMPING TEMPERATURE ("C): --- ----~ 16 MAXIMUM MINIMUM
17 • DISCHARGE PRESSURE (kPa): NORMAL 146 MAX 177 MIN 136
18 MAXIMUM MINIMUM RATED 441 .9 • SPECIFIC GRAVITY 0.912 MAXIMUM MINIMUM
19 • SUCTION PRESSURE (kPa): --- -----f • SPECIFIC HEAT 2.146 Cp (kJ/k9 "C)
• VISCOSITY (Cp) 25.69 MAXIMUM 20.03 MINIMUM
0 CORROSIVE/EROSIVE AGENTS
20 MAXIMUM MINIMUM - - -- RATED --- ----~
25.4
21 • DIFFERENTIAL PRESSURE (kPa):
22 MAXIMUM MINIMUM RATED 416.5 • CHLORIDE CONCENTRATION (PPM) 6500 (In waler phase) ---23 • NPSH AVAILABLE (m) 2.16 (NPSHr will be evalualed) • H2S CONCENTRATION (PPM) 10 (ppm mass)
24 WITHOUT ACCELERATION HEAD ACTUAL LIQUID 0 TOXIC • FLAMMABLE 0 OTHER --- - - -------25 • HYDRAULIC HP (kw) 12.53 0 SUSPENDED PARTICLES WEIGHT% MAX. SIZE (mm)
26 • PERFORMANCE 0 SITE AND UTILITY DATA
• INDOOR 0 OUTDOOR 27 • RATED CAPACITY (m'/h) _ 108.3 LOCAT ION
28 • NPSH REQUIRED (m) _2_.1_2_m __________ -__ -1. HEATED
29 • BHP RATED 35.7HP @RELIEF PRESSURE • ELECTRICAL AREA: CLASS
0 UNHEATED 0 UNOERROOF
1 GROUP llfT3 ZONE 2 -
30 • RATED SPEED (RPM) ~ _ 0 WINTERIZATION REQD -0 TROPICALIZATION REQD ---
31 • VOLUME EFFICIENCY 97% SITE DATA indoortemperalure: +10 to 35 "C
32 • MECHANICAL EFFICIENCY - 4- 8-,8-0'-Yo-; . RANGE OF AMBIENT TEMPS: (MIN/MAX) -38
33 • MAXIMUM ALLOWABLE WORKING PRESSURE(kPa 1200 Kpa
34 • HYDRO TEST PRESSURE (kPa)(BARG) 131 0Kpa tSuctlon On!Yl
35 • MAX DISCH PRESS. W/ JOB DRIVER (kPa)(BARG) 875 Kpa
36 • MAX BHP BASIS GEAR STRENGTH
37 • CONSTRUCTION
38
39 CONNECTIONS SIZE (mm)
ANSI RATING
FACING POSITION
i--------;i-----t------1-----+----; 40
41
42
SUCTION 10" 150# FF 1------+-----+----1----f
DISCHARGEl--_1~0_" _+-_1_5_0#_-+ __ F_F_~------1
DRAINS 3/4" NPT BOTTOM 1--___ ..._ ___ _._ ___ __. ___ -f
4J1--______ .._·_c_o_nn_e_cl_io_n_s_iz_e~(d_~_c_ha_~~e~. ffi-u_ct,_l o_n~)a_r_e~p~1p_1n~g-si_ze_.~
44 PUMP TYPE:
45 D INTERNAL GEAR
46 0 EXTERNAL GEAR
47 GEAR TYPE
48 D SPUR
49 D OTHER
D TWIN-SCREW D VANE
0 THREE-SCREW • PROGRESSING CAVITY
D HELICAL
I 29 •c ----UN.USUAL CONDITIONS
Q OUST 0 FUMES 0 SALT ATMOSPHERE
• OTHER H2STRACES
• UTILITY CONDITIONS
ELECTRICITY DRIVERS HEATING CONTROL SHUTDOWN
VOLTAGE 575
HERTZ 60
PHASE 3
COOLING WATER INLET RETURN DESIGN MAX
TEMP "C MAX
PRESS. (BARG) MIN
SOURCE
INSTRUMENT AIR MIN
PRESSURE (kPa)(BARG)
APPLICABLE SPECIFICATIONS:
0 API 675 POSITIVE DISPLACEMENT PUMPS - CONTROLLED VOLUME
• GOVERNING SPECIFICATION (IF DIFFERENT) PS-RE-25
50 REMARKS
51
API 675 IS NOT REQUIRED, PLEASE OFFER MANUFACTURERS STANDARD APPLICABLE SPEC PS-RE-25 ANO PS-EL-01
12-Jun-13 Sheel 1 of 2 DS-20-M-P-170AB-1 R1B.XLS
DPH FC~CUS ~ Husky 011 Operations Umlted
Calgary Alberta Canada
MULTIPHASE PUMP REVISION NO. 1 DATE 28-Feb-14
DATA SHEET PAGE 2 OF 2 BY TKM
SI UNITS 1 • MATERIALS CONTROLS
2 CASING Cast Iron Suction Housing TYPE: SIGNAL:
3 STATOR Vi ton 0 MANUAL • REMOTE 0 PNEUMATIC
4 END PLATES • AUTOMATIC 0 LOCAL • ELECTRONIC
5 ROTOR 300 Series SS internals STROKE CONTROL:
6 SHAFT 300 Series SS PNEUMATIC (PSIG):
7 SLEEVES MINIMUM MAXIMUM
8 GLANDS ELECTRONIC (mA):
9 BEARING HOUSING MINIMUM 4 MAXIMUM 20
10 TIMING GEAR OTHER PURCHASE REQUIREMENTS
11 VANES NAMEPLATE UNITS 0 U.S. CUSTOMARY • SI
12 OTHER John Crane Type 5610 single mechanical seal w/ 0 VENDOR FURNISHED PROCESS PIPING
13 C vs TC faces, Viton elastomer -
14 OTHER 0 VENDOR REVIEW PIPING DRAWINGS
15 OTHER 0 VENDOR FURNISHED PULSATION SUPRESSION DEVICES
16 SPECIAL MATERIAL TESTS (2.13.1.3) • VENDOR FURNISHED RELIEF VALVE
17 ~rial selection as per API 610 S-5_ Vendor to confirm suitable for lhe service. • INTERNAL if any 0 EXTERNAL
18 0 LOW AMBIENT TEMPERATURE MATERIALS TESTS (2 .13.5) CJ RELIEF VALVE SETTING (PSIG) TBA
19 MDMT-29 C 0 VENDOR FURNISHED BACK-PRESSURE VALVE
20 QA INSPECTION AND TEST 0 DOUBLE CHECK VALVES REQUIRED
21. COMPLIANCE WITH INSPECTORS CHECK LIST 0 OIL-FILLED PRESSURE GAUGES REQUIRED
22. CERTIFICATION OF MATERIALS 0 VENDOR FURNISHED CONTROL PANEL
23. FINAL ASSEMBLY CLEARANCES 0 BASEPLATE PREPARED FOR EPOXY GROUT
24 0 SURFACE AND SUBSURFACE EXAMINATIONS • PROVIDE TECHNICAL DATA MANUAL
25 0 RADIOGRAPHY 0 26 0 ULTRASONIC 0
27 0 MAGNETIC PARTICLE PREPARATION FOR SHIPMENT
28 0 LIQUID PENETRANT • DOMESTIC 0 EXPORT 0 EXPORT BOXING
29 • CLEANLINESS PRIOR TO FINAL ASSEMBLY • OUTDOOR STORAGE MORE THAN 12 MONTHS
30 0 HARDNESS OF PARTS, WELDS & HEAT AFFECTED ZONES WEIGHTS (LBS)
31 Q FURNISH PROCEDURES FOR OPTIONAL TESTS • PUMP 2400 • BASE 740 D GEAR • DRIVER ## -- -- - ---
32 TESTS REQ"D WIT OBS DRIVERS
33 HYDROSTATIC • 0 • • MOTOR: As per approved vendor list
34 MECHANICAL RUN TEST • 0 • D MANUFACTURER TECO
35 PERFORMANCE TEST • 0 • D TYPE AEHH8B
36 LINEARITY 0 0 0 D FRAME NO. 364T
37 0 0 0 0 CONSTANT SPEED
38 0 0 0 • VARIABLE SPEED
39 LUBRICATION FLUID • kW 29.83 RPM ##
40 D CRANKCASE D INTERMEDIATE • VOLTS 575 PHASE
41 D HYDRAULIC FLUID • HERTZ 60 SERVICE FACTOR
42 ACCESSORIES • ENCLOSURE TEFC
43 0 SPEED REDUCER MANUFACTURER • OTHER (SEE SEPARATE DATA SHEETS)
44 0 INTEGRAL 0 SEPARATE 0 GAS DRIVEN
45 MODEL 0 STEAM TURBINE
46 RATIO • OTHER (1) Motor to have CSA label
47 • BASEPLATE UNDER BOTH PUMP ANO MOTOR (2) Motor to be suitable for Class 1. Zone 2. GP. l lA, T3
48 • COUPLING MANUFACTURER NA l31 Motor shall be suitable ror VFD, inverter duly
49 D TYPE
50 REMARKS 1 API 675 IS NOT REQUIRED, PLEASE OFFER MANUFACTURERS STANDARD. APPLICABLE SPEC PS-RE-25 AND PS-EL-01
51 2. Vendor to provide reference list with bid, 3. NPSHa includes 3' (0.91 m)· margin
4. Pump max speed shall be 300 rpm. S. Pump 1umdown reUo is 10:1
12-Jun-13 Sheet 2 of 2 DS-20-M-P-170AB-1 R1B.XLS Rev.1B
~ ~~t;Hj
,,
PERFORMANCE CURVE 208T175 A 2 DOVER) RESOURCES COMPANY
>f-
u <t 0.. <t u
Power must be adjusted for abrasive characteristics, viscosity and temperature using factors on the following page.
Min. Starting RPM Power
HP Kw 100 10.00 7.50 200 20.00 15.00 300 25.00 18.50 400 40.00 30.00 500 40.00 30.00
NPSHR
FT M 1.70 0.52 3.50 1.07 7.40 2.26 11.80 3.60 14.10 4.30
Drive end: "10" Max. Recommended RPM: 450 Max. HP/100 RPM:
28.00 HP (20.88 Kw) Carbon Steel 24.00 HP (17.90 Kw) Stainless Steel
1 Graduation = CAPACITY: POWER: PRESSURE: R.P.M:
40.00 GPM (151.40 LPM) 4.00 HP (3.00 Kw) 4.00 PSI (0.28 Bar) 25.00 (For flow)
-- 70 DUROMETER - - - 55 DUROMETER 55 DUROMETER 70 DUROMETER DATA BASED ON WATER AT 70"F (2 l"C) PRESSURE LIMIT PRESSURE LIMIT
I
GPM (LPM) • • • • • • • • i t HP (KW)
-1400
I
140.0-
• • • • • 1111 : 1111 • i : (5299) (104.4)
+->-- 1200 120.0-
• I
• • • 1111 ! 111 ! • i t ( 4542) I (89.5) I I
>-- 1 000 I 100.0-
JJJ tJ I • • • I I I I I
111 ~ t (3785) I I I I I I I (74.6) I I I I I I __J1s.1\J\ I I I I .,~~
>-- 800 I I I I 80.0-
(3028) , -'I I I I ....j....j-++- I : I I 11 Ii llll'~I II I II - ( 59. 7)
RPMl=i+I"" .,. ,.. ~\'.<' -
400 ~;I '..---d---+-- """'l'ft -' II,_._ I I <t.oid,,.;."f-t-
>-- 600 I I I I I I I ii r-~-.1 I ' ' ' ' I IT1 I I' 60.0-I I I I I I I I I +Rt I I "'1" ' I I ' ""=6-J. (2271) 300 RPM 1 ~ 1 I I ' _.]I I --,--:: ( 44. 7)
-~ I .!J..c ... QO \'.<'l:':S-m -
11 I I : I I I I -
·1--1 ' I I \:, ~ I I- 'iil!"t ... --i-::., I I I I '_.L--
-
-400 I ' ' 11 I I .... ,.
~(2§....~;; I ' 40.0-
( 1 51 4) 200 RPM ' ' -, I I I I (29.8) I I I I I '~ .. _
:i'i1 ~ I -I I I I !
I I I ' - ' I I I , I I I I
,,_ RPM 1
' ' ' ' ' I >-- 200 100 RPM 1 I I ' ' I I I I i I I I .!. I I I
1100 ~1 ' I
20.0-(757) =..l- ( 1 4.9)
~ ~.,.-~ ~·
I I I ' I I I I I I I
~ I I I I I C .. ._ ..... I I I
I >--0 I I IT I I I I I I I I I I I I I I I I I o-
PSI 0
20 40 60 80 100 120 140 1 60 180 (BAR) ( 1 . 4) (2.8) ( 4. 1) (5.5) (6.9) (8.3) (9.7) (11.0) ( 12.4)
I I I I I I I I I I DIFFERENTIAL PRESSURE
Pressure limits may deviate from those shown due to abrasive characteristics of pumpage. Rev. 7·98
°" w
"' 0 0..
SECTION 2
QUALITY CONTROL
National Process Equipment 5049 74 Avenue SE
~--------------------------------'--------------"'-C-=al""-=ary, AB T2C 3H2 _1
i DOCUMENT IDENTIFIER: __ __J ! Nat ro SLS Number: 337853 Rev. No: 1 I Pa ~ -_ --f 2 ___ -i i Customer P.O. Number: 12817-P-005 Rev 0 , I INSPECTION AND TEST PLAN Supplier Name: Na!ero ~ l Item Descri tion: : I ·_:_: Item Tag No: 20-P-17 B ----1
Prepared by: Arsh Johal customer I customer 1ntormat1on: Approved by : I Name: HUSKY OIL OPER/
1----- - -- i T C·i'· - LTD.
Date: September 5, 2013
Date:
No Description of Reference ! Acceptance Location Inspection or Test Documents
I Criteria --
~ Receiptof Manufactured items
~Pumps: ·----
I I 3.1.1
1
Hydro Test BOM SFC Compliance w/ NATPRO PO Description b-t Vis~a! Inspection BOM SFC Compliance w/ NATPRO PO Description
: 3 .1.3 I Nameplate Data BOM SFC Compliance wt NATPRO I PO Description
3.2 I Driver: 3 .2.1 I Visual Inspection BOM SFC Compliance w/ NATPRO
I PO Description
3.2.2 Nameplate Data BOM SFC Compliance w/ N.A.TPRO PO Description
, 3.3 j Coupling Type , Rating , BOM SFC Compliance w/ NATPRO · Material PO Description
3.4 Gear 3.4.1 Visual Inspection BOM SFC Compliance w/ NATPRO
PO Description I 3.2.2 I Nameplate Data BOM SFC Compliance wf NATPRO
PO Description
LEGEND : H : Hold Point W: Witness
Nat pro I
Customer
HI WI 0 IR l H ! WI 0 IR
I I i I
L xi x
I I x x x 1--- --
x x I
I x x x I x x x I
I x x I
x x ----
x x
CIO DPH FOCUS
Address: 4 12 9 BTH (
Calg~_ AB T2G 3A5 Resource {:
Responsible Natpro I Cust.
Fl----kJ - .
INJ #I We will su ~
Pum~ for c
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8({ ~e_'ll subn review anc
c':.-_• :.~ 'c'- ·_ibserJed ! ·::: • " -:· of belts f;;r-j
~~ --~~ I I -------1 _____ j
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- --- ·-· '
0 : Observed R :Review of documentation
:. jg C'
No Description of Reference Acceptance Location Inspection or Test Documents Criteria
4.0 Skid fabrication
4 .1 Visual/Dimensional NPE CSA41 NATPRO Inspection Drawing
·--4.2 Prime and Paint NPE OAP- NPE OAP- Natpro Inspection 030 030
1 5~ Piping . _ Fabrication
I NA I I 6.0 Final Inspection
6.1 Visual Check NPE SFC NATPRO NATPRO against GA &BOM OMS
6.2 Ship Loose items NPE SFC NATPRO NATPRO - Spare parts QMS
6.3 Non-Conformance NPE SFC NATPRO NATPRO (QSM) LoQ closed QMS
6.4 Documentation NPE SFC NATPRO NATPRO Review QMS (Final Data Book) (Final QC Package)
-6.5 Documentation NPE SFC NATPRO NATPRO
(IOM) QMS FINAL for project Review
7.0 Release to Ship ITP NATPRO OMS NATPRO
LEGEND: H : Hold Point W : Witness
Natpro
H I WI 0 I R
x x
x x
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x x
x x x x
x x
x x • x x
0: Observed
Customer
H I WI01R
x
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x x
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x
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Resource Responsible
Natpro I Cust.
Pl z.;\\~ jo-'" M £d1~ fllli
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Witnessec sign off by Paint lnsp submitted
·on and iartment
n and ~ rtment.
: 11 will be ~.$ ...- fo._""'"'f ~ '7 .,,,~, <:a:J w .µ_. Lu... ca ~~-C J
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National Process Equipment 5049 74 Avenue SE
[DOCUMENT IDENTIFIER: Cal~ry. AB T2C 3H2 1 - -----j
INSPECTION AND TEST PLAN
I J Prepa1
5eptember 5, 2013
'-No Description of Reference
Inspection or Test Documents
- I Receiptof 3.0 Manufactured items
-·· 3 .1 Pumps:
1 3.1 .1 ! Hydro Test BOM SFC
~2i Visual Inspection BOM SFC
13.1.3 I Narneplale Data BOM SFC
l 3.2 I Driver: i 3.2.1 Visual Inspection BOM SFC
3 .22 Nameplate Data BOM SFC
~ Coupling Type, Rating , BOM SFC Material l
,..__ · 3.4 I Gear
3.4.1 I Visual Inspection BOMSFC I
3.2.2 Nameplate Data BOM SFC
LEGEND : H : Hold Point
)
Natpro SLS Number: 337853 I Rev. No: 1 Customer P.O. Number: 12817-P-005 Rev 0 Suoplier Name: Natoro Item Description: Item Tag No: 20-P-170All
Pa~··.: f 2 I - ----j
i -----~
·- -i i
f Customer Information: -- ---· Customer ---··----J i 1 Approved by :
I Date: Acceptance
I Location Natpro
Criteria
HI WI 0 IR -
Compliance w/ NATPRO I x PO Description Compliance w/ NATPRO x PO Description
Compliance w/ NATPRO PO Description
Compliance w/ NATPRO x I PO Description
Compliance w/ NATPRO x PO Description
Compliance w/ NATPRO PO Description x
Compliance w/ NATPRO x PO Description -Compliance w/ NATPRO x PO Description
W: Witness 0: Observed
)
I
Name: HUSKY Of LOPER r,··:- .· .. · LTD I ·., . .,.. . I
CIO DPH FOCUS
Address: 4 12 9 BTH
i
'T' st;' I ~ LJ I
Cal_gary AB T2G 3A.~----I !
- - -----i Customer Resource ~~ ,. . :- ,. - ::. !
Resoonsible HI WI O IR Natoro I Gust.
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x x fJflJ Ii! We will sut nameplate
x x i A~ 'A-1 We will sut Pump for c
x x lfi Ai Wewillsut nameplate
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review am!
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No Description of Reference Acceptance Location Inspection or Test Documents Criteria
4.0 Skid fabrication
4.1 Visual/Dimensional NPE CSA41 NATPRO Inspection Drawing
4 .2 Prime and Paint NPE QAP- NPE QAP- Natpro Inspection 030 030
Natpro Customer
H I WI 0 1 R H I WI o I R
x x x
x x x x
Resource Responsible
Natpro l Cust.
.
1.%11 IJ1i;
---
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"1Witnessec sign off b}
r
:on and 'artment
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15.0 I Piping I NA
1 . 5"..kk,~ .Pa..,,.4
Fabrication I I I I I I I I I I I 1 ~Lt~~~~~..-d..,,,+\. 6.0 Final Inspection
6.1 Visual Check NPE SFC NATPRO NATPRO against GA &BOM QMS x
6.2 Ship Loose items NPE SFC NATPRO NATPRO x - Spare parts QMS 6.3 Non-Conformance NPE SFC NATPRO NATPRO x (QSM) LoQ closed QMS -6.4 Documentation NPE SFC NATPRO NATPRO
Review QMS (Final Data Book) x (Final QC Package)
6.5 Documentation NPE SFC NATPRO NATPRO (IOM) QMS x FINAL for project Review
7.0 Release to Ship ITP NATPRO OMS NATPRO x
LEGEND : H : Hold Point W : Witness 0 : Observed
x x x A~ ~1!1 x x x x x A\l' I
x x ~'$ ~y
., x x ~ JI
l:\J x x x "1r 1JI
R :Review of documentation
PE to be Wewills1 ReQort fo Wewills1 the tags f
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· sign off inspection ,.J
ures of all C!d
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To be included on ITP's for the Husky Rush Lake Project.
INSPECTION AND TEST PLAN AGREEMENT
The activities indicated in the Inspection and Test Plan identify the level of Quality Assurance and Quality Control. Husky Energy requires to meet
its obligations of Corporate Standards, Specifications, Procedures and Husky Operational Integrity Management System. This ITP must be
submitted and approved by Husky Energy prior to work commencing. Hold points must be marked for critical activities performed by the
Contractor and a complete review and approval obtained before proceeding to the next level of activity. Documentation to be signed Is done
during the progress of the jobs as each activity is completed. If there is no recorded hold point identified for an activity, it shall be agreed that
this activity is approved and verified only by random visual surveillance by all parties.
Print I Type Name TITLE Date (mm/dd/yy): SIGNATURE
SECTION 3
AS BUILT DRAWINGS
CONN A B c
,__ _______________ 2746 [108 1/8] OAL ----------------
t---=-------------- 2578 [1011/2] ------------------t- 130 [5 1/8] B i------------------2413[95]------------------i
c I------ 927 [36 1/2] --------<-i
254 [10] ----i i----+- 38 [1 1/2]
GROUNDING LUG
~ ~ t---tt--++t----f.11--
"'" 0 ! ~
ITEM
1
QTY
1
BILL OF MATERIALS DESCRIPTION
TARBY CENTURY V PROGRESSIVE CAVITY PUMP PACKAGE MODEL # 208T175 CSF,TOP MOUNT CONFIGURATION AS FOLLOWS: - RATED : 108.3 M3/HR@ 417 KPA OF DIFFERENTIAL HEAD - CAST IRON SUCTION HOUSING WITH - STATOR: VITON; ROTOR: 300 SERIES SS INTERNALS - JOHN CRANE 5610 SINGLE MECHANICAL SEAL W/ C/TC /VITON ELASTOMER - 10" 150# ANSI X 10" 150# ANSI SUCTION / DISCHARGE CONNECTION DRAIN PAN + DRAIN PORT MOUNTED ON BASEPLATE ,GROUNDING LUGS, LIFTING LUGS(-45°C), WELDED 2400LBS TECO 40 HP@ 1200 RPM 575/3/60 364T, IEEE841, CLASS 1 ZONE 2, GP. IIA, T3 ELECTRIC MOTOR - VFD CAPABLE 10: 1 CT TURN DOWN 950LBS PUMP SHEAVE, TDWOODS SV31.5-4 145LBS MOTOR SHEAVE, TDWOODS SV8.0-4 18LBS TBWOODS SVX1180 BELT, SLBS METAL ALLOY BEL TGUARD MODEL# P9FG20373
4 x ¢1" THRU (FOR ANCHOR BOLTS) GROUNDING LUG
A NATPRO SKID, 740LBS
628 [24 3/4] TO COG _,______, ---------~ APPLICATION REQUIREMENTS ...... ID N ------ 870 [&4] ---·-1
i----------------- 2362 [93] ----------------i·.
254 [10] & CLEARANCE FOR DISASSEMBLY
PUMP SHAFT Ii. l!) 0 u
°" ~ ..... ~ ::o' M ..... co
°'" "'" t ...... ..... ~
ID
3=
PLAN VIEW
1· ·1 rm 11
-------1 I u-
~ J L 4 x ¢1-1/4" HOLE x 1/2" THK §: ~ LIFTING LUG ;:!. ~ 38 [1 1/2] "'" r-... TO ANCHOR BOLT
ELEVATION VIEW
..... in .....
7 38 [11/2] -l 1-TO ANCHOR BOLT
SCHEDULE OF OPENINGS SIZE RATING DESCRIPTION 10" 150 #FF PUMP SUCTION 10" 150 #FF PUMP DISCHARGE 3/4" NPT DRAIN OUTLET
~ :c ::o' (§ ..... ~ ::o' in ..... ~ i:n' 0
..... & "'" in ID !::!.
N N
"'" .....
DISCHARGE PRESSURE SUCTION PRESSURE CAPACITY SPEED 417 kPa 0 kPa 108.3 m3/hr 290 RPM
FLUID PROPERTIES NAME TEMPERATURE VISCOSITY S.G.
SALES OIL 177°C MAX 25.69 cP 0.917
NOZZLE LOADS SUCTION FLANGE DISCHARGE FLANGE
Fx,y,z (LBF) Mx,y,z (FT-LBF) Fx,y,z (LBF) Mx,y,z (FT-LBF)
750 1250 750 1250
x - HORIZONTAL (PARALLEL TO SHAFT) y-VERTICAL z - HORIZONTAL (PERPENDICULAR TO SHAFT)
GENERAL NOTES 1. ALL DIMENSIONS ARE IN mm [INCHES] U.N.O. 2. TOLERANCE +/- 3mm [1/8"] U.N.O . 3. ANCHOR BOLTS TO BE SIZED AND PROVIDED BY OTHERS. 4. PAINT SPEC: ONE COAT SHOP PRIMER ONE COAT MACHINE
ENAMEL, COLOR NPE BLUE. 5. PUMP MAWP FOR SUCTION IS 50 PSI, FOR REST PART IS 1000
kPAG. 6. LIFTING LUGS SUITABLE FOR-45°C.
THIS DRAWING IS THE EXCLUSIVE PROPERlY OF NATIONAL PROCESS EQUIPMENT AND SHALL NOT BE REPRODUCED WITHOUT WRITIEN PERMISSION FROM NPE.
n ro ~~-----------~-~~~---I PROJECT NAME: RUSH LAKE COMMERCIAL AS BUILT FOR APPROVAL CNP AJ AJ MAR 03/14
l--______ AS_BU_IL_T ______ DHT __ AJ_AJ_F_EB_06/---114 CUSTOMER: HUSKY OIL OPERATIONS LTD. c/O DPHF REVISED DIMENSION OF PUMPS CNP AJ AJ JAN 14/141-----------------------.o
l--+---------------+-+---+---+-----1 LOCATION: REVISED AS PER MARKUPS DHT AJ AJ DEC 27/13 11-03-048-21 W3 REVISED AS PER MARKUPS DHT AJ AJ DEC 06/13 TAG: 20-P-170A REVISED AS PER MARKUPS DHT AJ AJ OCT 2S/131------~------~--------I
l=REV==!======D=ESCRl=PTI=ON======t=DW=Nt=C=HK=i=AP=P t==DA=TE===I SLS#: 337853 QUOTE: CGY2013 280 P0#:12817-P-005
GENERALARRANGEMENT '"'"" DHT "''" AUG 30/13 DWG.:
Oi<BY: AJ "'"' SEP 06/13 337853A-200 APPBY: AJ "'"' SEP 06/13 PAGE: 1 OF 1 CAD:
CONN A B c
,__ _______________ 2578 [1011/2] -------------------0-1.-.......... *-
B ,__ _______________ 2413 [95] ----------------
&
2 1
~ PUMP SHAFT & SKID Ii. ® 0
3 1
"' ~ 0 4 1 "'" O'I
5 4
6 1
7 1
BILL OF MATERIALS DESCRIPTION
TARBY CENTURY V PROGRESSIVE CAVITY PUMP PACKAGE MODEL # 208T175 CSF,TOP MOUNT CONFIGURATION AS FOLLOWS: - RATED : 108.3 M3/HR@ 417 KPA OF DIFFERENTIAL HEAD - CAST IRON SUCTION HOUSING WITH - STATOR: VITON; ROTOR: 300 SERIES SS INTERNALS - JOHN CRANE 5610 SINGLE MECHANICAL SEAL W/ C/TC /VITON ELASTOMER - 10" 150# ANSI X 10" 150# ANSI SUCTION / DISCHARGE CONNECTION DRAIN PAN + DRAIN PORT MOUNTED ON BASEPLATE ,GROUNDING LUGS, LIFTING LUGS(-45°C), WELDED 2400LBS TECO 40 HP@ 1200 RPM 575/3/60 364T, IEEE841, CLASS 1 ZONE 2, GP. IIA, T3 ELECTRIC MOTOR - VFD CAPABLE 10: 1 CT TURN DOWN 950LBS PUMP SHEAVE, TDWOODS 5V31.5-4 145LBS MOTOR SHEAVE, TDWOODS SV8.0-4 18LBS TBWOODS 5VX1180 BELT, 5LBS METAL ALLOY BEL TGUARD MODEL# P9FG20373 NATPRO SKID, 740LBS
4 x ¢1" THRU (FOR ANCHOR BOLTS) GROUNDING LUG
628 [24 3/4] TO COG --L-----1 ------------'-
APPLICATION REQUIREMENTS DISCHARGE PRESSURE SUCTION PRESSURE CAPACITY SPEED
_______________ 2362 [93] ________________ I
i----------------- 2746 [108 1/8] OAL ----------------·
PLAN VIEW
254 [10]
ffi CLEARANCE FOR n DISASSEMBLY
PUMP SHAFT Ii. ~
8 5" ~ ~ ~ M ..... a:>
°" "'" ...... ~
"° "'" "'"
rm 11
1 I u-t
J L 4 x ¢1-1/4" HOLE x 1/2" THK
~ LIFTING LUG -;::: 38 [11/2] ~ TO ANCHOR BOLT in
7
ELEVATION VIEW 38 [11/2] -11-
TO ANCHOR BOLT
SCHEDULE OF OPENINGS SIZE RATING DESCRIPTION 10" 150 #FF PUMP SUCTION 10" 150 #FF PUMP DISCHARGE
3/4" NPT DRAIN OUTLET
~ ::c ~ (§ ..... ~ ~ in ..... ~ i:n'
& 0 .....
"'" in
"° !::!. N N
"'" .....
AS BUILT FOR APPROVAL ASBUILT
417 kPa 0 kPa 108.3 m3/hr 290 RPM
FLUID PROPERTIES NAME TEMPERATURE VISCOSITY S.G.
SALES OIL 177°C MAX 25.69 cP 0.917
NOZZLE LOADS SUCTION FLANGE DISCHARGE FLANGE
Fx,y,z (LBF) Mx,y,z (FT-LBF) Fx,y,z (LBF) Mx,y,z (FT-LBF)
750 1250 750 1250
x - HORIZONTAL (PARALLEL TO SHAFT) y-VERTICAL z - HORIZONTAL (PERPENDICULAR TO SHAFT)
GENERAL NOTES 1. ALL DIMENSIONS ARE IN mm [INCHES] U.N.O . 2. TOLERANCE +/- 3mm [1/8"] U.N.O . 3. ANCHOR BOLTS TO BE SIZED AND PROVIDED BY OTHERS. 4. PAINT SPEC: ONE COAT SHOP PRIMER ONE COAT MACHINE
ENAMEL, COLOR NPE BLUE. 5. LIFTING LUGS SUITABLE FOR-45°
THIS DRAWING IS THE EXCLUSIVE PROPERlY OF NATIONAL PROCESS EQUIPMENT AND SHAU. NOT BE REPRODUCED WITHOUT WRITIEN PERMISSION FROM NPE.
n ro PROJECT NAME: RUSH LAKE COMMERCIAL
AJ MAR 03/14 CUSTOMER: CNP AJ HUSKY OIL OPERATIONS LTD. c/O DPHF DHT AJ AJ FEB06/141----------------------I
,__..__ ____ REVl_SE-DAS-PER_M_ARKU_PS ___ __,_DHT--+--AJ-1----AJ--+-D-EC-27'---'113 LOCATION: 11-03-048-21W3
REVISEDASPERMARKUPS DHT AJ AJ DEC06/13 TAG: 20-P-170B l==*==~~~=REVl~SE=DAS~PER=M=ARKU~PS~~~===t=DHT==l==AJ=l=AJ==FOCT~2S==t/131------~------~--------I
DESCRIPTION OWN CHK APP DATE SLS#: 337853 QUOTE: CGY2013 280 P0#:12817-P-005 REV
'"'""DHT "''" AUG 30/13 DWG#:
Oi<BY: AJ l>\TE: SEP 06/13 3378538-200 GENERAL ARRANGEMENT APPBY: AJ l>\TE SEP 06/13 PAGE: 1OF1 CAD: REV:5
A – Face/Primary RingB – Seat/Mating RingC – Secondary O-RingD – Nonclogging
Wave SpringE – SleeveF – Gland
D
E
F
� Temperature:-20˚F to 400˚F/-30˚C to 205˚C
� Pressure:Up to 3.000"/75mm: 300 psi/21 bar(g)(g) max.75mm/3.000" and Over: 200 psi(g)/13 bar(g) max.
� Speed:Up to 5000 fpm/25m/ s
� End Play/Axial Float Allowance:0.005"/0.13mm
� Runout/Out of Squareness:0.002"/0.05mm
Sealol is a registered trademark of John Crane Inc.
Performance Capabi l i t ies
Design Features� Reversible Seal Head� Fits ANSI B73.1M, ISO 3069 and DIN 24960 Seal Chambers
� Optimized Primary Ring Design for Greater Reliability� Nonclogging Wave Spring Outside the Product
56
10
/5
61
0Q
Product Descript ionThe Universal Cartridge 5600 Series is a modularcartridge seal family that includes interchangeableelastomer bellows, Sealol® metal bellows, andelastomer O-Ring pusher seal designs.� Type 5610 and 5610Q single seal arrangementsincorporate an elastomer o-ring as the secondarysealing member.
� A common seal head/mating ring set, utilizedthroughout all versions, is reversible to allow rotatingseat/mating ring or rotating seal head operation, andis interchangeable with metal bellows seal heads.
� Seal has an optional quench gland (5610Q) withcarbon ring throttle bushing.
TYPE 5610/5610QSingle O-Ring Seals
C
B
A
CU
T LINE
FOR
SH
OR
T PAG
E
Basic Pressure Rat ing
Mult ip l ier Factors
MultiplierSelection Considerations Factor
Sealed Fluid Petrol/Gasoline, Kerosene, or Better x 1.00Lubricity Water and Aqueous Solutions x 0.75
(<176˚F/80˚C)Flashing Hydrocarbons* x 0.60
Sealed Fluid Up to 175°F/80°C x 1.00Temperature From 175°F to 250°F/80°C to 120°C x 0.90
From 250°F to 355°F/120°C to 180°C x 0.80Above 350°F/180°C x 0.65
Example for Determining Pressure Rating Limits:
Seal: 2"/50.8mm diameter Type 5610
Product: Aqueous Solution
Face Materials: Silicon Carbide vs. Silicon Carbide
Operating Temperature: 175°F/80°C
Operating Speed: 2950 rpm
Using the Pressure Rating Limits graph, themaximum pressure would be 268 psi(g)/18.5 bar(g).
From the Multiplier Factors chart, apply the multipliersfor the specific service requirements to determine themaximum operating pressure for the application:
268 psi(g)/18.5 bar(g) x 0.75 x 1 = 201 psi(g)/13.9 bar(g)
The maximum operating pressure for this 2"/50.8mmType 5610 is 201 psi(g)/13.9 bar(g).
(applies to SiliconCarbide vs. SiliconCarbide only)
(applies to Carbonvs. Silicon Carbide)
*The ratio of sealed pressure to vapor pressure must be greater than 1.5,otherwise consult John Crane. If the specific gravity is less than 0.60,consult John Crane.
The Basic Pressure Rating is for a standard seal, as shown in the typical arrangement, when installed according to the criteriagiven in this data sheet and generally accepted industrial practices.
The Basic Pressure Rating assumes stable operation at the speeds indicated on the above chart in a clean, cool, lubricating,nonvolatile liquid with an adequate flush rate. When used with the multiplier factors, the Basic Pressure Rating can be adjustedto provide a conservative estimate of the dynamic pressure rating. For process services outside this range or a more accurateassessment of the dynamic pressure rating, contact John Crane for more information.
TYPE 5610/5610QSingle O-Ring Seals
CU
T LINE
FOR
SH
OR
T PAG
E
Type 5610 Typica l Arrangement/D imensiona l Data
Seal Size/D1 D4 (inches) D2 Min. Max. D26 L12 L23 L39 L56 L90 L91 L92 M N
1.000 1.375 1.445 1.889 4.000 1.989 1.353 1.954 0.531 2.000 0.160 0.035 0.525 2.8051.125 1.500 * 2.015 4.125 2.062 1.446 2.062 0.531 2.125 0.125 * 0.525 2.9331.250 1.625 * 2.294 4.250 2.062 1.446 2.062 0.531 2.125 0.125 * 0.525 3.2131.375 1.750 * 2.421 4.375 2.062 1.446 2.062 0.531 2.125 0.125 * 0.525 3.3381.500 1.937 2.007 2.680 4.875 2.156 1.487 2.125 0.593 2.187 0.156 0.031 0.525 3.5991.625 2.062 2.132 2.812 5.000 2.156 1.487 2.125 0.593 2.187 0.156 0.031 0.562 3.7661.750 2.170 2.240 2.918 5.250 2.156 1.487 2.125 0.593 2.187 0.156 0.031 0.562 3.8751.875 2.312 2.382 2.918 5.250 2.156 1.487 2.125 0.593 2.187 0.156 0.031 0.562 3.8752.000 2.437 2.507 3.015 5.500 2.375 1.601 2.312 1.063 2.375 0.187 0.062 0.562 4.0002.125 2.562 2.632 3.360 5.859 2.375 1.601 2.312 0.593 2.375 0.187 0.062 0.687 4.4692.250 2.687 2.757 3.485 6.500 2.375 1.601 2.312 0.593 2.375 0.187 0.062 0.687 4.5662.375 2.812 2.882 3.610 6.500 2.484 1.717 2.466 0.625 2.528 0.143 0.018 0.687 4.7192.500 3.062 * 3.891 6.750 2.484 1.717 2.562 0.625 2.625 0.125 * 0.687 5.0002.625 3.312 * 4.062 6.750 2.500 1.625 2.500 0.625 2.562 0.125 * 0.687 5.1702.750 3.312 * 4.062 6.750 2.500 1.625 2.500 0.625 2.562 0.125 * 0.687 5.1702.875 3.375 * 4.186 7.000 2.500 1.725 2.500 0.625 2.562 0.125 * 0.687 5.3123.000 3.625 * 4.469 7.750 2.500 1.787 2.562 0.685 2.625 0.125 * 0.812 5.7203.125 3.750 3.853 4.600 7.875 2.562 1.593 2.562 ** 2.687 0.125 * 0.812 5.8453.250 3.750 3.853 4.600 7.437 2.562 1.593 2.510 ** 2.635 0.177 0.052 0.812 5.8453.375 4.000 4.125 4.850 8.125 2.562 1.593 2.562 ** 2.687 0.125 * 0.812 6.0953.500 4.125 4.250 4.975 8.250 2.562 1.593 2.562 ** 2.687 0.125 * 0.812 6.2203.625 4.218 4.343 5.100 8.375 2.562 1.593 2.562 ** 2.687 0.125 * 0.687 6.2503.750 4.343 4.468 5.199 8.750 2.562 1.593 2.562 ** 2.687 0.125 * 0.687 6.7703.875 4.468 4.593 5.375 8.750 2.562 1.593 2.562 ** 2.687 0.125 * 0.812 6.6364.000 4.593 4.718 5.500 9.000 2.562 1.593 2.562 ** 2.687 0.125 * 0.812 6.7614.125 4.718 4.843 5.625 9.000 2.562 1.593 2.562 ** 2.687 0.125 * 0.812 6.8864.250 4.843 4.968 5.750 9.250 2.562 1.593 2.562 ** 2.687 0.125 * 0.812 7.0114.500 5.093 5.218 6.000 9.500 2.562 1.593 2.562 ** 2.687 0.125 * 0.812 7.2614.750 5.343 5.468 6.313 10.375 2.562 1.593 2.562 ** 2.687 0.125 * 0.812 7.5745.000 5.843 5.968 7.260 12.000 2.953 1.749 3.043 ** 3.168 0.125 * 0.812 10.0005.250 6.093 6.218 7.510 12.250 2.953 1.749 3.043 ** 3.168 0.125 * 0.812 10.2505.500 6.343 6.468 8.000 12.687 2.953 1.749 3.043 ** 3.168 0.125 * 0.937 10.500
*Not applicable. Completely outside mounted. **L56 not applicable. Refer to L23 for sizes over 3".
Type 5610 D imensiona l Data ( inches)
NOTE: For tangential tappingsonly. Gland can berotated to fit both ISOand ANSI pump types.
TYPE 5610/5610QSingle O-Ring Seals
Seal Size/D1 D4 Min.(inches) D2 Min. Max. D26 L12 L23 L39 L56 L90 L91 L92 M N Turn Diam.1.375 1.750 2.875 3.023 5.375 2.063 1.446 2.062 0.625 2.125 0.250 0.125 0.562 4.062 3.2681.750 2.170 3.500 3.925 6.500 2.156 1.487 2.125 0.656 2.187 0.250 0.125 0.687 5.093 3.8851.875 2.312 3.625 3.734 6.500 2.156 1.316 1.954 0.485 2.017 0.327 0.202 0.687 5.093 **2.125 2.562 3.875 4.250 7.156 2.375 1.570 2.282 0.749 2.407 0.219 0.094 0.687 5.687 4.2642.500 3.062 4.750 5.078 8.000 2.484 1.697 2.407 0.749 2.625 0.204 0.079 0.687 6.062 5.1392.625 3.312 4.625 4.740 8.000 2.500 1.617 2.329 0.578 2.454 0.296 0.171 0.687 6.062 ***2.750 3.312 4.750 4.875 8.000 2.500 1.697 2.407 0.656 2.532 0.218 0.093 0.687 6.062 5.139
**Seal cartridge is OD registered on the turn diam. of 4.125". ***Seal cartridge is OD registered on the turn diam. of 5.125".
Type 5610 Oversize Bore D imensiona l Data ( inches)
Type 5610 D imensiona l Data (mm)Seal Size/D1 Seal Size D4
(mm) Code D2 Min. Max. D26 L12 L23 L39 L56 L90 L91 L92 M N24 0240 34.9 36.7 48.0 101.6 50.5 34.4 49.6 13.5 50.8 4.0 0.9 13.3 71.225 0250 34.9 36.7 48.0 101.6 50.5 34.4 49.6 13.5 50.8 4.0 0.9 13.3 71.228 0280 38.1 * 51.2 104.8 52.4 36.7 52.4 13.5 54.0 3.2 * 13.3 74.530 0300 40.0 * 56.5 108.0 52.4 36.7 52.4 13.5 54.0 3.2 * 13.3 79.932 0320 41.3 * 58.3 108.0 52.4 36.7 52.4 13.5 54.0 3.2 * 13.3 81.633 0330 44.5 * 61.5 111.1 52.4 36.7 52.4 13.5 54.0 3.2 * 13.3 84.835 0350 44.5 * 61.5 111.1 52.4 36.7 52.4 13.5 54.0 3.2 * 13.3 84.838 0380 49.2 51.0 68.1 123.8 54.8 37.8 54.0 15.1 55.5 4.0 0.8 13.3 91.440 0400 52.4 54.2 71.4 127.0 54.8 37.8 54.0 15.1 55.5 4.0 0.8 14.3 95.743 0430 55.1 56.9 74.1 133.4 54.8 37.8 54.0 15.1 55.5 4.0 0.8 14.3 98.445 0450 55.1 56.9 74.1 133.4 54.8 37.8 54.0 15.1 55.5 4.0 0.8 14.3 98.448 0480 58.7 60.5 74.1 133.4 54.8 37.8 54.0 15.1 55.5 4.0 0.8 14.3 98.450 0500 61.9 63.7 76.6 139.7 60.3 40.7 58.7 27.0 60.3 4.7 1.6 14.3 101.653 0530 65.1 66.9 85.3 148.8 60.3 40.7 58.7 15.1 60.3 4.7 1.6 17.4 113.555 0550 66.7 75.0 85.3 148.8 60.3 40.7 58.7 15.1 60.3 4.7 1.6 17.4 113.558 0580 68.2 70.0 88.5 165.1 60.3 40.7 58.7 15.1 60.3 4.7 1.6 17.4 116.060 0600 71.4 73.2 91.7 165.1 63.1 43.6 62.6 15.9 64.2 3.6 1.6 17.4 119.963 0630 77.8 * 98.8 171.5 63.1 43.6 65.1 15.9 66.7 3.2 0.5 17.4 127.065 0650 77.8 * 98.8 171.5 63.1 43.6 65.1 15.9 66.7 3.2 * 17.4 127.068 0680 84.1 * 103.2 171.5 63.5 41.3 63.5 15.9 65.1 3.2 * 17.4 131.370 0700 84.1 * 103.2 171.5 63.5 41.3 63.5 15.9 65.1 3.2 * 17.4 131.375 0750 92.1 * 113.5 196.9 63.5 45.4 65.1 17.4 66.7 3.2 * 20.6 145.380 0800 95.3 97.9 116.8 188.9 65.1 40.5 63.8 ** 66.9 4.5 1.3 20.6 148.485 0850 101.6 104.8 123.2 206.4 65.1 40.5 65.1 ** 68.3 3.2 * 20.6 154.890 0900 107.1 110.3 129.5 212.7 65.1 40.5 65.1 ** 68.3 3.2 * 17.4 158.895 0950 110.3 113.5 132.1 222.3 65.1 40.5 65.1 ** 68.3 3.2 * 17.4 172.0100 1000 116.7 119.8 139.7 228.6 65.1 40.5 65.1 ** 68.3 3.2 * 20.6 171.7105 1050 119.8 123.0 142.9 228.6 65.1 40.5 65.1 ** 68.3 3.2 * 20.6 174.9110 1100 129.4 132.5 152.4 241.3 65.1 40.5 65.1 ** 68.3 3.2 * 20.6 184.4115 1150 129.4 132.5 152.4 241.3 65.1 40.5 65.1 ** 68.3 3.2 * 20.6 184.4120 1200 135.7 138.9 160.4 263.5 65.1 40.5 65.1 ** 68.3 3.2 * 20.6 192.4125 1250 148.4 151.6 184.4 304.8 75.0 44.4 77.3 ** 80.5 3.2 * 20.6 254.0130 1300 154.8 157.9 190.8 311.2 75.0 44.4 77.3 ** 80.5 3.2 * 20.6 260.4135 1350 161.1 164.3 203.2 322.3 75.0 44.4 77.3 ** 80.5 3.2 * 23.8 266.7140 1400 161.1 164.3 203.2 322.3 75.0 44.4 77.3 ** 80.5 3.2 * 23.8 266.7
*Not applicable. Completely outside mounted. **L56 not applicable. Refer to L23 for sizes over 75mm.
TYPE 5610/5610QSingle O-Ring Seals
Type 5610Q Typica l Arrangement/D imensiona l Data
Seal Size/D1 D4 (inches) D3 Min. Max. D26 L12 L23 L39 L56 L90 L91 L92 M N
1.000 1.564 1.625 1.889 4.000 2.575 1.353 1.954 0.531 2.000 0.746 0.621 0.525 2.8051.125 1.689 1.750 2.015 4.125 2.651 1.446 2.062 0.531 2.125 0.714 0.589 0.525 2.9331.250 1.812 1.875 2.294 4.250 2.728 1.446 2.062 0.531 2.125 0.791 0.666 0.525 3.2131.375 1.939 2.000 2.421 4.375 2.728 1.446 2.062 0.531 2.125 0.791 0.666 0.525 3.3381.500 2.187 2.250 2.680 4.875 2.744 1.487 2.125 0.593 2.187 0.744 0.619 0.525 3.5991.625 2.312 2.375 2.812 5.000 2.744 1.487 2.125 0.593 2.187 0.744 0.619 0.562 3.7661.750 2.406 2.480 2.918 5.250 2.744 1.487 2.125 0.593 2.187 0.744 0.619 0.562 3.8751.875 2.549 2.625 2.918 5.250 2.744 1.487 2.125 0.593 2.187 0.744 0.619 0.562 3.8752.000 2.673 2.750 3.015 5.500 2.963 1.601 2.312 1.032 2.375 0.775 0.650 0.562 4.0002.125 2.798 2.875 3.360 5.859 2.963 1.601 2.313 0.593 2.375 0.775 0.650 0.687 4.4692.250 2.923 3.000 3.485 6.500 2.963 1.601 2.313 0.593 2.375 0.775 0.650 0.687 4.5662.375 3.048 3.125 3.610 6.500 3.063 1.717 2.466 0.625 2.528 0.722 0.597 0.687 4.7192.500 3.301 3.375 3.891 6.750 2.980 1.717 2.563 0.625 2.625 0.542 0.417 0.687 5.0002.625 3.551 3.625 4.062 6.750 3.088 1.625 2.500 0.625 2.562 0.713 0.588 0.687 5.1702.750 3.551 3.625 4.062 6.750 3.088 1.625 2.500 0.625 2.562 0.713 0.588 0.687 5.1702.875 3.614 3.687 4.186 7.000 3.088 1.725 2.500 0.625 2.562 0.713 0.588 0.687 5.3123.000 3.864 3.934 4.469 7.750 3.088 1.787 2.562 0.685 2.625 0.651 0.526 0.812 5.7203.125 4.022 4.125 4.600 7.875 3.156 1.593 2.562 * 2.687 0.719 0.594 0.812 5.8453.250 4.022 4.125 4.600 7.437 3.093 1.593 2.510 * 2.635 0.708 0.583 0.812 5.8453.375 4.246 4.375 4.850 8.125 3.156 1.593 2.562 * 2.687 0.719 0.594 0.812 6.0953.500 4.371 4.500 4.975 8.250 3.156 1.593 2.562 * 2.687 0.719 0.594 0.812 6.2203.625 4.500 4.625 5.100 8.375 3.156 1.593 2.562 * 2.687 0.719 0.594 0.687 6.2503.750 4.625 4.724 5.199 8.750 3.156 1.593 2.562 * 2.687 0.719 0.594 0.687 6.7703.875 4.750 4.875 5.375 8.750 3.156 1.593 2.562 * 2.687 0.719 0.594 0.812 6.6364.000 4.875 5.000 5.500 9.000 3.156 1.593 2.562 * 2.687 0.719 0.594 0.812 6.7614.125 5.000 5.125 5.625 9.000 3.156 1.593 2.562 * 2.687 0.719 0.594 0.812 6.8864.250 5.125 5.250 5.750 9.250 3.156 1.593 2.562 * 2.687 0.719 0.594 0.812 7.0114.500 5.375 5.500 6.000 9.500 3.156 1.593 2.562 * 2.687 0.719 0.594 0.812 7.2614.750 5.625 5.750 6.313 10.375 3.156 1.593 2.562 * 2.687 0.719 0.594 0.812 7.5745.000 6.125 6.250 7.260 12.000 3.609 1.749 3.043 * 3.168 0.691 0.566 0.812 10.0005.250 6.375 6.500 7.510 12.250 3.609 1.749 3.043 * 3.168 0.691 0.566 0.812 10.2505.500 6.625 6.750 8.000 12.687 3.609 1.749 3.043 * 3.168 0.691 0.566 0.937 10.500
*L56 not applicable. Refer to L23 for sizes over 3".
Type 5610Q D imensiona l Data ( inches)
NOTE: For tangential tappingsonly. Gland can berotated to fit both ISOand ANSI pump types.
TYPE 5610/5610QSingle O-Ring Seals
CU
T LINE
FOR
SH
OR
T PAG
E
Seal Size/D1 D4 Min.(inches) D3 Min. Max. D26 L12 L23 L39 L56 L90 L91 L92 M N Turn Diam.1.375 1.939 2.875 3.023 5.375 2.728 1.446 2.062 0.625 2.125 0.791 0.666 0.562 4.062 3.2681.750 2.406 3.500 3.925 6.500 2.744 1.487 2.125 0.656 2.187 0.744 0.619 0.687 5.093 3.8851.875 2.549 3.625 3.734 6.500 2.744 1.316 1.954 0.485 2.017 0.915 0.790 0.687 5.093 **2.125 2.798 3.875 4.250 7.156 2.963 1.570 2.282 0.749 2.407 0.806 0.681 0.687 5.687 4.2642.500 3.301 4.750 4.875 8.000 2.980 1.697 2.407 0.656 2.532 0.698 0.573 0.687 6.062 5.1392.625 3.551 4.625 4.740 8.000 3.088 1.617 2.329 0.578 2.454 0.884 0.759 0.687 6.062 ***2.750 3.551 4.250 4.875 8.000 3.088 1.697 2.407 0.656 2.532 0.806 0.681 0.687 6.062 5.139
**Seal cartridge is OD registered on the turn diam. of 4.125". ***Seal cartridge is OD registered on the turn diam. of 5.125".
Type 5610Q Oversize Bore D imensiona l Data ( inches)
Seal Size/D1 Seal Size D4 (mm) Code D3 Min. Max. D26 L12 L23 L39 L56 L90 L91 L92 M N24 0240 39.7 41.3 48.0 101.6 65.4 34.4 49.6 13.5 50.8 18.9 15.8 13.3 71.225 0250 39.7 41.3 48.0 101.6 65.4 34.4 49.6 13.5 50.8 18.9 15.8 13.3 71.228 0280 42.9 44.5 51.2 104.8 67.3 36.7 52.4 13.5 54.0 18.1 15.0 13.3 74.530 0300 44.5 46.1 56.5 108.0 65.1 36.7 52.4 13.5 54.0 15.9 12.7 13.3 79.932 0320 46.0 47.6 58.3 108.0 69.3 36.7 52.4 13.5 54.0 20.1 16.9 13.3 81.633 0330 49.3 50.8 61.5 111.1 69.3 36.7 52.4 13.5 54.0 20.1 16.9 13.3 84.835 0350 49.3 50.8 61.5 111.1 69.3 36.7 52.4 13.5 54.0 20.1 16.9 13.3 84.838 0380 55.5 57.2 68.1 123.8 69.7 37.8 54.0 15.1 55.5 18.9 15.7 13.3 91.440 0400 58.7 60.3 71.4 127.0 69.7 37.8 54.0 15.1 55.5 18.9 15.7 14.3 95.743 0430 61.1 63.0 74.1 133.4 69.7 37.8 54.0 15.1 55.5 18.9 15.7 14.3 98.445 0450 61.1 63.0 74.1 133.4 69.7 37.8 54.0 15.1 55.5 18.9 15.7 14.3 98.448 0480 64.7 66.7 74.1 133.4 69.7 37.8 54.0 15.1 55.5 18.9 15.7 14.3 98.450 0500 67.9 70.0 76.6 139.7 75.3 40.7 58.7 27.0 60.3 19.7 16.5 14.3 101.653 0530 71.1 73.0 85.3 148.8 75.3 40.7 58.7 15.1 60.3 19.7 16.5 17.4 113.555 0550 72.9 75.0 85.3 148.8 75.3 40.7 58.7 15.1 60.3 19.7 16.5 17.4 113.558 0580 74.2 76.2 88.5 165.1 75.3 40.7 58.7 15.1 60.3 19.7 16.5 17.4 116.060 0600 77.4 79.4 91.7 165.1 77.8 43.6 62.6 15.9 64.2 18.3 15.2 17.4 119.963 0630 83.8 85.7 98.8 171.5 75.7 43.6 65.1 15.9 66.7 13.8 10.6 17.4 127.065 0650 83.8 85.7 98.8 171.5 75.7 43.6 65.1 15.9 66.7 13.8 10.6 17.4 127.068 0680 90.2 92.1 103.2 171.5 78.4 41.3 63.5 15.9 65.1 18.1 14.9 17.4 131.370 0700 90.2 92.1 103.2 171.5 78.4 41.3 63.5 15.9 65.1 18.1 14.9 17.4 131.375 0750 98.1 99.9 113.5 196.9 78.4 45.4 65.1 17.4 66.7 16.5 13.4 20.6 145.380 0800 102.2 104.8 116.8 189.0 80.2 40.5 63.8 * 66.9 18.0 14.8 20.6 148.585 0850 107.9 111.1 123.2 206.4 80.2 40.5 65.1 * 68.3 18.3 15.1 20.6 154.890 0900 114.3 117.5 129.5 212.7 80.2 40.5 65.1 * 68.3 18.3 15.1 17.4 158.895 0950 117.5 120.0 132.1 222.3 80.2 40.5 65.1 * 68.3 18.3 15.1 17.4 172.0100 1000 123.8 127.0 139.7 228.6 80.2 40.5 65.1 * 68.3 18.3 15.1 20.6 171.7105 1050 127.0 130.2 142.9 228.6 80.2 40.5 65.1 * 68.3 18.3 15.1 20.6 174.9110 1100 136.5 139.7 152.4 241.3 80.2 40.5 65.1 * 68.3 18.3 15.1 20.6 184.4115 1150 136.5 139.7 152.4 241.3 80.2 40.5 65.1 * 68.3 18.3 15.1 20.6 184.4120 1200 142.9 146.1 160.4 263.5 80.2 40.5 65.1 * 68.3 18.3 15.1 20.6 192.4125 1250 155.6 158.8 184.4 304.8 91.7 91.4 77.3 * 80.5 17.6 14.4 20.6 254.0130 1300 161.9 165.1 190.8 311.2 91.7 91.4 77.3 * 80.5 17.6 14.4 20.6 260.4135 1350 168.3 171.5 203.2 322.3 91.7 91.4 77.3 * 80.5 17.6 14.4 23.8 266.7140 1400 168.3 171.5 203.2 322.3 91.7 91.4 77.3 * 80.5 17.6 14.4 23.8 266.7
*L56 not applicable. Refer to L23 for sizes over 75mm.
Type 5610Q D imensiona l Data (mm)
TYPE 5610/5610QSingle O-Ring Seals
CU
T LINE
FOR
SH
OR
T PAG
E
Appl icat ion Cr i ter ia
Materia ls of Construct ion
SEAL COMPONENTS MATERIALS
Description Standard Options
Face/Primary Ring Resin-Impregnated Carbon Sintered Silicon CarbideNickel Binder Tungsten Carbide
Seat/Mating Ring Sintered Silicon Carbide Nickel Binder Tungsten Carbide
Sleeve 316 Stainless Steel Alloy 20CB3 SS (UNS N8020)Gland Plate Alloy C-276 (UNS N10276)Collar TitaniumRetainerDrive RingAnti-Extrusion Ring
O-Ring Fluoroelastomer PerfluoroelastomerEthylene Propylene Buna-N
Neoprene
Gland Gasket Glass-Filled PTFE —
Spring Alloy C-276 (UNS N10276) —
Quench Bushing Resin-Impregnated Carbon —(5610Q)
The Type 5610 and 5610Q Cartridge seals may be customized for specific installations after review and evaluationby John Crane Engineering. The following data is needed to evaluate the proposed service:
� Make and Model of Equipment� Shaft or Sleeve OD� Seal Cavity Dimensions� Speed� Quench Fluid (if applicable)
� Process Fluid• Specific Gravity• Box Pressure• Vapor Pressure• Temperature• Viscosity
TYPE 5610/5610QSingle O-Ring Seals
If the products featured will be used in a potentially dangerous and/or hazardous process, your John Crane representative should be consulted prior totheir selection and use. In the interest of continuous development, John Crane Companies reserve the right to alter designs and specifications withoutprior notice. It is dangerous to smoke while handling products made from PTFE. Old and new PTFE products must not be incinerated. ISO 9001 and ISO14001 Certified, details available on request.
©2013 John Crane Print 12/13 [F] Revised 12/13 www.johncrane.com S-5610/5610Q/ENG
For your nearest John Crane facility, please contact one of the locations below.
NorthAmericaMorton Grove, IL, USA
1-800-SEALINGTel: 1-847-967-2400Fax: 1-847-967-3915
EuropeSlough, UK
Tel: 44-1753-224000Fax: 44-1753-224224
Latin AmericaSão Paulo, Brazil
Tel: 55-11-3371-2500Fax: 55-11-3371-2599
Middle East & AfricaDubai, United Arab Emirates
Tel: 971-481-27800Fax: 971-488-62830
Asia PacificSingapore
Tel: 65-6518-1800Fax: 65-6518-1803
TYPE 5610/5610QSingle O-Ring Seals
SECTION 4
IOM MANUALS
Progressing Cavity Pumps
SERVICE MANUAL
208T175CSF315
Issue 2 12-2013
208T175CSF315
1
TABLE OF CONTENTS
SAFETY DATA ………………………………………………………………… 2 1-1 INTRODUCTION .................................................................................... 3 1-2 GENERAL ............................................................................................... 3 1-3 NAME PLATE DATA .............................................................................. 3-4 2-1 INSTALLATION ......................................................................................... 5 2-2 GENERAL ............................................................................................... 5 2-3 PIPING .................................................................................................... 5 2-4 FOUNDATION ......................................................................................... 6 2-5 DRIVE MOTOR ALIGNMENT .................................................................... 6 3-1 OPERATION ………………....................................................................... 7 3-2 CHECK LIST ............................................................................................... 7 3-3 PACKING LEAKAGE ............................................................................... 8 PUMP EXPLODED VIEW .......................................................................... 9 PARTS LIST ............................................................................................... 10 STANDARD HARDWARE .......................................................................... 11 4-1 MAINTENANCE, DISASSEMBLY & REMOVAL ....................................….. 12 4-2 GENERAL ............................................................................................... 13 4-3 PREPARATION PROCEDURES ............................................................. 13 4-4 PACKING LUBRICATION ....................................................................….. 14 4-5 PACKING REMOVAL PROCEDURES .................................................... 14 4-6 STATOR REMOVAL PROCEDURES .................................................... 15 4-7 BEARINGS ...............................................................………………… 15 4-8 GEAR JOINTS .......................................................................................... 15 4-9 DRIVE END GEAR JOINT .......................................................................... 15 4-10 ROTOR AND CONNECTING ROD .......................................................... 16 4-11 DRIVE SHAFT AND BEARINGS DISASSEMBLY .................................... 16 4-12 BEARINGS ................................................................................................ 16 4-13 DRIVE SHAFT .......................................................................................... 17 4-14 GENERAL …............................................................................................ 17 4-15 ROTOR …………..................................................................................... 17 4-16 STATOR .................................................................................................... 18 4-17 REASSEMBLY LUBRICATION ................................................................ 18 4-18 BEARING HOUSING/SUCTION HOUSING REASSEMBLY ……………….. 18 4-19 BEARING/DRIVE SHAFT ASSEMBLY ....................................................... 19-20 4-20 ROTOR/STATOR ASSEMBLY ............................................................... 20 4-21 ROTOR GEAR JOINT ASSEMBLY ............................................................ 21-22 4-22 ROTOR/STATOR TO DRIVE END ASSEMBLY ........................................ 25 4-23 DRIVE END GEAR JOINT ASSEMBLY .................................................... 23-24 4-24 STATOR SUPPORT/DISCHARGE ASSEMBLY ....................................... 24 4-25 FINAL ASSEMBLY ..................................................................................... 24 4-26 STORAGE PROCEDURES ...................................................................... 25 4-27 SHORT TERM STORAGE ....................................................................... 25 4-28 LONG TERM STORAGE ......................................................................... 25 5-1 TROUBLESHOOTING ................................................................................ 26 5-2 MECHANICAL SEAL TROUBLESHOOTING ............................................... 27-29 NOTES …………………………………………………………………………. 30
208T175CSF315
2
SAFETY DATA
This is a SAFETY ALERT SYMBOL.
When you see this symbol on the product, or in the manual, look for one of the following signal works and be alert to the potential for
personal injury, death, or major property damage.
Warns of hazard that WILL cause serious personal injury,
death or major property damage.
Warns of hazards that CAN cause serious personal injury,
death or major property damage.
Warns of hazards that CAN cause personal injury
or property damage.
NOTICE: Indicates special instructions which are very
Important and must be followed.
NOTICE: This product must be installed in systems that have been designed by qualified engineering personnel. The system MUST conform to all applicable local and national regulations and safety standards. This manual is intended to assist in the installation and operation of the pump and MUST be kept with the pump. Pump service shall be performed by qualified technicians ONLY. Service shall conform to all applicable local and national regulations and safety standards. Thoroughly review this manual, all instructions and hazard warnings BEFORE performing any work on the pump. Maintain ALL system and pump operation and hazard warning decals.
208T175CSF315
3
1-1 INTRODUCTION: 1-2 GENERAL: The TARBY PUMP is of the progressing cavity type. Its versatility has been proven in thousands of applications ranging from food processing to raw sewage treatment. The progressing cavity pump creates a series of cavities between the exterior surface of the rotor, and the internal surface of the stator. The stator is mounted stationary. As the rotor rotates inside the stator, it progresses a series of cavities from the suction end of the stator to the discharge end. This action causes a constant volume discharge resulting in a nonpulsating flow. 1-3 NAME PLATE DATA: The name plate is located on the bearing housing at the drive end of the pump. Reference Figure 1-3-1.
FIG. 1-3-1
The name plate contains two important pieces of information needed when ordering spare or replacement parts.
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4
NAME PLATE DATA (continued) A. PUMP MODEL NUMBER
Model Number Identification
2 08T 175 C S F 315 1 2 3 4 5 6 7 (1) 1st Digit: Indicates number of stages in rotor/stator (2) 2nd Digit: Indicates the size of the drive end (3) 3rd Digit: Indicates the size of the rotor and stator (4) 4th Digit: Indicates the pump body material C - Cast Iron (class 30 gray iron) S - Stainless Steel (# 316 standard) (5) 5th Digit: Indicates the internal parts material D - Hardened Steel S - Stainless Steel (# 304 standard) (# 316 special) (6) 6th Digit: Indicates the stator material B - EPDM (70 DURO) F - FLUOROELASTOMER (70 DURO) Q - BUNA N (70 DURO) R - Natural Rubber (55 DURO/35 DURO) W - HI Temp, NITRILE (7) 7th Digit: Indicates the pump has special configuration 315 – Pump has 1-undersized rotor, and John Crane 5610 single mechanical seal. B. SERIAL NUMBER:
The serial number may be any number of digits, and is essential when ordering spare or replacement parts.
208T175CSF315
5
2-1 INSTALLATION:
NOTICE: TARBY PUMPS MUST ONLY BE INSTALLED IN SYSTEMS DESIGNED BY QUALIFIED ENGINEERING PERSONNEL. SYSTEM DESIGN MUST CONFORM WITH ALL APPLICABLE REGULATIONS AND CODES AND PROVIDE WARNING OF ALL SYSTEM HAZARDS.
2-2 GENERAL: TARBY PUMPS are tested and lubricated prior to shipment. When selecting an installation site, clearance for accessibility to the pump should be the main consideration. Remember, if the pump is not accessible, maintenance cannot be performed easily. 2-3 PIPING:
A. SUCTION PIPING:
The suction piping should be the same size as the pump suction, and as short as possible. However, certain conditions may dictate otherwise: high velocity, or minimum flow viscosities. Long sweep elbows should be used in place of standard elbows. Avoid piping loops that can create air pockets.
B. DISCHARGE PIPING:
The discharge piping should be the same size as the pump discharge, whenever possible.
A section of discharge piping, between one and two times longer than the stator being used, should be attached to the stator in a manner as to insure easy accessibility. This section, when taken out first, will allow the rotor and stator to be disassembled without having to remove the pump from its base.
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2-4 FOUNDATION: The TARBY CENTURY V PUMP was designed for hard use and long life. Mounting the unit properly will give the pump an even greater life expectancy, and also help reduce noise. For maximum life of the unit, it should be mounted on a concrete foundation. The foundation should be six or eight inches longer than the entire unit. Anchor bolts should be located in the foundation for mounting purposes. Once the foundation is cured, the unit is ready to be mounted. First, place the base- plate over the anchor bolts. Then using a carpenter's level; place shims beneath the base plate as necessary to obtain a level surface. Once the base plate is level, tighten the anchor bolts down evenly. Place an ample amount of a high quality non-shrink grout around the shims and between the base and foundation. Allow enough drying time (refer to the manufacturer's recommendations) then retighten the mounting bolts evenly and securely. 2-5 DRIVE MOTOR ALIGNMENT:
OPERATION WITHOUT SHAFT PROTECTOR CAN CAUSE SERIOUS PERSONAL INJURY, MAJOR PROPERTY DAMAGE, OR DEATH.
1A. Make sure that the pump shaft and motor shaft are aligned before making the coupling connection.
1B. When making the connection between the drive end and the motor, refer to
the manufacturer’s recommendations for proper gapping between coupling halves. When alignment adjustments are necessary, loosen either the motor mounting bolts or the pump mounting bolts. Move the loosened unit until it lines up with the stationary unit. Attach the coupling and retighten the mounting bolts.
Note: If both hubs are the same diameter, lay a straight edge across the hubs
to aid in alignment
2A. On belt drive units, make sure that both sheaves or pulleys are aligned properly.
2B. Check belts for proper tension. Consult the manufacturer’s recommendations
208T175CSF315
7
3-1 OPERATION: 3-2 CHECK LIST: Before the unit is put into operation, use the check list below to help insure that every piece of the unit is correctly installed.
1. Check the pump drive end to motor coupling alignment.
OPERATION WITHOUT SHAFT PROTECTOR CAN CAUSE SERIOUS PERSONAL INJURY, MAJOR PROPERTY DAMAGE, OR DEATH.
2. Check all electrical connections making sure they are all connected and secure. Install, ground and wire to local and National Electrical Code requirements Install an all-leg disconnect switch near the unit motor. Disconnect and lockout electrical power before installation or service. Electrical supply MUST match motor nameplate specifications. Motors equipped with thermal protection automatically disconnect motor
electrical circuit when overload exists. Motor can start unexpectedly and without warning.
3. Check that all of the gauges, valves, and other instruments have been placed in a
manner for easy reading, accessibility and that all connections are secure.
4. Check the water flush system, if used, making sure that all of the connections are secure.
5. Check that the pumps rotation coincides with the arrow on the drive end of the pump.
6. Check all belts for proper tension. Refer to the manufacturer's recommendations.
7. Check all valves, making sure that they are all open on both the suction and the
discharge ends of the pump.
PUMP OPERATING AGAINST A CLOSED VALVE CAN CAUSE SYSTEM COMPONENT FAILURE, PERSONAL INJURY OR MAJOR PROPERTY DAMAGE
NOTICE: This is a positive displacement pump. DO NOT RUN AGAINST CLOSED VALVES
208T175CSF315
8
3-3 BEFORE PUMP OPERATION:
1. Fill the pump with liquid. If the liquid to be pumped is highly viscous, dilute before filling the pump. Filling the pump this way will supply sufficient lubrication to the stator during the initial start-up.
2. Check the pump for its rotational direction by momentarily starting and stopping the
drive unit. (See the sticker on the drive unit for proper rotation.)
3. To prevent air leakage during priming, in suction lift applications, replace the stuffing box grease fitting with a pipe plug.
4. If the fresh water flush system is being used, open the fresh water line and start the
flush.
NOTE: The stator is lubricated by the material being pumped. Dry operation will cause excessive wear and possible damage to the stator.
NEVER OPERATE THE PUMP WITHOUT LIQUID
5. Start the pump.
WHEN PUMP IS RUNNING, DISCONNECTING ANY PART OF THE LIQUID SYSTEM, PIPE, STRAINER, HOSE, NOZZLE, ETC. CAN CAUSE SERIOUS PERSONAL INJURY, DEATH OR MAJOR PROPERTY DAMAGE
208T175CSF315
9
EXPLODED VIEW
FIG. 4-1-1
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PARTS LIST NO. PART DESCRIPTION QTY PART NUMBER
1 BEARING HOUSING 1 151-219ADAA2 SUCTION HOUSING 1 121-2205ADAA3 STATOR SUPPORT 2 381-23ADAA4 TAPERED ROLLER BEARING 2 311-219BAAA5 RADIAL GREASE SEAL 1 611-219AJAA6 O-RING 1 640-219AJAA7 DRIVE SHAFT HEAD 1 971-219BAAA8 BEARING COVER PLATE 1 341-219BAAA9 O-RING SHAFT HEAD 1 614-19AJAA
10 BEARING LOCK NUT 1 581-219BAAA11 BEARING LOCK PLUG 1 762-219BAAA12 THRUST GREASE SEAL 1 621-219AJAA 13 BEARING SPACER 1 331-219BAAA14 SLINGER RING 1 771-219AJAA15 KEY 4 761-19BAAA16 CLAMP RING 1 932-17BAAA17 SEAL SUPPORT 2 891-219BAAA18 GEAR JOINT SEAL, TARBY; B,F 2 870-219AGAA19 RETAINING RING 1 185-17BAAA20 SECONDARY THRUST PLATE 2 982-219AEAA21 PRIMARY THRUST PLATE 2 981-219AEAA22 GEAR BALL 2 951-19BAAA23 RING GEAR 2 952-19BAAA24 LOCK NUT 2 581-19BAAA25 GEAR JOINT SHELL, TARBY 1 911-219BBAA26 HEAD RING,TARBY 1 340-220BBAA27 O-RING FLANGE SEAL; ___B, __F 1 112-220AGAA28 CONNECTING ROD 1 251-2205BBAA29 DRIVE SHAFT, TARBY 1 261-219BBAA30 MECHANICAL SEAL 1 A200-011031 INSPECTION PLATE GASKET F 2 790-17AGAA32 INSPECTION PLATE 2 671-17BAAA33 STATOR GASKET, F 2 850-23AGAA34 RETAINING RING 2 184-23BAAA35 STATOR CLAMP RING,DISCHARGE 1 932-23BAAA36 DISCHARGE FLANGE 1 621-23BBAA39 STATOR CLAMP RING, SUCTION 1 932-23BAAA40 ROTOR 1 700-2584BBBS41 STATOR CDF, CSF, SSF 1 400-2626BFBS
ROTOR SIZING 6.666 +.000/-.005
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HARDWARE NO DESCRIPTION SIZE QTY PART NUMBER72 HEX HEAD SCREW 3/4-10 X 4-1/2 LG 6 102-07545073 SCREW, HEX HD 3/4-10 X 2 8 102-07520073 WASHER, LOCK 3/4 8 103-07574 SCREW, HEX HD 3/4-10 X 2 8 102-07520074 WASHER, LOCK 3/4 8 103-07575 SCREW, SOCKET HD 5/16-18 X 3/4 LG 6 110-031075S76 SET SCREW (SS W/ THREAD LOCKING 5/16-18 X 5/8 LG 1 111-031062S77 PLUG, PIPE 1/8 NPT 3 107-012S78 PIPE PLUG, HOUSING DRAIN 3/4 NPT 2 107-07579 SCREW, HEX HD 3/8-16 X 1 LG 16 102-03710080 PLUG, PIPE 1/8 NPT 1 107-01281 ZERK FITTING 1/8 NPT 1 108-001282 STUD, PACKING 5/8-11 X 4 LG 2 104-06240083 SCREW, HEX HD 3/4-10 X 2 6 102-07520083 WASHER, LOCK 3/4 6 103-07584 NUT, HEX 5/8-11 2 105-06286 PLUG PIPE 3/4 NPT 1 107-075S87 SCREW SET, 3/8-16 X 1 LG 1 111-037100S88 SCREW, SOCKET HD 5/8-11 X 1-1/4 LG 6 110-06212589 SCREW, HEX HD 5/8-11 X 2 6 102-06220089 WASHER, LOCK 5/8 6 103-06290 KEY, SHAFT 3/4 X 3/4 X 3-1/4 1 106-075325
208T175CSF315
12
4-1 MAINTENANCE, DISASSEMBLY & REMOVAL PROCEDURES:
NOTICE: MAINTENANCE SHALL BE PERFORMED BY QUALIFIED TECHNICIANS ONLY, FOLLOWING THE APPROPRIATE PROCEDURES AND WARNINGS AS PRESENTED IN THIS MANUAL.
WHEN PUMP IS RUNNING, DISCONNECTING ANY PART OF THE LIQUID SYSTEM, PIPE, STRAINER, HOSE, NOZZLE, ETC. CAN CAUSE SERIOUS PERSONAL INJURY, DEATH OR MAJOR PROPERTY DAMAGE
IF PUMPING HAZARDOUS FLUIDS SYSTEM MUST BE FLUSHED PRIOR TO PERFORMING SERVICE
FAILURE TO DISCONNECT AND LOCKOUT ELECTRICAL POWER BEFORE ATTEMPTING MAINTENANCE CAN CAUSE SHOCK, BURNS OR DEATH
OPERATION WITHOUT SHAFT PROTECTOR CAN CAUSE SERIOUS PERSONAL INJURY, MAJOR PROPERTY DAMAGE, OR DEATH.
FAILURE TO RELIEVE SYSTEM PRESSURE PRIOR TO PERFORMING PUMP SERVICE OR MAINTENANCE CAN CAUSE PERSONAL INJURY OR PROPERTY DAMAGE.
THE STATOR IN A PROGRESSIVE CAVITY PUMP IS A WEAR ITEM. PARTICLES OF ELASTOMER (RUBBER) GENERATED AS THE STATOR WEARS WILL BE RELEASED INTO THE PRODUCT BEING PUMPED. (AT TIMES, LARGE CHUNKS OF ELASTOMER MAY BE RELEASED.) THE PUMP USER SHOULD UTILIZE APPROPRIATE SCREENING DEVICES TO REMOVE UNACCEPTABLE SIZED ELASTOMERIC MATERIAL FROM THE PRODUCT BEING PUMPED
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4-2 GENERAL: The TARBY CENTURY V PUMP was designed to be virtually maintenance free. Periodic lubrication bearings and inspection of the mechanical seal is all that is required. Every part of the unit can be easily accessed, and requires few tools for disassembly. The following are general disassembly procedures. However, the major pump components may be disassembled in various other ways which may be determined by pump location and accessibility to the components. 4-3 PREPARATION PROCEDURES:
1. Operate the pump, flushing out the rotor and stator with clean water.
IF PUMPING HAZARDOUS FLUIDS SYSTEM MUST BE FLUSHED PRIOR TO PERFORMING SERVICE
2. Shut off the pump. Close the suction and discharge valves, and turn off the fresh water
to the packing flush if used. PUMP OPERATING AGAINST A CLOSED VALVE CAN CAUSE SYSTEM COMPONENT FAILURE, PERSONAL INJURY OR MAJOR PROPERTY DAMAGE
3. Disconnect the power source.
FAILURE TO DISCONNECT AND LOCKOUT ELECTRICAL POWER BEFORE ATTEMPTING MAINTENANCE CAN CAUSE SHOCK, BURNS OR DEATH
4. Place a wooden block, or other form of support under the suction housing to support the pump when the stator support is removed.
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4-4 MECHANICAL SEAL REMOVAL PROCEDURES:
1. Complete the PREPARATION PROCEDURES in Section 4-3.
2. Remove the seal by loosening the seal gland bolts on nuts so the gland is not captured by the fasteners.
3. Separate the suction and bearing housing by removing the bolts that connect
the two housings together. This step should be done only after the rotor and connecting rod assembly has been disconnected from the drive shaft. (See Section 4-8 & 4-9 for instructions on how to disassemble).
4. Remove the mechanical seal from the suction housing bore.
5. Loosen rotary seal and pump vane from drive shaft by loosening set screws
that secure seal to drive shaft as specified by the mechanical seal manufacturer.
6. Remove the seal assembly from the drive shaft taking note where seal is
located for orientation of replacement seal. 4-5 STATOR REMOVAL PROCEDURES:
1. Complete the PREPARATION PROCEDURES in Section 4-3.
2. Disconnect section of discharge pipe, described in Section 2-3B, from the discharge flange (36).
3. Remove the stator discharge clamp ring screws (73) and remove the discharge
flange. Remove stator gasket (33) and the stator retaining ring (34). Remove the stator discharge clamp ring (35) from the stator (41).
4. Remove the stator support cap screws (72) and the stator support cap from the
stator support base (3).
5. Remove the stator clamp ring screws (74) from the stator clamp ring (39) disconnecting the stator clamp ring from the suction housing (2).
6. Back the stator away from the suction housing and remove the stator gasket
(33) and stator retaining ring (34). Reference fig. 4-1-1.
7. Using a large pipe wrench or strap wrench, hold the stator (41) stationary, and rotate the drive shaft head (7) clockwise. This will rotate the rotor (40) inside the stator causing the stator to walk off of the rotor.
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4-6 BEARINGS: Bearings are pre-lubricated at Tarby, re-lubricate only when the shaft/bearing assembly is removed from the pump. 4-7 GEAR JOINTS: Gear joints are packed with lubricant during assembly at Tarby. Re-lubricate only when gear joints are replaced or reassembled. 4-8 DRIVE END GEAR JOINT REMOVAL:
1. Complete Sections 4-3 and 4-6.
2. Detach drive coupling or V-belts and pulley from drive shaft head (7).
3. Unscrew/remove vent plugs (77) from drive shaft head (7) and drive shaft (29). Remove set screw (87) from drive shaft (29). Remove six socket head screws (88) from drive shaft head (7) and remove drive shaft head. Remove primary thrust plate (21) from drive shaft head and remove keys (15).
4. Unscrew lock nut (24) on end of connecting rod (28). Remove ring gear (23),
gear ball (22), secondary thrust plate (20), seal support (17), and gear joint seal (18).
Note: Replace o-ring (9) and gear joint seal (18) when gear joint is detached.
4-9 ROTOR AND CONNECTING ROD DISASSEMBLY:
1. Complete Section 4-3, 4-6 and 4-8.
2. Pull the rotor/connecting rod assembly from the pump. Remove the vent plug (77) and set screw (76) from the gear joint shell (25). Remove rotor/con rod assembly from suction housing (2).
3. Unscrew six socket head screws (75) from head ring (26) and remove head ring
and o-ring (27). Slide connecting rod/gear joint assembly off rotor head. Remove gear joint keys (15) and primary thrust plate (21) from rotor (40).
4. Remove gear joint shell (25) off gear ball/connecting rod assembly. Slide ring
gear (23) off gear ball (22).
5. Secure connecting rod (28) in vise or use pipe wrench and remove lock nut (24). Remove gear ball (22), secondary thrust plate (20), seal support (17), gear joint seal (18) from connecting rod (28).
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4-10 DRIVE SHAFT AND BEARINGS DISASSEMBLY Note: Follow steps 1 through 3 if there is clearance for the length of the drive shaft on the drive end area in front of the pump.
1. Complete Sections 4-3 and 4-10.
2. Unscrew six hex screws (89) from bearing cover plate (8). Slip bearing cover plate (8) with radial grease seal (5) and o-ring (6) off drive shaft.
3. Slide drive shaft/bearing assembly out of bearing housing, supporting the
weight of the assembly until the bearings clear the housing. Remove grease seal (12) from the bearing housing (1).
Note: Follow steps 4 through 6 if there is not enough clearance for the length
of the drive shaft on the drive end area of the pump.
4. Complete Sections 4-5 and 4-6 and pull the rotor/connecting assembly from the pump.
5. Unscrew and remove four cap screws (83) from clamp ring (16) and four cap
screws anchoring the bearing housing (1) to the base. Slip the bearing housing/shaft assembly out of the suction housing until the drive shaft (29) exits the stuffing box. The assembly may be moved to an area or work bench for shaft/bearing assembly.
Caution: Bearings are pressed on the shaft. Use care during disassembly to
prevent damaging the bearings or shaft.
6. Remove bearing lock screw (11) from bearing nut (10). Use spanner wrench or soft punch and hammer, to remove bearing nut.
7. Remove bearing spacer halves (13) from shaft. Using bearing press and
adapters, press bearings off shaft. Do not use any other device. 4-11 BEARINGS: Clean and rotate bearings slowly under light pressure, feel for smooth and even interaction. Check for cracks, galling, pitting, burrs, etc. Replace bearing if any evidence of damage is found. 4-12 DRIVE SHAFT: Inspect drive shaft (29) for burrs, cracks, scoring, etc. Replace if required.
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4-13 GENERAL: After disassembling any part of the pump, it is best to replace the following parts, depending on the section being disassembled. 1. Bearings - depending on wear 8. Bearing Lock Nut 2. Grease Seals 9. Bearing Lock Washer 3. "O" rings 10. Ball Gear - depending on wear 4. Gaskets 11. Ring Gear - depending on wear
6. Gear Joint Seal 12. Connecting Rod - depending on wear 6. Gear Joint Keys 13. Drive Shaft - depending on wear 7. Thrust Plates 4-14 ROTOR
1. To check for excessive wear to the rotor (40), place a 1.000 inch bar crest to crest and check dimension with a micrometer, from the top of the bar to the crest opposing the bar. The reading crest to crest (-1.000 inch), should be as defined on parts list, page 10.
Note: Rotor # is indicated by the three numbers following "T" in the frame size
nomenclature.
2. If crest to crest diameter measurement is within 0.010 inch of the standard value, and no deep nicks, gouges, or other surface defects are visible, the rotor is reusable.
3. Rotors with crest to crest measurements 0.011 to 0.050 inches should be
replaced. These rotors can be refurbished by chrome plating to standard dimensions provided that:
a. The key ways are not excessively worn, or damaged. b. Rotor surface is not cracked, corroded, pitted or deeply grooved
(1/32 inch or more). c. Base metal is not pitted, corroded, or cracked.
4. Rotors may be sent to Tarby for repair, call for Return Authorization.
Note: Refurbished rotors are warranted as a new part. 4-15 STATOR: A worn stator may be pitted, gouged or smooth. Performance is the best measure of rotor to stator fit. If performance level is unacceptable consult Tarby or a Tarby representative.
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4-16 MECHANICAL SEAL REPLACEMENT:
1. To replace seal, clean the suction housing bore and drive shaft observing that wear may affect the seal and its performance.
2. Install mechanical seal in packing bore and on the drive shaft following the
setting specifications as defined by the mechanical seal manufacturer.
3. Refer to Section 5-2 Mechanical Seal Trouble Shooting for any problems you may experience.
4-17 REASSEMBLY LUBRICATION:
1. GEAR JOINT:
Each gear joint should be packed with lubricant during reassembly (Sections 4-21 and 4-22). Remove vent plugs (77) (pipe plugs) in the drive shaft head, driveshaft, and gear joint shell to allow excess lubricant to escape from the gear joint. Do not use grease fittings to lubricate gear joints after assembly.
4-18 BEARING HOUSING/SUCTION HOUSING REASSEMBLY: This step may be done now or after the bearing/drive shaft assembly is placed in the bearing housing.
1. Slide clamp ring (16) on suction housing (2) and install retaining ring (19) in grove on suction housing.
2. Push turned diameter of suction housing into bore on end of bearing housing
(1). Line up holes in clamp ring (16) with threaded holes in bearing housing (1), thread hex head screws (83) with lock washers into threaded holes; finger-tighten only.
3. Adjust suction flange to position required and tighten hex head screws (83).
Note: Torque requirement 152 ft. lbs. max.
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4-19 BEARING/DRIVE SHAFT ASSEMBLY:
1. Press bearing onto shaft in the following order.
a. Press bearing cone on shaft (29), insure the rollers face proper direction to receive cup (step b). Press cone tightly against shaft shoulder. (See Fig. 4-20-1).
b. Place cup on rollers.
c. Place bearing spacer (13) halves on cup.
d. Place second cup on spacers.
e. Press second bearing cone on shaft with rollers facing seat in cup. Press
cone on shaft until face of cone is flush with shaft shoulder.
Caution: Do not press second cone past shoulder on shaft.
2. Install bearing nut (10) on shaft (29) tighten to the shoulder on the drive shaft. Install brass tip set screw (11) in bearing nut and tighten.
Note: Slight end play or slight preload are typical of tapered roller bearing
installed properly.
3. Remove bearing spacer halves (13). Pack lubricant completely around rollers and on bearing races. Replace one half of bearing spacer. Fill half of the area between bearing spacer with lubricant and install other half of bearing spacer.
NOTE: Alternate method: Pack the rollers of the first cone immediately after it
is pressed on shaft. Lubricate face of first cup before it is installed. Place bearing spacer halves in place and fill half full with lubricant. Lubricate race of second bearing cup and place on spacer. Pack rollers of second cone with lubricant, and press on shaft until flush with shoulder.
NOTE: If too much grease is packed into the bearings during assembly, it may
seep from the grease seals during the first few hours of operation until the proper lubricant level is achieved. Remove excess lubricant from the seal area, when pump is not operating, to stop contaminants from collecting around seal area.
4. Lightly press grease lip seals (5) and (12) into bearing cover plate (8) and
bearing housing (1). The lip of the seals should be facing out; lips of seal should be lightly lubricated.
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BEARING/DRIVE SHAFT ASSEMBLY (continued)
5. Place drive shaft with bearings in bearing housing; avoid damaging the grease seal (12).
6. Install o-ring (6) on bearing cover plate and bolt bearing cover plate to bearing
housing with hex head screws (89) and lock washers. Tighten screws evenly; take care to insure the o-ring seats in the step in the bearing housing. When the bearing cover plate is fully secured to the bearing housing, a small gap of 0.010 to 0.020 inch will exist between the bearing cover plate and the bearing housing, after tightening all hex head screws (torque to 21.7 ft. lbs. max.).
Fig. 4-20-1
4-20 ROTOR/STATOR ASSEMBLY:
1. Slip head ring (26) onto rotor body (40) to the rotor head. The smallest diameter holes on the head ring should be facing the rotor head.
2. Slip stator clamp rings (35) and (39) on both ends of the stator (41) and secure
in position with retaining rings (34).
3. Lubricate the rotor body (40) with glycol or other lubricant compatible with the stator elastomer. Insert rotor into stator. The rotor head must be at a distance of 6.06" from the end of the stator.
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4-21 ROTOR GEAR JOINT ASSEMBLY:
1. Slide o-ring (27) onto the rotor head. Let o-ring hang loose with head ring. Press primary thrust plate (21) into rotor head, concave side out. Thrust plate and rotor head surfaces must be flush for proper assembly and operation of the pump.
2. Assemble rotor end gear joint by first sliding the joint seal (18) on the
connecting rod assembly (28). The seal must be positioned so that the flat face of the seal neck fits into the seal retainer part of the connecting rod assembly. Coat the inside surfaces of the seal with lubricant.
3. Put lubricant on the flat face of the seal support (17) and place it onto the
connecting rod. The face and edge of the support are against the seal (18).
4. Grease the concave side of the rear thrust plate (20), position thrust plate against the seal (18) (with the lip on the outside diameter of the seal fitted against the flat side of the thrust plate.)
5. Grease the internal splines on the ball gear (22). Place ball gear on connecting
rod (28), start ball onto rod with large end first (counterbore on rod first). Ball gear should slide easily against shoulder of connecting rod. Thread lock nut (24) on connecting rod, tighten against ball gear. Grease surfaces and teeth of ball gear.
6. Grease the teeth of the ring gear (8), slip ring gear onto the ball gear. With ring
gear in place, keyways should face the nut end of connecting rod.
7. Grease the concave surface of the thrust plate (21) already installed in the rotor head. Fill the hollow space in the rotor head with grease.
8. Slip the gear joint shell (25) onto the connecting rod and assembled gear joint
components; seat the outside diameter of the gear joint seal (18) in the end of the gear joint shell (25). Line up the two holes in the gear joint shell with one of the keyways on ring gear.
9. Set keys (15) in the keyways of the ring gear. Tapped holes in the side of the
gear joint shell must be aligned with one of the keyways.
10. Guide the keyways in the ring gear into the keyways in the rotor head. Slide assembled gear joint shell onto the rotor head, the keys must be properly engaged in rotor head and ring gear. The hole in the rotor head must be aligned with the first hole in the outside of the gear joint shell. Thread the set screw (46) into the hole in the shell until slight contact is made with the hole in the rotor head.
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ROTOR GEAR JOINT ASSEMBLY (continued)
11. Install o-ring (27) on step in gear joint shell. Line up holes in head ring (26) with threaded holes in end of gear joint shell and install stainless socket head screws (45). Tighten socket head screws evenly and be sure the o-ring (41) remains in place. Tighten properly. A small gap of a few thousandths of an inch may exist between the shell (25) and head ring (26), when torqued properly. (10 ft. lb. max).
12. Excess grease in the assembly will exit from the vent hole when the socket
head screws are tight. Tighten the set screw (46) in the shell. Move the drive end of the connecting rod in a circle to check the action of the gear joint and release any excess grease in the gear joint.
13. Thread the stainless steel pipe plug (77) in the second hole in the shell and
tighten. 4-22 ROTOR/STATOR TO DRIVE END ASSEMBLY:
1. If not in place, slide stator clamp rings (35) and (39) on both ends of stator (41) and install retaining rings (34) in grooves on ends of stator.
2. Insert stator gasket (33) in recess in end of suction housing.
3. Arrange the rotor/stator connecting rod assembly in place and insert connecting
rod into the suction housing and drive shaft. Line up stator with bore in suction housing and slide stator in position, insure the stator gasket (33) is properly positioned.
4. Measure the dimension between the end of the connecting rod and face of the
drive shaft. To correctly assembly the drive end gear joint, the dimension can be no less than +.125/-.000. Move rotor/stator assembly back and forth in the suction housing to obtain the correct dimension.
5. If the stator is seated to the stator gasket in the suction housing recess, and
connecting rod protrudes beyond face of drive shaft by +.125/-.000, stator can be fastened to the suction housing. If the dimension cannot be achieved with stator seated, do not attempt step 6 until the drive end gear joint is assembled.
6. Line up holes in clamp ring (39) with threaded holes in suction housing, and
thread hex head screws (74) with lock washers through holes in clamp ring into threaded holes in suction housing. Tighten hex head screws evenly.
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4-23 DRIVE END GEAR JOINT ASSEMBLY:
1. Insure that connecting rod extends past face of drive shaft by 1.435” +.125"/-.000".
2. Install the gear joint seal (18) on the connecting rod (28). Slide the seal tightly
in place on the connecting rod. The neck on the seal should seat in the recess in the seal retainer section of the connecting rod.
3. Grease the inside of the gear joint seal and the flat face of the seal support (17).
Slip the seal support (17) on the connecting rod, the flat face towards the seal.
4. Grease the beveled face of the secondary thrust plate (20), and gently press plate into the drive shaft until it completely contacts the seal.
5. Grease the ball gear (22) splines and outer surfaces, place ball gear on
connecting rod (28), start ball onto rod with large end first (counterbore on rod first). Ball gear should slip easily on rod until it contacts shoulder on rod. Install connecting rod lock nut (24) and tighten against ball gear. Hold connecting rod with pipe wrench through inspection port when tightening lock nut.
6. Apply grease to ball gear teeth and ring gear (23) teeth, and slip ring gear into
the drive shaft assembly. With keyways in ring gear facing out, one keyway should be aligned with drilled and tapped holes in outside diameter of drive shaft.
7. Place keys (15) in keyways of ring gear. Grease may be used to hold the keys
in place. The flat face of the ring gear should be flush with the face of the drive shaft.
8. Install primary thrust plate (21) in drive shaft head (7); line up slot in outside
diameter of thrust plate with pin in drive shaft head. The thrust plate is seated, when the face of the thrust plate is flush with the face of the drive shaft head.
9. Lubricate the concave face of the thrust plate; fill the hollow area of the drive
shaft head with grease.
10. Place o-ring (9) in the groove on drive shaft head (7). Line up the keyways in the drive shaft head with the keys in the ring gear, and place the head into the drive shaft assembly.
NOTE: To align the threaded holes in the drive shaft with the holes in the drive
shaft head, a strap wrench or pipe wrench can be used to turn the drive shaft slightly. Be sure not to damage keyway on drive shaft head.
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DRIVE END GEAR JOINT ASSEMBLY (continued)
11. Thread the socket head screws (88) through the drive shaft head into the drive shaft. Tighten evenly until face of drive shaft head is firm against face of drive shaft. Excess grease in the gear joint assembly will be expelled from the holes in the drive shaft and drive shaft head.
NOTE: Two long screws may be used 180 degrees apart to pull the drive shaft
head close enough to the drive shaft to install the standard screws.
12. Torque the socket head screws (88) to 86 ft. lbs. max. When the grease has been expelled from the assembly, install the pipe plugs (87) in the drive shaft head and drive shaft. The locking set screw (87) in the drive shaft is to be installed in the threaded hole nearest the bearing housing.
13. Secure the stator to the suction housing if not already completed, in earlier
steps refer to Section 4-3, step 3 for instructions. 4-24 STATOR SUPPORT/DISCHARGE ASSEMBLY:
1. Replace stator support cap(s) (3) and fasten. Install stator gasket (33) in recess in discharge flange (36) and place discharge flange on stator. Line up holes in stator clamp ring (35) with holes in discharge flange, and install and tighten hex head screws (73). Torque to 152 ft. lbs. max.
4-25 FINAL ASSEMBLY:
1. Install inspection plates (32) to suction housing (2) with gaskets (31) use hex head screws (79) and lock washers. Torque to 21.7 ft. lbs. max.
2. Install pipe plug (78) and (81) and grease fittings (80) in proper threaded holes
in suction housing. Install pipe plugs (85) and (86) in threaded holes in bearing housing, connect drain lines if used.
3. Connect power source. Turn on flush water to packing if used. OPEN
SUCTION AND DISCHARGE VALVES and start pump.
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4-26 STORAGE PROCEDURES: 4-27 SHORT TERM STORAGE: Storage of six months or less is considered short term. The TARBY CENTURY V pump will not be damaged when placed in short term storage. However, the following procedures are recommended for best results.
1. Refer to the manufacturer’s recommendations for storage of the drive motor.
2. Remove the suction housing drain and both inspection plates and allow to dry completely. Then replace inspection plates and drain plug.
3. Whenever possible, store the pump inside. Cover with a protective covering,
and never allow moisture to collect around the pump. 4-28 LONG TERM STORAGE: Storage of more than six months is considered long term. To avoid hard starting, and excessive torque requirements when the pump is restarted, the following is advised.
1. Complete the procedures in Section 4-29, SHORT TERM STORAGE. 2. Rotate the pump manually, 2 or 3 revolutions every two or three weeks.
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5-1 TROUBLESHOOTING: For standard troubleshooting information, refer to the chart below. For additional information, contact TARBY. In the state of Oklahoma call (918) 341-8282 Outside of Oklahoma call (800) 854-1879
SYMPTOMS POSSIBLE CAUSES Excessive noise and vibration: 1 Drive shaft bent 4 Air leaks in suction 2 Relief valve chatter 5 Liquid supply insufficient 3 Excessive pressure 6 Coupling out of alignment Excessive strain on motor: 1 Relief valve chatter 4 Obstruction in 2 Packing is too tight discharge line 3 Higher than specified 5 Pipe strain on pump viscosity casing Rapid wear of elastomer: 1 Excessive pressure 4 Pump runs dry 2 Corrosion 5 Grit or dirt in liquid 3 Pipe strain on casing Reduction in capacity: 1 Worn pump 5 Suction pipe too small 2 Relief valve 6 Clogged strainer improperly seated 7 Suction lift too high 3 Packing has air leak 8 Suction pipe not 4 Air leaks in suction submerged No discharge: 1 Worn pump 6 Leaking foot valve 2 Not properly primed 7 Suction pipe not 3 Air leaks in suction submerged 4 Clogged strainer 8 Low speed 5 Suction lift too high 9 Rotation direction wrong Loss of suction after pump starts: 1 Not properly primed 4 Liquid supply insufficient 2 Air leaks in suction 5 Suction pipe not 3 Suction pipe too small submerged
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5-2 MECHANICAL SEAL TROUBLESHOOTING: CORRECTIVE SYMPTOMS POSSIBLE CAUSES PROCEDURES Seal squeals during 1. Inadequate amount of fluid 1. Bypass flush line may be operation. to lubricate seal faces needed if not in use. 2. Enlarge bypass flush line and/or orifices in gland plate. Carbon dust accu- 1. Inadequate amount of liquid 1. Bypass flush line may be mulating on outside to lubricate seal faces. needed if not in use. of gland ring. 2. Liquid film evaporating 2. Enlarge bypass flush line between seal faces. and/or orifices in gland plate. 3. Check for proper seal design with seal manufacturer if pressure in stuffing box is excessively high. Seal leaks. 1. Nothing appears to 1. Refer to list under be wrong. "Seal drips steadily". 2. Check for squareness of stuffing box to shaft. 3. Align shaft, impeller bearings, etc., to prevent shaft vibration and/or distortion of gland plate and/or mating ring. Short seal life. 1. Abrasive fluid. 1. Prevent abrasives from accumulating at seal faces. 2. Bypass flush lines will be needed if not in use. 3. Use abrasive separator or filter. 2. Seal running to hot. 1. Increase cooling of seal faces. 2. Increase bypass flush line flow.
3. Check for obstruction to flow in cooling lines
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MECHANICAL SEAL TROUBLE SHOOTING (continued) CORRECTIVE SYMPTOMS POSSIBLE CAUSES PROCEDURES Short seal life. 3. Equipment mechanically 1. Align this equipment. out of line. 2. Check for rubbing of seal on shaft Seal splits and sputters 1. Seal fluid vaporizing at seal 1. Increase cooling of seal in operation. interfaces faces. 2. Check for proper seal balance with mechanical seal manufacturer. 3. Bypass flush line will be needed in not in use. 4. Enlarge bypass flush line and/or orifices in gland plate. 5. Check for seal interface
cooling with seal manufacturer.
Seal drips steadily 1. Faces not flat. 1. Check for incorrect 2. Blistered carbon graphite installation dimensions. seal faces. 2. Check for improper 3. Thermal distortion of materials or seals used seal faces. for application. 3. Check for gland plate distortion due to over torquing of gland bolts. 4. Check gland gasket for proper compression.
5. Clean out foreign particles between seal faces. Relap faces if necessary.
6. Check for cracks & chips at seal faces during
installation. Replace primary and mating rings.
7. Improve cooling flush lines.
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MECHANICAL SEAL TROUBLE SHOOTING (continued) CORRECTIVE SYMPTOMS POSSIBLE CAUSES PROCEDURES Seal drips steadily. 1. Secondary seals nicked or 1. Replace secondary seals. scratched during installation. 2. Check for proper seals 2. Aged O-Rings. with seal manufacturer. 3. Compression set of secondary 3. Check for proper lead in seals ( Hard and Brittle ) chamfers, burrs, etc. 4. Chemical attack (soft & sticky) 4. Check seal manufacturer for other material. 1. Spring failure. 1. Replace parts. 2. Erosion damage of hardware. 2. Check seal manufacturer for 3. Corrosion other material.
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NOTES
TARBY A Unit of NOV Mono 2205 E.L. Anderson Blvd. Claremore, OK PH: 918-341-8282 www.tarby.com
Project
NPE DOCUMENT FRONT SHEET
NPE Document coversheet must be returned with all documents after review from client.
PO Number
12817-P-005 Rev O
PO Title
Equipment Tag Number
Tag: 20-P-170A/B
Document Title
Motor IOM Manual
Customer Document Number
11-03-048-21 W3 VP-20-M-0044-1
Customer Name
HUSKY ENERGY
Rev Date Details or Purpose of Revision
O 06-Sep-13 Initial Submittal
NPE Sales Order Number
SLS 337853
Submission Date
08-Nov-13
NPE Document Number
10
NPE Contact Information 5049 74 Avenue SE, Calgary, AB T2C 3H2 ph.(403) 219-0270
Project Administrator Andrea Oliver
Project Engineer Arsh Johal
Project Manager Richard Cote
Total Pages (inc front sheet)
10
Customer Reference
S12
Submittal Number
Prepared Check
NOTE: ACTION MAY BE REQUIRED. REFER TO STATUS CODE FOR INSTRUCTIONS.
Status Code
CERTIFIED FOR CONSTRUCTION. RELEASED FOR MANUFACTURE.
Auth
2 DRAWING APPROVAL REQUIRED. PARTIAL RELEASE FOR MANUFACTURE, PLEASE RETURN PRINT(S) WITH APPROVAL OR COMMENTS NOTED.
3 DRAWING APPROVAL REQUIRED. ALL WORK IS BEING HELD. PLEASE RETURN ___ PRINT(S) WITH APPROVAL OR COMMENTS NOTED.
4 THESE PRINTS ARE INCOMPLETE.
5 FOR RECORD ONLY.
6 FOR INFORMATION ONLY.
VENDOR DRAWING REVIEW ~A. Approved. Manufacturing may proceed without
changes. Submit Certified As Built Drawing
D B . Revtewed with comments. Resubmit. Manufacturing may proceed subject to incorporating the changes.
D C. Revtewed with comments. Resubmit. Proceed with
D material order only.
O. Revtewed with comments. Resubmit 00 NOT proceed with manufacturing or material order.
OB-Nav .. 13
0 E. lnformatlon/CcrtificdlAs-Bullt D F. ___________ _
,,_lloflM-.. d -no!C~~-Wlo Kco,.i-.:o<>< •,......ol<>l thofvn-,~·
o~;;~~:::~ 16067 HUSKY RU SH LAKE COMMERICAL PROJECT
HUSKY DOC NO. 1-03-048-21 W3 VP-20-M-0044-1
VENDOR DOC NO bo7000_1n o
PROJECT: 12817 IPO: 11 ?R1 7 .D.~<
TAG: 20-P-170 A/B IREV: I 0
Received: Nov. 132013
A TECO-Westinghouse @ INSTALLATION AND
MAINTENANCE INSTRUCTIONS
FOR THREE PHASE
INDUCTION MOTORS
Frames 143T - 449T
18060 -109 Ave Edmonton, AB T5S 2K2 Phone: 800-661-4023 780-444-8933 Fax: 888-873-8964
RECEIVING 1. Check nameplate data. 2. Check whether any damage has occurred during transportation. 3. After removal of shaft clamp, turn shaft by hand to check that it turns freely. 4. If motor is to be reshipped (alone or installed to another piece of equipment) the shaft must
again be clamped to prevent axial movement. Note: Remove the bearing clamp before turning the shaft on 284T-449TZ frame motors.
WARNING THE FOLLOWING SAFETY PRECAUTIONS MUST BE OBSERVED: 1. Electric rotating machinery and high voltage can cause serious or fatal injury if improperly
installed, operated or maintained. Responsible personnel should be familiarized with NEMA MG2; Safety Standards for Construction and Guide Selection. Installation and Use of Electric Motors and Generators; National Electric Code and all local safety requirements.
2. When servicing, all power sources to the motor and to the accessory devices should be deenergized and disconnected and all rotating parts should be at standstill.
3. Lifting means, when supplied, are intended for lifting the motor only. When two lifting devices are supplied with the motor a dual chain must be used.
4. Suitable protection must be used when working near machinery with high noise levels. 5. Safeguard or protective devices must not be by-passed or rendered inoperative. 6. The frame of this machine must be grounded in accordance with the National Electric Code
and applicable local codes. 7. A suitable enclosure should be provided to prevent access to the motor by other than
authorized personnel. Extra caution should be observed around motors that are automatically or have automatic re-setting relays as they may restart unexpectedly.
8. Shaft key must be fully captive or removed before motor is started. 9. Provide proper safeguards for personnel against possible failure of motor-mounted brake,
particularly on applications involving overhauling loads. 10. Explosion proof motors are constructed to comply with the label service procedure manual,
repair of these motors must be made by TECO-Westinghouse Motor Company or U/L listed service center in order to maintain U/L listing.
LOCATION 1. Drip-proof motors are intended for use where atmosphere is relatively clean, dry, well
ventilated and non-corrosive. 2. Totally enclosed motors may be installed where dirt, moisture, or dust are present and in
outdoor locations. 3. Explosion-proof motors are built for use in hazardous locations as indicated by
Underwriters label on the motor. 4. Chemical duty enclosed motors are designed for installation in high corrosion or excessive
moisture locations. Note: in all cases, no surrounding structure should obstruct normal flow or ventilating air through or over the motor.
MOUNTING 1. Mount motor securely on a firm, flat base. All ball bearing normal thrust motors up to and
including 256T frame size may be side-wall or ceiling mounted; all others check nearest TECO-Westinghouse office for mounting recommendations.
2. Align motor accurately, using a flexible coupling if possible. For drive recommendations, consult with drive or equipment manufacturer, or TECO-Westinghouse.
3. Mounting bolts must be carefully tightened to prevent changes in alignment and possible damage to the equipment. The recommended tightening torques for medium carbon steel bolts, identified by three radial lines at 120 degrees on the head, are:
Bolt Size Recommended Toraue (Ft-lb.)
Minimum Maximum 2/8 25 37 1/2 60 90 5/8 120 180 3/4 210 320
4. V-belts Sheave Pitch Diameters should not be less than those shown in Table 1 (NEMA recommended values)
5. Tighten belts only enough to prevent slippage. Belt speed should not exceed 5000 ft. per min.
TABLE 1. V-Belt Sheave Pitch Diameters (MG1-14.42) V-Belt Sheave
Conventional Narrow A, B, C, D AND E 3V, 5V, AND av
Minimum *Maximum Minimum **Maximum
Horsepower at Pitch Width
Outside Width
Frame Svnchronous Speed. RPM Diameter Inches
Diameter Inches
Number 3600 1800 1200 900 Inches Inches
143T 1.5 1 .75 .5 2.2 4.25 2.2 2.25 145T 2-3 1.5-2 1 .75 2.4 4.25 2.4 2.25 182T 3 3 1.5 1 2.4 5.25 2.4 2.75 182T 5 2.6 5.25 2.4 2.75 184T 2 1.5 2.4 5.25 2.4 2.75 184T 5 2.6 5.25 2.4 2.75 184T 7.5 5 3.0 5.25 3.0 2.75 213T 7.5-10 7.5 3 2 3.0 6.5 3.0 3.375 215T 10 5 3 3.0 6.5 3.0 3.375 215T 15 10 3.8 6.5 3.8 3.375 254T 15 7.5 5 3.8 7.75 3.8 4 254T 20 15 4.4 7.75 4.4 4 256T 20-25 10 7.5 4.4 7.75 4.4 4 256T 20 4.6 7.75 4.4 4 284T 15 10 4.6 9 4.4 4.625 284T 25 5.0 9 4.4 4.625 286T 30 20 15 5.4 9 5.2 4.625
TABLE 1. V-Belt Sheave Pitch Diameters (MG1-14.42l V-Belt Sheave
Horsepower at Frame Synchronous Speed, RPM
Number 3600 1800 1200 324T 40 25 326T 50 30 364T 40 364T 60 365T 50 365T 75 404T 60 404T 404T 100 405T 75 405T 100 405T 125 444T 100 444T 444T 125 444T 150 445T 125 445T 445T 150
*Max. Sheave width = 2(N-W) - .25 **Max Sheave width = N-W
900 20 25 30
40
50
60
75
100
Conventional Narrow A, B, C, D AND E 3V, 5V, AND 8V
Minimum *Maximum Minimum **Maximum Pitch
Width Outside
Width Diameter
Inches Diameter
Inches Inches Inches
6.0 10.25 6.0 5.25 6.8 10.25 6.8 5.25 6.8 11.5 6.8 5 7.4 11.5 7.4 5.785 8.2 11.5 8.2 5.785 9.0 11.5 8.6 5.785 9.0 14.25 8.0 7.25 9.0 14.25 8.4 7.25 10.0 14.25 8.6 7.25 10.0 14.25 10.0 7.25 10.0 14.25 8.6 7.25 11.5 14.25 10.5 7.25 11.0 16.75 10.0 8.5 10.5 16.75 9.5 8.5 11.0 16.75 9.5 8.5
16.75 10.5 8.5 12.5 16.75 12.0 8.5 12.5 16.75 12.0 8.5
16.75 10.5 8.5
***Sheave ratios grater than 5:1 and center-to-center distance less than the diameter of the large sheave should be referred to TECO-Westinghouse.
POWER SUPPLY & CONNECTIONS 1. Wiring of motor and control, overload protection and grounding should be in accordance
with National Electrical Code and all local safety requirements. 2. Nameplate voltage and frequency should agree with power supply. Motor will operate
satisfactorily on line voltage within -10% of nameplate voltage; or frequency with -5% and with a combined variation not to exceed -10%. 230-volt motors can be used on 208-volt network systems, but with slightly modified performance characteristics as shown on the nameplate.
3. Dual voltage and single voltage motors can be connected for the desired voltage by following connection diagram shown on the nameplate or inside of the conduit box.
4. All Explosion Proof motors have Temperature Limiting Devices in the motor enclosure to prevent excessive external surface temperature of the motor in accordance with U/L standards. Terminals of thermal protectors (P1 & P2) should be connected to the motor control equipment, according to the connection diagram inside of the conduit box.
5. Standard connection diagram for three phase, not thermally protected, dual rotation motors are shown in diagrams A through E. (Note: To change rotation, Interchange any two line leads)
A. 3 Lead, Single Voltage
L1 L2 L3
--0 T1 ---o T2
---0 T3
B. 6 Lead, Dual Voltage & Voltage Ration 1 to 3
B-1 Across the Line Start & Run
Low Voltage High Voltage
Jl Jo 11 l1 11-----<>
[" J2 14 12 12 L2----o T4.
J3 15 J3 13 13 ----o T5
11
12
13
B-2 Wye Start & Delta Run (Low Voltage only}
Ml .. " Ml
" .. Ml "
M• I
1M3 ;t M:J;:M3
;1
11
J2
J3
Jo
15
STAfCT J;tJN
M1 CL 051: CL OS?
M2 OP l:N Cl 031:
M3 CLOSE Ol'EN
C. 9 Leads; Dual Voltage & Voltage Ratio 1 to 2, Wye Connected
C-2 Part Winding Start (Low Voltage only)
C-1 Across the Line Start & Run
Low~ Hi#t~ 11 Ml I?
11 12 13 11 12 13
"j "! J3 11 l J.l JJ
I? J8 J9 T'i' T8 T9
141 15 I JJ J4 15 Jo
M2 11 SL\JIT RUN
12 Ml J8 Ml CLOSE CLOSE
M• M1 Ol'l!N CLOSE J2
Tu! (T<l-1'5-1'6 13 Ml Thg&her
J9
M2 J3 I
D. 9 Leads; Dual Voltage & Voltage Ration 1 to 2, Delta Connected
D-1 Across the Line Start & Run D-2 Part Winding Start (Low Voltage only)
" ::: Tl- l6 ST4A1 RUN
" LOW VOLTA.GE (2.6.) HGH YOLTAGE(l:i)
" L3 l2 " L3 l2 .. , CLOSE CLOS<
l2
::~ t4. fl!
OPEN "" CLOSE ,,
: :: " L3
T!>· 1'9
"j "! "j ,,l ,,! ,,l
,. T7 T~ Tl "t ,..,___.. T6 19 " T6o----2 l•l
E. 12 Leads, Dual Voltage
L1 u L3
T1 TI TI
Tl 'IB TI>
'Il5 T4 TI
1'12 1'10 1'11
L1 U L3
:l:!:I
E-1 Across the Line Start & Run L<JWVolmge lligh Volmge LI u L3 L1 u L3
T1 TI TI nj nj .I 1'12 1'10 1'11 l Tl 'IB TI>
'Il5 T4 TI
:1 :1 : I 1'12 1'10 1'11
E-2-1 Wye Start & Delta Run (Low Voltage only) Ll L:l Ll
:i :t :1 'Il5 T4 TI ~---<>
1'12 1'10 1'11 ~---<>
Ll .
'
'
'
~T1'T'1
~T2'I'S
ifil--'1'3'1'9 ~T6Ti2
M3
~T4T10 ~TST11
E-2-2 Wye Start & Delta Run (High Voltage only)
L1 U L3 Ll '
' 12 '
' 13 '
'
'
' 1'12 TIO 1'11 ~---<>
' ' '
Mt
M2
MO
ST!'.JIT JtllK
M1 CLOSE CLOSE
MS OP:EN CLOSE
M3 CLOSE OP:El'f
ST""T RON
CLOSE CLOSE
OUN CL03'
CLOSE mEN
LI 12
TI TI,
Tl 1B
'I1S T4
TI2 TIO
E-3 Part Winding Start (Low Voltage only)
L3 LI 12 L3
TI :! :! :I 'Ill
TI
~I :JTI~I TI!
L1 ~T1T6
1.2
L3
' '
' '
'
' '
' '
~1'2'1'4 ~1'3'1'.S
~T1112
START RUN
M1 CI.OSE CI.Os:E
M:a OP EN CI. OSE
*Important: For Part Winding Start, M2 contactor should be closed within two (2) seconds after M 1 contactor is closed.
START UP
Only 4 pole and above (e.g., 6P, 8P) motors are satisfactory for Part Winding Start at low voltage.
1. Disconnect load and start motor. Check direction of rotation. If rotation must be changed, ALLOW THE MOTOR TO STOP COMPLETLEY. Interchange any two leads of a threephase motor.
2. Connect load. The motor should start quickly and run smoothly. If no, shut power off at once. Recheck the assembly including all connections before restarting.
3. If excessive vibration is noted, check for loose mounting bolts too flexible motor support structure or transmitted vibration from adjacent machinery. Periodic vibration checks should be made; foundations often settle.
4. Operate under load for short period of time and check operating current against nameplate.
TESTING If the motor has been in storage for an extensive period or has been subjected to adverse moisture conditions, it is best to check the insulation resistance of the stator winding with a megometer. Depending on the length and conditions of storage it may be necessary to regrease or change rusted bearings. If the resistance is lower than one megohm the windings should be dried in one of the following two ways: 1. Bake in oven at temperatures not exceeding 194iF until insulation resistance becomes
constant. 2. With rotor locked, apply low voltage and gradually increase the current through windings
until temperature measured with a thermometer reaches 194jF. Do not exceed this temperature.
MAINTENANCE
INSPECTION Inspect motor at regular intervals. Keep motor clean and ventilation openings clear.
LUBRICATION 1. Frame 143T-256T: Double shielded and pre-lubricated ball-bearing motors without grease
fittings and don t need relubrication, except on MAX-E1" and MAX-E2" products which have regreasable features.
2. Frames 280TS, 320-449TZ(TS): Motors having grease fittings and grease discharge devices at brackets. Motors are shipped with grease for initial running. It is necessary to relubricate anti-friction bearing motors periodically, depending on size and type of service. See Table 2 to provide maximum bearing life. Excessive or too frequent lubrication may damage the motor.
TABLE 2
Horsepower
1 Thru 30 Hp, 1800 rpm and below 40 Thru 75 Hp, 1800 rpm and below 100 Thru 150 Hp, 1800 rpm and below 1 Thru 20 Hp, 3600 rpm 25 Thru 75 Hp, 3600 rpm 100 Thru 150 Hp, 3600 rpm
Note:
Standard Conditions
7 years 210 days 90 days 5 years
180 days 90 days
Severe Conditions
3 years 70 days 30 days 2 years 60 days 30 days
Extreme Conditions 180 days 30 days 15 days 90 days 30 days 15 days
A. Standard conditions: 8 hours operation per day, normal or light loading, clear and 40iC ambient conditions.
B. Severe conditions: 24-hour operation per day or light shock loading, vibration or in dirty or dusty conditions.
C. Extreme conditions: With heavy shock loading or vibration or dusty conditions. D. For double shielded bearings, above data (lubrication frequency) means that the
bearing must be replaced.
3. Be sure fittings are clean and free from dirt. Using a low-pressure grease gun, pump in the recommended grease until new grease appears at grease discharge hole.
4. Use the AL VANIA R3 grease or equivalent lithium based grease unless special grease is specified on the nameplate.
5. If relubrication is to be performed with the motor running, stay clear of rotating parts. After regreasing, allow the motor to run for ten to thirty minutes.
RENEWAL PARTS 1. Use only genuine TECO-Westinghouse renewal parts or as recommended by TECO
Westinghouse Motor Company. 2. When you order renewal parts please specify complete information to TECO-Westinghouse
office/agent such as type, frame no., poles, horsepower, voltage, series no., quantity, etc.
FOR FURTHER INFORMATION PLEASE CONTACT TECO-WESTINGHOUSE MOTORS (CANADA) INC.
208T175CSF315
9
EXPLODED VIEW
FIG. 4-1-1
208T175CSF315
10
PARTS LIST NO. PART DESCRIPTION QTY PART NUMBER
1 BEARING HOUSING 1 151-219ADAA2 SUCTION HOUSING 1 121-2205ADAA3 STATOR SUPPORT 2 381-23ADAA4 TAPERED ROLLER BEARING 2 311-219BAAA5 RADIAL GREASE SEAL 1 611-219AJAA6 O-RING 1 640-219AJAA7 DRIVE SHAFT HEAD 1 971-219BAAA8 BEARING COVER PLATE 1 341-219BAAA9 O-RING SHAFT HEAD 1 614-19AJAA
10 BEARING LOCK NUT 1 581-219BAAA11 BEARING LOCK PLUG 1 762-219BAAA12 THRUST GREASE SEAL 1 621-219AJAA 13 BEARING SPACER 1 331-219BAAA14 SLINGER RING 1 771-219AJAA15 KEY 4 761-19BAAA16 CLAMP RING 1 932-17BAAA17 SEAL SUPPORT 2 891-219BAAA18 GEAR JOINT SEAL, TARBY; B,F 2 870-219AGAA19 RETAINING RING 1 185-17BAAA20 SECONDARY THRUST PLATE 2 982-219AEAA21 PRIMARY THRUST PLATE 2 981-219AEAA22 GEAR BALL 2 951-19BAAA23 RING GEAR 2 952-19BAAA24 LOCK NUT 2 581-19BAAA25 GEAR JOINT SHELL, TARBY 1 911-219BBAA26 HEAD RING,TARBY 1 340-220BBAA27 O-RING FLANGE SEAL; ___B, __F 1 112-220AGAA28 CONNECTING ROD 1 251-2205BBAA29 DRIVE SHAFT, TARBY 1 261-219BBAA30 MECHANICAL SEAL 1 A200-011031 INSPECTION PLATE GASKET F 2 790-17AGAA32 INSPECTION PLATE 2 671-17BAAA33 STATOR GASKET, F 2 850-23AGAA34 RETAINING RING 2 184-23BAAA35 STATOR CLAMP RING,DISCHARGE 1 932-23BAAA36 DISCHARGE FLANGE 1 621-23BBAA39 STATOR CLAMP RING, SUCTION 1 932-23BAAA40 ROTOR 1 700-2584BBBS41 STATOR CDF, CSF, SSF 1 400-2626BFBS
ROTOR SIZING 6.666 +.000/-.005
208T175CSF315
11
HARDWARE NO DESCRIPTION SIZE QTY PART NUMBER72 HEX HEAD SCREW 3/4-10 X 4-1/2 LG 6 102-07545073 SCREW, HEX HD 3/4-10 X 2 8 102-07520073 WASHER, LOCK 3/4 8 103-07574 SCREW, HEX HD 3/4-10 X 2 8 102-07520074 WASHER, LOCK 3/4 8 103-07575 SCREW, SOCKET HD 5/16-18 X 3/4 LG 6 110-031075S76 SET SCREW (SS W/ THREAD LOCKING 5/16-18 X 5/8 LG 1 111-031062S77 PLUG, PIPE 1/8 NPT 3 107-012S78 PIPE PLUG, HOUSING DRAIN 3/4 NPT 2 107-07579 SCREW, HEX HD 3/8-16 X 1 LG 16 102-03710080 PLUG, PIPE 1/8 NPT 1 107-01281 ZERK FITTING 1/8 NPT 1 108-001282 STUD, PACKING 5/8-11 X 4 LG 2 104-06240083 SCREW, HEX HD 3/4-10 X 2 6 102-07520083 WASHER, LOCK 3/4 6 103-07584 NUT, HEX 5/8-11 2 105-06286 PLUG PIPE 3/4 NPT 1 107-075S87 SCREW SET, 3/8-16 X 1 LG 1 111-037100S88 SCREW, SOCKET HD 5/8-11 X 1-1/4 LG 6 110-06212589 SCREW, HEX HD 5/8-11 X 2 6 102-06220089 WASHER, LOCK 5/8 6 103-06290 KEY, SHAFT 3/4 X 3/4 X 3-1/4 1 106-075325
5. If the pumped fluid is hazardous or toxic, appropriate precautions must be taken to ensure that any seal leakage is adequatelycontained. Further information on sealing hazardous or toxic fluidsshould be obtained from John Crane prior to seal installation.
6. Fluorocarbon components should never be burned or incinerated as the fumes and residues are highly toxic. If fluorocarbons areaccidentally heated above 400˚C/750˚F, they can decompose.Therefore, protective gloves should be worn as hydrofluoric acid may be present.
7. PTFE components should never be burned or incinerated as thefumes are highly toxic.
ForewordThese instructions are provided to familiarize the user with the seal and itsdesignated use. The instructions must be read and applied whenever workis done on the seal, and must be kept available for future reference.
These instructions are for the installation and operation ofa seal as used in rotating equipment and will help to avoiddanger and increase reliability. The information requiredmay change with other types of equipment or installationarrangements. These instructions must be read inconjunction with the instruction manuals for both the pump and any ancillary equipment.
If the seal is to be used for an application other than that originallyintended or outside the recommended performance limits, John Cranemust be contacted before its installation and use.
Any warranty may be affected by improper handling, installation, or useof this seal. Contact the Company for information as to exclusive productwarranty and limitations of liability.
If questions or problems arise, contact your local John Crane Sales/ServiceEngineer or the original equipment manufacturer, as appropriate.
John Crane mechanical seals are precision products andmust be handled appropriately. Take particular care toavoid damage to lapped sealing faces and to flexiblesealing rings. Do not excessively compress the sealbefore or during installation.
Safety Instructions1. The following designations are used in the installation instructions to
highlight instructions of particular importance.
NOTE: Refers to special information on how to install oroperate the seal most efficiently.
Refers to special information or instructions directedtowards the prevention of damage to the seal or itssurroundings.
Refers to mandatory instructions designed to preventpersonal injury or extensive damage to the seal or itssurroundings.
2. Installation, removal and maintenance of the seal must be carried outonly by qualified personnel who have read and understood theseinstallation instructions.
3. The seal is designed exclusively for sealing rotating shafts. Themanufacturer cannot be held liable for use of the seal for purposesother than this.
4. The seal must only be used in technically perfect condition, andmust be operated within the recommended performance limits inaccordance with its designated use set out in these installationinstructions.
Dry-running - often indicated by a squealing noise from the seal area - will cause overheating and scoring or otherdamage to the sealing surfaces, resulting in excessiveleakage or a much shortened seal life.
Before start-up, ensure that all personnel andassembly equipment have been moved to a safe distance so there is no contact with rotating partson the pump, seal, coupling, or motor.
WARNING: Seal installation should be handled only by qualifiedpersonnel. If questions arise, contact the local John Crane Sales/Service Engineer. Improper useand/or installation of this product could result ininjury to the person and/or harmful emissions to the environment, and may affect any warranty on the product. Please contact the company forinformation as to exclusive product warranty and limitations of liability.
Before Starting the Equipment1. Check the pump at the coupling for proper alignment of the driver
or motor.
2. Ensure that the gland plate nuts/bolts are securely tightenedaccording to the pump manual instructions, and that all screws aresecurely fastened.
3. Complete the assembly of the pump, and turn the shaft (by hand ifpossible) to ensure free rotation.
4. Consult all available equipment operating instructions to check forcorrectness of all piping and connections, particularly regarding sealrecirculation/flush, heating or cooling requirements, and servicesexternal to the seal.
This mechanical seal is designed to operate in a liquidso the heat energy it creates is adequately removed.Therefore, the following check should be carried outnot only after seal installation, but also after any period of equipment inactivity.
5. Check that the seal chamber fluid lines are open and free of anyobstruction, and ensure that the seal chamber is properly vented and filled with liquid - refer to the pump instruction manual.
John CraneType 5610 and 5610QSingle O-ring CartridgeSeal Assembly and Installation Instructions
I-5610/5610Q
ATTENTION
ATTENTION
ATTENTION
!
ATTENTION
ATTENTION
!
I-5610/5610Q - 1 -
General Instructions1. Study the Engineering layout drawing to confirm the proper seal
arrangement for the pump being used. Type 5610 and 5610Q seals are designed for versatility and can be assembled in various ways. The following instructions describe the standard configurations.
2. To assure satisfactory operation, handle seal with care. Take particular caution to see that the lapped sealing faces are notscratched or marred.
Preparing the Equipment1. Check seal chamber dimensions and finishes.
2. Measure axial end play:
Sizes to 3.000" = 0.003" FIM max. 3.000" & greater = 0.005" FIM max.
3. Determine squareness of seal chamber face to shaft:Rotating Mating Ring Sizes to 3.000" = 0.005" FIM max.3.000" & greater = 0.007" FIM max.
Rotating Seal Head Sizes to 3.000" = 0.002" FIM max.3.000" & greater = 0.003" FIM max.
4. Measure shaft runout:Sizes to 3.000" = 0.002" FIM max.3.000" & greater = 0.003" FIM
63
SHAFT OR SLEEVE0.040 LG. X 20˚ CHAM.
BORE
0D +0.000"- 0.002"
63
0.040"
20˚
MOVE SHAFT IN AXIAL DIRECTIONBY HAND. NOTE MEASUREMENTON DIAL INDICATOR
MOUNTDIAL INDICATORON SHAFT
TURN SHAFT BY HAND AND NOTEMEASUREMENT ON DIAL INDICATOR
MOUNTDIAL INDICATORON SHAFT
T
TURN SHAFT BY HAND AND NOTEMEASUREMENT ON DIAL INDICATOR
MOUNTDIAL INDICATORON SEAL CHAMBERFACE
Assemble the Type 5610 as follows, referring to the applicable engineeringlayout drawing.
NOTE: These instructions apply to a rotating mating ring configuration.The seal assembly and mating ring positions could be reversedshould an application require.
NOTE: Elastomeric O-rings can be damaged or destroyed if care is nottaken. Prior to assembly of O-ring into groove, make sure groove is clean and free of foreign materials. Lubricate both groove and O-ring prior to installation with light lube oil (SAE #10 or #20) orsilicone grease (such as Dow Corning compound #4.) For ethylenepropylene elastomers, do not lubricate with petroleum products.
1. Place gland plate on table with gasket side facing up.
2. Install lubricated O-ring into OD groove of mating ring.
3. Stand sleeve on its base and slide mating ring over sleeve, align pinsand press in place.
4. Install set screws in collar.
5. Loosely attach the spacers to the collar with cap screws.
6. Set the gland plate assembly gasket side down on table. Installcollar on gland plate assembly and engage spacers into groove,aligning spacers with pipe taps of gland plate. Uniformly fingertighten the cap screws.
7. Install lubricated O-ring into OD groove of retainer.
8. Place spring inside retainer.
9. Insert drive ring in retainer with tabs facing opposite of spring.Align notches with dents in retainer.
10. Insert anti x-ring in retainer.
11. Install lubricated O-ring on the primary ring. Push down untilseated on the step of the OD of primary ring.
12. Align notches on primary ring tail with drive ring tabs and pressinto bore of retainer. Make sure primary ring is engaged into tabsand moves freely.
13. Place gland plate onto table with gasket side up.
14. Insert seal assembly in gland plate, align pins and press in place. Turn gland plate over and confirm that retainer is flush with end ofgland plate.
I-5610/5610Q - 2 -
Part Name
1 Mating Ring 7 Collar 13 Gasket
2 O-ring 8 Set Screws 14 Snap Ring
3 Primary Ring 9 Spacers 15 O-ring
4 O-ring 10 Cap Screws 16 Drive Ring
5 Sleeve Assembly 11 Gland Plate Assembly 17 Anti X-Ring
6 O-ring 12 Spring
65 4 172 1 3 12 8 14
13 11
910
7
1516
Typical Type 5610 Single O-ring Cartridge Seal Arrangement
Type 5610 Single O-ring Cartridge Seal Assembly
NOTE: If measured dimensions exceed those values given, correct the equipment to meet specifications prior to seal installation.
Typical Type 5610 Installation Dimensions Typical Type 5610Q Installation Dimensions
L23L39L91
MIN. BOX DEPTH
L92
D1
L90 MIN. NEAREST OBSTRUCTION
D26
D2
L56
L12
D4 63
SLOT WIDTH
M
N
L23L39L91 MIN.
BOX DEPTH
L92
D1
L90 MIN. NEAREST OBSTRUCTION
D26
D3
L56
L12
D4 63
*MIN. TURN DIAM.
SLOT WIDTH
M
N
c
Type 5610 Single Cartridge Dimensional Data (inches)Seal D4
Size/D1 D2 Min. Max. D26 L12 L23 L39 L56 L90 L91 L92 M N1.000 1.375 1.445 1.889 4.000 1.989 1.353 1.954 0.531 2.000 0.160 0.035 0.525 2.8051.125 1.500 N/A 2.015 4.125 2.062 1.446 2.062 0.531 2.125 0.125 N/A 0.525 2.9331.250 1.625 N/A 2.294 4.250 2.062 1.446 2.062 0.531 2.125 0.125 N/A 0.525 3.2131.375 1.750 N/A 2.421 4.375 2.062 1.446 2.062 0.531 2.125 0.125 N/A 0.525 3.3381.500 1.937 2.007 2.680 4.875 2.156 1.487 2.125 0.593 2.187 0.156 0.031 0.525 3.5991.625 2.062 2.132 2.812 5.000 2.156 1.487 2.125 0.593 2.187 0.156 0.031 0.562 3.7661.750 2.170 2.240 2.918 5.250 2.156 1.487 2.125 0.593 2.187 0.156 0.031 0.562 3.8751.875 2.312 2.382 2.918 5.250 2.156 1.487 2.125 0.593 2.187 0.156 0.031 0.562 3.8752.000 2.437 2.507 3.015 5.500 2.375 1.601 2.312 1.063 2.375 0.187 0.062 0.562 4.0002.125 2.562 2.632 3.360 5.859 2.375 1.601 2.312 1.593 2.375 0.187 0.062 0.687 4.4692.250 2.687 2.757 3.485 6.500 2.375 1.601 2.312 0.593 2.375 0.187 0.062 0.687 4.5662.375 2.812 2.882 3.610 6.500 2.484 1.717 2.466 0.625 2.528 0.143 0.018 0.687 4.7192.500 3.062 N/A 3.891 6.750 2.484 1.717 2.562 0.625 2.625 0.125 N/A 0.687 5.0002.625 3.312 N/A 4.062 6.750 2.500 1.625 2.500 0.625 2.562 0.125 N/A 0.687 5.1702.750 3.312 N/A 4.062 6.750 2.500 1.625 2.500 0.625 2.562 0.125 N/A 0.687 5.1702.875 3.375 N/A 4.186 7.000 2.500 1.725 2.500 0.625 2.562 0.125 N/A 0.687 5.3123.000 3.625 N/A 4.469 7.750 2.500 1.787 2.562 0.685 2.625 0.125 N/A 0.812 5.7203.125 3.750 3.853 4.600 7.875 2.562 1.593 2.562 N/A 2.687 0.125 N/A 0.812 5.8453.250 3.750 3.853 4.600 7.437 2.562 1.593 2.510 N/A 2.635 0.177 0.052 0.812 5.8453.375 4.000 4.125 4.850 8.125 2.562 1.593 2.562 N/A 2.687 0.125 N/A 0.812 6.0953.500 4.125 4.250 4.975 8.250 2.562 1.593 2.562 N/A 2.687 0.125 N/A 0.812 6.2203.625 4.218 4.343 5.100 8.375 2.562 1.593 2.562 N/A 2.687 0.125 N/A 0.687 6.2503.750 4.343 4.468 5.199 8.750 2.562 1.593 2.562 N/A 2.687 0.125 N/A 0.687 6.7703.875 4.468 4.593 5.375 8.750 2.562 1.593 2.562 N/A 2.687 0.125 N/A 0.812 6.6364.000 4.593 4.718 5.500 9.000 2.562 1.593 2.562 N/A 2.687 0.125 N/A 0.812 6.7614.125 4.718 4.843 5.625 9.000 2.562 1.593 2.562 N/A 2.687 0.125 N/A 0.812 6.8864.250 4.843 4.968 5.750 9.250 2.562 1.593 2.562 N/A 2.687 0.125 N/A 0.812 7.0114.500 5.093 5.218 6.000 9.500 2.562 1.593 2.562 N/A 2.687 0.125 N/A 0.812 7.2614.750 5.343 5.468 6.313 10.375 2.562 1.593 2.562 N/A 2.687 0.125 N/A 0.812 7.5745.000 5.843 5.968 7.260 12.000 2.953 1.749 3.043 N/A 3.168 0.125 N/A 0.812 10.0005.250 6.093 6.218 7.510 12.250 2.953 1.749 3.043 N/A 3.168 0.125 N/A 0.812 10.2505.500 6.343 6.468 8.000 12.687 2.953 1.749 3.043 N/A 3.168 0.125 N/A 0.937 10.500
Type 5610Q Single Cartridge Dimensional Data (inches)Seal D4
Size/D1 D3 Min. Max. D26 L12 L23 L39 L56 L90 L91 L92 M N1.000 1.564 1.625 1.889 4.000 2.575 1.353 1.954 0.531 2.000 0.746 0.621 0.525 2.8051.125 1.689 1.750 2.015 4.125 2.651 1.446 2.062 0.531 2.125 0.714 0.589 0.525 2.9331.250 1.812 1.875 2.294 4.250 2.728 1.446 2.062 0.531 2.125 0.791 0.666 0.525 3.2131.375 1.939 2.000 2.421 4.375 2.728 1.446 2.062 0.531 2.125 0.791 0.666 0.525 3.3381.500 2.187 2.250 2.680 4.875 2.744 1.487 2.125 0.593 2.187 0.744 0.619 0.525 3.5991.625 2.312 2.375 2.812 5.000 2.744 1.487 2.125 0.593 2.187 0.744 0.619 0.562 3.7661.750 2.406 2.480 2.918 5.250 2.744 1.487 2.125 0.593 2.187 0.744 0.619 0.563 3.8751.875 2.549 2.625 2.918 5.250 2.744 1.487 2.125 0.593 2.187 0.744 0.619 0.563 3.8752.000 2.673 2.750 3.015 5.500 2.963 1.601 2.312 1.032 2.375 0.775 0.650 0.562 4.0002.125 2.798 2.875 3.360 5.859 2.963 1.601 2.313 0.593 2.375 0.775 0.650 0.687 4.4692.250 2.923 3.000 3.485 6.500 2.963 1.601 2.313 0.593 2.375 0.775 0.650 0.687 4.5662.375 3.048 3.125 3.610 6.500 3.063 1.717 2.466 0.625 2.528 0.722 0.597 0.687 4.7192.500 3.301 3.375 3.891 6.750 2.980 1.717 2.563 0.625 2.625 0.542 0.417 0.687 5.0002.625 3.551 3.625 4.062 6.750 3.088 1.625 2.500 0.625 2.562 0.713 0.588 0.687 5.1702.750 3.551 3.625 4.062 6.750 3.088 1.625 2.500 0.625 2.562 0.713 0.588 0.687 5.1702.875 3.614 3.687 4.186 7.000 3.088 1.725 2.500 0.625 2.562 0.713 0.588 0.687 5.3123.000 3.864 3.934 4.469 7.750 3.088 1.787 2.562 0.685 2.625 0.651 0.526 0.812 5.7203.125 4.022 4.125 4.600 7.875 3.156 1.593 2.562 N/A 2.687 0.719 0.594 0.812 5.8453.250 4.022 4.125 4.600 7.437 3.093 1.593 2.510 N/A 2.635 0.708 0.583 0.812 5.8453.375 4.246 4.375 4.850 8.125 3.156 1.593 2.562 N/A 2.687 0.719 0.594 0.812 6.0953.500 4.371 4.500 4.975 8.250 3.156 1.593 2.562 N/A 2.687 0.719 0.594 0.812 6.2203.625 4.500 4.625 5.100 8.375 3.156 1.593 2.562 N/A 2.687 0.719 0.594 0.687 6.2503.750 4.625 4.724 5.199 8.750 3.156 1.593 2.562 N/A 2.687 0.719 0.594 0.687 6.7703.875 4.750 4.875 5.375 8.750 3.156 1.593 2.562 N/A 2.687 0.719 0.594 0.812 6.6364.000 4.875 5.000 5.500 9.000 3.156 1.593 2.562 N/A 2.687 0.719 0.594 0.812 6.7614.125 5.000 5.125 5.625 9.000 3.156 1.593 2.562 N/A 2.687 0.719 0.594 0.812 6.8864.250 5.125 5.250 5.750 9.250 3.156 1.593 2.562 N/A 2.687 0.719 0.594 0.812 7.0114.500 5.375 5.500 6.000 9.500 3.156 1.593 2.562 N/A 2.687 0.719 0.594 0.812 7.2614.750 5.625 5.750 6.313 10.375 3.156 1.593 2.562 N/A 2.687 0.719 0.594 0.812 7.5745.000 6.125 6.250 7.260 12.000 3.609 1.749 3.043 N/A 3.168 0.691 0.566 0.812 10.0005.250 6.375 6.500 7.510 12.250 3.609 1.749 3.043 N/A 3.168 0.691 0.566 0.812 10.2505.500 6.625 6.750 8.000 12.687 3.609 1.749 3.043 N/A 3.168 0.691 0.566 0.937 10.500
I-5610/5610Q - 3 -
15. Clean faces of primary and mating rings with denatured alcohol and alint-free cloth.
16. Making sure seal face does not fall out, slide gland plate sub-assembly over sleeve until faces touch.
17. Carefully rotate the gland plate until through holes in sleeve are linedup with the collar set screws.
18. Carefully press down on gland plate and install snap ring over the endof sleeve. This sets the axial spacing of the cartridge. Do not overcompress gland plate or this may damage the seal.
19. Tighten set screws until they start to enter the sleeve ID.
20. Uniformly tighten cap screws on spacers.
21. Install gasket and sleeve O-ring.
22. Pressure test according to John Crane standard QA-5-0568.
Type 5610 Single O-ring Cartridge Seal Assembly (continued)
*Oversize bore seals only
Installing the Seal1. Before starting the installation, read the following instructions carefully.
2. Remove the seal from its packaging, inspect for any damage, andwipe clean.
3. The equipment should be clean and meet the specifications noted inthe “Preparing the Equipment” section. Lubricate sleeve O-ring withlubricant recommended in chart below. Lubricate shaft sparingly.Lubricate gland plate bolts/nuts as required.
Type 5610 Oversize Bore Single Cartridge Dimensional Data (inches)Seal D4 Min.
Size/D1 D2 Min. Max. D26 L12 L23 L39 L56 L90 L91 L92 M N Turn Diam.1.375 1.750 2.875 3.023 5.375 2.062 1.446 2.062 0.625 2.125 0.250 0.125 0.562 4.062 3.2681.750 2.170 3.500 3.925 6.500 2.156 1.487 2.125 0.656 2.187 0.250 0.125 0.687 5.093 3.8851.875 2.312 3.625 3.734 6.500 2.156 1.316 1.954 0.485 2.017 0.327 0.202 0.687 5.093 *2.125 2.562 3.875 4.250 7.250 2.375 1.570 2.282 0.749 2.407 0.219 0.094 0.687 5.687 4.2642.500 3.062 4.750 5.078 8.000 2.484 1.697 2.407 0.749 2.625 0.204 0.079 0.687 6.062 5.1392.625 3.312 4.625 4.740 8.000 2.500 1.619 2.329 0.578 2.454 0.296 0.171 0.687 6.062 **2.750 3.312 4.750 4.875 8.000 2.500 1.697 2.407 0.656 2.532 0.218 0.093 0.687 6.062 5.139
*Seal cartridge is OD registered on the Turn Diam. of 4.125".**Seal cartridge is OD registered on the Turn Diam. of 5.125".
ELASTOMER LUBRICANTFluoroelastomer Vegetable Oil, Animal Oil, Mineral-Hydrocarbon Oils,(i.e. Viton®) Soap Solution, Parker ‘Super-O-Lube’, Silicone Grease
Ethylene Propylene Vegetable Oil, Polywater®, Soap Solution, Glycerine,Propylene Glycol, Silicone Grease
Perfluoroelastomer Vegetable Oil, Animal Oil, Mineral-Hydrocarbon Oils(i.e. Kalrez®)
NOTE: Always use a lubricant that is compatible with your machinery and product. Use lubricant sparingly, only enough to install seal with ease.
Viton and Kalrez are registered trademarks of DuPont.Polywater is a registered trademark of American Polyware Co.
GLAND BOLTS
SPACERSCAP SCREWS
Type 5610Q Oversize Bore Single Cartridge Dimensional Data (inches)Seal D4 Min.
Size/D1 D3 Min. Max. D26 L12 L23 L39 L56 L90 L91 L92 M N Turn Diam.1.375 1.939 2.875 3.023 5.375 2.062 1.446 2.062 0.625 2.125 0.791 0.666 0.562 4.062 3.2681.750 2.406 3.500 3.925 6.500 2.156 1.487 2.125 0.656 2.187 0.744 0.619 0.687 5.093 3.8851.875 2.549 3.625 3.734 6.500 2.156 1.316 1.954 0.485 2.017 0.915 0.790 0.687 5.093 *2.125 2.798 3.875 4.250 7.156 2.375 1.570 2.282 0.749 2.407 0.806 0.681 0.687 5.687 4.2642.500 3.301 4.750 5.078 8.000 2.484 1.697 2.407 0.656 2.532 0.698 0.573 0.687 6.062 5.0002.625 3.551 4.625 4.740 8.000 3.088 1.619 2.329 0.578 2.454 0.884 0.759 0.687 6.062 **2.750 3.551 4.750 4.875 8.000 2.500 1.697 2.407 0.656 2.532 0.806 0.681 0.687 6.062 5.139
*Seal cartridge is OD registered on the Turn Diam. of 4.125".**Seal cartridge is OD registered on the Turn Diam. of 5.125".
4. Make sure that gland plate gasket is properly positioned, and thatcollar set screws do not extend past sleeve ID. Slide completecartridge seal assembly onto shaft. For ANSI pumps position glandplate so pipe connection #1 is at or near top dead center. For DINpumps, position gland plate so slot between pipe connections #2 and #3 is at or near top dead center. Slide cartridge onto studs (ifapplicable) until gasket is flush against the face of seal chamber. Hand tighten gland plate bolts/nuts.
5. Reassemble pump and make all necessary impeller adjustments.
6. Continue tightening gland plate bolts/nuts in an alternating patternuntil secure (1/4 turns, 180˚ apart), with gland plate and face of pump seal chamber metal-to-metal. Do not over-stress or distortgland plate.
7. Tighten collar set screws evenly (1/4 turns, 180˚ apart), securingcartridge seal to shaft.
8. Remove spacers and save.
9. Make appropriate piping connections to seal assembly.
SET SCREWSO-RING
I-5610/5610Q - 4 -
Installing the Seal (cont.)It is recommended that the seal cavity be vented through the pump’s lanternring connection located at top dead center. It is always recommended that aflush injection be utilized. the flush should be piped into the seal gland toensure maximum efficiency.
For DIN pumps rotate gland 135˚ CCW. Use port #2 as flush.
NOTE: For CCW (counter clockwise) rotation pumps, consult John Crane Engineering.
ClockwiseRotation
Drain “D”
Type 5610
Port #1 - Not DrilledPort #2 - FlushPort #3 - Not DrilledPort #4 - Not Drilled
Flush “F”
Quench “Q”
ClockwiseRotation
Port #1 - QuenchPort #2 - FlushPort #3 - DrainPort #4 - Not Drilled
Type 5610Q
Flush “F”
Decommissioning the Equipment1. Ensure that the equipment is electrically isolated.
If the equipment has been used on toxic or hazardous fluids,ensure that the equipment is correctly decontaminated andmade safe prior to commencing work. Remember fluid isoften trapped during draining and may exist outside the seal.The equipment instruction manual should be consulted tocheck for any special precautions.
2. Ensure that the equipment is isolated by the appropriate valves.Check that the fluid is drained and pressure is fully released.
MaintenanceNo maintenance of a seal is possible while installed. Therefore, it isrecommended that a spare seal unit be held in stock to allow immediatereplacement of a removed seal.
It is recommended that used seals are returned to a John Crane SealRebuilding Center, as rebuilding to as-new specifications must be carriedout by qualified personnel.
It is the responsibility of the equipment user to ensure that anyparts being sent to a third party have appropriate safe handlinginstructions externally attached to the package.
Quality AssuranceThis seal has been assembled in accordance with John Crane QualityAssurance Standards and with proper maintenance and use will give safeand reliable operation to the maximum recommended performance asshown in any relevant approved John Crane publication.
!
!
I-5610/5610Q - 5 -
Type 5610/5610Q Cartridge Drawing NumbersOversize Bore Layouts
Seal Size 5610 5610Q1.375 H-SP-38057 H-SP-380581.750 H-SP-38067 H-SP-380681.875 H-SP-38077 H-SP-380782.125 H-SP-39034 H-SP-390352.500 H-SP-39007 H-SP-390082.625 H-SP-38087 H-SP-380882.750 H-SP-39017 H-SP-39018
Ordering Information1. Cartridge Seal size = solid shaft or sleeve OD.
2. Select single (5610) or single with quench (5610Q) arrangement.
3. Determine whether standard or enlarged seal chamber configuration is required.
4. Choose seal drawing number from chart below.
5. For other material combinations or size considerations, consultthe local John Crane Sales/Service Engineer.
Materials of Construction - StandardPrimary Ring Carbon Graphite
Silicon Carbide (optional)Nickel Binder Tungsten Carbide (optional)
Mating Ring Silicon CarbideNickel Binder Tungsten Carbide (optional)
Cartridge Hardware 316 Stainless Steel*Secondary Seal Fluoroelastomer*
Operating LimitsPressure: Sizes up to 3.000": 300 psig / 21 barg max.
Sizes over 3.000": 200 psig / 13 barg
Temperature: -20˚F to 400˚F / -29˚C to 204˚C
Speed: To 5000 fpm / 25 mps
*Various options.
I-5610/5610Q - 6 -
Type 5610/5610Q Cartridge Drawing NumbersStandard Bore Layouts
Seal Size 5610 5610Q1.000 H-SP-39543 H-SP-395451.125 H-SP-37305 H-SP-373131.250 H-SP-39554 H-SP-395561.375 H-SP-37306 H-SP-373141.500 H-SP-39564 H-SP-395661.625 H-SP-39574 H-SP-395761.750 H-SP-37307 H-SP-373151.875 H-SP-37308 H-SP-373162.000 H-SP-39584 H-SP-395862.125 H-SP-37309 H-SP-373172.250 H-SP-39594 H-SP-395962.375 H-SP-39604 H-SP-396062.500 H-SP-37310 H-SP-373182.625 H-SP-37311 H-SP-373192.750 H-SP-37312 H-SP-373202.875 H-SP-39614 H-SP-396163.000 H-SP-39624 H-SP-396263.125 H-SP-41625 H-SP-416263.250 H-SP-41630 H-SP-416313.375 H-SP-41636 H-SP-416373.500 H-SP-41641 H-SP-416423.625 H-SP-41646 H-SP-416473.750 H-SP-41651 H-SP-416523.875 H-SP-41954 H-SP-419554.000 H-SP-41656 H-SP-416574.125 H-SP-41661 H-SP-416624.250 H-SP-41664 H-SP-416664.500 H-SP-41668 H-SP-416694.750 H-SP-41671 H-SP-416725.000 H-SP-41674 H-SP-416755.250 H-SP-41677 H-SP-416785.500 H-SP-41680 H-SP-41681
If the products featured will be used in a potentially dangerous and/or hazardous process, your John Crane representative should be consulted prior to their selection and use. In theinterest of continuous development, John Crane Companies reserve the right to alter designs and specifications without prior notice. It is dangerous to smoke while handling productsmade from PTFE. Old and new PTFE products must not be incinerated. ISO 9001 and ISO 14001 Certified, details available on request.
©2013 John Crane Print 04/13 [F] Revised 5/12 www.johncrane.com www.johncranetoday.com I-5610/5610Q
For your nearest John Crane facility, please contact one of the locations below.
North AmericaMorton Grove, IL, USA
1-800-SEALINGTel: 1-847-967-2400Fax: 1-847-967-3915
EuropeSlough, UK
Tel: 44-1753-224000Fax: 44-1753-224224
Latin AmericaSão Paulo, Brazil
Tel: 55-11-3371-2500Fax: 55-11-3371-2599
Middle East & AfricaDubai, United Arab Emirates
Tel: 971-481-27800Fax: 971-488-62830
Asia PacificSingapore
Tel: 65-6518-1800Fax: 65-6518-1803
SECTION 5
TEST REPORTS
04080
120160200240280320360400440480
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Flow
Rat
e (G
PM)
NPIP (PSI)
Pump: 208T175 CSF 315, SN: 1440547-1NPIPR Test Curve (290 RPM)
Water @ 75 F, Atmospheric Pressure: 30.2 in-HgDifferential Pressure: 416.5 kPa (60.4 PSI)
12-30-2013
0
50
100
150
200
250
300
350
400
450
500
550
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Flow
Rat
e (G
PM)
NPIP (PSI)
Pump: 208T175 CSF 315, SN: 1440547-1Theoretical NPIPR Test Curve (290 RPM)
For Rated Conditions: Sales Oil, 20.03 - 25.60 cP, 136 - 177 CDifferential Pressure: 416.5 kPa (60.4 PSI)
12-30-2013
0.0040.0080.00120.00160.00200.00240.00280.00320.00360.00400.00440.00480.00
0 20 40 60 80 100 120 140
Flow
Rate (GPM
)
Differential Pressure (PSI)
208T175 CSF 315_SN: 1440547‐1Performance Curve (290 RPM)Water @ 75 F, Date: 12‐30‐2013
0.0050.00
100.00150.00200.00250.00300.00350.00400.00450.00500.00550.00
0 20 40 60 80 100 120 140 160 180
Flow
Rate (GPM
)
Differential Pressure (PSI)
208T175 CSF 315_SN: 1440547‐1Theoretical Performance Curve (290 RPM)
For Rated Conditions: Sales Oil, 20.03 ‐ 25.60 cP, 136 ‐ 177 C
04080
120160200240280320360400440480
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Flow
Rat
e (G
PM)
NPIP (PSI)
Pump: 208T175 CSF 315, SN: 1440547-2NPIPR Test Curve (290 RPM)
Water @ 75 F, Atmospheric Pressure: 30.2 in-HgDifferential Pressure: 416.5 kPa (60.4 PSI)
12-30-2013
0
50
100
150
200
250
300
350
400
450
500
550
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Flow
Rat
e (G
PM)
NPIP (PSI)
Pump: 208T175 CSF 315, SN: 1440547-2Theoretical NPIPR Test Curve (290 RPM)
For Rated Condtions: Sales Oil, 20.03 - 25.60 cP, 136 - 177 CDifferential Pressure: 416.5 kPa (60.4 PSI)
12-30-2013
0.0040.0080.00120.00160.00200.00240.00280.00320.00360.00400.00440.00480.00
0 20 40 60 80 100 120 140
Flow
Rate (GPM
)
Differential Pressure (PSI)
208T175 CSF 315_SN: 1440547‐2Performance Curve (290 RPM)Water @ 75 F, Date: 12‐30‐2013
0.0050.00
100.00150.00200.00250.00300.00350.00400.00450.00500.00550.00
0 20 40 60 80 100 120 140 160 180
Flow
Rate (GPM
)
Differential Pressure (PSI)
208T175 CSF 315_SN: 1440547‐2Theoretical Performance Curve (290 RPM)
For Rated Conditions: Sales Oil, 20.03 ‐ 25.60 cP, 136 ‐ 177 C
0102030405060708090100110120
0 100 200 300 400 500 600 700 800 900 1000 1100 1200
Flow
Rate (m
3/hr)
Differential Pressure (kPa)
208T175 CSF 315Theoretical Performance Curve (290 RPM)
For Rated Conditions: Sales Oil, 20.03 ‐ 25.60 cP, 136 ‐ 177 C
050
100150200250300350400450500550
0 20 40 60 80 100 120 140 160 180
Flow
Rate (GPM
)
Differential Pressure (PSI)
208T175 CSF 315Theoretical Performance Curve (290 RPM)
For Rated Conditions: Sales Oil, 20.03 ‐ 25.60 cP, 136 ‐ 177 C
SECTION 6
TEST PROCEDURES
Applies To: Procedure Number: Revision: Pump Assembly TAl-004 A Issue Date: 9-1-10
Effective Date: 9-7-10 Page: 1of3
Procedures Title: Hydrostatic Testing Instructions for Suction Housings
1.0 PURPOSE
Fonn Proc Tmp Rev. C
10-24-2005
The purpose of this procedure is to define the steps taken to Hydrostatically Test suction housings used in Pump assemblies and conform to customer's specifications and needs
2.0 SCOPE This test method is to be used for all suction housings that have a customer requirement for the suction housing to be tested.
3.0 REFERENCE API 676, Positive Displacement Pumps - Rotary Form QF-7.5.2-18; Hydrostatic Testing Report Form E-007; Pump Order/Information Sheet QAP-4.2.4, Control of Records
4.0 DEFINITIONS
5.0 PROCEDURE
5.1 In preparation for the testing and to assure the testing is done prior to the time of assembly, the Applications Engineer or Customer Service representative shall fill out a Pump Order Information Sheet, Form E-007.
5.1.1 The completed form will contain the requirement that hydrostatic testing is required and the testing parameters if different than those stated in steps 5.4 through 5.6.
5.1.2 The completed form is to be communicated to the production/planner before the end of the day the order is entered into business system or an e-mail sent to planner stating intent so the completed Pump Order Information Sheet may be incorporated into the Manufacturing Order (MO).
5.1 .2.1 The MO shall be altered to have an additional operation that will add the appropriate time to conduct the defined testing.
5.1.3 The hydrostatic test pressure must be greater than 20 psi.
5.2 The suction housing ports are to be plugged to allow for pressurizing using pipe plugs, plates, and gaskets as required to accomplish a seal.
5.3 Fill the suction housing with water.
Printed copies of this procedure are for reference only. For current revision, see TOG website.
Applies To: Procedure Number: Revision: Pump Assembly TAl~004 A Issue Date: 9-1-10
Effective Date: 9-7-10 Page: 2of3
Procedures Title: Hydrostatic Testing Instructions for Suction Housings
5.4 Pressurize the suction housing.
Fonn Proc . Tmp. Rev C
10·24-2005
5.4.1 The suction housing is to be pressurized using the pressures stated in table below unless otherwise stated on the Pump Order/Information Sheet, Form E-007. The Pump Order Information Sheet will be completed by the Applications Engineer as stated in Section 5.1 to define the requirement(s) in order to comply with the customer's requirements and communicate those requirements to the shop.
Housing material Test pressure/ psi Cast Iron 190
Stainless Steel 190
5.5 Hold pressure on housing for 30 minutes after pressure has stabilized. Look for any leakage through the cast portion of housing.
5.5.1 Should there be any leakage the part must be replaced with another part and tested in accordance with the previous mentioned steps.
5.6 Document test results using the form QF-7.5.2-18 for the Hydrostatic Testing report.
5.6.1 When testing is required to be witnessed by an outside/independent party, the requirement is to be noted on the Pump Order/ Information Sheet, Form E-007.
5.6.1.1 The originator of the Pump Order Information Sheet shall be notified when the parts are available and ready to be tested so that the Customer may be contacted to make arrangements for the witnessing party to come into our facility for the testing.
6.0 RECORDS
6.1 The completed test reports are to be maintained by Pump Assembly along with a copy of the test report being given to Customer Service for attachment to the Customer Order file.
6.2 The test reports are to be retained in accordance with company retention policies as defined in Control of Records Procedure, QAP-4.2.4.
Printed copies of this procedure are for reference only. For current revision, see TOG website.
• Applies To: Pump Assembly Issue Date: 9-1-10
Procedure Number: Revision: TAl-004 A
Effective Date: 9-7-10 Page: 3 of3
Procedures Title: Hydrostatic Testing Instructions for Suction Housings
Revision Record: Rev. Date Revision chan e QCRN
A 8-26-10 New Issue 10E2090
Prepared By: Dennis Mannon Date: 8-26-10
Reviewed By: Lonny Powers Date: 8-26-10
Approved By: Ed Wallace Date: 8-26-10
Printed copres of this procedure are for reference only. For current revlsfon, see TOG website.
Fonn. Proc Tmp Rev C
10-24-2005
Rev. B : DWM
Applies To: PUMP TEST Issue Date: 5/17/05 Issued By: ENGINEERING
HUSKY OIL OPERATIONS LTD . P.O. #: 12817-P-005 Tag# : 20-P-170A/B
Procedure Number: Revision: ES-207 B
Effective Date: 8/1 0/05 Page: 1 of 10
Form: Proc . Tmp. Rev. 7-2005
MINIMUM ALLOWABLE FLOW RA TES FOR TARBY PUMPS*
70 DURO ELASTOMER AND STANDARD SIZED ROTOR (ELASTOMER CODE B,F,E,Q,W)
STAGES P1 (psi) P2 (psi) P3 (psi) P4 (psi) P5 (psi)
1 0 22 44 65 87 2 0 44 87 131 174 3 0 65 131 196 261 4 0 87 174 261 348 5 0 109 218 326 435 6 0 131 261 392 522 9 0 196 392 587 783
PUMP FLOW FLOW FLOW FLOW FLOW STANDARD (a) P1 (a) P2 (a) P3 @P4 @P5 RPM
TL2,TM2,TP2 1.4 1.4 1.1 0.9 0.5 600 TL3,TM3,TP3 3.9 3.5 3.0 2.1 0.8 500
TL4, TM4, TP4, T J4 9.6 8.9 ·7.0 4.9 1.9 500 TL6,TM6, TP6, T J6 24.5 22.5 19.2 15.0 6.7 500 TL8, TM8, TP8, T J8 50.0 46.7 42.5 35.8 23.3 500
TL 10, TM10, TP10, TWG10 45.0 42.5 39.6 35.0 28.3 250 TL10H,TM10H, TP10H, TWG10H 66.6 61 .0 52.6 41 .3 22.6 250
TL 12, TM12, TP12, TWG12 105.0 95.8 85.8 70.8 41.7 250 TL 12H,TM12H, TP12H, TWG12H 158.3 143.3 125.0 95.8 45.8 250
TWG14 185.0 178.0 170.0 160.0 140.0 250 TWG20 420.0 405.0 390.0 366.0 320.0 250
T008 22.0 20.0 18.0 15.0 11 .7 250 TE, T012 30.0 28.0 26.7 23.3 18.3 250 TF, T022 52.0 50.0 46.7 40.0 28.3 250 TG, T036 85.0 82.5 75.8 66.7 47.9 250
T050 124.0 120.0 110.0 100.0 86.7 250 TH, T065 160.0 152.0 140.0 129.0 104.0 250
T090 225.0 212.5 190.0 160.0 119.0 250 T J,T115 275.0 262.5 244.0 21 2.5 175.0 250 TK, T1 75 240.0 235.0 217.5 187.5 150.0 150
T345 520.0 512.0 495.0 445.0 370.0 150 * FLOW RATES WITH 5% LOWER THAN STATED VALUES REQUIRE ENGINEERING APPROVAL
Applies To: PUMP TEST Issue Date: 5/17/05 Issued By: ENGINEERING
Procedure Title: TARBY PUMP TEST PARAMETERS
Procedure Number: Revision : ES-207 B
Effective Date: 8110/05 Page: 2of10
Form: Proc. Tmp. Rev. 7-2005
MINIMUM ALLOWABLE FLOW RATES FOR TARBY PUMPS* 55 DURO ELASTOMER AND STANDARD SIZE ROTOR (ELASTOMER CODE: C & R)
OR 70 DURO ELASTOMER AND UNDERSIZED ROTOR (ELASTOMER CODE: B,F,E,Q,W)
P2 P4 PS STAGES P1 (psi) (psi) P3 (psi) (psi) (psi)
1 0 1S 30 4S 60 2 0 30 60 90 120 3 0 4S 90 13S 180 4 0 60 120 180 240 s 0 7S 1SO 22S 300 6 0 90 180 270 360
9 0 13S 270 40S S40
PUMP FLOW FLOW FLOW FLOW FLOW STANDARD
(a) P1 (a) P2 (a) P3 (a) P4 (a) PS RPM
TL2,TM2,TP2 1.4 1.3 1.0 0.8 O.S 600 TL3,TM3,TP3 3.9 3.6 3.0 2 .3 1.S soo
TL4, TM4, TP4, T J4 9.6 8.9 7.S 4.9 1.9 soo TL6,TM6, TP6, T J6 24.S 23.4 21.2 18.S 14.3 soo TL8, TM8, TP8, T J8 S1 .0 S0.7 46.7 43.7 36.7 soo
TL 10, TM10, TP10, TWG10 4S.O 42.0 37 .7 32.0 2S.O 2SO TL10H,TM10H, TP10H, TWG10H 66.6 60.0 S1 .3 38.6 22.6 2SO
TL 12, TM12, TP12, TWG12 10S.O 9S.O 81.2 62.S 41 .7 2SO TL 12H,TM12H, TP12H, TWG12H 1SS.O 137.S 116.7 87.S 4S.8 2SO
TWG14 ** 18S.O 178.0 170.0 160.0 140.0 2SO TWG20 ** 420.0 40S.O 390.0 366.0 320.0 2SO
T008 22.0 20.0 18.0 1S.4 11 .8 2SO TE, T012 30.0 28.0 2S.O 22.0 16.0 2SO TF, T022 S1 .7 SO.O 4S.O 38.3 28.3 2SO TG, T036 8S.O 79.2 72.0 61 .3 47.9 2SO
TOSO 124.0 120.0 110.0 96.0 80.0 2SO TH, T06S 160.0 1SO.O 13S.0 116.7 83.0 2SO
T090 22S.O 209.0 17S.O 134.0 7S.O 2SO TJ ,T11S 27S.O 26S.O 244.0 21S.O 17S.O 2SO TK, T17S 240.0 22S.O 210.0 184.0 1SO.O 1SO
T34S S20.0 SOO.O 47S.O 440.0 390.0 1SO ** "TWG14" and "TWG20" values calculated based on TL 12 slip values . *FLOW RATES WITH S% LOWER THAN STATED VALUES REQUIRE ENGINEERING APPROVAL
Applies To: PUMP TEST Issue Date: 5117105 Issued By: ENGINEERING
Procedure Number: Revision: ES-207 B
Effective Date: 8/ 10/05 Page: 3of10
Procedure Title: TARBY PUMP TEST PARAMETERS Form: Proc. Tmp.
Rev. 7-2005
MINIMUM ALLOWABLE FLOW RATES FOR TARBY PUMPS* 55 DURO ELASTOMER AND STANDARD SIZE ROTOR (ELASTOMER CODE: C & R)
OR 70 DURO ELASTOMER AND UNDERSIZED ROTOR (ELASTOMER CODE: B,F,E,Q,W)
STAGES P1 (psi) P2 (psi) P3 (psi) P4 (psi) P5 (psi)
2 0 20 40 60 80 3 0 30 60 90 120
6 0 60 120 180 240
PUMP FLOW FLOW FLOW FLOW FLOW
(@ P1 (@ P2 (@ P3 (@ P4 (@ P5
TM1, TP1 0.40 0.39 0.37 0.35 0.31
MINIMUM ALLOWABLE FLOW RATES FOR TARBY PUMPS*
STAGES
2 3
6
PUMP
TM1 , TP1
70 DURO ELASTOMER AND STANDARD SIZED ROTOR (ELASTOMER CODE B,F,E,Q,W)
P1 (psi) P2 (psi) P3 (psi) P4 (psi)
0 30 60 90 0 45 90 135
0 90 180 270
FLOW FLOW FLOW FLOW
@P1 (@ P2 @P3 (@ P4
0.40 0.39 0.37 0.35
P5 (psi)
120 180 360
FLOW
@P5
0.31
STANDARD
RPM
900
STANDARD
RPM
900 *FLOW RATES WITH 5% LOWER THAN STATED VALUES REQUIRE ENGINEERING APPROVAL
Applies To: PUMP TEST Issue Date: 5/ 17/05 Issued By: ENGINEERING
Procedure Title: TARBY PUMP TEST PARAMETERS
Procedure Number: Revision: ES-207 B
Effective Date: 8/1 0/05 Page: 4of10
Form: Proc. Tmp. Rev. 7-2005
MINIMUM ALLOWABLE FLOW RA TES FOR TARBY PUMPS*
55 DURO ELASTOMER AND UNDERSIZED SIZE ROTOR (ELASTOMER CODE: C & R)
P3 P4 PS STAGES P1 (psi) P2 (psi) (psi) (psi) (psi)
1 0 1S 30 4S 60 2 0 30 60 90 120 3 0 4S 90 13S 180 4 0 60 120 180 240 s 0 7S 1SO 22S 300 6 0 90 180 270 360 9 0 13S 270 40S S40
PUMP FLOW FLOW FLOW FLOW FLOW STANDARD
{a) P1 {a) P2 {a) P3 !a> P4 @PS RPM
TL3,TM3,TP3 4.0 3.1 2.1 1.1 0.8 soo TL4, TM4, TP4 , T J4 10.0 8.7 7.0 3.7 2.0 soo TL6,TM6, TP6, T J6 2S.O 22.S 20.0 17.1 10.8 soo TL8, TM8, TP8, T J8 S3.S SO.O 4S.8 40.8 33.3 soo
TL10, TM10, TP10, TWG10 4S.O 40.8 3S.O 29.0 20.0 2SO TL 10H,TM10H, TP10H, TWG10H 66.6 S2.0 44.3 24.6 0.0 2SO
TL 12, TM12, TP12, TWG12 106.3 91 .7 68.8 43.8 8.3 2SO TL 12H,TM12H, TP12H, TWG12H 1S8.3 129.2 9S.8 so.o 0.0 2SO
TWG14 18S.O 166.6 139.0 96.8 74.0 2SO TWG20 420.0 378.0 31S.O 219.S 168.0 2SO
T008 22.0 18.6 18.0 1S.2 10.0 2SO TE, T012 30.0 28.0 2S.O 22.0 16.0 2SO TF, T022 S2.0 SO.O 44.0 38.7 22.0 2SO TG, T036 8S.O 82.S 72.0 S8.3 43.0 2SO
TOSO 124.0 120.0 110.0 96.0 80.0 2SO TH, T06S 160.0 146.7 131.0 107.S 68.0 2SO
T090 220.0 212.S 18S.O 147.S 10S.O 2SO TJ,T11S 27S.O 268.S 2SO.O 227.S 190.0 2SO TK, T17S 240.0 22S.O 20S.O 120.0 112.0 1SO
T34S S20.0 SOO.O 48S.O 440.0 390.0 1SO * FLOW RATES WITH S% LOWER THAN STATED VALUES REQUIRE ENGINEERING APPROVAL
Applies To: Procedure Number: Revision: PUMP TEST ES-207 B Issue Date: 5/ 17/05 Issued By: ENGINEERING
Procedure Title: TARBY PUMP TEST PARAMETERS
Effective Date: 8110/05 Page: 5of10
MINIMUM ALLOWABLE FLOW RATES FOR TARBY PUMPS*
70 DURO ELASTOMER AND STANDARD SIZE ROTOR 2-3 MULTILOBE PUMPS (ELASTOMER CODE B,F,E,Q, W)
P1 P2 P3 P4 PS STAGES (psi) (psi) (psi) (psi) (psi)
1 0 31 63 94 12S 2 0 63 12S 188 2SO 3 0 94 188 281 37S 4 0 12S 2SO 37S soo 6 0 188 37S S63 7SO
Form: Proc. Tmp. Rev. 7-2005
PUMP FLOW FLOW FLOW FLOW FLOW STANDARD
c@ P1 c@ P2 c@ P3 c@ P4 c@ PS
TLA4,TMA4,TPA4, T JA4 21 .S 19.9 18.1 1S.6 12.9 TLA6,TMA6, TPA6, T JA6 70.0 67.S 64.S 60.0 S3.0 TLA8, TMA8, TPA8, TJA8 91.3 83.7 7S.3 63.7 S1.3
TLA10, TMA10, TPA10, TWGA10 TLA10H,TMA10H, TPA10H,
TWGA10H TLA12, TMA12, TPA12, TWGA12
TAE, TA01 2 TAF, TA022 TAG, TA036 160.0 149.0 129.0 117.0 9S.O
TAOSO
TAH, TA06S * FLOW RATES WITH S% LOWER THAN STATED VALUES REQUIRE ENGINEERING APPROVAL
RPM
soo soo 2SO
2SO
Applies To: Procedure Number: Revision: PUMP TEST ES-207 B Issue Date: 5/ 17/05 Issued By: ENGINEERING
Procedure Title: TARBY PUMP TEST PARAMETERS
Effective Date: 8/10/05 Page: 6of10
MINIMUM ALLOWABLE FLOW RA TES FOR TARBY PUMPS*
Form: Proc. Tmp. Rev. 7-2005
55 DURO ELASTOMER AND STANDARD SIZE ROTOR (ELASTOMER CODE: C & R) OR
70 DURO ELASTOMER AND UNDERSIZED ROTOR (ELASTOMER CODE: B,F,E,Q,W)
2-3 MULTILOBE PUMPS P1 P2 P3 P4 P5
STAGES (psi) (psi) (psi) (psi) (psi)
1 0 21 42 63 83 2 0 42 83 125 167 3 0 63 125 188 250 4 0 83 167 250 333 6 0 125 250 375 500
PUMP FLOW FLOW FLOW FLOW FLOW
(@ P1 (@ P2 (@ P3 (@ P4 @P5
TLA4,TMA4,TPA4, T JA4 21 .5 19.9 18.1 15.6 12.9 TLA6,TMA6, TPA6, T JA6 70.0 67.5 64.5 60.0 53.0 TLA8, TMA8, TPA8, T JA8 91 .3 83.7 75.3 63.7 51 .3
TLA10, TMA10, TPA10, TWGA10 TLA10H,TMA10H, TPA10H, TWGA10H
TLA12, TMA12, TPA12, TWGA12 TAE, TA012 TAF, TA022 TAG, TA036
TA050 TAH, TA065
STANDARD
RPM
500 500 250
* FLOW RATES WITH 5% LOWER THAN STATED VALUES REQUIRE ENGINEERING APPROVAL
Applies To: PUMP TEST Issue Date: 5117105 Issued By: ENGINEERING
Procedure Number: Revision: ES-207 B
Effective Date: 8/10/05 Page: 7of10
Procedure Title: TARBY PUMP TEST PARAMETERS Form: Proc. Tmp.
Rev. 7-2005
MINIMUM ALLOWABLE FLOW RATES FOR TARBY PUMPS*
70 DURO ELASTOMER AND STANDARD SIZE ROTOR
CAPACITY- GALLONS PER MINUTE (Water@ DISCHARGE 70°F) MOTOR
MODEL NO. PRESSURE PUMP SPEED HORSE 870 580 430
psi 1750 rpm 1150 rpm rpm rpm rpm POWER
0 1.9 1.3 1.0 0.7 0.5 25 1.7 1.0 0.5 0.2 0.1 50 1.5 0.9 0.2 0.0 0.0
BPC15 75 1.2 0.8 0.0 0.0 0.0 0.50
100 1.0 0.7 0.0 0.0 0.0 125 0.8 0.5 0.0 0.0 0.0
150 0.6 0.4 0.0 0.0 0.0
0 4.9 3.2 2.4 1.6 1.2 25 4.1 2.7 2.0 1.3 0.9
BPC22 50 3.4 2.2 1.6 1.0 0.7 0.50
75 2.6 1.7 1.3 0.8 0.6
100 2.0 1.5 1.0 0.6 0.4
0 9.4 0.6 4.6 3.1 2.3 BPC33 25 7.0 4.5 3.4 2.3 1.7 0.50
50 4.2 2.7 2.0 1.3 0.9
0 15.0 9.7 7.3 4.9 3.6 0.50 BPC44 25 12.0 7.8 5.9 4.0 3.0
50 9.4 6.1 4.6 3.1 2.3 0.75
0 24.0 15.6 11 .7 7.9 5.8
BPC56 25 22.0 14.3 10.7 7.2 5.3 1.00 35 20.5 13.3 10.0 6.7 4.9
50 19.5 12.7 9.5 6.4 4.1
0 53.0 34.5 26.0 17.5 13.0
10 48.0 31.0 23.4 15.8 11 .7 1.00
BPC67 20 43.0 28.0 21.0 14.0 10.3
35 34.0 22.0 16.5 11.0 8.1 1.50
50 25.0 16.3 12.3 8.3 6.1 2.00
*FLOW RATES WITH MORE THAN 5% DEVIATION REQUIRES ENGINEERING APPROVAL.
Applies To: PUMP TEST Issue Date: 5117105 Issued By: ENGINEERING
Procedure Number: Revision: ES-207 B
Effective Date: 8/10/05 Page: 8of10
Procedure Title: TARBY PUMP TEST PARAMETERS
STAGES
1L
2K
*1L
*2K
ELEMENT
2K0008
1 L0015
2K0015
1 L0031
2K0031
1L0062
2K0062
1L0123
2K0123
1L0235
2K0166
1L0346
2K0235
1L0472
*2K0346
1L0686
2K0472
1L0998
*2K0686
*1L1339
MINIMUM ALLOWABLE FLOW RATES FOR TARBY C22 PUMPS
55 DURO ELASTOMER AND STANDARD ROTOR
&
70 DURO ELASTOMER AND UNDERSIZED ROTOR
P1 (psi) P2 (psi) P3 (psi) P4 (psi) P5 (psi)
0 20 30 40 60
0 20 60 80 120
0 10 20 30 40
0 30 60 90 NA
FLOW@ FLOW@ FLOW@ FLOW@ FLOW@ P1 P2 P3 P4 P5
3.9 3.9 3.7 3.4 3.1
7.8 7.6 7.4 7.1 6.5
7.6 7.5 7.2 6.6 5.4
15.2 15.1 14.8 14.2 12.9
15.7 15.6 15.0 13.8 11.4
31.1 30.7 29.8 28.0 24.4
31.2 30.7 28.4 25.6 19.5
30.5 30.1 29.2 27.3 22.9
31 .1 30.6 28.0 24.7 17.8
62.1 61.5 59.7 55.9 47.2
NA NA NA NA NA
NA NA NA NA NA
55.8 54.7 50.6 45.6 31.9
112.7 111 .1 106.8 100.4 86.6
86.4 85.3 78.6 63.1 NA
138.9 136.1 129.7 115.6 79.6
123.8 113.4 93.0 72.7 31.3
199.9 184.1 170.3 146.9 92.3
135.8 128.1 114.8 103(a)80psi NA
268.2 260.1 254.2 233.0 194.9
" * " DENOTES DERA TED PUMP
Form: Proc. Tmp. Rev. 7-2005
STANDARD RPM
500
500
500
500
500
500
500
250
250
250
NA
NA
250
250
250
200
250
200
200
200
Applies To: PUMP TEST Issue Date: 5117105 Issued By: ENGINEERING
Procedure Title: TARBY PUMP TEST PARAMETERS
Procedure Number: Revision: ES-207 B
Effective Date: 8/10/05 Page: 9of10
Form: Proc. Tmp. Rev. 7-2005
MINIMUM ALLOWABLE FLOW RATES FOR TARBY C22 PUMPS 70 DURO ELASTOMER AND STANDARD ROTOR
STAGES P1 (psi) P2 (psi) P3 (psi) P4 (psi) PS (psi)
1L 0 20 40 60 87
2K 0 40 80 140 174
*1 L 0 20 40 60 NA
*2K 0 30 60 90 116
ELEMENT FLOW (ci) P1 FLOW (ci) P2 FLOW (ci) P3 FLOW@P4 FLOW@ PS STANDARD RPM
2K0008 3.9 3.9 3.7 3.3 3.1 500
1L0015 7.8 7.7 7.4 7.1 6.5 500
2K0015 7.6 7.5 7.2 6.2 5.4 500
1 L0031 15.2 15.2 14.8 14.2 12.9 500
2K0031 15.7 15.6 15.0 12.9 11.4 500
1L0062 31.1 30.9 29.8 28.0 24.4 500
2K0062 31 .2 30.7 28.4 22.8 19.5 500
1L0123 30.5 30.3 29.2 27.3 22.9 250
2K0123 31.1 30.6 28.0 21.5 17.8 250
1L0235 62.1 61 .8 59.7 55.9 47.2 250
2K0166 NA NA NA NA NA NA
1L0346 NA NA NA NA NA NA
2K0235 55.8 54.7 50.6 39.5 31.9 250
1L0472 112.7 111.9 106.8 98.2 86.6 250
*2K0346 86.4 85.7 84.3 72.9 63.1 250
1L0686 138.9 137.5 129.7 115.6 79.6 200
2K0472 123.8 113.4 93.0 52.5 31 .3 250
1L0998 199.9 190.1 170.3 141 .8 92.3 200
*2K0686 135.8 132.4 128.2 114.8 103.2 200
*1 L1 339 268.2 260.1 233.0 194.9 NA 200
" * " DENOTES DERA TED PUMP
Applies To: PUMP TEST Issue Date: 5/17/05 Issued By: ENGINEERING
Procedure Title: TARBY PUMP TEST PARAMETERS
Revision Record: Rev. Date Revision change
A 718105 RELEASED B 818105 REVISED THE TABLES FOR THE "BPC"
PUMPS
Procedure Number: Revision : ES-207 B
Effective Date: 8/ 10/05 Page: 10 of 10
QCRN Rev. Bv: RDP
050206 RDP
Fonn: Proc. Tmp. Rev. 7-2005
Appvd: EHW EWH
Prepared By: ""'"R;.;... . ..;...P....;;.;a"'""'rr..;..;;is"""h"-------'D"-W.;....;..;.;M;..;....______ Date: "'"'7 /~8..;..;;/0;;..;;5'-----Approved By: E. Wallace Date: 7/11/05
SECTION 7
ELECTRICAL
http://directories.csa-international.org/xml_transform.asp?xml=certx ...
«8i Certification Record • CSA llUHllo\Tl.ONt.l
CUSTOMER CLASS FILE .................... . .............
TECO Electric & Machinery Co., 4211-01 047823 0 000 Ltd. !OF No 3-1 Yuan Cyu St,
MOTORS AND GENERATORS-Nan-Kang Taipei
115 Taiwan Refer to Class Description for program details
• 3 ph, induction motors, 60Hz.
Type Volts HP Ins. Designation Max Max Class Frames Encl. Note TBFC 600 30 B 140Tto TEFC a
280T 5KXXX- " 75 8,F 140Tto TEFC a,b BCXXX 360T 5KXXX- " 75 B,F 140T to TEFC a,b scxxx 360T 5KXXX- " 100 B,F 140Tto DP a,b
360T ACXXX 600 75 B 140T to TEFC a,b
360T sxxxxxxx II 250 F 140T to TEFC a,b
440T HXXXXXXX " " " II II a,b MXXXXXXX " " " " II a,b BXXXXXXX " " " " II 11
AEHECM II 75 F 140 to a 360T
AEEAUW II 100 F 140Tto a 400T
AEHEUW " " F 11 a
AEHEXX " II II " a AEEA, 600 75 B 140T to TEFC a AEEABB " " F 360T " "
1 -~ £.
http://directories.csa-intemational.org/xml_transform.asp?xml=certx ...
· AEEACF, " " B,F " " " AEVACF " II II " " II
AEVA " " B II " II
AEVABB " " F " " " AEVAPB, " " B,F " " II
AEEALA " " " " " II
AEEAJM, II 75 B,F 140TJMto TEFC a
AEVAJM " " II 360TJM " " AEEAJP, " 75 B,F 140TJP to TEFC a
AEHEGE 600 250 F 140Tto TEFC a
440T
AEVAJP II " II 360TJP " " ASFA II 100 B l40Tto DP a
ASFABB II " F 360T " II
ASVA II " B " II II
ASVABB " " F II " " ASFACF, " II B,F II II " ASVACF, " II " " II " ASVAPB, II II " " II " ASFALA II II " " II " AERF II 5 B,F 140T to TEFC a,c
180T
AERA II 20 B,F 210to " a,c
280Ta,c
AEEACW 460 10 F 56-215 TEFC a,b (·
AEGACW 460 10 F 56-215 TEFC a,b (·
AEGAFW 460 2 F 56 TEFC a,b (-
Notes:
a. Zero of frame designation may be replaced by a number or number and letter representing various mechanical constructions.
b. X's are replaced by digits representing electrical and mechanical variations. c. Gear motors.
• 3 ph, 60Hz, induction motor. Type
Designation Volts HP Ins
Max Max Class Frames Encl. Note
AEEA 600 500 F 400T TEFC a,b
AEEACF to
'AEVACF
AEEALA
AEVA
AEEH,
AEEHEC
AMRC, AMRCEC
ASFA
ASFACF
ASVACF
ASFALA
ASVA
AEHA,
AEHACF,
AEHVCF,
AEHALA,
AEHV
ASHA,
ASHACF,
ASHVCF,
ASHALA,
ASHV
Notes:
600
4160
4160
250 B,F
300 B,F
600 B,F
800 F
1500 F
http://directories,csa-intemational.org/xml_transform.asp?xml=certx ...
440T,
5000,
5800
210Tto
440T
360TPto
440TP
360T
to
440T,
5000,
5800
440T,
5000,
5800,
6800
440T,
5000,
5800,
6800
TEFC
WP
DP
TEFC
DP
a,b
a,b,c
a,b
a,b
a,b
a. Suffix letters and numbers are followed by type designation representing various mechanical constructions.
b. ThemotorsareS.F.l.OandS.F.1.15. c. Motors, Type AMRC, are vertical hollow shaft and AMRCEC motors are vertical solid shaft.
Single phase, 60Hz. Type
Designation p
v R
z
c
Volts
Priniciple Max
Split phase 230V
Split phase "
Cap.
Start and Run
Cap.
Startand Run
Cap.
"
"
230V
HP
Max
1/3
" 112
"
5
Ins.
Class Frames Encl. Note
B 56 DP,TEFC a,b,c
" A71,B71 " " II 56 " "
" 63toB71 " "
B,F 56 to DP,TEFC a,b,c
w
s
y
http://directories.csa-international.org/xml_transfom1.asp?xml=ce11x ...
Start Ind. Run
Cap. " " " 63 to II " Start Ind. Run
Perm. II 10 II 56 to II II
Split Cap 215T
Perm. II II II 63 to " II
Split Cap. 132M
• Types BEGCFD, BECCFD, BECSFD, GE SKCXXXBCXXXU and GE 5KCXXXBCXXXAU Series, 10 hp max, 230V max, 60Hz, 4 pole, Class B or F, 40C amb, TEFC, 56 to 215 Frame Sizes, Continuous Duty, SF 1.15 max, Thermally Protected. Notes a, band c (-31 report).
Notes:
a. Three prefix letters are added to type designation. Two suffix letters may be added to type designation. These prefix and suffix letters represent various electrical and mechanical variations.
b. The motors are single or dual voltage. c. The motors have S.F. 1.0 and 1.15.
• Types AEEAUW, AEHEGE, AEHEUW, AEHEXX, AEHECF, AEHECF-GE, 5KExxxFCxxx, 5KSxxxFCxxx (AEUE), 3 ph, rated 350 Hp max, 50 and 60Hz, Class F, TEFC, frames 140T to 440T. Notes a,b,c (-22)
• Types 5KSxxxBCxxx, 5KExxxBCxxx, 5KExxxKCxxx, 5KExxxSCxxx, 5KSxxxKCxxx, SKExxxFCxxx, SKSxxxFCxxx (AEUE), 3 ph, rated 250 Hp max, class F, TEFC, frames l 40T to 440T. Notes b,c,d (1514416).
• Types SXXXXXXX, HXXXXXXX, MXXXXXXX, BXXXXXXX, 3 ph, rated 250 Hp max, frames class F, TEFC, frames 140T to 440T. Notes b,c,d (-22)
• Type AEHB, 3 ph, Motors, rated 100 Hp I 75 kW max., 575V max, 50 or 60 Hz, 80 to 250 IEC Frames, Class B or F insulated, 40C Amb, Cont. Duty, 2, 4 and 6 poles. TEFC (-39 report).
• Type AEVFLR (Vertical) and AEEF (Horizontal), 3 ph, rated 50 hp/3 7kW max, 600V max, 60Hz, 63 to 200 IEC frames, Class B or F insulated, 40C ambient, Cont. Duty, 2, 4, 6 and 8 poles. TEFC, Note a (-36).
• Three phase induction motor, Type AEEANE, AEV ANE or EPA CT series, 200hp max, 208-230/460, 460, 575V, 60Hz SF 1.15 or 190/380, 200/400, 208/415V, 50Hz, SF 1.0, Class F, 40 C ambient, TEFC, continuous duty, 2.4 and 6 pole, frames 143T to 449T, TS, TZ, horizontal foot mounting. Notes a,c (1232529)
• Type AEFA & AEFVCF, 3 ph motor, 1 to 20hp (2 & 4 pole), 1 to lOhp (6 pole), 230/460, 575V, 60Hz, NEMA 143Tto 256T, SF 1.15, Class F insulated, 40°C ambient, Continous Duty, TEFC. (1186248).
• TypeAEAL&AEAU, 3 phmotor, 0.12to18.SkW(2pole), 0.12to 15kW(4 pole), 0.18to l lkW (6 pole), 400V, 50Hz, IEC 63 to 1601, SF 1.0, Class F insulated, 40°C ambient,
http://directories.csa-international.org/xml_transforn1.asp?xml=ccrtx ...
Continous Duty, TEFC. (1186248). • Three phase induction motors, 2300-6600V, 50 or 60Hz, Class F insulated 40C ambient, SF
1.15, TEFC. Note a. (1250077)
Models HP Frames Poles
AEHGseries 150-900 ~EMA 5007 - 6808 A and 2 to 8
AEJH series 125-2000 lEC 3 l 5AA to 560C 2 to 8
• Three phase induction motor, Types ASGA and ASGANE Series, 600V max, 50 or 60Hz, 2 to 6 poles, continuous duty, SF 1.15, open, Class F, 40C ambient. Dripproof (1314364)
Type Hp Frame
ASGA 1/3 to 3 56
ASGANE, ASGAJM, ASGAJP
ASGANE, ASGAJM, ASGAJP
I to 3
1.5 to 40
143T to l 45T, 56HZ
182T to 286TS
• Three phase induction motor, Type ASHE, ASHECM, ASHEGE, 5KSxxxACxxx and 5KExxxACxxx Series, 400 hp, 600V max, 60Hz, SF 1.15 maximum, 190/380, 200/400, 208/415V - 50Hz, SF 1.0, Class F, 40C ambient, Dripproof, frames 440T max, 280S to 280LL max. Notes a (1450381).
• Three phase squirrel cage induction motors, Models AEHE Series, 200 to 800 hp, 460V, 575V, 60Hz, 2 to 8 poles, continuous duty, SF 1.15, Class F insulated, 40C ambient, TEFC, NEMA Frame 5007 to 6808 A and B. Note a (1335438).
Notes:
a. Suffix numbers and/or letters representing mechanical variation may follow type designation. b. The motors are S.F. 1.0 and 1.15 c. Current at 208V is also marked on the motors (If submittor marks 208V on the nameplate with
other voltages. d. X's or x's are replaced by numbers and letters representing mechanical and electrical variations.
• Three phase squirrel cage induction motors, Models AEHE series, 200 to 800 hp, 460V, 575V, 60Hz, 2 to 8 poles, continuous duty, SF 1.15, Class F insulated, 40C ambient, TEFC, NEMA Frame 5007 to 6808 A and B. Note a. (1335438).
• Three phase induction motor, Model AECW-S2001, l l IOOkW, 13200V, 60Hz, 567A, 1780 Rpm, 4 pole, Class F 40C ambient, Cont Duty, Service Factor 1.15. (1385294).
• Three phase Induction Motor, Model ANCK-S2001, 8910KW, 13200V, 60Hz, 476A, 85 Rpm, Class F SOC ambient, Cont Duty, Service Factor 1.15, WPII. Frame size 1400M. (1462048).
• Three phase Induction Motors, 2 to 12 pole, Class F insulated, 40C amb max, Cont. Duty, SF 1.0 or 1.15 (1003965) Types ANCK, ASCK, AMCK, 250 to 10,000 hp, 2200 to 6900V, 50, 60 Hz, Frames 355A to 800B, Enclosures DP, WP I, WP II; Type AECK 200 to 4000 hp, 2200 to 6900V, 50, 60Hz, Frames 400A to 800A, TEAAC; Type AECD, 350 to 1000 hp, 380 to 660V, 50, 60Hz, Frames 400A to 560C, TEAAC;
http:/ id irectories.csa-international .org/xml_trans form.asp?xml =certx ...
Type AMRKEC, ANRKEC, 200 to 4500 hp, 2200, 2300, 3000, 3300, 4000 and 4160V, 50, 60Hz, 4 to 16 pole, Frames 355A to 900A, DP, WPI and WPII;
• Three Phase Induction Motor, 13200V, 60 Hz, Class F, 50 C ambient, Cont. duty, Service Factor 1.15, WPII (1462048). Model ANCK-S2001, 8910KW, 476A, 885 Rpm, Frame 1400M Model ANCK-S2001, 4670 kW, 236A, 1780 rpm, Frame 900A Model ANCK-S2001, 2060 kW, 11 OA, 1180 rpm, Frame 800A
• Three Phase Squirrel Cage Induction motors, Type AEEAFP Series, 7.5 to 100 hp, rated 460 or 575V, 60Hz, insulation Class F, 40C ambient, continuous duty, 6 pole, Horizontal mounting, TEFC. Frame sizes 250T to 445T, 6 pole, SF 1.15 maximum. May be fitted with thermal protector. (1514183).
• Three phase induction motor, Types AEHEVS and AEHE series, 230/460, 575 V, 300 hp max, 60 Hz, Class F, 40 C ambient, TEFC, SF 1.15 Max. Continuous duty, 2, 4 and 6 pole, frames 143T to 449T, TS, TZ, horizontal foot mounting. When marked Inverter Duty, 6 to 120 Hz, SF 1.0, Variable Torque 20: I, Constant Torque 10: 1, Inverter Type VPWM or CPWM.
• Three phase induction motor, Types AEGANE, AEGAJM, AEGAJM-NE-, AEGAJP, AEGAJP-NE4-Series, 1 to lOhp, 208, 230/460V, 60Hz, SF 1.15; 190/380V, 50Hz, SF 1.0, Class F, 40C ambient, TEFC, frames 143T to 215T and 56HZ.
• Three phase induction motor, Type ASHH series, 400 hp max, 600V max, 60Hz, SF 1.15 max, Class F, 40C ambient, Dripproof, 2, 4 and 6 poles, Frames 143T to 449. (1617759).
• Three phase induction motor, Type AEGA, AEGACF, AETACF Series, 1/3 to 2 hp, 230/460 V, 60 Hz, SF 1.15, 40°C ambient, TEFC, frames 56, 56H, 56C, A56C, B56HC, C56HC.
• Three phase induction motor, 600V max, 300 hp max, Class F, TEFC, SF 1.0 or 1.15, continuous duty, frames 143 to 449 max, 2, 4 and 6 pole. Types AEHH, AEHH8A, AEHH8B, AEHHSR, AEHHSN and Advantage Plus series: Horizontal foot mounting and Types AEUH series: Vertical mounting. Notes: (a) Suffix numbers and or letter representing mechanical construction. (b) Current at 208V is also marked if the motor is rated with 208V on the nameplate in addition to other voltages. (c) Motor may be marked inverter duty at SF 1.0.
• Three Phase Wound Rotor Motor, Type AECT-S2001, 6580 kW, 4000V, 60Hz,l138A, 1192 rpm, Secondary 2575V, 60Hz, 1505A, Class F, 40C ambient, 6 pole, SF I.IS, Frame 1000, Totally Enclosed Air to Air Cooled (TEAAC).
/mer
Copyright Cl 2008 CSA [nternational. All rights reserved.
APRIL 19 2004 LJU I LlNl lJlMll\J~lLJN~ 1--~~~~~~---<
~~o4&~?E~NN(?EEE COMPLET ) 3-PHASE INDUCTION MOTOR Pole HP Hz VOLT
6 40 29.84 60 575
FRAME ND. 364 T Syn.Speed
RPM 1200
Ins Ro.ting Diriension in Approx \./eight Bea.rings
F CONT. inches 834 lbs, DE:6313ZC35CNDE: 6213ZC35C
Toto.lly Enclosed Fo.n-Coolecl Type. Squirrel-Co.ge Rotor,
<--------32. 57-------i t-----16. 81----i
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o, 625
¢2, 375 +O
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CHKD, C.H.KAD 12 "26"98 vrn~@®IWl®~~ll1lg~@lUJ$® 31049HB631040N APPD. Y.B.HUANG 12 ·26·98
TECO ®Westinghouse M OTORS (CA N ADA) I N C .
TECHNICAL DATA SHEET Advantage I Plus 1eees41
MOTOR TYPE: AEHHSB CATALOG No: APH04006TE5-841 ISSUED: 30-May-12
NAMEPLATE INFORMATION
HP Pole RPM Frame Voltage Hz Phase
40 6 11 80 364T 575 60 3
Enclosure Ins. Class Service Factor Time Rating NEMA Design Rated Amb. Rated Altitude
TEFC F 1.15 Continuous c -40 to 40 C0 <3300 ft
TYPICAL PERFORMANCE
Efficiencv % ) Power Factor(%)
Full Load 3/4 Load 1/2 Load Full Load 3/4 Load 1/2 Load
Norn. Min.
94. 1 93.0 94.5 94.1 86.5 84.5 78 .0
Torque Currents (A)
Full Load Locked Rotor Pull up Break Down No Load Full Load Locked Rotor
lb -ft % FLT %FLT %FLT
178.0 200 150 220 12.1 36.8 232.0
NEMA KVA Inertia WR2 Safe Stall Time (s) Noise Level
Code Rotor NEMA Load Max. Allowable Cold Hot Sound Press.
lb-ft2 lb-ft2 lb-ft2 dB( A)
G 17.936 503 1185 36 25 65
VFD DUTY INFORMATION
Speed Ranqe VFD S.F.
Constant Torque Variable Torque Constant Power Carrier Type
6 - 60 Hz 3 - 60 Hz 60-1 20Hz :s: 3kHz VPWM or CPWM 1.00NLY
ADDITIONAL INFORMATION
Bearings Appro. Weight CSA Certified
DE NOE lbs Class I, Div. 2 , Groups B, C & D T3B
6313ZC3 62 13ZC3 834 Class I, Zone II , Groups llB+H2, llB & llA T3B
Note:
Issued By: r~~t i.1-r 1 19·1n
TECO @Westinghouse T-N and 1-N CURVES MOTORS ( C A N A D A ) I N C .
Advantage IEEE 841
Type AEHH8B Catalogue No APH04065-841
Hp 40 Full Load T 178. lb-ft Full Load A 36.8 A
Voltage 575V 60Hz Locked Rotor T 200 O/o Locked Rotor A 630 %
RPM 1180 Pull Up T 150 % Breakdown T 220 %
TORQUE(%) CURRENT(%)
300 700
·~ ~ 600 ~ ~ ~ ~ ~ I ~ 500
200 ~ I/ \ ~ ,.
\ > ~ 400
""-- ~
\ \ 300
100 \ 1 ~~
t 200
I - Torque(%) -+-Current(%) I
~
0
100 •
0 0 0 200 400 600 800 1000 1200 1400
RPM
TECO @Westinghouse THERMAL LIMIT CURVES M 0 T 0 R S ( C A N A 0 A ) I N C . Advantage IEEE 841
Type AEHHSB Catalogue No APH04065-841
Hp 40 Safe Stall time Full Load A 36.8 A
Voltage 575V 60Hz Hot 25 s Locked Rotor A 630 %
RPM 1180 Cold 36 s Locked Rotor A 231.9 A
TIME (S)
10000
1000 • """'" .. ~ -'\. """' ' b.
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I'-. .. ....... ....
"II: !'.... ...... r--.... ...... ~ r... 100 ..... ....._
- -.... ---- -........ i--~ ........ -- i"""---- ---- ........ ~ "';::!
~ ..... --- ....... ....
10 - HOT -..-COOL
1 I
0 100 200 300 400 500 600 700
CURRENT(%)
SECTION 8
RECOMMENDED SPARE PARTS
5049 74 Avenue SE
Calgary, AB T2C 3H2
www.natpro.com
Recommended Spares Quotation QQ-CGY 2013-661
Document Control
HUKSY ENERGY PRINCE GEORGE REFINERY
Husky Oil Operations, C/O DPH FOCUS, 4129 – 8th Street SE
S-204-867-8100
Attention:
Calgary AB
T2G 3A5
Phone:
Fax:
QQ-CGY 2013-661NPE Reference:
Sep 13, 2013
Delivery: FCA: Free Carrier - NPE Location
Standard Delivery Lead Time: 16 business days based on acceptance of order
Dear _____________
We are pleased to offer the following parts estimate for your review.
Included herein are: - Quotation Cover Sheet - Price & Delivery Summary Sheet - Natpro Terms and Conditions of Sale
PRICES ON THIS QUOTE ARE PER EACH PUMP.
S/N MUST BE GIVEN IF/WHEN ORDERING PARTS.
Pricing quoted in our proposal is net Canadian funds, with all applicable taxes extra, and standard payment terms of net 30 days, on approved credit.
Natpro Standard Terms and Conditions of Sale apply, a copy of which is attached. Products and Services offered are manufacturer’s and Natpro’s standard, and therefore we take exception to any stated, or implied specifications unless otherwise noted. All non standard documentation requirements will be extra. Quotation validity is firm for 30 days.
We thank you for your continued interest in our products, and look forward to discussing our offering with you at your earliest convenience.
Sincerely,
Arlene Rodger
(306) 242-4611
Email:
Phone:
Customer Service Representative
Customer Reference: Rec Spares Tarby Cent V Model 208T175CSF
All prices are in CAD funds
Arlene Rodger
Cell:
Customer Service Representative
On behalf of;
Page 1 of 5Printed on Sep 13, 2013
Recommended Spares Quotation QQ-CGY 2013-661
5049 74 Avenue SE
Calgary, AB T2C 3H2
www.natpro.com
Qty Item List Price Total PriceItem
Price Summary
Type Ext Price
1 25,639.74P43 400 2512BFBA 25,639.7410
STATOR - VITON
Qty's Needed: PER PUMP
Start up = 02 year = 1
DaysDelivery: 16
SO
FCA Edmonton
25,639.74
1 28,238.70P43 700 2205BBBA 28,238.7020
ROTOR - CHROME PLATED S.S.
Qty's Needed: PER PUMP
Start up = 02 year = 1
DaysDelivery: 16
SO
FCA Edmonton
28,238.70
2 278.46P43 870 219AGAK 556.9230
ASSY GR JNT SL VITON
Qty's Needed: PER PUMP
Start up = 02 year = 2
DaysDelivery: 16
SO
FCA Edmonton
278.46
2 1,757.46P43 951 219BAAK 3,514.9240
KIT GR JNT
Qty's Needed: PER PUMP
Start up = 02 year = 2
DaysDelivery: 16
SO
FCA Edmonton
1,757.46
2 162.18P43 850 23AGAA 324.3650
GASKET STR VITON
Qty's Needed: PER PUMP
Start up = 22 year = 2
DaysDelivery: 16
SO
FCA Edmonton
162.18
Page 2 of 5Printed on Sep 13, 2013
Recommended Spares Quotation QQ-CGY 2013-661
58,274.64Quote Total
58,274.64Grand Total (CAD)
All items designated ‘S’ are subject to a MINIMUM 15% restocking charges subject to inspection to confirm original OEM condition.
Based on the requirement that the order is shipped complete the lead time is 16 days, otherwise the lead time is as per each detail line.
Please note that all stocked item lead times are subject to prior sales.
All items designated ‘SO’, are returnable only upon OEM acceptance. Subject to inspection to confirm original OEM condition. All OEM charges, including freight, plus 15% to apply.
Please note, NPE minimum order value is $75.00
Page 3 of 5Printed on Sep 13, 2013
Recommended Spares Quotation QQ-CGY 2013-661
TERMS AND CONDITIONS OF SALE
1 CONDITIONS OF SALE Except for the application of overriding General Terms and Conditions Agreements previously executed between Purchaser and Vendor any purchase order covering the sales of Vendor’s equipment of services (“Order”) is subject solely to the terms and conditions contained here-in and other written provisions mutually agreed upon. These Terms and Conditions of Sale supersede Purchaser's Specification and/or Purchase Order. Vendor will recognize no modifications or additions to these conditions unless specifically agreed to in writing by Vendor. Failure of Vendor to object to provisions contained in the Purchaser’s Order or any other communication from Purchaser shall not be construed as a waiver of these conditions or an acceptance of any such provisions. If Purchaser places an Order with Vendor based on Vendor’s Quotation, whether the Order is placed in writing or orally, then the Quotation (including Vendor’s Terms and Conditions of Sale) and the Vendor's acceptance of the Order will constitute the entire contract between Purchaser and Vendor with respect to the subject matter thereof notwithstanding any terms and conditions inconsistent with these terms and conditions on any of Purchaser's forms or correspondence. All orders, sales contracts and other documentation between Purchaser and Vendor shall become effective only when approved and accepted by the Vendor. Vendor reserves the right to reject any Order submitted for its acceptance.
2 PRICES Prices quoted herein are based upon presently prevailing duties, rates of duties, taxes, special assessments, monetary exchange and freight as applied to materials and/or equipment purchased or imported by us. The Vendor reserves the right to amend the price(s) in this quotation where variations in regulated costs such as rate of duties, taxes, special assessments, monetary exchange and freight between the date of quotation and date of delivery are deemed significant by the Vendor.
3 TERMS OF PAYMENT For Purchasers whose credit is acceptable to the Vendor, the standard terms of payment are Net-30 Days from date of invoice, with a service and interest charge of 1-1/2% per month (18% per annum) on past due invoices applying. If Purchaser defaults in any payment when due or refuses to accept delivery or becomes insolvent, the Vendor at its option, without prejudice to other lawful remedies, may defer deliveries or cancel the remainder of the order. Equipment held for Purchaser shall be at the risk and expense of Purchaser and payment shall become due from the date of which Vendor is prepared to make shipment. Printed terms on face of our Quotation will take precedence.
4 TITLE Title to the goods covered by this Quotation and the right to immediate possession thereof shall remain with the Vendor until the purchase price is paid in full and Purchaser hereby grants to Vendor a security interest in the equipment (and all proceeds thereof) to secure the Purchaser's obligation to pay for the equipment.
5 CERTIFICATIONS Any certification for special duty or tax rate must be supplied at time of order. A service charge will be applied on any credit notes necessitated by customer not providing proper certification at time of order. Exception from taxes extended to the customer does not prejudice our right to charge the customer with taxes plus any penalties assessed at any subsequent date should the taxing authorities determine that the equipment is taxable.
6 PENALTIES AND DELAYS No penalty clause of any kind, in any specification of order will be effective unless specifically approved in writing by Vendor. Vendor shall not be liable for any damage, expenses or consequential damages caused by delays beyond Vendor's control including without limiting the generality of the foregoing; fire, strike, act of the Purchaser, restriction by civil or military authority, Act of God, transportation failures or inability to obtain labor, materials or manufacturing facilities. In the event of any such delay, the date of delivery shall be extended for a period equal to the time lost by reason of the delay.
7 CANCELLATION Orders once accepted are not subject to cancellation unless on terms that will indemnify Vendor against loss and/or expenses incurred.
8 SHIPMENT Unless otherwise specified in writing, all shipments are EX-WORKS (Incoterms 2000) Vendor's shop, in which case Vendor is not responsible for damage, apparent or concealed, or loss in transit and all claims on "collect" shipments must be made by Purchaser direct to the carrier. Vendor will assist insofar as practical in securing satisfactory adjustment to reasonable claims.
9 ACCEPTANCE By virtue of Purchaser issuing an order for equipment in accordance with this Quotation, he also accepts Vendor's Terms and Conditions as part of the order.
10 WARRANTY Equipment manufactured by the Vendor is warranted to be free of defects in material and workmanship under normal use and when properly assembled and installed for a period of 12 months from the date of being placed in service (but not to exceed 18 months from date of shipment). If any defects are claimed by Purchaser during the warranty period, Vendor's sole obligation shall be limited to alteration, repair or replacement at Vendor's expense, EX-WORKS (Incoterms 2000) Vendor's shop, on parts or equipment which upon return to Vendor and upon Vendor's examination proves to be defective. Vendor’s warranty obligation for service and repair work shall expire ninety (90) days from the date the initial start-up or six months after completion of the service and repair work, whichever occurs first.Equipment not manufactured by Vendor is not warranted except insofar as and to the extent it is warranted to Vendor by manufacturer(s). UNLESS OTHERWISE SPECIFIED IN WRITING HEREIN, THERE ARE NO REPRESENTATION, WARRANTIES OR CONDITIONS, EXPRESSED OR IMPLIED STATUTORY OR OTHERWISE, EXCEPT FOR THE FOREGOING AND WITHOUT LIMITING THE GENERALITY OF THE ABOVE, THERE ARE NO EXPRESS OR IMPLIED REPRESENTATIONS OR WARRANTIES CONCERNING THE QUALITY OF THE EQUIPMENT OR THAT ANY SUCH EQUIPMENT WILL BE FIT FOR ANY PARTICULAR PURPOSE OF THE PURCHASER.Vendor is not obligated to bear the cost of labor or transportation charges in connection with the replacement or repair of defective parts or equipment. No warranty shall apply to any equipment upon which repairs or alterations have been made unless authorized by Vendor, nor to equipment which has been subjected to misuse, negligence or mishandling.
11 DAMAGES Subject to the balance of the provisions of this clause, Vendor shall only be liable for the cost of replacement of any defective Equipment provided hereunder. Vendor shall not be liable to the Purchaser in any circumstances for any incidental, special, consequential or indirect damages, including but not limited to loss of profits or revenue, loss of use of equipment and facilities, and claims by or payments to customers, suppliers or other parties who have a relationship with the Purchaser. This disclaimer applies to consequential damages based upon any cause of action whatever asserted against Vendor including causes of action arising out of any breach of warranty, express or implied, guarantee, product liability, negligence, tort, or any other cause pertaining to the performance or non-performance of this Quotation or contract by Vendor and the Purchaser hereby waives any right to claim punitive, aggravated or exemplary damages with respect to a breach of this Quotation or the performance or non-performance of the Equipment, and whether such claim is founded in contract, tort or otherwise. Vendor shall not be responsible for losses or damages arising out of the negligence of the Purchaser, its’ employees, agents or third party contractors. In no event will Vendor's maximum liability to the Purchaser in connection with the Equipment, including without limitation resulting from breach of contract or any other performance or non-performance of this Quotation or contract, exceed the amount of the purchase price paid to Vendor hereunder.
Page 4 of 5Printed on Sep 13, 2013
Recommended Spares Quotation QQ-CGY 2013-661
12 RETURNING EQUPMENT No parts or equipment are to be returned without first obtaining from Vendor shipping instructions and a return material identification number and agreement in writing as to terms. Returned parts or equipment, which Vendor elects to accept for credit is subject to reasonable handling and restocking charge commensurate with the policy of the manufacturer plus all charges incurred by Vendor. Vendor is not responsible for parts or equipment that is returned without complying with the foregoing. Parts or equipment are returned at the expense and risk of the Purchaser.
13 TERMS FOR A MUNICIPALITY In the event that Purchaser and/or the ultimate owner of the equipment covered by this Quotation is a Municipality, the Purchaser, by accepting this Quotation hereby certifies that the said Municipality has obtained final approval by Provincial authority or their loan by-law for the project for which this equipment is being purchased and that the Municipality has made interim financing arrangements and that the Municipality will have funds available to meet the payment schedule stipulated herein. Purchaser hereby agrees to produce written evidence of the foregoing if so requested by the Vendor.
14 PRIVILEGE AND LIEN RIGHTS Vendor retains all lien rights with regard to the equipment in accordance with any Builder's Lien Act, Mechanic's Lien Act, Builder and Works Act or other legislation passed pursuant to or in replacement thereof.
15 BACK CHARGES Vendor will accept no back charges for any reason without Vendor's written permission to incur such back charges.
16 INVALIDITY If any provision of this contract shall be found to be invalid or illegal by reason of any determination made by a court of competent jurisdiction or any governmental authority having jurisdiction in the circumstances, such provisions shall be severed from this contract to the extent of such invalidity or illegality and the validity, legality or enforceability of the remaining provisions of this contract shall not in way be affected or impaired thereby. Waiver of any default shall not be a waiver of any other or subsequent default.
17 DOMICILE Purchaser hereby agrees to effect domicile in the Province in which the order for the goods was placed with the Vendor.
18 GST National Process Equipment Inc. GST Number is 869081042RT.
19 APPLICABLE LAWS AND FORUM This contract shall be interpreted in accordance with and shall be governed by the laws of the Province of Alberta, and the parties agree that any disputes hereunder or with respect to this quotation or the resulting contract between the parties shall be determined exclusively by the Courts in the Province of Alberta, and the parties hereby expressly attorn to the exclusive jurisdiction of the Courts in the Province of Alberta.
20 LANGUAGE The parties acknowledge that they have required that this contract and all related documents be prepared in English. Les parties reconnaissent avoir exige que la présente convention et tous les documents connexes solent rédigés en anglais. If the Buyer requests, a French version of this agreement will be used.
NPESF0040 Rev. 3 Effective Date December 31, 2009
Page 5 of 5Printed on Sep 13, 2013
SECTION 9
NAME PLATES PHOTOGRAPHS
p c
. . : 128 _, . #· 20-P-1
n factured 201
TA
SECTION 10
QC DOCUMENTS
MAGNETIC PARTICLE INSPECTION REPORT
CG86-1O-MT10228 Page 1 of 1
Procedures: MT-2V
Code: CSA W59
Job I P.O.#: PUR537736
Client: Natpro
IRISNDT#: 261735 Date: 03-Jan-14
Location: CA-Calgary Alberta
Item Inspected: Lift lugs - Job# 337853
Surface Condition: Painted 0 Sandblasted 0 Machined D As Cast D As Forged D Weldment [8J Other D
Material: CS
Magnetizing Equipment:
Blackllght: 0 0
Whitellght:
Yoke 181 Coil 0 Prod 0 IRISNDT#; 40139
IRISNDT#: Verification per ASME V Art 7 T.777.2
Battery Powered Min. 3V 110V Power Min. SOW Bulb
Thickness: Heat Treatment:
Bench: Headshot 0 Central Conductor 0 Coil D Mfg: Contour Calibration Date: 10-Dec-13
Mfg:
~ }
Calibration Date: -Jan-10
Held within 30 cm (12in) of the Inspection surface provides minimum 1000 Lx (1 OOfc)
Method of Magnetization: AC 121 DC 0 Continuous 181 Residual 0
Magnetic Partlcles: Dry 0 Wet 181 Red 0 .Grey 0 Black 18J Fluorescent 0 Batch#: 1285-134 Mfg: Magnaflux Type: 7C
Background: 181 Batch#: 1315 Mfg: Ardrox Type: 8901W
EXAMINATION SCOPE: Wet black contrast magnetic particle examination was carried out on the following:
Job 337853: 1. Unit A07 A - Welds of 4 lifting lugs. 2. Unit 807 A - Welds of 4 lifting lugs.
RESULTS: No rejectable indications. All examined welds are acceptable to code.
Inspection Llmltatlon(s):
Uni!#. 389 Kilometers: COnsumables: -- MT
In: --- Out: --- Hrs; ~ ..
In: --- Out --- Hrs: ---PtrsonneJ·
P.G.
5311- 1111 Sl,..I Edmonlon. All>ef1a. TIIE 5TI Phone: (71 calgaly ('4031 ~121 Uoydlll!Nlor (7IOJ 875«&5 8-d {1IO) 170018 Nts.. (780) gs5.7&1&
lnlerpre\alion by: P.GF.RVAIS
(Pritll)
fi/5.A A& 6 ./ (Signal~ Cllenl Rapr011enlalive· ,c::?
GNT-TC-1A _J_I _
CG.S.B. JI ILiVii1/
CGS.B.I ~
(Prill!) ZltcJ< ~~· I am In lull -.c:.-~c..=..;;;_:;_.;_=.,__......,,=s=~~'--
aQfffmenl Wllh report con1en1s
(Sign)
Corpus CltmU. TX ueerPllB, TX Mattl><,Houston. TX Talca5City,TX Tulsa.OK
~1)ua.47tln (241) 4715-4444 (7t3) 712.7177 (400) 945-2282
18 4415-11773 IRI NOT E-2003F
550.00 500.00 450.00
~ 400.00 ~ 350.00 -; 300.00 .... ~ 250.00 3: 200.00 0 u:: 150.00
100.00 50.00
0.00
0
2081175 CSF 315 SN: 1440547-1 -Theoretical Performance Curve (290 RPM)
For Rated Conditions: Sales Oil, 20.03 - 25.60 cP, 136 - 177 C
-
20 40 60 80 100 120 140 160 180
Differential Pressure (PSI)
550.00 500.00 450.00
~ 400.00 & 350.00 -;; 300.00 .... /:. 250.00 :: 200.00 0 ti: 150.00
100.00 50.00
0.00 0
2081175 CSF 315 SN: 1440547-2 Theoretical Performance Curve {290 RPM)
For Rated Conditions: Sales Oil, 20.03 - 25.60 cP, 136 - 177 C
20 40 60 80 100 120 140 160
Differential Pressure (PSI)
180
480 440 400
~ 360 Q. 320 S2. 280 s 240 /!J. 200 3: 160 .2 120 u..
80 40
0
0
208T175 CSF 315 SN: 1440547-1 -Performance Curve (290 RPM)
Water@ 75 F, Date: 12-30-2013
20 40 60 80 100
Differential Pressure (PSI}
-
120 140
480 440 400
- 360 ~ 320 ~ 280 s 240 ~ 200 :: 160 0 ti: 120
80 40
0
0
208T175 CSF 315 SN: 1440547-2 -Performance Curve (290 RPM)
Water@ 75 F, Date: 12-30-2013
20 40 60 80 100
Differential Pressure (PSI)
-
120
Approved by: ~f~ t~o/13 ~ME
140
Natural ~eso«.m;es Canada
Ressources natureJJes canac1a
Patridr e-.t. 1'J04 ~l)/12/2l
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HA~# ~*ftifyfng Aveocy , G(t.tiM,,.lr1t. Orqa™'me de certiflc•tiorf' ·
SNT-TC-1A CERTIFICATION
This certifies that Pat Gervais has successfully completed the training and examination requirements of IRISNDT in accordance with SNT-TC-1A (1996-A98, 2001 & 2006 Editions) and is certified in the following methods:
METHOD CERTIFICATION CERTIFIED BY CERTIFICATION DATES /LEVEL ORIGINAL GRADE NAME SIGNATURE ORIGINAL
MT II 80% Gordon Robertson rJ £l ,(. ~ . ~ -
Apr. 06
~
PT II 85% Gordon Robertson ~\Z_ ()~ c :- Sept. 06
v
90% Gordon Robertson ~~1.-_c-:-....
Apr. 07 UTll v
Phased Array 88% Gordon Robertson ~\Z_ .. C. Feb.07
v
Initial Certification(s) carried out by examination.
Re-certification(s) carried out by examination in accordance with IRISNDT Personnel Certification Manual (Work Practice) Section 3.8.
LEGEND:
Certification Dates:
Original: Current: Due:
Date of original certification with IRISNDT Date of most recent certification Due date for re-certification
CURRENT DUE
Jan. 11 Dec. 15
Jan. 11 Dec. 15
Jan. 11 Dec. 15
Jan. 11 Dec. 15
Certification is valid only with a physical eye examination in accordance with the requirements of the IRISNDT Personnel Certification Manual.
IRISNDT 1004G
- .& n - •r -- - - -- - --- - - - - - - ·-t-"t - ·-
II
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-----------------------~L~-
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ISSUED FOR crmsnmcn " A, Ao. J1 12l~b:: L)___ J -~~~ J DME:~\1M/OD S!GN.L\i'UflE .
FOR MOTOR STAND SEEPAGE4
FC 1-17 TYP
----~----------------------------------------------------------i=QJ ________________ ]_ --------~-----rr II 1' ,L
THIS OAAWING ISTIIE EXCl.USM PIVlf'ElllY Cl' N.\TIONAI. PllOC£SS aiu;PlolEHT AHO SHALL NOf BE REl'ilOOOCEO \'lmlOlll' WIUITEN PERM!SS10n FllOH NPE.
FOR MAIN SKID DETAIL SEE PAGE3 ELEVATION VIEW
FCH7 lYP
1/4
1/4 JIROJ£0 lfl\ME:
I l I I I I 1=' HUSKY OIL OPERATIONS LTD. I ~SE'O AS PER MARXUPS OHT IJ Al OLC 1?5/U TAG:
• ISWEDl'ORREL£A5£ OllT AJ Al t«l\/Wllf-------,-_..:..:..:_ _______ ..----------1 uescrumo.• fD'Mt °'" N'P DAn ns.:337553 QIJOIE; CGY2013 280 "°"12817-P-005
20-P-170A
!WI
"'"'·DHT """'SEP 05/13 D\\IG•:
337853A-300 SKID DETAIL """' AJ '""' NOV 08/13
"'"" AJ I'"'• NOV 08/13 1 ·....., l OF 5 - "''!
BILL OF MATERIALS ITEM PART# QTY DESCRIPTION U/M U/MQTY WT.{lbs)
STEEL FRAMEWORK, 19" W, 4-1/2" H, TBD" L,
1/2" T, STANDARD FORMED I 44W MTRL, . I •
l. 1 DN INCH 103 409 STEELANGLE, L4X4Xl/2, 4X4" FLGW, 1/2" FLG
PT30101504 000043 T, 12.8 LB/FT, HOT-ROLLED I A36 MTRL, C/W 2 2 MILL TEST REPORT INCH 18 38
RECTANGULAR HSS, 6"X4", l/ 4" WT, 15.62
Pi30104003 000006 LB/FT, HOT ROLLED , SOW MTRL, C/W MILL 3 4 TEST REPORT INCH 2.5 13
STEEL PROFILE, FLAT SAR .1"XS" I 17 .oo LB/FT,
INCH I PT30102304 000041 HOT-ROLLED, A36/44W/SOW MTRL, C/W MILL l 4 4 TEST REPORT 16 91 STEEL PROFILE, FLAT BAR, 1/4"X1-1i2", 1.28 I
PT30102304 000006 LB/FT, HOT-ROLLED, A36/44W/SOW MTRL, I 5 2 C/W MILL TEST REPORT INCH 41 9
. I '"'°'°""' 000006 STEEL PROFILE, Fl.AT BAR, 1/4"X1-l/2", 1.28 LB/FT, HOT-ROLLED, A36/44W/50W MTRL,
2 C/W MILL TESTREPORT INCH 16 3
PT40172805 000004 'FORGED STEEL PIPE ELBOW, 90• I 3/4", FNPT, I I 7 1 3000#. BLACK, A105N, C/W MTR, CRN EA - -CARBON STEEL PIPE NIPPLE, 3/4", NPT, 3" L,
PT40173302 000065 XH SCH, SEAMLESS, TBE, ELECTRO
8 1 GALVANIZED, A105, C/W MTR, CRN EA - -STEEL PROFILE, FLAT BAR I 1/2"X3"' 5.10 '
PT30102304 000026 LB/FT, HOT-ROLLED, A36/44W/SOW MTRL, 9 4 C/W MILL TESTREPORT INCH 6 10
PT30104002 000002 Square HSS, 2"x2", 1/4" WT, 5.41 lb/ft, Hot I INCH 10 4 Rolled, SOW Mtrl, c/w Mill Test Repor 281/2 51
PT30104002000002 Square HSS, 2"x2", 1/4" WT, 5.411b/ft, Hot
11 2 Rolled, SOW Mtrl, c/w Mill Test Repor INCH 261/8 24
STEEL ANGLE, L2X2Xl/4, 2X2" FLGW, 1/4" FLG PT30101504 000019 T, 3.19 LB/FT, HOT-ROLLED, A36 MTRL, C/W
12 1 MILL TEST REPORT INCH 23 6 STEEL PROFILE, FLAT BAR, 1/4"X2", 1.70
PT30102304 000008 LB/FT, HOT-ROLLED, A36/44W/50W MTRL, 13 2 C/W MILL TEST REPORT INCH 2 1
STEEL PLATE, PLATE48"X96"X1/2", 26" W, 23" PT30102204000002 L, 1/2" T, 44W MTRL, 653 LB/EA, HOT·ROLLED I
14 1 C/W MILL TEST REPORT EA - 85
15 4 3/4" UNC GR. 2 THREADED ROD (FOR MOTOR) INCH 13 -16 16 3/4" NUTIPLATEDI EA - -17 16 3/4" LOCK WASHER (PLATED) EA - -
TOTAL APPROX. WT. 740 lbs [336 kll]
t-'
lbs/ft HEAT#
20.42
12.8
15.62
17
1.28
1.28
-
-
5.1
5.41
5.41
3.1.9
1.7
20.42 . --
llMSEDASPERMAAKUPS OllT I Al
ISSUED FOlt RflEASE 0111" I AJ
l\EV OfSOUPfJQff ll\Vll( CHK
SKID DETAIL
~-."
ISSUED FOR CONST~,
~ 12. ,~ J J.....2 , -D~TJ,~}1M/DD SK:
TlllS llAAW!llG IS THE EXtWslVE PROPS!IY OF NATIOHAI. FROCESS EQl.llPMEllt AND SHAU. NOT BS Rfl'RllDUCED wrrnour W!ltrml PERMISSION FROM UPE.
PRO.lECf NAME:
CUSl<ll'!Ek HUSKY OIL OPERATIONS LTD. lOCATION:
20-P-170A
SIS#'337853 Qll<m: CGY2013 280 '°"'12817-P·OOS .... ~.DHT "1t SEP 05/13 CWIS•:
337853A-300 O«Jt. AJ ""'NOVOS/13
""'· AJ I'"" NOV 08/13 , ..... , 2 OF 5 - ''"·1
_..L.._
~ !·
§;
~
----------------------------'- 2616[103] --------------------------
1.-----------------------"-1" --- 2578 [1011/2] -------------------------'
i--------------------- 2126 [8311/16] ---------------------'
4x9J1"THRU (FOR ANCHOR BOLTS)
4 x 5/8-11 UNC THRU (FOR PUMP)
E!:y ..-.u Lil
~ ....
FC 1-2 TYP·
L 4x0#40THRU (FOR NAMEPLATE)
654 [25 3/4] -----.i-....-....-1 ::::.
~ 254 (10] !:::'..
Iii
89 [3 1121 _J re
FC 1-2 TYP
1/4
i-------------1364 [5311/16] -----------
i...----------1192 [4615/16] ---------~
1/4
PLAN VIEW
1 x9l1" THRU (FOR DRAIN)
3-12
678 [26 11/16] : I i------ 665 [26 3/16] -----<-.-!·
•
305 [12] c-c 297 [1111/16]
1. :I 234 [9 3/16]
,.: 221 [8 11/16]
• II • I I '" I
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FC 1-66 TYP 3/8
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ISSUED FOR CONSTRUCTION
·~~~.! •• ~
FC 1-2 TYP
FC 1-2 TYP
s ~ 1J FC 1-2 TYP
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:::, ~ v 0 .... co .....
GENERAL NOTES 1. ALL DIMENSIONS ARE IN mm [INCHES] U.N.O. 2, FABRICATION TOLERANCE +/- 3mm [l/811 U,N.O.
SM 1-62 TYP
3. HOLE & TAP LOCATIONS TOLERANCE+/- .Smm [1/32"1 U.N.O. 4. MACHINING TOLERANCE+/- .030" U.N.O. 5. CUT LENGTHS TO BE CONFIRMED BY FABRICATOR. 6. BREAK ALL SHARP EDGES AND CORNERS. 7. TOTAL APPROXIMATE WEIGHT: TBD
ELEVATION VIEW
OTHER SIDE Ra'ROOUCEOWITltOUT WRllTEN PERMISSION fllOH NIE.
(FOR GROUND LUG)
r--------- 927 [36 1/2] •
AAruECT NAME: •
1---1--------------+--1--+-1----1 CUS1CMER: HUSKY OIL OPERATIONS LTD.
fflMSEJ) AS PSI MAAl<UPS I llttT I Al I AJ I DEC 11/13. LOCATION:
I ' I ~MSEOASPSIMWUPS I OliT l Al I Al lllfCQ6/lll TAG: 20·P..170A 0 ISSUED FOR RElEASE llttT Al Al 00'/ t18/ll
•&I oesawrnm 1 own I Cl!( 1 m 1 DATE 1 stS•: 337853 lqoore CGY2013 280 ror:12817·P·OOS
SKID DETAIL ''""''DHT 0\1" SEP 05/13 I CWG•'
0"''' AJ """ NOV 08/13
337853A-300
.... ,,, AJ I""" NOV 08/13 I .... ' 3 OF 5 CAO; ""2
I
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671 [26 3/8] • 1 86 [3 3/8] 508 [20] C-C ~ I I I
•
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1/4
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4 x 1/2-13 UNC THRU (FOR BELT GUARD MOUNT)
FC 1-17 TYP / 1/4
_L
~
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\0 ~ ._.
ISSUED FOR CONSTHUCTmN
i S~:U 01- AA t7 ;J. ·-- -+Lk... ... I _J .. £2~.f..':Y 1
D; TE:YYiM~NDD S!GNATUHE
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RIGHT SIDE ELEVATION VIEW
i
~ 'N N ~ ~ N
~ ;::. In 0
I ~
s /::::, .... 0\ ....
GENERAL NOTES 1. ALL DIMENSIONS ARE IN mm [INCHES] U.N.O. 2. FABRICATION TOLERANCE +/- 3mm [1/8''] U.N.O. 3. HOLE & TAP LOCATIONS TOLERANCE +/- .Smm [1/32"] U.N.O. 4. MACHINING TOLERANCE+/- .030" U.N.O. 5. CUT LENGTHS TO BE CONFIRMED BY FABRICATOR. 6. BREAK ALL SHARP EDGES AND CORNERS. 7. TOTAL APPROXIMATE WEIGHT: TBD
'nils OMWlffG IS lHE EXCWS!VE PROPal!Y OF HAnOllAl PruY.tSS El!J!l'HEl.T AtlD S>W,L NOi' BE REP1\0CJUC£O \'Jl'THOUTWIUTTEN PER1i11SS100 FROM t:PE.
PROJECT NA>!Eo
1--+--------------+--t---+-+---t Mrt»IER: HUSKY OIL OPERATIONS LTD. l---l-~~~~~~~~~~~~~~~~-j-~f--t~-r~--i10CATIOll:
I . I R<'VISU1115 PSHWOOJPS I l>l!r I AJ I Al j ore 06/ll j TAG: 20-P-170A ISSUl!O FOR REt.FASe DUT AJ Al NOV 08/13
1>£\1 OESCAA'OON l OWN I CHK I ArP I OATE I S<Sf:J37853 QUOTE: CGY2013 280 F0.:12817-P-005
""'"'DHT ,..,. SEP 05/13
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DWGlll':
337853A-300 SKID DETAIL "'"' NOV 08/13 .,,,,Al "'" NOV 08/ 13 I "'" 4 OF 5 ""' "''1
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4 x 07/8" THRU (FOR MOUNT)
i----------------- 660 [26] ---------------~
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$
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584 [23]
I 286 [111/4) c-c I
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ISSUED FOR CONSTAUCTWN 168 [6 5/8] r 76£31-1
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GENERAL NOTES 1. ALL DIMENSIONS ARE IN mm [INCHES] U.N.O. 2. FABRICATION TOLERANCE +/- 3mm [1/8"] U.N.O. 3. HOLE & TAP LOCATIONS TOLERANCE+/- .8mm [1/32"] U.N.O. 4. MACHINING TOLERANCE +/- .030" U.N.O. 5. CUT LENGTHS TO BE CONFIRMED BY FABRICATOR. 6. BREAK ALL SHARP EDGES AND CORNERS. 7. TOTAL APPROXIMATE WEIGHT: TBD
$--____._ TlllS DRAWING ISlliE f.XCl.IJSIVE PROl'CIUY Of No\TtONAt. l'RCCESS EQUn'MElfT AN!> Sl!Alt 1101" BC
RE9ROIJU'.ED WlTllOllr WIU1TEff PERMISSIO:I fll01'I NPE.
PROJECT NP.ME:
1--+-------------+---t--1--1---1 ClJSl(Hll: HUSKY OIL OPERATIONS LTD. 1--1-------------------1--+--+---le---tl.OCJITIOll:
R£V
lt.'VJSEO AS PER MJllllCllPS
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SKID DETAIL
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PLAN VIEW
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I I I I
I II I Ii !I I
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I
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----::;_-----------------------------------------------------------\Qj--~-------------1i-]--------_;------rr
FOR MAIN SKID DETAIL SEE PAGE 3 ELEVATION VIEW
·~
FC 1-17 TYP
1/4
1/4
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~
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FOR MOTbR STAND SEE PAGi:l4
'
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FC 1-17 \VP
ISSUED FOR Cl!.Nsrnucrm~.f A '_, I blJkJ~-k..~- l __ ~ ~--. ~ATE:W/Mf\fi!'DIJ SIGNATURE
1HIS DAAWIF<G IS'lttf EXCUJSM Pll09fR1Y Cl' NATIONAi. PROCESS £QlllPMaff AltP SHAU. tlOT PE REPRODUCED wmnrr WRJllEU rERMISSlOH moM NPE.
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REVISED A5 PER MAAK!Jl>S DllT I AJ I AJ IDEC061lll TAG: DllT AJ AJ llOV 08/13
20·P-170B !SStJED Kilt RE1£ASt'
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SKID DETAIL 1 "'""DHT "'"'NOV 08/13 ..... ., 3378538-300 \ """' AJ ""' NOV 08/13 -c 1-! 11P11> AJ ""'NOV 08/13 ,_ 1OF5 t
: ..
:.(
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14
4 x r/J7/B" THRU (FOR MOUNl)
i--~~~~~~~~~~~~~~~660~~~~~~~~~~~~~~~~~--i
i--~~~~-~~~~~~~~SM[n]~~~~~~~~~~~~~--i
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+
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GENERAL NOTES
fSSUED FDR GONSTRucnoN
--l12Ll1=1J.4:::. I·--~-omLYY/Mfwoo SJGNl\TUP,E
1. ALL DIMENSIONS ARE IN mm [INCHES] U.N.O. 2. FABRICATION TOLERANCE +/- 3mm [1/8"] U.N.O. 3. HOLE & TAP LOCATIONS TOLERANCE+/- .8mm [1/32"] U.N.O. 4. MACHINING TOLERANCE +/- .030" U.N.O. 5. CUT LENGTHS TO BE CONFIRMED BY FABRICATOR. 6. 13REAK ALL SHARP EDGES AND CORNERS. 7, TOTAL APPROXIMATE WEIGHT: TBD
THIS DRAWING ISTHE EXOJJSlVE PROl'BllY OF AAT!OllAI. AAClCSS Bl!JJPl<Ef/T MO SHAU. Har 9E REPRODUCED W!TllOUT WRITTB< P£!0MISSJOH fROM Nl'E.
l'ROJECT NAME: •
I I I I I I 1= HUSKYOILOPERATIONSLTD. I REVlSS>AflPEllMAlUruPS f om I IV I IV I OEC06/1ll TAG; 20-P-1708
ISSlJfll FOii REl£ASI: I Ollr I Al I Al l H:W 08/13
RfVI DESCRIPT!Oll I OI\" I Ot• I MP I DATE I SI.SN: 337853 jQU<m: CGY2013 280 IP0"'12817-P·005
1"'""'-DHT ""'NOV 08/13 DWGf':
SKID DETAIL , ..... AJ "''" NOVOB/13 3378538-300
""" AJ '""NOV 08/13 -·soFs !DI> - 1"''·1
t~· 1
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671 [263/8] r 508 (20] c-c • !• .1 86[33/8]
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.·~·-~ FC 1-2 (f TYP 1/4 TYY 1/4 FC 1-9 ,-, . 1/4 11- ""TYP
G
1c-:r.: -lilJ ~
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4 l""-.B I ~I I TYP 1/4 17 I l TY~ 1/4 I/ I
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FC 1-9
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9
1 l: Chl-1/4" THRU s
jJ
l~~W:~ ll''.flO flH!i.!~':''fl'.Hjf"i~lt'lfl.~ ·~•.HJll{;LJ ii1Ufl ~JUi~!Jl. n~." <.i' I HJ Hi
.1.31.J-k\J.'k~-- / .~~ DAfr:YY/MWDD S!GNATUHE
DETAIL '1' TYP x 4
584 [23] - . i ~ 25 [1] 533 [21] C·C
--------,I I I I I
I' I
1
I I ~ I I N' I ~ ~
Cl\ --"' .... I I "' 13.
I' I I i3 I I I I ~ I I
N' ;::; ~ .... Cl\ ...
GENERAL NOTES 1. ALL DIMENSIONS ARE IN mm [INCHES] U.N.O. 2. FABRICATION TOLERANCE+/- 3mrn [1/B"] U.N.O. 3. HOLE & TAP LOCATIONS TOLERANCE+/· .Bmrn [1/32"] U.N.O. 4. MACHINING TOLERANCE+/· .030" U.N.O. 5. CUT LENGTHS TO BE CONFIRMED BY FABRICATOR. 6. BREAK ALL SHARP EDGES AND CORNERS. 7. TOTAL APPROXIMATE WEIGHT: TBD
TlflS OAAW!k"G IS"lllE EXCWSlVE PllOl'flllY Of flAllOIW. PRCCESSEQU1Pl<l!llT AtlDS>lAU.ffDl BE llEl'llOllUCED Wl'IHOOT l\IUT1tll PfllMISS!Off ffiOM NPE.
t---t-----------~~~~--~-l--.f---1--1----ICUS!OME~ HUSKY OIL OPERATIONS LTD. 1--1-------------------1--.f---1--+---l lOCATiotl:
REVIS£!> "5 PSI MAAIQJPS
ISSUED IOI\ REU'AS£ DHT I Al I Al IOECOO/lll TAG: OKr Al /.J t.'OV 08/U
20.P.1708
ELEVATION VIEW RIGHT SIDE ELEVATION VIEW REV D£SCR!PTION ovm I °"' I ... I DATE s.t: 337853 IQU<Jl'f• CGY2013 280 ''"'12817.P.005
""'"·DHT "11. NOVOB/13 1""'"
'""'' AJ ""' NOV OB/ 13 3378536-300 SKID DETAIL
""'- AJ !"re NOV 08/13 I '"'" 4 OF 5 ""' ""1
@
i
{
. '-I
...., ~
~ N
N ~ ;::;- .... :::. ~ ..- 0 .... co ....
GENERAL NOTES
---------------------------2616[103] ---------------------------
.__ _________________________ 2578 {1011/2] ----------------------------1-1
---------~---------- 2126 [83 11/16] ___________________ ___,..,.
4x01"THRU (FOR ANCHOR BOLTS)
4 x 5/8-11 UNCTHRU (FOR PUMP)
S:y .... u Ll'l
~
FC 1-2 TYP
L 4x0#40THRU (FOR NAMEPLATE)
654 [25 3/4] -----i......,...-z .:!.
254 [10] !; r:!. en
89 (3 1/2] -' gi
SM 1-62 TYP
FC 1·2 TYP
1 J FC 1-2 TYP
1/4
------------1364 [53 11/16] -----------
i-----------1192 [46 15/16] ---~-------t'""i
1/4
PLAN VIEW
lx01"THRU (FOR DRAIN)
1xr/J1-1/16" THRU (FOR DRAIN)
ELEVATION VIEW
~ .... ;::;-____ .... r:!. $
----- 678 {26 11/16] -----
------- 665 [26 3/16] ------i
• F-...,-...,.---,-1 I I I I I
305 [12] c-c
$
297 [1111/16]
-----i-- 234 (9 3/16]
i-----i- 221 [8 11/16]
II JI II II II II
:t-0 II
38 [11/2]
u ...... os ;;;" IJ)
~c 0 O'I l"I .... l"I..,.
$ I II ! ! fl' I I
4 x 3/4-10 LINC THRU (FOR PUMP)
-------- 927 [36 1/2] ---------
~ .... ...., i\=i' !t.
254[10} l ........ de!, IJ) ,.....
'<I" Ln
l l
1x3/8-16 UNCTHRU __/ I OTHER SIDE
(FOR GROUND LUG)
1---------- 927 [36 1/2] --------!
1. ALL DIMENSIONS ARE IN mm [INCHES] U.N.O. 2. FABRICATION TOLERANCE+/· 3rnm [1/8"] U.N.O • Rf\/JSfD AS PfR /.WlKIJPS
REVISE!> AS PER MAAtUl'S
FCl-2 TYP
1
1/4
FC 1-66 TYP 3/8
1/4
1/4
G
WELD DETAIL 'A'
ISSUED FOR CONSTRUCTtON
I /),. . .to /1 '-1i,,,!::/MM/DD SIGNATURE
-) /-2-. I~~ I
FC 1-2 TYP
FC 1-2 TYP
nus OAAW!NG IS THE EXCWSlV!! Pll01'£1UYOF AATIOWIL PROCfSS EQUIPMENT ANO SHALL NOT Bf RB'llOOUCEI> WITllOlll" WRJmH PERMISSIOll FROM HPe.
PROJa:T NAME:
CUSTOMER: HUSKY OIL OPERATIONS LTD.
Kl I DIC 12/13 • LOCAT-.
AJ 00: 06/l) TAG: 3. HOLE & TAP LOCATIONS TOLERANCE +/- .8rnrn [1/32"] U.N.O. 4. MACHINING TOLERANCE+/- .030" U.N.O. .
Uf'H N Al OOIOS/13 -- • -- --
..... -. ===-=--!=_= .. "" ... _-_?AJ>•P•-DATE~ S1S•:337953 qulTE: CGY2013 280 !'0•:12817-P·OOS l~I~ ISSlJED RJR REI.EASE
ReV I lllWN.~
20·P-17nR
S. CUT LENGTHS TO BE CONFIRMED BY FABRICATOR. 6. BREAK ALL SHARP EDGES AND CORNERS. 7. TOTAL APPROXIMATE WEIGHT: TBD
DfSOUPllOll
SKID DETAIL °'"""DHT 1- NOV 08/13 I ...... ,,.,
3378538-300 0 .. r: AJ """NOV08/13
"'"' AJ .... NOV 08/13 I PAGE: 3 OF 5 CAO: ""2
*
~
Project
NPE DOCUMENT FRONT SHEET
NPE Document coversheet must be returned with all documents after review from client.
PO Number
12817-P-005 Rev O
POTitle
Equipment Tag Number
Document Title
Letter of Conformity
Customer Document Number
Customer Name
HUSKY ENERGY
Rev Date Details or Purpose of Revision
O 19-Nov-14 Initial submittal
NPE Sales Order Number
SLS 337853
Submission Date
19-Nov-14
NPE Document Number
27
NPE Contact Information 5049 74 Avenue SE, Calgary, AB T2C 3H2 ph.(403) 219-0270
Project Administrator
Project Engineer
Project Manager
Rosanne Hrbachek
Arsh Johal
Richard Cote CLIENT DOC NO
VENDOR DOC NO
PROJECT:
TAG:
Received:
Total Pages (inc front sheet)
3
Customer Reference
023, 069
Submittal Number
Prepared Check
Fr"CUS ·L.I .··· · ...
27 12817 PO:
REV:
1 CJ-NOV-?014
NOTE: ACTION MAY BE REQUIRED. REFER TO STATUS CODE FOR INSTRUCTIONS.
Status Code
CERTIFIED FOR CONSTRUCTION. RELEASED FOR MANUFACTURE.
Auth
12817-P-005
0
2 DRAWING APPROVAL REQUIRED. PARTIAL RELEASE FOR MANUFACTURE, PLEASE RETURN PRINT(S) WITH APPROVAL OR COMMENTS NOTED.
3 DRAWING APPROVAL REQUIRED. ALL WORK IS BEING HELD. PLEASE RETURN ___ PRINT(S) WITH APPROVAL OR COMMENTS NOTED.
4 THESE PRINTS ARE INCOMPLETE.
5 FOR RECORD ONLY.
6 FOR INFORMATION ONLY.
19-Nov-14
COSVCNDOR DRAWING REVIEW. A. Approved. Manufacturing may proceed without
changes. Submit Certified M Bullt Drawing
0 B. Reviewed with comments. Resubmit. Manufacturing may proceed subject to Incorporating the changes.
0 C. Reviewed with comments. ResubmlL Proceed with material order only.
0 D. Reviewed with comm1111ts. Resubmit DO NOT proceed with manufacturing or material order.
0 E. lnforrnaUon/Cerllfllld/As-BuJlt
D F. --~~-~~~~~~~~~~
2205 E.L. Anderson Blvd., Claremore, Ok 74017 Toll Free I ~800-854-1879-Fax (918)-341-8297
NOV Progressing Cavity Pump Letter of Conformance
Distributor Name Part Number Pump Serial Number Sales Order Number Purchase Order Number
National Process Equipment 1-208Tl 75CSF315 1440547-1 1440547 PUR536837
MATERIAL CONFORMANCES (Pump 208Tl 75 CSF 315):
Suction Housing: cast iron ASTM A48 Class 30 Bearing Housin_g: cast iron ASTM A48 Class 30 Rotor: ·· chrome plated A.ISi 304 stainless steel, 1-undersized Stator: Fluoroelastomer ''Viton'~ (70 duro) bonded to a Schedule 40AISI1018 carbon steel pipe Drive Shaft: chrome plated AISI 304 stainless steel Connecting Rod: AISI 304 stainless steel Suction Flange: cast iron ASTM A48 Class 30 (part of the suction housing) Discharge Flange: AISI 1018 carbon steel Shaft Seal: John Crane Type 5610 single mechanical seal
NOV certifies that the equipment supplied under the above referenced Distributor Reference Number is manufactured in compliance with NOV Manufacturing Specifications and the specifications of the above referenced Part Number. NOV certi:ties that all inspections and testing are perfOrnied in accordance with NOV quality control procedures.
2205 E.L. Anderson Blvd., Claremore, Ok 74017 Toll Free 1-800-854-1879-Fax (918)-341-8297
NOV Progressing Cavity Pump Letter of Conformance
Djstributot Name Part Number Pump Serial Number Sales Order Number Purchase Order Nuntber
National Process Equipment 1-208Tl 75CSF315 1440547-2 1440547 PUR536837
MATERIAL CONFORMANCES (Pump 208Tl 75 CSF 315):
Suction Housing: cast iron ASTM A48 Class 30 Bearing Housing: cast iron ASTM A48 Class 30 Rotor: chrome plated AI$1 304 stainless steel, 1-nn.dersized Stator: Fluoroelastomer "Viton" (70 duro) bonded to a Sched1de 40 AtSI 1018 carbon steel pipe Drive Shaft: chrome plated AISI 304 stainless steel Connecting Rod: AISI 304 stainless steel Suction Flange: ~ast iron ASTM A48 Class 30 (part of the suction housing) Disebarge Flange: AISI 1018 carbon steel Shaft Seal: John Crane Type 5610 :single mechanical seal
NOV certifies that the eqttipment supplied mider the above referenced Distributor Reference Number is manufactured in compliance with NOV Manufacturing Specifications and the specifications of the above referenced Part Number. NOV certifies that all inspections and testing are performed in accordance with NOV quality control procedures.
Approved by: ~ q?~ I MS M.E (Z..- 20(3
~~·
~· -\i?•:.~~;;~~i:•
,..
Welder Symbols Name Symbol
Brandon Quinn G No longer employed Joel Comeau z Natpro
Ron Storoschuck B Natpro Jamie Copeland c Contractor
Cory Siegner s Contractor Darren Jolly (J) No longer employed
Francisco Veas F Aravena Ar'sene Daigle (D) No longer employed Luciano Mariani M Aravena Don Kennedy (K) No longer employed Pierre Lussier (P) No longer employed
Trenton Bradford (T) No longer employed Ricardo Mirrabbels R Contractor
Hemey Arturo A Natpro Daniel Dorr (D) No longer employed Omar Lang 0 Contractor Mike Jarvis J1 Contractor
Angelique Henschel H No longer employed Daniel Lanchese L Natpro
Ryan Shanks S1 Contactor Jason Miller M1 Contractor
Dale Sawatzki S2 Contra tor Leslie Dalton D1 Contractor
QMS Report Quality Assurance
QMS #: NC 327880
Description of non-conformity:
Rev 4 on missed for Pump Tag: 20-P-170A on submission.
OS Rep: Bob Daub IS Rep: Corey Sze PM: Richard Cote
Identified By: Arsh Johal Date: 27-Mar-14
Supplier: Customer:
HUSKY ENERGY FAX TO: 403-298-7004
Order Number:
WSP 337853
Branch:
NPE
Disposition (for immediate action):
Confirm that all revisions are submitted via Doc Control
Action Taken:
Approved By: Rosanne Hrbachek
Tasked To: Date: 28-Mar-14
Cause of non-conformity:
Cause Code: Resolved: No
FORM #
QAF-044e
QMS REPORT
REV #
3
DATE
28-Mar-14
ORIGINATOR
QA
REVIEW
PRES
APPROVAL
QA
Page 1 of 1
SECTION 11
MISCELLANEOUS
NPESF0071 12/18/2013
FOR ALL YOUR
AFTERMARKET NEEDS PARTS AND SERVICE RECOMMENDED SPARES FIELD INSTALLATION START-UPS & COMMISSIONINGS WARRANTY INQUIRIES PLEASE CALL TOLL FREE 1-800-992-5588
FAX: (780) 452-4490
SALES ORDER Original
SOLD TO: Order :337853HUSKY OIL OPERATIONS LTD.C/O DPH FOCUS, A DIV. OF FOCUSCORPORATION Orig Off :Calgary4129 8TH STREET SE Phone :CALGARY AB Fax :T2G 3A5 Customer :HUS006
Order Date:Aug 22, 2013SHIP TO: Cust P/O #:12817-P-005 Rev 0
Please contact Kris Schoch @ 403-58 Ref. :CGY 2013-2807-5310 Sales Rep :Bob [email protected] Freight :FCA: Free Carrier
Carrier :To be advised
Payment :Net 30 Days
Ship Date:Thank you for your order. (M/D/Y)
B/O Qty Unit Item Price Unit Tax Discount Shipped Scheduled
1.0000 ea A10 Jan 6, 2014
TAG : 20-P-170A
Fluid = Sales Oil, SG = 0.917, Viscosity = 25.69 cPs, Design Temp = 177C MAX
TEMP PUMP CAN HANDLE
Tarby Century V Progressive Cavity Pump Package Model # 208T175 CSF, as
follows:
- Rated : 108.3 m3/hr @ 417 kPa of differential head
- Cast iron suction housing with
- Rotor : 300 series SS internals
- Stator : Viton
- Gear joint driven
- John Crane Type 5610 single mechanical seal with C vs TC faces, Viton
elastomer
- 10" 150# ANSI x 10" 150# ANSI suction / discharge connection
- NPSHr @ DP = 2.12 m
TECO 40 hp @ 1200 RPM 3/60/575VAC, IEEE841, Class 1 Div 2 electric motor
- VFD capable 10:1 CT Turndown
Steel base c/w pump, motor in piggyback top-mount configuration
- TB woods belt and sheave, 290 RPM output speed
- NPE standard non-sparking belt guard
- Drain pan + drain port mounted on baseplate
- Qty (2) grounding lugs
- Qty (4) lifting lugs, welded
1.0000 ea PP1 Sep 6, 2013
20% of total order value upon submittal of General Arrangement Drawing, Bill of
Material
QMS Report Quality Assurance OMS #: NC 327880
Order Number: Supplier:
WSP 337853
Description of non-conformity: Rev 4 on missed for Pump Tag: 20-P-170A on submission.
OS Rep: Bob Daub IS Rep: Corey Sze
Identified By: Arsh Johal
Disposition (for immediate action):
Action Taken:
Confirm that all revisions are submitted via Doc Control
Tasked To:
Cause of non-conformity:
Cause Code:
FORM# QMS REV#
.QAF-044e REPORT 3
Branch:
NPE
DATE
28-Mar-14
Customer:
HUSKY ENERGY FAX TO: 403-298-7004
PM: Richard Cote
Date: 27-Mar-14
Approved By: Rosanne Hrbachek
Date: 28-Mar-14
Resolved: No
ORIGINATOR REVIEW APPROVAL
QA PRES QA
SALES ORDER Page 2
Order :337853
Customer :HUS006
Date: 22-08-13
B/O Qty Unit Item Price Unit Tax Discount Shipped Scheduled
Progress Billing # 1
Order Value
Billed to Date
Amount This Invoice
ITEM 1 (QTY 1)
PO# 12817-P-005
Sales Oil Transfer Pump
Tag 20-P-170A
Coding: CPF; 07; 5400; 420; 206
ITEM 2 (QTY 1)
PO# 12817-P-005
Sales Oil Transfer Pump
Tag 20-P-170B
Coding: CPF; 07; 5400; 420; 206
ITEM 3 (QTY 1)
PO# 12817-P-005
Adder to 20-P-170A
-Cast Iron Suction Housing
-300 Series Stainless Steel Internals
Coding: CPF; 07; 5400; 420; 206
ITEM 4 (QTY 1)
PO# 12817-P-005
Adder to 20-P-170B
-Cast Iron Suction Housing
-300 Series Stainless Steel Internals
Coding: CPF; 07; 5400; 420; 206
1.0000 ea PP2 Nov 28, 2013
SALES ORDER Page 3
Order :337853
Customer :HUS006
Date: 22-08-13
B/O Qty Unit Item Price Unit Tax Discount Shipped Scheduled
20% of total order value upon Receipt at NatPro of Pump(s)
Progress Billing # 2
Order Value
Billed to Date
Amount This Invoice
ITEM 1 (QTY 1)
PO# 12817-P-005
Sales Oil Transfer Pump
Tag 20-P-170A
Coding: CPF; 07; 5400; 420; 206
ITEM 2 (QTY 1)
PO# 12817-P-005
Sales Oil Transfer Pump
Tag 20-P-170B
Coding: CPF; 07; 5400; 420; 206
ITEM 3 (QTY 1)
PO# 12817-P-005
Adder to 20-P-170A
-Cast Iron Suction Housing
-300 Series Stainless Steel Internals
Coding: CPF; 07; 5400; 420; 206
ITEM 4 (QTY 1)
PO# 12817-P-005
Adder to 20-P-170B
-Cast Iron Suction Housing
-300 Series Stainless Steel Internals
Coding: CPF; 07; 5400; 420; 206
SALES ORDER Page 2
Order :337853
Customer :HUS006
Date: 22-08-13
B/O Qty Unit Item Price Unit Tax Discount Shipped Scheduled
Progress Billing # 1
Order Value
Billed to Date
Amount This Invoice
ITEM 1 (QTY 1)
PO# 12817-P-005
Sales Oil Transfer Pump
Tag 20-P-170A
Coding: CPF; 07; 5400; 420; 206
ITEM 2 (QTY 1)
PO# 12817-P-005
Sales Oil Transfer Pump
Tag 20-P-170B
Coding: CPF; 07; 5400; 420; 206
ITEM 3 (QTY 1)
PO# 12817-P-005
Adder to 20-P-170A
-Cast Iron Suction Housing
-300 Series Stainless Steel Internals
Coding: CPF; 07; 5400; 420; 206
ITEM 4 (QTY 1)
PO# 12817-P-005
Adder to 20-P-170B
-Cast Iron Suction Housing
-300 Series Stainless Steel Internals
Coding: CPF; 07; 5400; 420; 206
1.0000 ea PP2 Nov 28, 2013
SALES ORDER Page 3
Order :337853
Customer :HUS006
Date: 22-08-13
B/O Qty Unit Item Price Unit Tax Discount Shipped Scheduled
20% of total order value upon Receipt at NatPro of Pump(s)
Progress Billing # 2
Order Value
Billed to Date
Amount This Invoice
ITEM 1 (QTY 1)
PO# 12817-P-005
Sales Oil Transfer Pump
Tag 20-P-170A
Coding: CPF; 07; 5400; 420; 206
ITEM 2 (QTY 1)
PO# 12817-P-005
Sales Oil Transfer Pump
Tag 20-P-170B
Coding: CPF; 07; 5400; 420; 206
ITEM 3 (QTY 1)
PO# 12817-P-005
Adder to 20-P-170A
-Cast Iron Suction Housing
-300 Series Stainless Steel Internals
Coding: CPF; 07; 5400; 420; 206
ITEM 4 (QTY 1)
PO# 12817-P-005
Adder to 20-P-170B
-Cast Iron Suction Housing
-300 Series Stainless Steel Internals
Coding: CPF; 07; 5400; 420; 206
SALES ORDER Page 4
Order :337853
Customer :HUS006
Date: 22-08-13
B/O Qty Unit Item Price Unit Tax Discount Shipped Scheduled
1.0000 ea PP3 Oct 2, 2013
20% of total order value upon Receipt at NatPro of Driver(s)
Progress Billing # 3
Order Value
Billed to Date
Amount This Invoice
ITEM 1 (QTY 1)
PO# 12817-P-005
Sales Oil Transfer Pump
Tag 20-P-170A
Coding: CPF; 07; 5400; 420; 206
ITEM 2 (QTY 1)
PO# 12817-P-005
Sales Oil Transfer Pump
Tag 20-P-170B
Coding: CPF; 07; 5400; 420; 206
ITEM 3 (QTY 1)
PO# 12817-P-005
Adder to 20-P-170A
-Cast Iron Suction Housing
-300 Series Stainless Steel Internals
Coding: CPF; 07; 5400; 420; 206
ITEM 4 (QTY 1)
PO# 12817-P-005
Adder to 20-P-170B
-Cast Iron Suction Housing
SALES ORDER Page 5
Order :337853
Customer :HUS006
Date: 22-08-13
B/O Qty Unit Item Price Unit Tax Discount Shipped Scheduled
-300 Series Stainless Steel Internals
Coding: CPF; 07; 5400; 420; 206
1.0000 ea PP4 Jan 6, 2014
35% of total order value upon readiness to ship
Progress Billing # 4
Order Value
Billed to Date
Amount This Invoice
ITEM 1 (QTY 1)
PO# 12817-P-005
Sales Oil Transfer Pump
Tag 20-P-170A
Coding: CPF; 07; 5400; 420; 206
ITEM 2 (QTY 1)
PO# 12817-P-005
Sales Oil Transfer Pump
Tag 20-P-170B
Coding: CPF; 07; 5400; 420; 206
ITEM 3 (QTY 1)
PO# 12817-P-005
Adder to 20-P-170A
-Cast Iron Suction Housing
-300 Series Stainless Steel Internals
Coding: CPF; 07; 5400; 420; 206
ITEM 4 (QTY 1)
PO# 12817-P-005
SALES ORDER Page 6
Order :337853
Customer :HUS006
Date: 22-08-13
B/O Qty Unit Item Price Unit Tax Discount Shipped Scheduled
Adder to 20-P-170B
-Cast Iron Suction Housing
-300 Series Stainless Steel Internals
Coding: CPF; 07; 5400; 420; 206
1.0000 ea PP5 Jan 13, 2014
5% of total order value upon Approval of final documentation
Progress Billing # 5
Order Value
Billed to Date
Amount This Invoice
ITEM 1 (QTY 1)
PO# 12817-P-005
Sales Oil Transfer Pump
Tag 20-P-170A
Coding: CPF; 07; 5400; 420; 206
ITEM 2 (QTY 1)
PO# 12817-P-005
Sales Oil Transfer Pump
Tag 20-P-170B
Coding: CPF; 07; 5400; 420; 206
ITEM 3 (QTY 1)
PO# 12817-P-005
Adder to 20-P-170A
-Cast Iron Suction Housing
-300 Series Stainless Steel Internals
Coding: CPF; 07; 5400; 420; 206
SALES ORDER Page 7
Order :337853
Customer :HUS006
Date: 22-08-13
B/O Qty Unit Item Price Unit Tax Discount Shipped Scheduled
ITEM 4 (QTY 1)
PO# 12817-P-005
Adder to 20-P-170B
-Cast Iron Suction Housing
-300 Series Stainless Steel Internals
Coding: CPF; 07; 5400; 420; 206
1.0000 ea B70 Jan 6, 2014
TAG : 20-P-170B
Fluid = Sales Oil, SG = 0.917, Viscosity = 25.69 cPs, Design Temp = 177C MAX
TEMP PUMP CAN HANDLE
Tarby Century V Progressive Cavity Pump Package Model # 208T175 CSF, as
follows:
- Rated : 108.3 m3/hr @ 417 kPa of differential head
- Cast iron suction housing with
- Rotor : 300 series SS internals
- Stator : Viton
- Gear joint driven
- John Crane Type 5610 single mechanical seal with C vs TC faces, Viton
elastomer
- 10" 150# ANSI x 10" 150# ANSI suction / discharge connection
- NPSHr @ DP = 2.12 m
TECO 40 hp @ 1200 RPM 3/60/575VAC, IEEE841, Class 1 Div 2 electric motor
- VFD capable 10:1 CT Turndown
Steel base c/w pump, motor in piggyback top-mount configuration
- TB woods belt and sheave, 290 RPM output speed
- NPE standard non-sparking belt guard
- Drain pan + drain port mounted on baseplate
- Qty (2) grounding lugs
- Qty (4) lifting lugs, welded
SALES ORDER Page 8
Order :337853
Customer :HUS006
Date: 22-08-13
B/O Qty Unit Item Price Unit Tax Discount Shipped Scheduled
1.0000 ea C80 Jan 6, 2014
207T115 - CSF adder
- Cast iron suction housing
- 300 series stainless steel internals
1.0000 ea D90 Jan 6, 2014
207T115 - CSF adder
- Cast iron suction housing
- 300 series stainless steel internals
T A X S U M M A R Y
Tax Authority Rate Exemption number Amount
FederalGST 869081042
Sask. PST 0976233
Goods Tax Total CAD
Visit our Web Site at www.natpro.com, <http://www.natpro.com>
Page 1 of 3 16067-EN-TP-0002 RFI MRP-005-001.doc
REQUEST FOR INFORMATION
Project Name: Rush Lake Commercial Thermal SAGD Project RFI No.: MRP-005-001, R0
Construction Contractor: Contract No.:
Originator: Nadeem Bokhari Date Prepared: 22 Aug 2013
Requested Response Date: 30 Aug 2013
Description of Issue: Sales Oil Transfer Pump Motors (20‐MP‐170 A & B)
1. Vendor to confirm that the motor ratings, voltages of 20‐MP‐170 A & B are 40HP, 575V/3/60 2. Vendor to confirm that the motors (20‐MP‐170 A & B) will have a name plate stating that motor is suitable
for Class 1, Zone 2, Gp IIA, T3
References: Email sent to Kris Schoch on Aug 16, 2013
Attachments: Drawings Specifications Photos Other
Proposed Solution: Response from Natpro 1. Ordered as per Quote Motor ratings were 40HP 575V/3/60 (ordered 07-10-2013) 2. The TECO motors does specify the area and temperature classification information on the
name plate. The area classification is met on the motor as indicated above. Confirmed by vendor.
Originator’s Signature: Date:
Husky Field Engineer’s Approval: Date:
Page 2 of 3 16067-EN-TP-0002 RFI MRP-005-001.doc
REQUEST FOR INFORMATION
Project Name: Rush Lake Commercial Thermal SAGD Project RFI No.: MRP-005-001, R0
Construction Contractor: Contract No.:
Originator: Nadeem Bokhari Date Prepared: 22 Aug 2013
Project Lead:
Response Action:
Cost/Schedule Impact:
Schedule impact YES NO TBD
Cost Impact YES NO TBD
Rework Required YES NO TBD
Materials Required YES NO TBD
Anticipated Cost Summary:
Anticipated Schedule Impact: PCR Required: YES NO TBD
Project Lead’s Signature: Date:
Engineering Lead’s Approval: Date:
Page 3 of 3 16067-EN-TP-0002 RFI MRP-005-001.doc