SlimLine Hydraulic Torque Wrench - SPX · PDF fileSlimLine Hydraulic Torque Wrench ......

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  • SPX FLOW, Inc. 0 Form No. 1000996 Rev. 0 Oct. 3, 2016

    Operating Manual for:

    TWSL Series

    SlimLine Hydraulic Torque Wrench

    Original Instructions

  • SPX FLOW, Inc. 1 Form No. 1000996 Rev. 0 Oct. 3, 2016

    Table of Contents

    Torque Wrench Slimline (TWSL) ..................................................................................................... 2

    Safety Symbols and Definitions ....................................................................................................... 3

    Safety Precautions .......................................................................................................................... 3

    Pump ........................................................................................................................................... 3

    Electric Motor .............................................................................................................................. 4

    Hoses .......................................................................................................................................... 4

    Initial Setup ..................................................................................................................................... 5

    Power Requirements ................................................................................................................... 5

    Torque Wrench Usage ................................................................................................................ 6

    Connecting the System ............................................................................................................... 6

    Hydraulic Connections ................................................................................................................. 6

    Safety .......................................................................................................................................... 7

    Preparing the Torque Wrench for Use ......................................................................................... 8

    Assembling/Removing the Drive Link .......................................................................................... 8

    Setting Torque ............................................................................................................................. 9

    Operating Instructions ................................................................................................................... 11

    Positioning the Hydraulic Torque Wrench on the Nut ................................................................ 11

    Reaction Point Safety ................................................................................................................ 11

    Use of Backing Wrenches ......................................................................................................... 12

    Torque Wrench Selection .......................................................................................................... 12

    Tightening Bolts ......................................................................................................................... 12

    Tightening a Flanged Joint ........................................................................................................ 12

    Loosening Bolts ......................................................................................................................... 13

    Performance Specifications .......................................................................................................... 15

    Technical Specifications ............................................................................................................ 15

    TWSL4 Pressure/Torque Conversion Chart .................................................................................. 16

    General Maintenance .................................................................................................................... 17

    Maintenance, Service and Warranty .......................................................................................... 19

    End of Life and Disposal ............................................................................................................ 19

    Troubleshooting ............................................................................................................................ 20

    Repair Procedures ........................................................................................................................ 21

    Link Disassembly ...................................................................................................................... 21

    Link Assembly ........................................................................................................................... 22

    Multiswivel Manifold Disassembly.............................................................................................. 24

    Multiswivel Manifold Assembly .................................................................................................. 25

    Hydraulic Body Disassembly ..................................................................................................... 25

    Hydraulic Body Assembly .......................................................................................................... 27

    Parts Lists ..................................................................................................................................... 28

    TWLC4 Torque Wrench Parts List ............................................................................................. 29

    TWSL4 Torque Wrench: Link Parts List ..................................................................................... 31

    Declaration of Conformity .............................................................................................................. 39

  • SPX FLOW, Inc. 2 Form No. 1000996 Rev. 0 Oct. 3, 2016

    Torque Wrench SlimLine (TWSL)

    Description: The TWSL torque wrench is a ratchet-type torque tool for tightening nuts and bolts. It

    uses interchangeable drive links to fit a variety of sizes. It is powered with a 690 bar (10,000 psi)

    hydraulic pump unit; the torque output from the TWSL torque wrench is proportional to the pump

    pressure applied.

    Figure 1. TWSL Hydraulic Torque Wrench

    DRIVE LINK

    LINK RETAINING PIN

    MULTISWIVEL MANIFOLD

    BODY

    HYDRAULIC COUPLINGS

    REACTION PAD

  • SPX FLOW, Inc. 3 Form No. 1000996 Rev. 0 Oct. 3, 2016

    Safety Symbols and Definitions

    The safety signal word designates the degree or level of hazard seriousness.

    DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in

    death or serious injury.

    WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in

    death or serious injury.

    CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in

    minor or moderate injury.

    CAUTION: Used without the safety alert symbol indicates a potentially hazardous situation which, if

    not avoided, may result in property damage.

    IMPORTANT: Important is used when action or lack of action can cause equipment failure, either

    immediately or over a long period of time.

    Safety Precautions

    WARNING: To prevent personal injury,

    The following procedures must be performed by qualified, trained personnel who are

    familiar with this equipment. Operators must read and understand all safety precautions

    and operating instructions included with the device. If the operator cannot read these

    instructions, operating instructions and safety precautions must be read and discussed

    in the operators native language.

    These products are designed for general use in normal environments. These products

    are not designed for use in special work environments such as: explosive, flammable or

    corrosive. Only the user can decide the suitability of this product in these conditions or

    extreme environments. SPX Bolting Systems will supply information necessary to help

    make these decisions. Consult your nearest SPX Bolting Systems facility.

    Safety glasses must be worn at all times by the operator and anyone within sight of the

    unit. Additional personal protection equipment may include: face shield, goggles,

    gloves, apron, hard hat, safety shoes and hearing protection.

    The owner of this tool must verify that safety-related decals are installed, maintained

    and replaced if they become hard to read.

    Shut OFF the motor before opening any connections in the system.

    Pump

    WARNING: To prevent personal injury,

    Do not exceed the hydraulic pressure rating on the pump nameplate or tamper with

    the internal high pressure relief valve. Creating pressure beyond rated capacities

    can result in personal injury.

    Retract the system before adding fluid to prevent overfilling the pump reservoir. An

    overfill can cause personal injury due to the excess reservoir pressure created when

    cylinders are retracted.

  • Safety Precautions Continued

    SPX FLOW, Inc. 4 Form No. 1000996 Rev. 0 Oct. 3, 2016

    Electric Motor

    WARNING: To prevent personal injury,

    Electrical work must be performed and tested by a qualified electrician per

    local directives and standards.

    Disconnect the pump from the power supply and relieve press