Slip-on, Wire-Wrap , TERMI-POINT Special connection ... · PA PA V2 V2 Nominal voltage current r...

Slip-on, Wire-Wrap ®, TERMI-POINT ®Special connection terminal blocks

General information

In measurement and regulationsystems, the conductor crosssections range mainly up to 1 .5 mm 2 .In addition to the "linear connectionarrangements " , i .e . the commonterminal strips with compact andnarrow modular terminal blocks, forexample with a screw connection,"two-dimensional arrangements "have become increasingly popular,i .e . connection fields withappropriate front connectiontechniques . These connectionsystems are : Slip-on, solder, spring-cage termination, wire-wrap and clipconnection.

Phoenix Contact offers amanifold selection of variousterminal block models and specialconstructions for the interface areabetween electrics and electronics as

well as for marshalling distributors.This means that the required wiringtechniques can be optimally adaptedto the circumstances of installation.

The marshalling plugs provide ahigh packing density with differentconnection methods . The simplemounting and convenient operationallow practical wiring and ensurereliable contacting of theconductors.

We are always willing to adviseyou on individual developments tohelp solve any special problems.

338 Phoenix Contact

MIN

Slip-on connectionThis connection method, which

has been introduced worldwide andstandardized in accordance withEN 61 210/VDE 0613-6, involvescrimping a slip-on connection sleevewith a corresponding cross section onthe stripped conductor end . Contactis made by pushing the slip-onconnection sleeve onto the slip-onblade . In order to provide a goodconnection, attention must be paid tothe size of the connection sleeve, theconductor cross section and the die ofthe fabrication tool.

To support the conductorinsulation, it is crimped together withthe conductor to ensure strain reliefbetween conductor and connection .

Solder connectionThe solder connection has its

origin in communication engineeringand is nowadays still used inmeasurement and control plants . Inthe case of the manually solderedPhoenix Contact solder terminalblocks or solder connectors, thematerial, the shape and thepreliminary tin-plating of the solderingtags fulfill the prerequisites for a goodsolder connection.

The hole in the soldering tag orsoldering basin not only facilitateswork with the soldering iron and tin-lead soldering, but also provides theessential mechanical strain relief of theconductor or the soldering point .

Coil connection Wire-Wrap ®This kind of connection requires

that solid strand conductors arecoiled round a sharp-edged, angularor rectangular pin by means of amotor-driven pistol . The highpressure at the pin corners ensuresgas-tight contact points.

The coil connection is standardizedin accordance with IEC 352-1/DIN EN 352-1 . 4 to 8 coils with aconductor diameter of between0.2 and 0 .8 mm (AWG 30-20) arenecessary for a perfect connection.

TERMI-POINT ® clip connectionIn the case of clip connection in

accordance with DIN 41 611-4, singleor multi-core conductors up to0 .5 mm 2 (AWG 20) are stripped inone operation by means of apneumatically-operated special tooland are shot with a clip onto therectangular pin so that they are gas-tight.

The clip and the connection pinhave to meet high standards withrespect to mechanical stability, lowdimensional tolerances and exactsurface treatment .

Spring-cage connectionAs in the case of the modular

terminal blocks with spring-cageconnection, a friction-locked contactbetween the conductor and thecurrent carrying metal part is alsoguaranteed for the marshalling plugswith spring-cage connection.

While solid conductors larger than0 .75 mm 2 can be connected by simplypushing them in, thin or strandedconductors are inserted after pushingdown the orange opening lever. Theconductors are always disconnectedby actuating the opening lever. Wire-Wrap' - registered trademark of

the Gardner-Denver companyTERMI-POINT' - trademark of AMP Incorporated

Phoenix Contact 339

Slip-on connection terminal

blocks, UKB and UVKB

UKB 4-FS/FS (4-2,8-0,8) UVKB 4-FS (6-2,8-0,8)

Terminal width 6.2(IEC)

rigid

flexible

I

U[mmz]

solid

stranded

AWG [A]

[V]

Connection data

20

800Slip-on connection 6 .3/2 .8 x 0 .8 mm

')

Description

Color

Type

Order No.

Pkg.

UKB 4-FS/FS (4-2,8-0,8)

19 60 01 3

50

Fixed bridge, for cross connections in theterminal center, screw heads with insulating

FBI 10-6

I , .,, : 20 A

02 03 25 0

10collar . 10-position, divisible, with 10 screws

Insertion bridg , fully insu ., 2-po

screws, for switchable branches withBridge bar IS-K 4 as distance piece

IS-K 4

Separating plate, for electrical separationof neighboring bridges, later

[ _ J

TS-Kslide-in mounting, no loss of pitch

Partition plate, for visual and electricalseparation of terminal groups, 2 .3 mm thick

Test socket, for test connection with MPS test plug orRPS reducing plug

Test socket, insulated, only used above FBI, ISSBI.for test connections with lest plug MPS or RPS

Screwdriver

Zack marker strip, 10-section, white

Dimensions

Terminal width 6.2

(IEC)

rigid

flexible I U[mm2 ]

solid

stranded AWG

[A] [V[

Connection data

0.2-4

0 .2-4 24-12

32 500Slip-on connection 6 .3/2 .8 x 0 .8 mm

Pict '

9 NV

Type Order No.

UVKB 4-FS (6-2 .8-0 .8) 19 54 01 6 50

D-UVKB 4 19 20 02 4 50

FBI 10-6

I mo, : 24 A 02 03 25 0 10

EB 2-6

I mo, .: 24 A 02 01 15 5 100EB 3-6

24 A 02 01 14 2 100EB 10-6

24 A 02 01 13 9 10

ISSBI 10-6

Ime, ,: 24 A 03 01 50 5 10 i

I

IS-K 4 13 02 33 8 100

TS-K 13 02 21 5 100

PSB 3/10/4 06 01 29 2 100

'

PSBJ 3/13/4 02 01 30 4 100

SZS 0,6 x 3,5 1205053 10

ZB 6 (for order data, see page 397)

Terminal block, with universal foot for mounting on C, oru, with slotted 6 .3/2.8 mm flat connectors

Cover

Gray D-UKB 4

19 60 10 7

50

.

.fully insulated,

3-pos.

r~ , p°, 1 n n, n

d ib e, ns d s ne 10- o .

Isolator bridge bar, 10-position . divisible, with 10Wrd~t~rr

ISSBI 10-6

€T PSB 3/1014

: 20 A 03 01 50 5

10

13 02 33 8

100

13 02 21 5

100

06 01 29 2

100

PSBJ 3/13/4

02 01 30 4

100


6 .2/48/1 .5

6 .2/68/2 .2

44/51 .5/49

44/51 .5/49Width length / cover width

[mm]

Height (NS 35,7 .5 / NS 35/151 NS 32)

[mm]Technical data in accordance with IEC / DIN VDE

Max. load current / cross section

[A]/[mm']

20/1

32/4

Max . cross section with insertion bridge (solid/stranded)

[mm2]

-

4 / 4

Rated surge voltage / contamination class

[kV[ /-

8 / 3

6 / 3

Surge voltage category / insulating material group

- / -

III / I

III / I

Connection capacityStranded with ferrule without / with plastic sleeve

[mm , ]

0.25 - 4 / 0.25 - 2 .5

Multi-conductor connection (2 cond. with same cross section)0 .2 - 1 .5 / 0 .2 - 1 .5

0 .25 - 1 .5

0 .5 - 2 .5

8-

A3M3

-

0 .6 - 0 .8PA

PA

V2

V2

Nominal voltage current r conductor sizes

UL/CUL : [V] / [A] / AWG

300 / 25 / 28 -12

CSA : [V] / [A] / AWG

') Current and voltage data for slip-on connections in acc . with

2 ) Dependent on the slip-on connection sleeve.EN 61 210 are also dependent on nom . size, material, andinsulation of the receptacle and conductor cross section.

Solid / stranded [mm']

Stranded with ferrules without plastic sleeve [mm-]

Stranded with TWIN ferrule with plastic sleeve [mm , ]

Stripping length [mm]

Internal cylindrical gauge (IEC 60 947-1)Thread

Torque [Nm]Insulation material

Inflammability class in acc . with UL 94Approval data (UL/CUL and CSA)

340 Phoenix Contact

UVKB 4-FS/FS (8-2,8-0,8) UHK 4-FS/FS (12-2,8-0,8) UHK 4-FS (8-2,8-0,8)

32)

rigid

flexiblesolid

stranded

AWG [A]

Terminal width 6 .2

(EC)f]Connection dataSip-on connection 6-3/2 .8 x 0 .8 mm

NV

TIPP

UVKB 4-FS/FS (8-2,8-0,8)

041VKB 4

FBI 10-6

Terminal width 6 .2

U

(IEC)

rigid

flexible[V]

[mm']

solid

stranded

AWG [A]

800

Connection data

40')

Slip-on connection 6.3/2 .8 x 0.8 mm

')

3B "a RV'LR/PRS

Terminal width 6 .2U

(IEC)

rigid

flexible

I

U[V]

[mm l]

solid

stranded

AWG [A]

[V]

800

Screw connection

0 .2-4

0 .2-4

24-12 40


')

')

SP

EV'LR/PRS

Pcs.Pkt .

Type

Order No .

Pkt

Type

20 17 22 4

50

UHK 4-FS (8-2,8-0,8)

20 02 02 2

50

D-HK 4

Order No.

1953017

1920024

.24A 02 03 25 0

10

50

UHK 4-FS/FS (12-2,8-0,8)

50

D-HK 4

Pcs.Pkt.Order No.

20 17 23 7

50

20 02 02 2

50

NtBI 10-64

TS4(

I,,24A

0301505

10

13 02 33 8

100

13 02 21 5

100

I mo, ; 30 A 02 01 15 5

100

30 A 02 01 14 2

100

30A 0201139

10

EB 2-6EB 3-6EB 10-6

D-UVK 4

19 22 02 2

50

D-UVK 4

1922022

50

PSB 311014

PSBJ 3113/4

06 01 29 2

100

02 01 30 4

100

1205053

10

IB 6 (for order data, see page 397) ZB 6 (for order data, see page 397)

SZS 0,6 x 3,5


6 .2 / 68 / 2 .244 / 51 .5 / 49

6.2/54/2 .3

51 .5/59/56 .5

6 .2/54/2 .351 .5/59156.5

32/1 40/11 40/4

4/4

8/3 8/3 8/3

Ill/I III

/

I III

/

I

0 .25 - 4 / 0 .25 - 2 .5

0 .2 - 1 .5 / 0.2 - 1 .50 .25 - 1 .5

0 .5 - 2 .5

9A3M3

0 .6 - 0 .8PA

V2PA

V2

PAV2

300/25/ 250/25/–600/20/22-14

250/25/28-12

600/20/28-14

Phoenix Contact 341

VBST 4 slip-on connectionterminal blocks andequipotential bonders formodule plugs

VBST 4-FS (6-2,8-0,8)with contact pin fur module plug

Terminal width 6 .2(IEC)

rigid

flexible

I

U

(IEC)

rigid

flexible

I

U[mm 2 ]

solid

stranded

AWG [Al

[V]

[mm2]

solid

stranded

AWG [A]

[V]

Connection data

0 .2-4

0 .2-2 .5

24-12 32

800

Connection data

30

800Slip-on connection 6 .3/2.8 x 0 .8 mm

')

')

Slip-on connection 6 .3/2 .8 x 0 .8 mm

' I

'1Nominal current of the module connector per position : 13

NV

Description Type

Order No . Order No.Color Pcs.Pkt . Type

t

Terminal block, for mounting on u . with slotted 6.3/2 .8 mm flatplugs, for equipotential bonding over 2 terminal blocks (8 slots),terminal width : 17 mm

Equipotential plugs, for mounting on Lr, with slotted 6 .3/2 .8 mmflat connectors.. 8 slots,terminal width : 17 mm

Equipotential bonder, for mounting on u. with slotted6 .3/2 .8 mm flat plugs . 12 slots, terminal width : 23.2 mm

Equipotential bonder, for mounting on soar, with slotted6.3/2.8 mm flat plugs, 20 slots, terminal width : 35.6 mm

Equipotential bonder, for mounting on lo-r . with slotted6.3/2 .8 mm flat plugs . 40 slots, terminal width : 66 .6 mm

VBST 4-FS (6-2,8-0.8)

08 52 01 2

50

PVB 2 0870023 10

PVB 3 0870036 10

PVB 5 0870052 10

PVB 10 0870120

End cover and partition plateGray

Insertion bridge, fully insul . .

2-pos.fully insulated,

3-pos.divisible . insulated spine

10-pos.Screwdriver

D/TP-VBS 08 51 02 6 50

EB2-6 24A 0201155 100EB 3-6 24 A 02 01 14 2 100EB 10-6 24 A 02 01 13 9 10

SZS 0,6 x 3,5 12 05 05 3 10

ZB 6 (for order data, see page 397) ZB 6 (for order data. see page 397)

[mm] 6 .2/72/2 .2 see legend / 80 /-

[mm] 39 .5 / 47 43 .5 / 51

[A)/[mm2] 32/4 30/1

[mm 2] 2 .5 / 2 .5[kV] / - 8/3 8/3

- / - III

/

I III/I

0 .25 - 4 / 0.25 - 2 .5

Zack marker strip, 10-section . white

DimensionsWidth it length cover width

Height (NS 35/7,51 NS 3515)

Technical data in accordance with IEC / DIN VDEMax . load current / cross section

Max- cross section with insertion bridge (solid/stranded)Rated surge voltage / contamination class

Surge voltage category i insulating material groupConnection capacity

Stranded with ferrule without l with plastic sleeve

[mm%]Multi-conductor connection (2 cond . with same cross section)

Solid / stranded [mm 2 ]Stranded with ferrules without plastic sleeve [mm']

Stranded with TWIN ferrule with plastic sleeve [mm u ]Stripping length [mm]

Internal cylindrical gauge (IEC 60 947-1)

ThreadTorque [Nm]Insulation material

Inflammability class in acc . with UL 94

0.2 - 1 .5 / 0 .2 1 .50.25 - 1

0.5 - 1 .58

A3M3

0.6 - 0 .8PA

V2

PA

V2

The special feature of the VBST 4-FS(6-2,8-0,8) is the gold-plated contact pinfor the central insertion of a 10-positionmodule plug . This gives the terminalblock the additional function of a plug-incoupler, making it possible to connectsingle control subassemblies to theterminal strip in a flash . The module plugis supplied by AMP Deutschland,www.amp .com. The AMP type

designations and order numbers are e .g.:10-position socket housing made ofglass-fiber reinforced polyamide, blackNo. 925313-1Contact sockets, tapedNo. 163083-7Contact sockets, individual pinsNo. 163084-2 .

') Current and voltage data for slip-on connections in acc. withEN 61 210 are also dependent on nom . size, material, insulationof the connection sleeve and conductor cross section.

1

342 Phoenix Contact

Slip-on connection terminalblocks, USK

USK 4-FSR (4-2,8-0,8)

Terminal width 6 .2

(IEC)

rigid

flexible

I

U[mm,]

solid

stranded

AWG [A]

[V]

Connection data

0 .2-4

0 .2-4

24-12 32

800Slip-on connection 6 .3/2 .8 x 0.8 mm

.)

USK 4-FS/FS (8-2,8-0,8)

Terminal width 6 .2U

[A ]

[ V]

Connection data

32


')

')

Type

Order No.

Pkt .

Type

Order No.

P kt.

USK 4-FSR (4-2,8-0 .8)

02 70 01 8

50

USK 4-FS/FS (8-2,8-0,8)

02 71 01 7

50

D-USK 4/10

02 60 02 8

50

D-USK 4/10

02 60 02 8

50

c eus Sp PRS

H

Description

Color

Terminal block, with universalfoot for mounting onv or u

Gray

Dover

Gray

Insertion bridge, fully insul. .

2-posMy insulated.

3-posdivisible, insulated spine

10-pos

Screwdriver

It! marker strip, 10-section

White

EB 2-6

,, 24 A 02 01 15 5

100EB 3-6

24 A 02 01 14 2

100EB 10-6

24 A 02 01 13 9

10

SZS 0,6 x 3,5

12 05 05 3

10

ZB 6 (for order data, see page 397) ZB 6 (for order data, see page 397)

6 .2 / 42 .5 / 1 .3

45 .5/53/50 .5

DimensionsWidth( length / cover width

[mm]

6 .2 / 42 .5 / 1 .3

Haight (NS 35/7.5 / NS 35/15/ NS 32)

[mm]

45 .5 / 53 / 50 .5

Technical data in accordance with IEC / DIN VDE

Wm load current / cross section

]A)/[mmH]

32/4

32 /')

Max. cross section with insertion bridge (solid/stranded)

[mmH]

2 .5 / 2 .5

-

lilted surge voltage / contamination class

[kV] / -

8/3

8 / 3

Sege voltage category / insulating material group

- / -

III / I

III / I


[mm-]

0 .25 - 41 0 .25 - 2 .5

loth-conductor connection (2 cond . with same cross section)

Solid . stranded

[mm l

0 .2 - 1 / 0 .2 - 1 .5

Stranded with ferrules without plastic sleeve

[mmH]

0 .25 - 1 .5

Stranded with TWIN ferrule with plastic sleeve

[mm-]

0 .5 - 2 .5

Slipping length

[mm]

9

Internal cylindrical gauge (IEC 60 947-1)

A3

Thread

M3

Torque

[Nm]

0 .6 - 0 .8

emulation material

PA

PA


V2

V2

Approval data (UUCUL and CSA)

Nominal voltage / current / conductor sizes

UUCUL : [V] / [Al / AWG

600 / 20 / 28 - 12

CSA : [V] / [A] / AWG

600 / 20 / 28 - 12

600/20/-

600/20/-

Phoenix Contact 343

Double-level terminal blockwith screw/slip-on connection

Operating current depending on ambient temperature(conductor cross section 1 mm r or 2.5 mm3)

20

16

12 VKK 4-FS

This terminal block is designed formultiple connections in a restricted space.

On the one hand, it has screwconnections for 4 mm 2 strandedconductors, and on the other hand, itpermits the connection of one 6 .3 mmslip-on sleeve or two 2 .8 mm slip-onsleeves . In addition, it is possible to connectpolarized STG . . .-VKK multi-positionmodule plugs on both levels and on bothconnection sides (instead of the 2 .8 mmconnection sleeves).

Due to the closed insulation housing, anend cover is no longer required as anaccessory. The terminal block is 7 .62 mmwide in accordance with the pitchdimension of the multiposition moduleplugs . There is a slight level offset within thehousing between the upper and the lowerlevels to improve accessibility to the lowerlevel . The housing shows no level offsetexternally. Also to improve handling, theoffset on the screw side is greater than onthe slip-on connection side.

The terminal blocks are suppliedinterlocked, i .e . as quick-mounting blocks of10 which snap onto the NS 35/7,5 DIN rail.

The outgoing conductors can bearranged on the slip-on connection side inguide lugs . In addition, the housing hasangled slots in this area for mounting flatplug potential busbars.

The modules are labeled using the10-section Zack marker strip ZB 7,62 withvertical printing. Group labels and/orsection formation is possible by means ofthe 1 .5 mm thick group marker plate,SAD-VKK 4 .

Terminal width 7 .62

'4Connection data

0.2-4

0 .2-4

24-12 30 400STG-MTN 0,5-1,0

0 .5-1

20-18 10 3 )STG-MTN 1 .5-2,5

1 .5-2 .5

16-14 20 3 )Slip-on connection 6 .3/2.8 x 0 .8 mm

0

20

40

60

80

100 120Ambient temperature [`C]

NV

Module socket contact, is inserted into plughousing STG after the conductor has beencrimped,for conductors from 0.5 to 1 .0 mm 2for conductors from 1 .5 to 2 .5 mm %

Zack marker strip,10-section

While

SZS 0,6 x 3,5

ZB 7,62 (for order data, see page 398)

DimensionsWidth i length [mm] 7.6 / 101

Height (NS 35/7,5 / NS 35,15) [mm] 55 .5 / 63Technical data in accordance with IEC / DIN VDE

Max . load current i cross section [A]/[mm'[ 30/4Rated surge voltage / contamination class [kV] / - 6/3Surge voltage category / insulating material group -, - III

/

IConnection capacity

Stranded with ferrule without! with plastic sleeve [mmi] 0 .25-2 .5/0 .25-2 .5

Type

VKK 4-FS

SAD-VKK 4

STG 1-VKK 4

31 90 31 5

10STG 2-VKK 4

31 90 32 8

10STG 3-VKK 4

31 90 33 1

10STG 4-VKK 4

31 90 34 4

10 tSTG 5-VKK 4

31 90 35 7

1OSTG 6-VKK 4

31 90 36 0STG 7-VKK 4

31 90 37 3

1STG 8-VKK 4

31 90 38 6

1

Order No.

08 91 01 5

1002049

Color

No. ofpos.

Description

Double-level terminal block, formounting on u

Group marker plate, for group marking with2 labels type ... 6, 1 .5 mm thick

Module plug housing,for fitting the module socket

Black

1contacts STG-MTN 2

34567

(IEC)[mm]

rigid

flexiblesolid

stranded AWG [Al

STG-MTN 0,5-1,0

31 90 43 8

100'STG-MTN 1 .5-2,5

31 90 50 6

100

Contact removal tool, for removing themodule socket contacts

Strain relief, for 8-pos. plughousings STG, divisible for plug

Blackhousings with a lower no . of pos.

Crimping pliers, for crimping conductors to themodule socket contacts STG-MTN

Potential busbar, with slotted 6 .3/2.8 mm flatplugs . max . 40 A,brass . tin-plated, length : 1 mScrewdriver

~MMff.~ -,

STG-EW

31 90 44 1

STGZ BK

31 93 13 4

CRIMPFOX MT 2,5

12 04 03 8

S-FS(2 .8-0,8)

31 91 69 9

12 05 05 3 10

1

10

Multi-conductor connection (2 cond . with same cross section)Solid / stranded

[mm/) 0 .2-1/0 .2-1 .5Stranded with ferrules without plastic sleeve

[mm7 ] 0 .25 - 1 .5Stranded with TWIN ferrule with plastic sleeve

[mm''] 0 .5 - 1 .5Stripping length

[mm] 7Internal cylindrical gauge (IEC 60 947-1) A3Thread M3Torque [Nm[ 0 .6 - 0 .8Insulation material PAInflammability class in acc . with UL 94 V2

344 Phoenix Contact

') Current and voltage data for slip-on connections in acc . withEN 61 210 are also dependent on nom . size, material, insulationof the connection sleeve and conductor cross section .

-) The nominal voltage amounts to 250 V when using the potentialbusbar S-FS(2,8-0,8).

') See load diagram above.

Double-level terminal blockswith screw/slip-on connection

UKK 4-FS UKK 4-FS/FSTerminal width 6 .2 Terminal width 6 .2

(IEC) rigid flexible I U[mm =]

Connection data

solid

0 .2-4

stranded

0 .2-4

AWG

24-12

[A]

20

[V]

400 Connection dataSlip-on connection 6 .3/2 .8 x 0 .8 mm ') ') Slip-on connection 6 .3/2 .8 x 0 .8 mm

I

U[A]

[V]

20 400)

I)

Description

Color

Type Order No .

Pcs.Pkt.

Pcs.Pkt.Order No . Type

Double-level terminal block. with universal fool formounling on v or i-_r, with screw connection and slotted

UKK 4-FS6.32 .8 mm flat plugs

Double-level terminal block, as above, however,with slotted 6 .3/2 .8 mm flat plugs on both sides

Cover

Gray

D-UKK 4

Fixed bridge, for cross connections in theterminal center, screw heads with insulating

. ''.l u U U

FBI 10-6liar, 10-position, divisible, with 10 screws

1TT~~

rtion bridge, fully insul .,

2-pos .

EB 2-6insulated .

3-pos .

EB 3-6uvisible . insulated spine

10-pos .

EB 10-6

Isolator bridge bar, 10-position, divisible, with 10

ISSBI 10-6taws. for switchable branches with

U U p U pBridge bar IS-K 4 as distance pieceTest socket, for test connection with MPS testplug or RPS reducing plug

Teat socket, insulated, only used above FBI, KB,ISSBI, for test connections with test plug NIPS or

PSBJ 3113/4RPS

Screwdriver

Dimensions

Width ! length I cover width

[mm[Height NO 3527,5 / NS 35/15 / NS 32)

[mm]Technical data in accordance with IEC /DIN VDEMax . load current / cross section

[A]/[mm-]Max . cross section with insertion bridge (solid/stranded)

[mm,]

Rated surge voltage / contamination class

[kV] / –Surge voltage category / insulating material group

-, -

konnection capacity

Stranded with ferrule without / with plastic sleeve

Yiltl-conductor connection (2 cond . with same cross section)Solid / stranded

[mm°]

Stranded with ferrules without plastic sleeve

[mm ,lStranded with TWIN ferrule with plastic sleeve

[mm,]Stopping length

[mm]Internal cylindrical gauge (IEC 60 947-1)

ThreadTorque

[Nm]

Insulation materialnflammaoility class in acc. with UL 94

proval data (UUCUL and CSA)final voltage/current ., conductor sizes

UUCUL : [V[ / [A] / AWG

Important note :

') Current and voltage data for slip-on connections in acc . withIn order to bridge the terminal blocks, remove the prescored

EN 61 210 are also dependent on nom . size, material, andseparating plate

insulation of the receptacle and conductor cross section.

27 70 56 1

50

27 70 55 8

50

I mp, : 20 A 02 03 25 0

10

IS-K 4

PSB 3/10/4

Zack marker strip, 10-sectionWhite

SZS 0,6 x 3,5


6 .2/72/1 .5

59 / 66 .5 / 64

20/44/2 .5

6/3II/I

0 .25-4/0 .25-2 .5

0 .2-1/0 .2-1 .5025-1 .5

0 .5-1 .58

A4M3

0 .6 - 0 .8PA

V2

300/20/30-10

UKK 4-FS/FS

D-UKK 4

FBI 10-6

~' . 2771133

50

2770558

50

1,,,, .: 20 A

02 03 25 0

10

I,,,, : 20 A 03 01 50 5

10

13 02 33 8

100

06 01 29 2

100

0201304

100


6 .2 / 72 / 1 .559 / 66 .5 / 64

PA

v0

300/20/-

,) Dependent on the slip-on connection sleeve.

Phoenix Contact 345

I,,,, :20A 0201155

100

20 A 02 01 14 2

100

20A 0201139

10

I,, .,, : 20 A I 03 01 50 5

10

ISSBI 10-6

1302338

100

IS-K 4

06 01 29 2

100

PSB 3/10/4

02 01 30 4

100

PSBJ 3/13/4

1205053

10

Universal terminal blocks forscrew and solder connection

UK 2,5 typesThe soldering tags are in a zigzag

arrangement in order to increase themutual insulation spacing and to improveaccessibility with the soldering iron . Thesoldering tag dimensions are 2 .8 x 0 .8 mm,which means that a common connectionsleeve in accordance with DIN 46 247 canalso be pushed on.

The soldering tags have a 1 .2 mm 0external hole in which solid connectingconductors up to 1 .5 mm 2 can bepositioned and soldered to provide strainrelief. Behind the hole there is a notch . Thismakes it easier to wrap thin connectingconductors or establish bridgingconnections to neighboring terminal blocks.

An important prerequisite for correctsolder points is for the heat provided by thesoldering iron not to be "absorbed " by thesubordinate metal parts . This is particularlyimportant for thin connecting conductorswith sensitive insulation . For this reason thesoldering tag has an internal heat bottleneckwith low thermal capacity at the end . At thispoint, it also has a 2 .3 mm 0 socket hole,enabling a test plug to be inserted fromabove for voltage connection (through thescrew shafts).

UK 4 typesThese terminal blocks are designed for

large connection cross sections and avariety of circuitry options.

The robust soldering flags allowconnecting conductors of up to 2 .5 mm 2 tobe soldered on with strain relief.

'! :37 38 38 ;~ at36q 35

') Current and voltage data for slip-on connections in acc . withEN 61 210 are also dependent on nom . size, material, andinsulation of the receptacle and conductor cross section.

346 Phoenix Contact

Screwdriverf


Dimensions

Width i length / cover width

Height (NS 35/7,5/ NS 35/15 / NS 32)Technical data in accordance with IEC / DIN VDEMax . load current / cross section

Max . cross section with insertion bridge (solidistranded)

Rated surge voltage / contamination classSurge voltage category / insulating material group

Connection capacity

Terminal width 6 .2(IEC) rigid flexible I[ mm2 ] solid stranded AWG [A]

Connection data 0.2-2 .5 0.2-1 .5 24-14 17.5Solder connection 0 .2-1 .5 0 .2-0 .75 24-16 17.5Slip-on connection 6 .3/2 .8 x 0 .8 mm I)

Type

Order No.

UK 2,5-LOER

30 13 01 0

50

UK 2,5-LOE/LOE

3011012

50

D-UK 2,5

30 01 02 2

50

not bridgeable in terminal center

SZS 0,4 x 2,5


[mm) 6 .2 / 42 .5 / 1 .5[mm] 42 / 49 .5 / 47

[A]/[mm 2] 17.5 / 2.5[mm"] 1 .5 /1

[kV] / - 6/3- / - III/I

0 .2-1/0.2-1

025-10 .5-1 .5

6Al

M2 .6[Nm]

0 .5 - 0 .6PAV2

Description

Color

Terminal block, with universal foot formounting on L..) or v _r, screw cone . on

Grayleft, solder connection on right

Terminal block, as above, but withsolder connection on both sides Gray

Cover

Gray

Fixed bridge, for cross connections in theterminal center, screw heads with insulatingcollar, 10-position, divisible . with 10 screws.

Insertion bridge, fully insul .,

2-pos . .fully insulated,

3-pos.divisible, insulated spine

10-pos.

Isolator bridge bar, 10-position, divisible, with 10screws, for switchable branches withBridge bar IS-K 4 as distance pieceSwitch bar for 2 terminal blocks, complete, toincrease insulation an end cover must beinterposed

Separating disk, for electrical separation ofneighboring bridges, can be fitted later, no loss ofpitch


Test socket, for test connection with MPS testplug or RPS reducing plug

Test socket, insulated, only used with FBI, ISSBI,for test connections with test plug MPS or RPS

U[V]

500`500

Pkt.

itEB 2-6 1 . , 17 .5 A

0201155

100EB3-6

17 .5 A 0201142

10EB 10-6

17 .5 A 0201139

10

F

Al

ATP-UK

not necessary

D)

30 03 22 4

50

1205037

10


[mm'[Multi-conductor connection (2 cond . with same cross section)Solid / stranded

[mm ]Stranded with ferrule without plastic sleeve

[mm')Stranded with TWIN ferrule with plastic sleeve

[mm2 ]Stripping length [mm]Internal cylindrical gauge (IEC 60 947-1)

ThreadTorque

Insulation materialInflammability class in acc . with UL 94Approval data (ULICUL and CSA)Nominal voltage + current conductor sizes

UUCUL : [V] / [A] i AWG

0 .25-1 .5/0 .25-1 .5

Double-level terminal blockswith screw/solder connection

UK 4-LOER UKK 3-LOER

Terminal width 6 .2rIEC)(Ien1z ]

Connection dataSolder connection

rigidsolid

0.2-40 .2-2 .5

flexiblestranded

0.2-40 .2-1 .5

IAWG

[A]

24-12

2424-14

24

Order No .

U[V]

500500

Pcs.Pkt.

UK 4-LOER 30 14 01 9 50

UK 4-LOE/LOE 3012011 50

0-UK 4/10 30 03 02 0 50

RBI 10-6 l,- a , : 24 A 02 03 25 0 10

,2-6 24 A 02 01 15 5 1003-6 24 A 02 01 14 2 100

.d 10-6 24A 0201139 10

ISSBI 10-6 I, : 24 Al 03 01 50 5 10

B-K 4 1302338 100

USBR 2-7 :23A 23 03 23 9 1

TS-K 13 02 21 5 100

ATP-UK 30 03 22 4 50

PSB 3/10/4 06 01 29 2 100

PSBJ 3/13/4 02 01 30 4 100

SZS0 .6x3,5 1205053 10

Description

Color

Terminal block, with universal foot formounting on v or u

GrayBlue

Cover

GrayBlue

Spacer cover. compensates for leveloffset if standard terminal blocks are to

Graybe fitted adjacently. 2 .5 mm thick

Blue

Spacer plate, compensatesfor level offset if standard terminal blocks are alignedin rows. 2 .5 mm thick

Insertion bridge. divisible,insulated spine

10-pos.


DimensionsWidth I length I cover widthHeight (NS 35/7 .5 / NS 35./15 / NS 32)


Max . load current ! cross sectionMax . cross section with insertion bridge (solid/stranded)

Rated surge voltage ! contamination classSurge voltage category / insulating material group


:mm-]

Multi-conductor connection (2 cond . with same cross section)

Terminal width 5 .2

(IEC) rigid flexible I[mm2] solid stranded AWG

[A]

Connection data 0 .2-4 0 .2-2 .5 24-12

15Solder connection 0 .2-1 .5 0 .2-1 .5 24-16

15

27 70 81 7

50

2770260

50

2770794

50

E B L 10-5

13 .5 A 23 03 13 2

10

TS-KK 3

ATP-UKK 3/5

SZS 0.6 x 3,5

Separating disk, for electrical separation ofneighboring bridges, can be fitted later . no loss of pitch

Partition plate, for visual and electricalseparation of terminal groups . 1 .5 mm thick

Screwdriver

Z86 (for order data, see page 397)

B

Type

UKK 3-LOERUKK 3-LOER BU

D-UKK 3/5D-UKK 3/5 BU

DG-UKK 3/5DG-UKK 3/5 BU

DP-UKK 3/5

27 78 01 3

5027 78 09 7

50

27 70 02 4

5027 70 10 5

50

Order No.

U[V]

400400

P03.Pkt.

27 70 21 5

100

27 78 52 1

50

1205053

10


[mm] 5 .2 / 70 .512 .5[mm] 62 / 69.5 / 67

[A]/[mm2] 15/4

[mm2] 2 .5 / 2 .5[kV]I- 6/3

-1- III

!I

0 .25-2 .5/0 .25 - 1 .5

Solid / stranded [mm-] 0.2 - 1 / 0 .2 - 1 .56.2 / 56 / 1 .5 Stranded with ferrules without plastic sleeve [mm2] 0 .25 - 147 / 54 .5 / 52 Stranded with TWIN ferrule with plastic sleeve [mm2] 0 .5 - 1 .5

Stripping length [mm] 824/4 Internal cylindrical gauge (IEC 60 947-1) A3

2 .5 / 2 .5 Thread M36/3 Torque [Nm] 0 .6 - 0.8III

/

I Insulation material PA

Inflammability class in acc . with UL 94 V20 .25 - 4 / 0 .25 - 2 .5

0.2-1/0 .2-1 .5

0.25-1 .5

0 .5-1 .513

A3M3

0 .6-0 .8

PAV2

250 ! 25 .28 - 12Phoenix Contact 347

Terminal blocks for Wire-Wrap® and TERMI-POINT®connections

With the Wire-Wrap"' connectionprinciple, it is possible to connect up to 3conductors per plug . Two pin dimensionsare common : 1 x 1 mm and 0 .6 x 0 .6 mm.The length of the pin is usually measured forthree coils. The connection must be brokento release it and in this case it is destroyedfor ever.

German suppliers of wrapping tools are:Cooper Tools GmbH,74354 Besigheim, GermanyPhone :++49/71 43/58 00Fax :++49/71 43/58 01 08

The TERMI-POINT® versions aredifferentiated according to the position ofthe plug, which is either longitudinal ortransverse to the terminal block . In order toensure easy handling of the tool, thelongitudinally arranged pins should be usedfor vertically mounted terminal strips andthe transverse pins for the horizontallymounted terminal strips.

The length of the pins is usuallydimensioned for shooting on 3 connections.The pins are available in the followingdimensions:

0.6 x 0 .6 mm . . . Mini TERMI-POINT®0.8 x 1 .6 mm . . . Standard TERMI-POINT®0.8 x 2 .4 mm . . . Maxi TERMI-POINT®

The supplier in Germany is:AMP Deutschland,63225 Langen, GermanyPhone : ++49/61 03/70 90

Description

Color

Universal terminal block, with universal footfor mounting on C or c.r, with1 x 1 WW pin

Universal terminal block, with TP pin 1,6 x 0 .8,longitudinal pin for vertical mountingtransverse pin for horizontal mounting

Universal terminal block, with TP pin 2 .4 x 0 .8,longitudinal pin for vertical mountingtransverse pin for horizontal mounting

Cover

Spacer cover, compensates for level offset ifstandard terminal blocks are to be fittedadjacently, 2 .5 mm thick

Spacer plate, compensates for level offset ifstandard terminal blocks are to be fittedadjacently, 2 .5 mm thick

Fixed bridge, for cross connections in the

-i

ttNY~7rterminal center, screw heads with insulating

II :I! li II II :I 1. .II.collar, 10-position, divisible, with 10 screws

1 ['. ] [ - ".

Insertion bridge, fully insul .,

2-pos.fully insulated,

3-pos.

ii h{ i 'ldivisible, fully insulated

10-pos. ..

1


Screwdriver


DimensionsWidth / length / cover width

Height (NS 35/7,51 NS 35/15 / NS 32)Technical data in accordance with IEC 1 DIN VDEMax . load current i cross section

Max . cross section with insertion bridge (solid/stranded)

Rated surge voltage / contamination classSurge voltage category / insulating material group

Connection capacity

UK 4-TPTerminal width 6.2

(IEC)

rigid flexible I U[mm2]

solid stranded AWG [A] [V]

Connection data

0 .2-4 0 .2-4 24-12 10 250per WW conn . [mm] 1 x 1 26-20 10 250per TP conn . [mm] 1 .6 x 0.8 28-22 4 250per TP conn . [mm] 2 .4 x 0.8 24-20 5 250

Type

UK 4-WW (1 x 1)

Order No.

3086076

Pcs.Pkt I

50

UK 4-TP (1,6 x 0,8) L 30 86 00 5 50UK 4-TP (1,6 x 0,8) Q 3086018 50

UK 4-TP (2,4 x 0,8) L 30 86 02 1 50UK 4-TP (2,4 x 0,8) 0 30 86 03 4 50

D-UK 4/10 30 03 02 0 50

FBI 10-6 10 A 0203250 10

EB 2-6 l,,

:10A 0201155 100EB3-6 10 A'i 0201142 100EB10-6 10A 0201139 10

SZS 0,6 x 3,5 1205053 10



[mm2]

Multi-conductor connection (2 cond . with same cross section)

[mm] 6.2 / 42 .5 / 1 .8

[mm] 68 / 75 .5 / 73

[A]/[mm ui 10/4[mm 2]

[kV] / - 4/3-!- III/I

0 .25 - 4 / 0.2 - 1 .5

Solidi stranded [mm ,] 0 .2-1/0 .2-1 .5Stranded with ferrules without plastic sleeve [mm-] 025-1 .5Stranded with TWIN ferrule with plastic sleeve [mm 2] 0 .5-2 .5

Stripping length [mm] 9Internal cylindrical gauge (IEC 60 947-1) A3Thread M3Torque [Na] 0 .6-0.8Insulation material PAInflammability class In acc. with UL 94

Approval data (UUCUL and CSA)V2

Nominal voltage current conductor sizes

UL/CUL : [V] / [A] / AWG

348 Phoenix Contact

UK 4-TP/TP UKKB 3-TPTerminal width 6 .2 Terminal width 5 .2

[IEC)

rigid

flexible I

U (IEC)

rigid flexible I U[nm2]

solid

stranded AWG

[A] [V] [mmz [

solid stranded AWG [A] [V]

Connection data 10

250 Connection data

0 .2-4 0 .2-2 .5 24-12 10 250per TP cond . [mm] 2 .4 x 0 .8 24-20 5

250 per TP cond . [mm] 2 .4 x 0 .8 24-20 5 125

Type Order No . Pcs.Pkt .

Nan

Type Order No . Pcs.Pkt

UK 4-TP/TP (2,4 x 0,8) L 30 86 04 7 50 UKKB 3-TP (2,4 x 0,8) L 27 73 25 4 50UK 4-TP/TP (2,4 x 0,8) Q 30 86 06 3 50 UKKB 3-TP (2,4 x 0,8) Q 27 73 26 7 50

041K 4/10 30 03 02 0 50 D-UKKB 3/5 27 71 02 3 50

DG-UKKB 3 27 70 85 9 50

DP-UKKB 3 2770804 50

EBL 10-5

I .. : 10 A

23 03 13 2

10

ATP-UKKB 3 2771065

50

SZS 0,6 x 3,5 12 05 05 3

10

Zl:l 6 (for order data, see page 397) ZB 5 (for order data, see page 397)

6 .2/42 .5/1 .8

5 .2/67/2 .5

68/75.5/73

85/92.5/90

10/44/2 .5

4/3III / I

0 .25 - 2 .5 / 0 .25 - 1 .5

0 .2 - 1 / 0 .2 - 1 .50 .25-1 .5

0 .5 - 1 .58

A3M3

0.6 - 0 .8PA

V2

300/5/28-12

10/0 .5

PAV2

Phoenix Contact 349

Marshalling plugs

~,a~":AMRO O O

General informationHigh packing density, a practical

connection principle and easy mounting arethe main features of these marshalling plugs.

In accordance with the 8-bit pattern, 10rows of 8 chambers are arrangedhorizontally in the marshalling plug housing.

The marshalling plugs are available withthe following connection techniques andcombinations of these:

6 .3/2 .8 mm plug-in connectionSolder connectionWire-Wrap' (WW) connectionTERMI-POINT (TP) connection andSpring-cage connection.Each marshalling plug element can be

marked with the standard labels, while theindividual chamber coordinates are markedwith marker pins.

The potential busbar is subsequentlyinserted in grooves in the fitted marshallingplug blocks . This allows the referencevoltage levels such as supply voltage, controlground or shielding to be comfortablysupplied at any point .

Dimensional drawing

146

38

90

Description

Marshalling plug, 80-position, per chamber:one metal part with three 6 .3/2 .8 mm flatplugs on both sides

Marshalling plug, 160-position, per chamber:two metal parts with two 2 .8 mm flat plugs on bothsides

Marshalling plug, 80-position, per chamber: one metal partwith three 6 .3_/2 .8 mm flat plugs on one side and two 6 .3/2 .8mm flat plugs and a solder connection on the other side

Marshalling plug, 80-position, per chamber: one metalpart with two 1 .5 mm2 spring-cage connections on oneside and three 6 .3/2 .8-mm flat plugs on the other side

Holder, for mounting on u, U, i f . for fixingmarshalling plugs, aluminum . dimensions see drawingabove

Potential busbar with slotted 6 .3/2.8 mm flat plugs,brass, tin-plated . length : 1 m

Plastic sheath'), as touch protection,for 6 .3 slip-on sleevesfor 2 .8 slip-on sleeves

Guide ring plastic, for looming conductors : is screwedon the supporting frame, bore hole : 6 mm 0

Equipotential busbar, with 2 .4 x 0-8 TP pins, pinspacing 7 .62 mm, bronze . tin-plated,length : 0 .76 rnZack marker strip, 10-section,

W 80/8080-position with 6.32 .8 mm flat plugs

I[A)

UM

Connection dataSlip-on connection 6 .3/2 .8 x 0 .8 mm

16')

1000')

Type Order No . Pcs.Pkt.

W 80/80-FS/FS (12-2,8-0,8) 06 11 01 7 5

W 80-T/AL-NS 35 06 14 19 5

S-FS (2,8 x 0,8)

In,p , : 40 A 31 91 69 9

PT/FS 6,3 06 04 70 7 500PT/FS 2,8 14 06 70 0 500

W 80-FR 06 14 00 1 10

!®® e, !!INIIN®B9

~~®®a®®®®® gmygly~11PE118MIFIBEMIME01@ Maoism

poispiRto

MIMIItI Il lYil 1

O M1'!PI IMIiiMS MIDB §180111181W

etimemptommom

AssemblyThe antitorsion polyamide housing is

provided with 4 mounting flanges whichoverlap neighboring marshalling plugs andsimplify fitting. This means: dimensionallycorrect mounting with one screw for twoflanges.

Using the W 80-T/AL-NS 35 holder forthe marshalling plug, any number of blockscan be aligned next to each other on theDIN rails, NS 35/7,5, NS 35/15 orNS 35/15-2,3 . The holder is made ofaluminum and is fixed on the DIN rail in apitch matching the dimensions of themarshalling plug.

If marshalling plugs are to be mountedadjacently and on the top of each other, asupporting frame of 10 x 10 mm profiles isnecessary.

White

Marker pin, plastic,unprinted : for individual labeling with M-PEN,

-


BN W H

14 01 40 4

100printed : with 1, 2 or 3-figure characters, white BNB WH : . . .')

14 01 41 7

100DimensionsTechnical data in accordance with IEC / DIN VDETotal current per metal part [Al

see dimensional drawing

16Rated surge voltage / contamination class [kV] / - 8/3Surge voltage category! insulating material group

Connection capacityStranded with 2 .6 mm slip-on sleeve

Stranded with 6 .3 mm slip-on sleeveInsulation materialInflammability class in acc . with UL 94

[mrm`I[mm2)

III/I

PA-FHB

') Current and voltage data for slip-on connections in acc . with

-) Dependent on the slip-on connection sleeve.EN 61 210 are also dependent on nom . size, material, andinsulation of the receptacle and conductor cross section.

350 Phoenix Contact

W 80/160160-position with 2 .8 mm flat plugs

Comedian dataSip-on connection 2 .8 x 0 .8 mm

W 80/80-FS/LOE80-position with 6 .3/2.8 mm flat plugsand a solder connection on one side

rigid

flexiblesolid

stranded

Connection dataConnection data

0.2-1 .5

0 .2-1 .5Slip-on connection 6 .3/2.8 x 0 .8 mm

W 80/80-FK 1,5/FS

U[V]

400)

(IEC)[mm'] [A]AWG

1624-16

16

80-pos . with spring-cage connection and one-side6 .3/2 .8 mm slip-on connection

rigid

flexiblesolid

stranded

AWG [A][mm')I

U[V]

Connection data

0 .5-2 .5

0 .5-2 .5Slip-on connection 6 .3/2 .8 x 0 .8 mm

24-14 10

250

Order No . Pcs.Pkt . Type Order No. Pcs.Pkt . Type Order No .

Pcs.Pkt.

06 11 02 0

0614195

31 91 69 9

06047071406700

0614001

14014041401417


W 80/80-FS/LOE 1

W 80-T/AL-NS 35

S-FS (2,8 x 0,8)

Im„ : 40 A

PT/FS 6,3PT/FS 2,8

W 60-FR


2

500500

10

500500

10

100100

W801160-FSI/FSI (4-2,8-0,8)

0612016

5

0614195

40 A 31 91 69 9

06 04 70 71406700

0614001


1401404

1001401417

100


16

6/3III /I

PA-F

HB

Required marking is to be specified, see page 404 .

166/3

III/I

PA-FHB

i, ) For conductors up to 1 .5 mm' .

5

W 80/80-FK 1,5/FS (6-2,8-0,8)

2

W 80-T/AL-NS 35

1

S-FS (2,8 x 0,8)

Imo

PT/FS 6.3PT/FS 2,8

W 80-FR

S-TP (2,4 x 0,8)


BN WHBNB WH : . . ."-)

80-T/AL-NS 35

5-FS (2,8 x 0,8)

PTUFS 6,3PT/FS 2,8

W80-FR

BN WHBNB WH : . . .')

BN WHBNB WH : . . .`)

06 13 01 5

0614195

40 A 31 91 69 9

06047071406700

0614001

31 91 70 9

4

2

1

500500

10

100100

14014041401417


104/3

III/I

PA-FHB

Phoenix Contact 351

Marshalling distributor RV 4Load diagram for RV 4, RV 8, andRVS 10 in acc . withIEC 60 512-3/DIN IEC 60 512-3

Operating current depending on ambient temperature andnumber of connections per pin if all pins are under load(conductor cross section 0 .5 mm2)

10 20 30 40 50 60 70 80 90 100

Ambient temperature ['CI

0

The RV 4 elements can be used to formfrontal pin field connections for 2 .4 x 0 .8TERMI-POINTC'(TP) connections . The4-position incoming and outgoing lines aremirror images of each other due to theU-shaped design of the metal pin, thusproviding clear wiring of multiconductorcables twisted in groups of 8 . The pin lengthis sufficient for three clip connections oneabove the other.

Yellow and gray housings are alternatedin pairs in order to visually emphasize thegroups of twists of 8 . Eyelets on the side ofthe housing facilitate tidy cabling.

Plug connections are realized with theaid of module socket contacts and moduleplug housings, whereby a maximum of 8positions can be combined in functiongroups . These are protected againstmechanical stress by the strain relief, STGZor STGZ 1.

Plug connections for RV 4, RV 8 andRVS 10 marshalling distributors

Plug-in connections are effectively madeusing the socket contacts and module plughousings allowing 16 positions max. to becombined in function groups . These areprotected against mechanical stress bymeans of the strain relief, STGZ, STGZ 1and STGZ 10-RVS and STGZ 20-RVS or thecable housing, KGS-RV 10 or KGS-RVS 10 .

Q Wire-Wrap, or 1 TERMI-POINT"ii : connectionQ Wire-Wrap° or 2 TERMI-POINTEii i connectionso Wire-Wrap.i ii or 3 TERMI-POINT` connections

TERMI-POINT'i = trademark of AMP Incorporated

Description

Color

Marshalling distributor, 4-pos ., with universal foot formounting on v or u . Alternate pairs in gray and yellowwith 2 .4 x 0 .8 TP pins

pins longitudinal for vertical mountingtransverse pins for horizontal mounting

End element, 7 .62 mm wide, alsofor forming sections

Gray

Module plug housing, forlongitudinal pins. color: gray, forfitting the module socket contactsSTG-MTN

Module plug housing, fortransverse pins, color : black, forfitting the module socket contactsSTG-MTN

Module socket contact, is inserted into plughousing STG alter the conductor has beencrimped.for conductors from 0.5 to 1 mm-

Zack marker strip . 10-sectionWhite

DimensionsWidth / length

[mm)

Height (NS 35/7 .5 / NS 32)

[mm]

Technical data in accordance with IEC / DIN VDERated surge voltage / contamination class

[kV] / —

Surge voltage category / insulating material group

— /—

Insulation materialInflammability class in acc . with UL 94

RV 4 (2,4 x 0,8)Terminal width 7 .62

(IEC)

rigid

flexible[mm]

solid

stranded

AWG

TP connection

2 .4 x 0 .8

24-20' see load diagram

Type Order No . Pcs.Pkt.

RV 4 (2 .4 x 0,8) L 31 90 01 4 50RV 4 (2,4 x 0,8) Q 31 90 21 8 50

D-RV 4 GY 31 90 02 7 20D-RV 4 YE 31 90 22 1 20STG 1-RV/L 31 90 12 4 10STG 2-RV/L 31 90 13 7 10STG 8-RV/L 31 90 19 5 10STG 10-RV/L 31 90 20 5 1

STG 2-RV/Q 31 90 24 7 10STG 8-RV/Q 31 90 30 2 10

STG-MTN 0,5-1,0 31 90 43 8 100

STG-E W 31 90 44 1

STGZ BK 31 93 13 4 10STGZ 1 BK 31 93 14 7 10

CRIMPFOX MT 2,5 1204038 1

ZB 6 (for order data. see page 397)

7 .62 / 103

61/66

4/3III / I

PAV2

Contact removal tool, for removing themodule socket contacts

Strain relief, for STG 8-position plug housings.with coupling spring on one sidewith double-sided coupling spring

Crimping pliers, for crimping conductors to themodule socket contacts STG-MTN

Yellow

1-pos.2-pos.8-pos.

10-pos.

2-pos.8-pos.

I

II

I

11

III

1 ' ilE

1

i[

Plug housing . longitudinal, forRV 4 (2 .4 x 0,8) ...

Plug housing, transverse, forRV 4(2 .4x0,8) . ..

352 Phoenix Contact

RV 4 (2,4 x 0,8) L RV 4 (2.4 x 0 .8) 0

RV 8-TP (2 .4 x 0.8)

RVS 10-TP (2,4 x 0,8)L

Element width 7.62

(IEC)

rigid

flexible

I[mm]

solid

stranded

AWG

[A]U[V]

250

Pcs.Pkt.

Element width 6 .2

(IEC)

rigid

flexible[mm]

solid

stranded

TP connection 2 .4 x 0 .8' See load diagram page 352.

Type

IAWG

[A]

24-20

Order No .

U[V]

250

Pcs.Pkt.

TP connection

2 .4 x 0 .8

24-20

5'' See load diagram page 352.

Type

Order No

a) RV 8-TP (2,4 x 0,8) L

31 91 01 3b) RV 8-TP (2 .4 x 0,8) O

31 91 21 7

RV 8-PV-TP (2,4 x 0,8) L

31 91 03 9 5

RVS 10-TP (2,4 x 0,8)L 31 92 03 8 5

D-RV 8

31 91 02 6 5 D-RVS 10 3191437 5

S-FS(2,8-0,8)

31 91 69 9

S-TP (2,4 x 0,8)

31 91 70 9 1

RV 8-SPSA

31 93 01 1 1 RV 8-SPSA 3193011

KZMP-RV 8 : 1-8

3191330 10 KZMP-RVS 8 : 1-10 3191408 10

KZMP-RV 8 : A-H

31 91 32 7 10 KZMP-RVS 8 : A-K 31 91 37 2 10

KGS-RV 10

31 92 10 6 10 KGS-RVS 10 31 90 45 4 10

STG 1-RV/L

31 90 12 4 10 STG 1-RV/L 31 90 12 4 10

STG 2-RV/L

31 90 13 7 10 STG 2-RV/L 31 90 13 7 10

STG 8-RV/L

31 90 19 5 10 STG 8-RV/L 31 90 19 5 10

STG 10-RV/L

31 90 20 5 10 STG 10-RV/L 31 90 20 5 10

STG 2-RV/O

31 90 24 7 10STG 8-RV/CI

31 90 30 2 10

STGZ BK

3193134 10STGZ 1 BK

3193147 10

a) STGZ 10-RVS

31 92 06 7

bj STGZ 20-RVS

31 92 05 4

25

sions/ length [mm] 7 .62 / 202

Height (NS 357.5) [mm] 81 .5

khnical data in accordance with IEC / DIN VDE

Rated surge voltage / contamination class [kV] / — 4/3

Surge voltage category / insulating material group –/ III/I

Insulation material PC

Inflammability class in ace . with UL 94 VD

Marshalling distributors

RV8 and RVS 10

The marshalling distributors haveI ht and ten 2 .4 x 0 .8 mm TERMI-

INT'N (TP) pins respectively for incoming,d outgoing conductors on either side of

the raised labeling rib . Between theconnection panel and the labeling rib, theRV8element has two housing grooves intowhich potential busbars can be inserted.

The external cross bars function as acable duct side wall . The red/white markingmasks with alternate negative/positivelabeling with 1-8 and 1-10 or a-h and a-kclearly separate the rows of pins.

'i witcross connection for NLS-CU 6/6 (04 02 16 1)

TERMI-POINT-" = trademark of AMP Incorporated

Description

a)ongitudinal pins for vertical mounting"transverse pins for horizontal mounting

Marshalling distributor'), as above, butesequipotential bonder with bridged pins,phs longitudinal for vertical mounting

Marshalling distributor, 10-position, withsiding foot for mounting on u, with

Ni0 .8 TP pins

element, 7.62 or 6 .2 mm wide, also forng sections, color : Gray

Equipotential busbar , with slotted 6 .3/2 .8 mmbat plugs. max. 40 A, brass, tin-plated, length : 1 m

Marshalling distributor, 8-position, withsiding loot for mounting on Lr, with2.4x 0 .8 TP pins

Equipotential busbar, with 2.4 x 0 .8 TP pins, pinspacing 7 .62 mm, bronze, tin-plated, length : 0 .76 m

damp set, for holding together RV.. . blocks, sufficientkr80 (RV 8) or 90 (RVS 10) marshalling distributors

Prot marking masks, in positive/negative,We/red print for marking the individual pins,silo horizontal printing,bent 1-8, back 8-1bunt a-h, back h-a

MMNNMMMM

Cable housing, 40-position complete withcrimp contacts

Module plug housing, forknghadinal pins, color : gray, for

1-pos.tang the module socket

2-pos.contacts STG-MTN (page 352)

8-pos.10-pos.

Module plug housing, forbansverse pins, color : black, forttlng the module socket

2-pos.contacts STG-MTN (page 352)

8-pos.

Stain relief, for STG 8-position plug housings,nth coupling spring on one sidetalk double-sided coupling springStrain relief,"with single-sided coupling spring, for one

10-position plug housing"with double-sided coupling spring for two

0-position plug housings

6 .2 / 20281 .5

4/3

III/I

PCVo

Phoenix Contact 353

Miniature circuit-breakers

Circuit-breakers with electronictriggering

The electronic triggering of the ECP isspecially designed for the selectivesafeguarding of all load circuits that aresupplied by a DC 24 V power supply unit.

Switched-mode power supplies switchoff their output and all connected loads fortheir own protection as soon as an overloador short circuit occurs in a load branch dueto a fault.

In this context, selectivity means thatthe ECP reacts more quickly to theoverload or short circuit conditions in aload circuit than the switched-mode powersupply does and therefore only switches offthe faulty circuit.

Miniature circuit-breakers withthermomagnetic triggering

The combination of thermal andmagnetic triggering effectively protectsagainst overload as well as short circuits.Short circuit currents cause the magneticpart of the characteristic curve to operatealmost without delay. Typical applicationsare in the area of information andcommunication technology, processcontrols, and with devices and systems thatrequire a high degree of protection againstoverload and short circuits . Allthermomagnetic circuit-breakers haveintegrated auxiliary contacts for individualmonitoring of the switching status .

Signaling contactsSocket base TMCP-SOCKET-M allows

individual signaling via the connections 11and 12 . The signal can be called upseparately for each circuit-breaker. A signalloop over all circuit-breakers can be realizedquickly and without additional wiring viaconnections 13 and 14 in the terminationelements ; all electrical connections of themain contacts and signal contacts arelocated in the socket element . (see TMCPwiring diagram)

Backup fuseA backup fuse together with a circuit-

breaker must always be used if there is therisk of the maximum switching currentbeing exceeded in the event of a fault . Themaximum switching current, the internalresistance and the resulting backup fuse areshown in the table below.

TMPC circuit diagram

Device 1

Device 2

1

10

0

Miniature circuit-breakers withthermal triggering

The thermal triggering of equipmentcircuit-breakers depends on the level of theoverload current . This makes them ideallysuited as device protection for AC and DCconsumers, e .g . to protect motors,transformers and actuators againstoverloads . The equipment circuit-breakerTCP can be inserted in basic terminal blocksand thus mounted on rails . An integratedswitching function (press/press actuation)ensures high availability and high flexibility ofthe system.

Power distribution through socketassembly

The thermomagnetic circuit-breakerTMCP and the electronic circuit-breakerECP are characterized by their user-friendlymodular design . The TMCP-SOCKET-Msocket element is used to mount the circuit-breakers on rails, allowing flexibleinstallation with any number of positions . Inaddition, a free combination of the twocircuit-breaker types on one module allowsindividual protection, regardless of whichload is to be protected . The terminationelements TMCP-CONNECT-LR areattached at the beginning and end of themodule structure.

354 Phoenix Contact

11 0

130- 0 0

0 0 0142

12

2

12

Diagram and definitions when switched off and without current.

TMCP and TMC nominal currents, internal resistances and backup fuses

Nominal Max . backup Internal resistance [52] Switching capacitycurrent fuse in acc . with

F1 (fast blow) Ml (normal EN 60 934[A] [A] for DC for DC/AC [A]0 .2 Any 39 .3 26 .1 4000 .3 Any 17 .5 11 .6 4000 .4 Any 9 .2 6 .6 4000 .5 Any 6 .8 4 .1 4000 .6 Any 4 .2 3 4000 .8 Any 2 .8 1 .65 4001 Any 1 .6 1 .10 4001 .5 25 0 .78 0 .47 4002 25 0 .42 0 .28 4002 .5 25 0 .26 0 .183 4003 25 0 .18 0 .124 4004 25 0 .12 0 .077 4005 25 0.092 0 .063 4006 50 0 .054 0 .045 8008 50 0 .025

Selective circuit-breaker, ECP

The new electronic circuit-breaker ECP3-6 with a width of only 12.5 mm selectivelyprotects all 24 V DC load circuits — with a

Nmbination of active electronic currentcitation and proven circuit-breaker

technology including electrical isolation.The ECP 3-6 can be plugged onto theproven TMCP-SOCKET-M socket elementwhich guarantees fast and easy mounting aswell as a reduction in logistics costs.

The area of application for the ECP 3-6extends to all aspects connected with thepower supply unit, since in the case of anoverload, power supply units reduce theoutput voltage . As a consequence, theconnected loads would no longer besufficiently supplied . This means that if afault occurs in one consumer of a system,the voltage will break down in all loadcircuits.

The ECP 3-6 solves this problem byalways limiting the maximum possiblecurrent to 1 .8 times the value of the setnominal current . Capacitive loads can thusbe switched on, loads, however, are onlyswitched off in the case of an overload orshort circuit.

An LED and integrated signal contactsindicate the operating and error states.

Circuit diagram ECP 3-6

Characteristic curve ECP 3-6

Interruption pointtyp. 1 .1 x I,

Description

Selective circuit-breaker, can be plugged into TMCP socket.signaling by two-color LED, floating signal contact . on/offpushbuttonModular socket, 2-position, for holding two circuit-breakers, eachwith a single position

Socket termination elements, pluggable both left and right.contain the connections for querying the module

Zack marker strip, 10-section.for labeling in the terminal center

White

DimensionsWidth

length [mm]

Height (NS 35/7,51 NS 35/15) [mm]


Main contact: Max . load current / cross section [A]/[mml ]

Signal contact : Max . load current / cross section [A]l[mm r]

Switching capacityLoad output

Overload disconnectionSwitch-off time .

Electrical isolation [s]

Electron . disconnect [s]

Short circuit current I,

Switch-on delay [ms]

Insulation material


Width 12 .5I

U

[A]

[V DC]

3/6

'

18-32

Order No.

ECP 3-6

09 16 53 6

TMCP-SOCKET-M

09 16 58 9

TMCP-CONNECT-LR

09 16 59 2


12 .5 / 60144/151 .5

50/6//25/4

1/1 .5

Power MOSFET output

typ . 1 .1 x I h

typ . 5at I,>1 .1 x1 .,

typ. 5 . ..0 .1 at I L >1 .8x

Active current limitation . max. 1 .8 x I Ntyp. 300

PA-F

Vo

it

1' l

-

!l

0

1

2

3

4 IK 5Min . 1 .05 x I r, Max . 1 .25 x I `

Multiples of the nominal current

Short-circuitdisconnectiontyp. 100 ms

LINE

LOAD

Connection data` Selectable with a switch

TypePcs.Pkt.

Phoenix Contact 355

The TMC circuit-breaker is available for18 different nominal current values, with afast or normal blow characteristic curve anda one, two or three-position main currentpath . The auxiliary contacts are available inthe following variants:

1-pos . main current path with 1 N/Ocontact or 1 N/C contact2-pos . main current path with 1 N/Ocontact and 1 N/C contact3-pos . main current path with 1 NIOcontact and 2 N/C contacts .

Note:When mounted in rows with simultaneous load, mutual thermalinterference occurs . This is equivalent to a rise in the ambienttemperature . It depends on the nominal current, the ambienttemperature, the number of devices and the distance betweendevices . The nominal current of the devices can either betransmitted overdimensioned (see multiplication factor fortemperature behavior) or at only v 80%. Please inquire about themax . permissible current for the planned serial assembly.

Ambient temperature 'C Multiplication factor

-10

0 .84

0 0 .92

+ 10

1 .00

+ 20

1 .00

+30

1 .00

+ 40 1 .08

+50

1 .16

+ 60 1 .24

TMC . ..Housing width 12 .5

DEC)[mmz ]

Main current pathConnection data

0 .2-6

0.2-4

24-10

250'65Auxiliary contactsConnection data

0.2-2.5

0 .2-1 .5

24-14 I)

250.65* For current, see configuration example

Thermomagnetic circuit-breaker, TMC

rigid flexiblesolid

strandedI

UAWG [A] [V AC/Dq

Description

SP ~

Type Order No.

Thermomagnetic circuit-breaker, with universalfor mounting on E

or Lr

Insertion bridge, insulated, 80-pos .

footTMC. . ..(see type key below)

EB 80-12 50 P) 3009338

Screwdriver SZS O,6 x 3,5 12 05 05 3

Zack marker strip, 10-section, whiteDimensionsWidth / length [mm]


12 .5 / 83.5Height (NS 35/7 .5 / NS 35/15 / NS 32) [mm] 96 / 103.5 / 100 .5Technical data in accordance with IEC /Main contact : Max . load current ! cross section

DIN VDE'mm2 ]

[A] / [mm'] 1/6Aux. contact: Max . load current / cross section [A] / [mm2] 1/2.5Max. cross section with insertion bridge (solid/stranded) [mm2) 1 .5/1 .5Rated surge voltage / contamination class [kV] I - 4/3Surge voltage category / insulating materialSwitching capacityCycles with 1 x I N (low-induction)

group - / - M /l

6000Cycles with 1 x I N (inductive) 3000Cycles with 2 x I N (inductive) 500Connection capacity of main contactStranded with ferrule without . with plastic sleeve [ 0 .25-4/025-2 .5Connection capacity of auxiliary contactStranded with ferrule without . with plastic sleeve [mm'] 0 .25 - 2 .5 / 0 .25 - 1 .5Main contact : Two conductors with sameSolid / stranded

cross section[mm2] 0 .2-1/0 .2-1

Stranded with ferrule without plastic sleeve [mm~] 025-1Stranded with TWIN ferrule with plastic collar [mm'] 0 .5-2 .5

1) Current, see article configuration, max . 16 A.'') With center infeed I N : 80 A .

Aux. contact : Two conductors with sameSolid / stranded

cross section[mm'] 0 .2 - 0 .75 / 0.2 - 0 .75

') Only version for TMCP, not possible for TMC . Stranded with ferrule without plastic sleeve [mm['] 0 .25 - 0 .5Stranded with TWIN ferrule with plastic collar [mm'] 0 .5 - 0 .75

TMC and TMCP type key Stripping length of main/ auxiliary contact [mm] 12 / 12Cylindrical gauge (IEC 60 947-1) main /Main contact : Thread / torque

aux . contact- / [Nm] M3

A3 /Al/ 0.6 - D .8

M3The type key shows the clear structure Aux. contact : Thread / torque - / [Nm] 10.6 - 0 .8of the article . Insulation material

Inflammability class in ace . with UL 94Approval data (UL/CUL and CSA)Nominal voltage / current ' conductor sizes UUCUL: [V] / [A] / AWG 250 (65) /

PA-FVO

0.2-16 / 24 - 10 (14)CSA: [V] / [A] r AWG 250 (65) / 0 .2-16 / 28 - 10 (14)

Pcs.Pkt.

10

Main current paths Characteristic curve Auxiliary contact versions

Nominal currentType 83 5

TMC

1 = single position

F1 = therm . 1 .05-1 .4 IN,or

2 = 2-position

magn . 2-4 I N DC (fast blow),TMCP

3 = 3-position

only for DC applicationsM1= therm . 1 .05-1 .4 0.

magn . 6-12 I N AC,7 .8-15.6 I, DC(normal blow)

100 0 single position : 1 N/O

0 .2 A

2 .5 Acontact

0 .3 A

3 A200 = single position : 1 N/C

0 .4 A

4 Acontact

0 .5 A

5 A120 0 2-position : 1 N/O contact,

0 .6 A

6 A1 N/C contact

0 .8 A

8 A122 = 3-position : 1 N/O contact,

1 A

10 A2 N/C contacts

1 .5 A

12 A300') =1 N/O1 N/C cont. per pos .

2 A

16 A

Example :

One TMC with 1-pos . main current path, one N/O contact, normal blow characteristicand a nominal current of 2 A.

TMC

1

Ml

100

356 Phoenix Contact

2A

Thermomagneticcircuit-breaker, TMCP

The TMCP thermomagnetic equipmentcircuit-breaker with toggle operation and a

N-free mechanism is available in the.flowing versions:

As a one or multi-position circuit-breaker

- For mounting on socket element orfront plateAs fast or normal blow version fordirect current and

- As normal blow version for alternatingcurrent.Each version has integrated signal

contacts .

Drilling diagram for front plate mounting

3-pos.

32

;O

I4 4

I

O r ,

011,5 L.

Width 12 .5I

U[A] [V AC/DC]

Connection dataMain contactAuxiliary contactSlip-on connection 6 .3 x 0 .8 mm

90°

S 1,5 mm

Spring locking, for mechanical locking in the case of overheadmounting, 1-position

1Dimensions

Width i length [ mml 12 .5 / 50

HeightTechnical data in accordance with IEC / DIN VDE

Main contact: Max . load current I cross section [mm-']

[mm]

[A] / [mm-] I ) / Slip-on

Max . 90

connection DIN 46 244

Aux . contact: Max . load current / cross section [A] / [mm'] 1 / Slip-on connection DIN 46 244

Rated surge voltage / contamination class [kV] /- 2.5/2

Switching capacity

Up to 5 A nominal current [ A I 4005 A nominal current and higher [A] 800

Insulation material PA-F

Vo

250(65)/0.2-16/-

Inflammability class in acc. with UL 94

Approval data (UUCUL and CSA)Nominal voltage 1 current (conductor sizes

UUCUL: [V] / [A] / AWG

GSA : [V] / [A] / AWG 250(65)/0.2-16/-

I ) Dependent on nominal current.

50

43

6x6,8=40,8

e I

2-pos.

1-pos .

TMCP. ..

Description

Thermomagnetic circuit-breaker,pluggable, one, two or three-position

11 .5

r

e

Type

TMCP.. ..(see type key on the left)

SPRING-LOCK

250/65

250/65

Py.Pkt.Order No .

6

0713009

10

TMC and TMCP trippingcharacteristicsNormal blow (Ml) : Nominal value 0 .2-6 A

lower tripping limit : 1 .05 I Nupper tripping limit : 1 .4 I,

Normal blow (Ml) : Nominal value 8-16 A

lower tripping limit : 1 .051 .,upper tripping limit : 1 .4 I .,

Fast blow (Fl) : Nominal value 0 .2-16 A,only for DC applicationslower tripping limit : 1 .05 1 .,upper tripping limit: 1 .4 I .;

Multiples of I,

MINIMWIN

Multiples of I N

0 .001 . . . .

. ..

0,8 1

2 3 4 6 8 10 20 30 50 70 100

Multiples of I v

Phoenix Contact 357

Socket element for ECP andTMCP

The TMCP-SOCKET-M socket elementholds the circuit-breaker and can besnapped onto DIN rails . TheTMCP-CONNECT-LR terminationelements each form the end of a strip ofsockets put together in a row.

The spring-cage connection and thebridge shaft for potential distributionfacilitate wiring . Generous labeling optionsfacilitate the allocation of circuit breakers tothe modules.

The circuit-breakers can also be usedwithout a socket element for mountingdirectly on the front plate.

Description

Color

Modular socket,2-position . for holding two circuit-breakers. each with a singleposition

Socket termination elements,pluggable both left and right, contains the connections for queryinga module

Signal bridge,pluggable, for bridging group signaling when there is a free slot onthe TMCP-SOCKET-M socketFixed bridgepluggable, 500 mm long, can be cut to length, for distribution of theinput potential in the socketFixed bridgepluggable, 500 mm long, can be cut to length, blue insulation, fordistribution of the input potential in the socket

Fixed bridgepluggable, 500 mm long, can be cut to length, red insulation, fordistribution of the input potential in the socket

Zack marker strip, 10-section

TCP thermal miniature

circuit-breaker

The thermal miniature circuit-breakercan be switched back on again, has acompact design, and is available in 9 finelygraded steps for nominal currents from 0 .25to 10 A.

The integrated switching function makesit possible to switch the circuit-breakerback on immediately, thus guaranteeing theavailability of the system. The miniaturecircuit-breaker can also be used forswitching purposes.

Potential distribution can besnveniently implemented using bridges.

Time/current characteristic curve(Total switch-off period for nominal current)Ambient temperature 23°C

te:When mounted in rows, the nominal current of the devices can onlybe transmitted at 80% or must be correspondinglyoverdimensioned .

Ambient temperature 11C -20 -10 0

Temperature factor 0 .76 0 .84 0.92

Ambient temperature 'C 23 40 50 60

Temperature factor 1 1 .08 1 .16 1 .24

5-4A

4

4

C

0,1 0,8 1

2

3 4 5 6 8 10

20 30 40

Multiples of I„

Nominal currents and internal resistances

Nominal current [A]

Internal resistance (Y.)

0 .25

14

0 .5

3 .4

1 .0

0 .92 .0

0 .25

3 .0

0 .11

4 .0

0 .07

6 .0

0 .05

8 .0

Slip-on, Wire-Wrap , TERMI-POINT Special connection ... · PA PA V2 V2 Nominal voltage current r...

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