SKIDDING WINCH JL 601 - storage.googleapis.comJL 601 03121060 B // En // 141001 MRu Normet...

OPERATING, MAINTENANCE ANDSPARE PARTS MANUAL

JL 601B // En // 141001 MRuwww.normet.fi 03121060

Normet CorporationAhmolantie 6FIN---74510 PELTOSALMIFINLANDTel. + 358 (0) 17 83 241Fax. + 358 (0) 17 823 606

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From machine 03121000

SKIDDING WINCHJL 601

IT IS VERY IMPORTANT TO READ THIS INSTRUCTION MANUALTHOROUGHLY BEFORE USING THE MACHINE

www.normet.fi

OPERATING, MAINTENANCE ANDSPARE PARTS MANUAL

JL 601B // En // 141001 MRuwww.normet.fi 03121060


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WARNING SYMBOLS IN THE MANUAL

An immediate danger which may causeserious injuries or even death.

DANGER!

Risk of injuries.

WARNING!

A general risk or danger, which may causematerial damage due to false operation.

Note!

Reminds the operator to check, service, orrepair parts of the machine etc.

NOTE!

INTRODUCTION

This manual describes the JL601 skidding winch and includesinformation and maintenance instructions for a safe and efficientmachine operation.

Please, read the operation and service manual carefully even if you arean experienced winch user. The manuals include informationrequired for an efficient and safe operation of the machine. Regularmaintenance guarantes economical and correct machineoperation.

The skidding winch is delivered test---run and test loaded..All operators are obliged to carefully familiarizeand obey all safety precautions and instructions.

Note!

CUSTOMER FEEDBACK

You can send your opinions and improvement proposals via mail, faxor via internet (eMail). We will award the best improvement proposals.

OPERATION, MAINTENANCE ANDSPARE PARTS MANUAL

JL 601B // En // 141001 MRuwww.normet.fi


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Normet CorporationAhmolantie 6, FIN--74510 PELTOSALMI, Finland

Informs that the machine, launched on to the market,

Farmi winch(make)

JL 601(type)

(serial number)

conforms to Machine Directives 98/37/EC, 89/366/EC to the amendments related to it aswell as to the national statutes which bring them into force.

The following unified standards have been applied to the design of the machine:

EN292--2, EN 294

The following national standards and specifications have been applied to the design of themachine:

prEN 1553

Peltosalmi, Finland 19.02.1995(place) (date)

Seppo Kovalainen, VD

GUARANTEE OF MACHINE CONFORMANCETO EU REQUIREMENTS

TABLE OF CONTENTS

JL 601B // En // 141001MRuwww.normet.fi


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SAFETY INSTRUCTIONS 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .STICKERS AND SIGNS 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1. MAIN PARTS AND ACCESSORIES 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2. TECHNICAL DATA 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3. DIMENSIONS 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4. MOUNTING INSTRUCTIONS 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1. MOUNTING TO THE 3---POINT HITCH 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.2. ASSEMBLY OF THE PTO SHAFT 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.3. SHORTENING THE PTO SHAFT 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.4. FASTENING THE CABLE TO THE DRUM 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5. PRE---OPERATION CHECKS 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CABLE 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Check that: 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WINCH: 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Check that: 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .MOUNTING TO THE TRACTOR 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Check that: 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6. CONTROLS 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.1. PULLING OUT THE CABLE 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.2. WINCHING 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7. OPERATION 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.1. SAFETY PRECAUTIONS 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.2. PRE---OPERATION CHECKS 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .MOUNTING AND USE OF THE LOWER SNATCHBLOCK 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.3. WINCHING 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.4. SKIDDING 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WORKING IN ROUGH TERRAIN: 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .IF YOU GET STUCK WITH THE TRACTOR: 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.5. DROPPING THE LOAD 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.6. TRANSPORTATION 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8. SAFETY 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9. LUBRICATION 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10. SERVICE 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.1. CLUTCH ADJUSTMENT 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.2. ADJUSTING THE ROLLER CHAI TIGHTNESS 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.3. ADJUSTING THE DRUM BRAKE 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.4. REMOVING THE WINCH MECHANISM 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.5. REASSEMBLING THE WINCH MECHANISM 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11. ORDERING OF SPARE PARTS 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12. TROUBLE SHOOTING 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPARE PARTS 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SAFETY INSTRUCTIONS



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Do not use the winch, before you have read and understood themanual! The owner is responsible for the guidance of allpersons, who have to deal with the device.Do not use or service the winch before the becoming acquaintedwith it.

WARNING!

DDDD Only skilled persons may use and service the winch.

DDDD The winch must always be checked before use and at least once a day thesafety conditionsand the possible faults must be checked.

DDDD Check the moving parts. They have to be fastened to their places and ingood condition. All the protections and the limiters have to be in places.

DDDD The winch must not be used even partly, without the protection parts.

DDDD When winching to downhill, the winch must be pulled from the side throughan extra snatchblock.

DDDD It is perilous to be in the area between a load connected to the cable and awinch.

DDDD Before using the winch get acquainted with the controllers of the winch, testthe stopping functions of the winch and of the tractor and all the otherfunctions. Each function has to be in perfect order.

DDDD Check that the winch is free of rubbish and other obstructions.

DDDD Check that all the outsiders are in a safe area, at a distance of at least 15metres, from the running machine. Warning signs must be installed in thearea of approaching roads .

DDDD The cable must not be touched during winching with the hands.

DDDD When the winch is used on slopes, the load must not be followed frombelow.

DDDD The maximum load must be adapted to respective conditions.

DDDD Check that the moving chains are carefully fastened. The cable must not becoupled directly to the load.

DDDD The safety factor must be 2.5 for cable type couplings and 2 for chain typecouplings.

DDDD Inform all skidding winch users about the dangers and how they can beavoided.

DDDD The skidding winch may be operated only if it is attached to a tractor.

DDDD The winch has to be fastened to 3--point hitch of the tractor. Defectivefastening may cause a dangerous situation.

DDDD Do not let children or incapable persons operate the winch.

SAFETY INSTRUCTIONS



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DDDD Do not wear loose clothing, loose sleeves or scarves around moving partsof machinery. Long hair must be kept under helmet or cap!

DDDD Make sure that others are not in danger when you use the winch.

DDDD Do not leave the tractor running unattended.

DDDD Disengage the P.T.O and turn the tractor off before you service the winch.

DDDD Remove keys from the tractor so that it cannot be started up accidentally.

DDDD Use only original FARMI--spare parts replacements. Do not make anymodifications.

DDDD Stay alert! Do not use the winch, if you are tired or under drugs.

DDDD If you want to recover operational errors, the power transmission must beswitched off.

D With running engine it is to be made certain absolutely that no part of thebody is in the area of the winch.

DDDD Make sure that the cable is in good condition before using of the winch(corrosion, sharp bends, the breaking of strands and thickness). The cablecan fly towards the user when breaking or away from the winch.

DDDD Never handle cable without first shutting off the power take--off!

DDDD Keep the cable as short as possible during transportation.

DDDD Use the winch only for winching or skidding. Do not use the winch for liftingloads.

DDDD Park the winch and tractor on level ground for winching.

DDDD Operate the winch from a control rope from at least 2m(6ft) to the side of themachine. Do not operate the winch from the tractor seat if there is noprotective shield between the seat and the winch.

DDDD Do not winch at sideways at angles exceeding 30 degrees.

DDDD The user must have a helmet, safety boots and the gloves which aresuitable for the handling of the steel cable.

STICKERS AND SIGNS



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4, 5, 6

2

13

10, 11, 12

1

7, 8, 9

14

15

3

Fig. 1. Machine plate

Fig. 2. Note!See manual for operation andmaintenance.

STICKERS AND SIGNS



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Fig. 3. Falling danger!Do not work in an oblique position.

Fig. 4. Crushing danger!Do not use the winch for the lifting.

Fig. 5. Watch out for a breaking cable!Always use the protective screen.

Fig. 6. Note!Before doing maintenance work turnoff the motor, remove the ignition keyand disengage the P.T.O.

Fig. 7. Accident danger!Keep the safety equipment where itbelongs.

Fig. 8. Winding danger!Do not wear too loose clothes andkeep the hair bound inside the cap.

STICKERS AND SIGNS



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FARMI

43402070

30730501

Fig. 9. Falling danger!Do not winch at sideways anglesexceeding 30 degrees.

Fig. 10. Crushing danger!Do not stand in front of the winchwhen working. Stand on the side at adistance of at least 6ft from thewinch.

Fig. 11. Crushing danger!Do not winch downhill.

Fig. 12. Maximum rpm.

Fig. 13. METSÄ--sticker.

Fig. 14. FARMI--sticker.

TECHNICAL SPECIFICATION



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1. MAIN PARTS AND ACCESSORIES

DrumClutchlever

Drive shaft

Control rope

Cable(optional)

Upper snatchblock

Lowersnatchblock(optional)

Pulley

ACCESSORIES ARE SEPARATELY SPECIFIED.

Fig. 15. JL 601 Main parts and accessories.

TECHNICAL SPECIFICATION



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2. TECHNICAL SPECIFICATIONS

JL 601

Tractive power Cable drum empty (Maximum) 60 kNp p y ( )Cable drum full (Minimum) 27 kN

Cable capacity

Ultimate strength of the cable (recommendation)96.0 kN/mm2

130m of �10mm (426ft of 6/16”) cable100m of �12mm (328ft of 15/32”) cable

60m of �14mm (196ft of 9/16”) cable

Winching speed 350 r/min540 r/min 0.5 6--1.26 m/s (1.87--4.1ft/s)

Shipping weight( without cable) 390 kg (859lbs)

Clutch Mechanical friction plate clutch with heat sink

Power transmission Universal shaft from tractor

Mounting To 3--point hitch(Kat.II)

Power needed min. 45 kW (60 HP)

3. DIMENSIONS

JL 601

800-

-104

0

460

750

1770

1800

2320

900

Fig. 16. Dimensional drawing of JL 601.

MOUNTING INSTRUCTIONS



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4. MOUNTING INSTRUCTIONS

4.1. MOUNTING TO THE3--POINT HITCH

The winch can be mounted to the 3---pointlinkage of any tractor. Power transmission isobtained through universal shaft from tractor.

4.2. ASSEMBLY OF THE PTO SHAFT

If the PTO shaft is too long itmay get pressed when thethree point hitch is lifted up.This may cause damage to thebearings of the winch or to thePTO of the tractor. The PTOshaft must not be too short inany position. The PTO lengthis suitable, if the pipes do notreach the bottom. PTO isoptional equipment.

Note!

1. Mount the winch to the 3---point hitch ofthe tractor.

2. Raise the winch high enough to get thePTO shaft of the tractor and the winch to ahorizontal level.

3. If you have a shortened PTO shaftavailable, put one end into the drive shaftand check that the distance of the lockingof the other end. Take into account theadditional clearance of approx. 20mm(0.78”).

4. Fasten the other end of the PTO shaft in itsplace and also move the winch sidewaysat the same time securing that the axisdoes not base.

4.3. SHORTEN THE DRIVE SHAFT

Both PTO halves must beshortened by equal amounts.PTO is optional equipment.

Note!

A

Fig. 17.Measure A when the drive shafts arenearest to each other.

A

20

1 2

Fig. 18.Shorten the drive shaft.

D First cut the thicker cover to a correctlenght (1). Remember 20mm (0.78”)clearance. Then cut away the sameamount from the form pipe. Make a similarshortening to the second half of the PTOshaft. Remove the burr with the file.

D Connect the PTO shafts within each other.Make sure by moving eevator carefully upand down that the shortening of the axis issufficient. Check that the axis have 20mm(0.78”) latitude.

MOUNTING INSTRUCTIONS



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4.4. FASTENING THE CABLE TO THEDRUM

1. Tape the cable end to prevent loosening ofthe core wires.

2. Pass the cable through the hole in cableguard, over the upper snatch block andthen inside the winch.

3. Insert the cable from behind the roll of thedrum brake.

4. Pull the cable onto the drum from the lefthand side (the same side as the clutchlever).

5. Pass the cable end through the hole in thedrum plate, pull about 15 cm (6”), andinsert under the wedge of the cable lockdevice. See fig. 19.

6. Tighten the cable lock screw.7. Winch the cable on the drum. BUT

REMEMBER THAT THE CABLE HAS TOBE LOADED HEAVILY, WHENWINCHING THE CABLE BACK ON THEDRUM.

Fig. 19.Fastening the cable.

Do not use longer cable than needed. Withcorrect length you achieve good pullingstrength and proper winding of the cable.

5. PRE--OPERATION CHECKS

CABLECheck that:

D The cable is faultless (breakage risk).D There are no twists or kinks (breakage risk)

in the cable.D the cable has been properly fastened to the

winch.

WINCHCheck that:

D All the pins and lynch pins are in place.D All bolts and nuts have been tightened.D Roller chain is tight.D The drum brake has been properly

adjusted.D The clutch has been correctly adjusted.D Lubrication is carried out correctly. See

lubricating instructions.

MOUNTING TO THE TRACTORCheck that:

D The tractor’s top link point is locked. (withthe help of a support, if necessary).

D The pins are properly secured.D The sway bars or turnbuckles are suitably

tight.D The PTO--shaft is suitably long, properly

fastened and the shield chains attached.D The support leg of the winch is turned

upward.

OPERATION INSTRUCTIONS



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6. CONTROLS

Get acquainted with thecontrollers of the winch beforethe use, tests the stoppingfunctions of the winch and thetractor and all other functions.Each function has to be inperfect condition.

WARNING!

6.1. PULLING OUT THE CABLED The cable can be freely drawn out if the

drum has not been locked with a latch.

6.2. WINCHINGD The winch is equipped with a clutch,

which will be used by the control rope.When the user draws the control rope, thewinch begings to draw in the cable.Winching will stop when the rope isreleased.

D The end of the cable drum is equippedwith a friction clutch, which slips, if theload is too heavy. This prevents cablebreak or damages if the load gets caught.

Control rope

Latch rope

Fig. 20. Controls

7. OPERATION

7.1. SAFETY PRECAUTIONS

Read the operationinstructions before operatingthis machine! It is the owner’sresponsibility to instruct allequipment operators andsupport personnel in theoperation of this winch.

WARNING!

1. Choose a horizontal, hard based skiddingroute for the tractor. Avoid steep slopes,especially when winching from the side.Check that the winching trail is clear andthat the tractor’s parking brake is on. Donot run the tractor at a high idle whenwinching. Maximum P.T.O speed is 540rpm. Ensure that the logs can be drawnfreely. Be especially careful when workingon slopes. Avoid winching sideways atangles exceeding 30 degrees. Usesnatchblock which is fastened to the tree ifneeded. (See fig. 23.)

2. The safest place for the operator is at theback left side of the winch, allowing goodvisibility. See fig. 21. Take care that there isno one in the working area.

3. The tractor must have a ROPS cab andfront end weights.

D Always position the tractor on a flat groundin line with the direction of the pull (seefig. 21.). Avoid working in steep terrain.Ensure nothing is blocking the path oftrees.

D Avoid an unnecessarily strong pulls, thetractor may roll over.

D Adjust the tractors rpm’s according to theconditions.

D Use a shield between the seat and thewinch (e.g. safety cab or protectivescreen) if you run the winch from thetractor seat.

D Use agreed signals when working ingroups.

4. When you use a light tractor, there is avery big risk that the tractor will roll over.To avoid that risk, you must add extraweight to the front of the tractor.




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D The falling danger of the tractor can bereduced by winching through the lowersnatchblock.

Fig. 21.

Fig. 22. Do not winch sideways at anglesexceeding 30 degrees. The tractor can tilt.

Fig. 23. Use a snatchblock to avoid winchingsideways.

7.2. PRE--OPERATION CHECKS

MOUNTING AND USE OF THE LOWERSNATCHBLOCK

D Usually the logs are winched in throughthe upper pulley of the winch. This lifts thelogs and they dig less into the ground. Theweight of the load also pushes the bladeinto the ground thus anchoring the winchand the tractor to the ground.

D The winch has a lower snatchblock. Themain use of the lower snatchblock is tolower the pulling point. This enables largerloads to be skidded out . For skidding outthe load the cable is transferred to thelower snatchblock.

D Several logs can be hooked up andwinched in at one time by means ofkeyhole sliders on the cable. The skiddingchain should have a pin on the end, whichmakes it easier to pass the chainunderneath the tree. See fig. 24.

When using the lower snatchblock make sure that it followsthe direction of the cable.Otherwise the cable will bedamaged, when it is pressedbetween the snatch block andthe lower snatchblock frame.

NOTE!

When wInching an unloadedcable, make sure that thefinger guard doesn’t rise upwith cable and doesn’t causecable to crosscut.NOTE!

Fig. 24. Use a keyhole sliders to winchseveral logs at one time.




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7.3. WINCHING

Before using the winch, youhave to pull the cablecompletely out of the drumand winch the cable back onthe drum with a heavy load.Otherwise the cable will bedamaged.

NOTE!

D Park the winch and tractor on level, stableground. Lock the brakes of the tractorbefore winching. Lower the 3--point hitch sothat the dozer blade anchors the winch tothe ground. See fig. 25.

Do not let the dozer blade sinktoo deeply into the ground, sothat the PTO shaft is notdamagedNOTE!

D Before using the skidding winch, makesure that the lower snatch block, the uppersnatch block and the finger guard movefreely.

Fig. 25. Anchor the dozer blade to theground.

1. Draw the cable to the load but avoidtwitches. Do not draw out too much cableto avoid loose spaces when the cable isreeled in.

2. Start the tractor, turn the PTO on. Use thewinch with the control rope and stand in asafe place at a distance of at least 2m (6ft)from the winch. Use the upper snatchblockwhen winching.

3. Operate the clutch firmly. Avoid sliding theclutch to avoid warming of the clutch. Stopwinching by letting go of the control ropefor the leave. The clutch will slip when theload is heavier than the selected pull. Thisprevents damages to the cable or winch.

Avoid extra large loads. The winding speeddepends on the number of revolutions ofthe tractor. Do not wind too fast.

4. Stop winching when the logs are at about1,5--3 m (5--10 ft) from the tractor. Installthe cable on the lower snatch block.

Fig. 26. Winching over the upper snatchblock

7.4. SKIDDING

Fig. 27. Cable on the lower snatchblock

1. Turn the P.T.O on. Pull the clutch controlrope and winch the logs to the pulley. Keepthe tension on the cable and pull thethinner rope that operates the brakeratchet. Stop pulling on the clutch rope first.The load is now locked in place.Alternatively the skidding chains can beattached to the notched beam.

2. Turn off the P.T.O.

3. Raise the 3--point hitch so that the logscome off ground (fig. 28.).

4. Move the logs to the desired place.




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Fig. 28. Winching over the lower snatchblock.

WORKING IN ROUGH TERRAIN:

Drop the load before you reach bad terrain.Drive through the bad spot. Winch in the loadagain (Fig. 29.)

WRONG

RIGHT

Fig. 29. Driving through bad terrain.

IF YOU GET STUCK WITH THE TRACTOR:

1. Drop the load. Drive the tractor to firmground. Winch in the load.

2. If you cannot move the tractor, release theload and winch the tractor out. Whenwinching the tractor out, always run thecable under the lower pulley.

Fig. 30. Winching the tractor out.

7.5. DROPPING THE LOAD

1. Let down the 3--point hitch.

2. Pull the clutch rope until the brake ratchetreleases, then stop pulling the clutch rope.The logs drop to the ground.

7.6. TRANSPORTATION

The cable should be run under lowersnatchblock and locked in place fortransportation of the winch.

MAINTENANCE, LUBRICATION ANDADJUSTMENT INSTRUCTIONS



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8. SAFETY

Disengage the P.T.O and turnthe tractor off before youservice the winch, remove thekeys so the tractor cannot bestarted up accidentally.DANGER!

9. LUBRICATION

Do not oil the drive chain,because the oil will work itsway to the clutch!

NOTE!

The cable drum, main sprocket andsnatchblock are fitted with self lubricatingbearings.

Following points require lubrication:

1. Grease the drum clutch parts after every500 working hours. Always use goodquality lubrication grease.

2. Grease the PTO---shaft regularly andaways before use as shown in figure 31.

3. Grease the drum chain lightly (not with oil)after every 50 working hours with spray type, hardening chain grease. Wipe off theexcessive grease.

Swing joints sideways for greasing

8h 8h

h= working hours

20hApply grease inside theouter telescopic profile

When used in winter theguard tubes must be grea-sed to avoid freezing.

Fig. 31. P.T.O shaft lubrication.

10. SERVICE

10.1. CLUTCH ADJUSTMENT

1. Loosen the nuts A and B at both ends ofthe drum axle. Wrench opening 1 7/16” (36mm).

2. Adjust the clutch by turning the axle C with9/16” or 14 mm wrench. The clutchtightens clockwise, loosenscounterclockwise. Turn max. 1/4 turn.

3. After adjustment retighten the nuts A andB on the ends of the drum axle.

4. Pull the control rope. The lever shouldmove up 1.5” (4cm) before the clutchengages. If the clutch engages earlierloosen the clutch setting.

A B C

Fig. 32. Clutch adjustment.




19Page

10.2. ADJUSTING THE ROLLERCHAIN TIGHTNESS

Roller chains tightness adjustment is carriedout by moving the chain tightener. See fig. 33.

1. Loosen the two bolts holding the chaintightener (11/16” or 17mm wrench).

2. Adjust the chain tightness by moving thechain tightener towards or away fromcenter.

3. Tighten the nuts.

4. Check that the chain tightener runs on therollers.

NOTE! Do not over tighten the chain.

Tighten

Loosen

Fig. 33. Tightening the roller chain.

10.3. ADJUSTING THE DRUM BRAKE

Adjust the drum brake so that it slows downthe drum slightly while pulling out the rope.This will reduce risk of tangling and backlash.

D To increase the braking effect tighten theadjustment bolt. See fig 34. To decreasethe braking effect loosen the adjustmentbolt.

Friction piece

Drum brake adjustment bolt

Lock nut

Fig. 34. Drum brake adjustment.

10.4. REMOVING THE WINCHMECHANISM

The whole winch mechanism can be removedin one piece from the frame. To remove thewinch mechanism from the winch (e.g. in orderto change the roller chain) follow theinstructions below:

1. Park the winch on a level, stable groundso that it leans a little backwards.

2. Remove the cable.

3. Remove the fastening bolts (fig. 35 pos. B)beside the drive shaft. Socket size 24mm(15/16”).

4. Remove the two bolts (fig. 35 pos. A) atthe upper edge of the cover plate. Socketsize 24mm (15/16”).

5. Remove the drum axle nut (fig. 35 pos. C )and the washer. Socket size 36mm(1 7/16”)

6. Pull out the winch mechanism.Weight 243 lbs (110 kg).

A

B

C

Fig. 35. Removing the winch mechanism.




20Page

10.5. ASSEMBLY OF THE MECHANISMMake sure that the both pressure bearings areinstalled in a correct position, that is, thebearing with bigger internal diameter should befacing the cable drum (figure 37). Make surethat the position of the two clutch engagementhalves is correct:

1. Place one of the clutch engagementhalves on the working tble so that thehandle is at 8 o’clock position and the 3slanted surfaces face up. See fig.36.

2. Grease the 3 slanted surfaces withvaseline and place the 3 rollers on thebottom of the slanted surfaces so that thethin ends point towards the middle.

The other clutch engagement half (withouthandle) has 3 slanted surfaces on one sideand two holes drilled on the other side (fig 36).Two studs on the back of the front plate will fitinto these holes later on when the winch isassembled.

3. Place one clutch engagement half (withoutthe handle) so that the halves bottom outwhen the handle is at 8 o’clock positionand the two holes are at 12 o’clock and 6o’clock (fig. 36). Be careful, there is only

one correct position! Tape the halvestogether so that htey will stay togetherwhen you mount them on the drum axle.Install a protective plate. Check the clutchadjustment.

12

6812

612

68

a)

b)

c)

Fig. 36. Reassembling of the clutchengagement halves.

Drum

Drum axle

Mai

nS

proc

ket

The race with the largerinside diameter is towardsthe drum

The race with the largerinside diameter is towardsthe drum

Race with smaller inside diameter

Race with larger inside diameter

Clu

tch

enga

gem

enth

alf

Rol

ler

Clu

tch

enga

gem

enth

alf

Fig. 37. Correct positioning of the thrust bearings.

11. ORDER SPARE PARTS

When ordering spare parts, please refer to your machines type code on the name plate and to thespare parts lists order number, description and quantity desired.

JL 601, 54511340, Bearing, 1 pc.




21Page

12. TROUBLE SHOOTING

CONDITION POSSIBLE CAUSE REMEDY

Hard to pull the cable out Drum brake is too tight Loosen the drum brake. Seeinstructionsfrom item 10.3”Adjusting the drum brake”.

Cable gets tangled on thedrum

Cable too loose on the drum.The cable is pressed betweenloose loops.

Loosen the pin and pull thecable from the reel with thehelp of a tractor. Reel the cabletightly back in with the help ofthe load

Cable develops kinks Cable brake too loose Tighten the drum brake.Tightencable on the drum by pullingout the cable and by winchingwith a heavy load.

Roller chain comes off Roller chain too loose, somepart is broken or the aligning isincorrect.

Check the aligment of thechain. Check possible dam-ages. Adjust the roller chain,change if necessary. See chap-ter 10.2 ”Adjusting the rollerchain”.

Rattling sound Roller chain too tight, somepart is broken or the aligning isincorrect.

Check the aligment of thechain. Check possible dama-ges. Adjust the roller chain,change if necessary. See chap-ter 10.2 ”Adjusting the rollerchain”.

Insufficient pull on the cable Normal wear of the clutch. Mini-mum thickness of the clutchplates is 7mm

Oil or grease in the clutch

See chapter 10.1 ”Clutchadjustment”.

Disassemble and clean theparts

Front end of tractor comes offground when winching.

Tractor too light in front Add front end weights

Tractor slides backwards whenwinching

Parking brakes are not on.

Dozer blade does not anchorthe unit firmly to the ground.

Lock on the parking brakes

Lower the winch all way to theground.

SPARE PARTS



22

JL 601 FRAME. . . . . . . . . . .

11

SPARE PARTS



23

Part Order no. Description Remarks Qty.

1. 23400030 Frame 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2. 33120023 Snatch block frame 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3. 43120039 Snatch block 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4. 54511241 Bearing 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5. 52856283 Pin 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6. 43120088 Finger guard 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7. 42721050 Pulley 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8. 43401199 Support leg 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9. 52842143 Pin 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10. 92820190 Pin 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11. 33130185 Lower snatchblock, compl. Incl. parts:13---18 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12. 52842150 Lynch pin 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13. 23130206 Lower snatchblock frame 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14. 43120039 Snatchblock 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15. 54511241 Bearing 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16. 52062361 Screw M24x200 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17. 43130210 Axle L= 96 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18. 52117249 Lock nut M24 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19. 43401025 Adjusting lug 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20. 43401355 Locking device 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21. 52842168 Lynch pin 6,5x40 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22. 43401640 Pocket cover 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23. 43401641 Pocket cover 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24. 43401215 Pocket axle 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25. 02454197 Control rope 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

26. 52060142 Screw M8x40 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27. 52110038 Nut M8 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28. 52813235 Split pin 6x50 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29. 52813219 Split pin 6x40 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30. 52813102 Split pin 4x20 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

31. 52401015 Grease zerk CR 1/8” 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32. 43120542 Spooling device, compl. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33. 43120559 Spooling device, frame 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34. 43030790 Snatchbock 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35. 54511159 Bearing 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

36. 92823269 Pin d 25---66 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37. 52854585 Pin d 25---100 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38. 33130303 Protective screen 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39. 52060225 Screw M10x25 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40. 52110046 Nut M10 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

41. 52200045 Washer M10 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42. 43020783 Pulley, frame 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43. 52830015 Rivet 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44. 43020817 Roller 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45. 33130071 Protective screen 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

46. 43130368 Hook 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47. 43130145 Plate 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SPARE PARTS



24

03100006 Machinery.

SPARE PARTS



25

03100006 Machinery.


1. 23100010 Frame 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2. 43401750 Drive shaft 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3. 54511340 Bearing 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4. 52230067 Circlip 35 x 2,5 DIN471 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5. 43000678 Ring � 65 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6. 33010066 Axle 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7. 54542063 Thrust bearing 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8. 54820840 Roller chain 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9. 54820568 Chain link 3/4” 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10. 33100109 Sprocket 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11. 54562053 Plain bearing 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12. 42271130 Plain bearing 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13. 42722744 Friction piece 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14. 52830015 Rivet � 1/4” x 3/4” 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15. 43110700 Sprocket, compl. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16. 54642194 Spring 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17. 43100155 Bushing 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18. 52390820 Filt ring 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19. 33100025 Drum 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20. 33100298 Drum cover 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21. 43100478 Drum brake, compl. Incl. parts: 22--32,58 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22. 43100486 Frame 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23. 43100544 Roller 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24. 42723445 Bushing 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25. 43100536 Axle 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

26. 42723197 Friction piece 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27. 52060258 Screw M10 x 40 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28. 52110046 Nut M10 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29. 52117108 Lock nut M10 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30. 52200045 Washer M10 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

31. 52813094 Split pin 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32. 94624046 Spring 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33. . . .34. . . .35. . . .

36. 43100171 Clutch lever 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37. . . .38. . . .39. 33100165 Clutch engagement half 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40. 32722779 Clutch engagement half 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SPARE PARTS



26

03100006 Machinery.

SPARE PARTS



27

03100006 Machinery.


41. 40660235 Roller 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42. . . .43. . . .44. . . .45. 43100254 Front plate 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

46. . . .47. . . .48. . . .49. . . .50. . . .

51. 02721629 Rope 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52. 94612082 Spring 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53. 43100205 Latch lever 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54. 43100437 Chain tightener 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55. 42723163 Wedge 22 x 43 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

56. 52060118 Screw M8 x 16 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57. 52060134 Screw M8 x 40 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58. 52060514 Screw M10 x 20 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59. . . .60. . . .

61. 52062015 Screw M12 x 20 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62. 52062023 Screw M12 x 30 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63. . . .64. . . .65. 52062106 Screw M16 x 30 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

66. 52110038 Nut M8 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67. 52110053 Nut M12 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68. 52110079 Nut M16 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69. 52110103 Nut M24 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70. . . .

71. 52200052 Washer M12 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72. 52200102 Washer M24 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73. 43010412 Bushing 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74. 43401900 Tightener, compl. Incl. part: 75---76, 28 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75. 43401910 Tightener 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

76. 52060746 Screw M10 x 50 DIN 933 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77. 43100610 Eccentric tightener 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SPARE PARTS



28

Protective screen. . . . . . . . . . .

2

4

3

1


1. 33130303 Protective screen 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2. 52060225 Screw M10 x 25 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3. 52110046 Nut M10 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4. 52200045 Washer M10 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SPARE PARTS



29

Drive shaft cover. . . . . . . . . . .

1

2

4

3


1. 54821756 Drive shaft cover 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2. 43402180 Cover holder 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3. 52063435 Screw M8x10 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4. 52110038 Nut M8 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .



30

11. ASV

10. SV

1. VAIJ

3. LL

4. LK

6. JK

14. ATP

15. PLL

12. HOF

2. TP

8. JS

13. NK

JL

SKIDDING WINCH + ACCESSORIES

7. JP

5. NK

EV

NEV

LET

10

123

4 5 6 79

11

12

14

15

1 34 6



31


1. Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.1. 54813167 Cable, VAIJ D8 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.2. 54824032 Cable, VAIJ D10 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.3. 54824040 Cable, VAIJ D12 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.4. 54824057 Cable, VAIJ D14 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2. Self releasing snatchblock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.1. 30118120 Self releasing snatchblock, TP14 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

54713037 Belt 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.2. 30118120 TP14, Without belt 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3. Chokers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1. 54813159 Choker, LL2 Cable 8--12mm 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.2. 54813167 Choker, LL4 Cable 14mm 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4. 54817077 Notched hook, LK2---TK10 All models 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6. Skidding chains. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1. 54827019 Skidding chain, JK208, L=2,0 All models 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.2. 54827043 Skidding chain, JK248, L=2,4 All models 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7. 02800191 Skid pan, JP900 All models 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9. . . . .10. Protective screens. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.1. 43181577 Protective screen, SV300T 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.2. 33130303 Protective screen, SV600T 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.3. 33170010 Protective screen, SV2 x 600T 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11. Lower protective screens. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11.1. 43020502 Lower protective screen, ASV 400 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11.2. 33130071 Lower protective screen, ASV 600 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12. Mounting kits, HOF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12.1. 03151320 Mounting kit, HOF501 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12.2. 03151280 Mounting kit, HOF501T 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12.3. 03151330 Mounting kit, HOF601 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12.4. 03151290 Mounting kit, HOF601T 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12.5. 03151290 Mounting kit, HOF650T 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12.6. 03151300 Mounting kit, HOF60T 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12.7. 03151310 Mounting kit, HOF2x601T 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12.8. 03151850 Mounting kit, HOF55ALP 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12.9. 03151860 Mounting kit, HOF70ALP 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14. Lower pulleys. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14.1. 33032012 Lower pulley ATP 500 EV300, JL351, --P, --PT 1. . . . . . . . . . . . . . . . . . . . . . . . . . . .14.2. 33031378 Lower pulley ATP 500T 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14.3. 03032400 Lower pulley ATP 501 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14.4. 03032410 Lower pulley ATP 501T 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14.5. 33130185 Lower pulley ATP 600T 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14.6. 03402000 Lower pulley ATP 650T 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15. Cable winders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15.1. 33031196 Cable winder, PLL500 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15.2. 43120542 Cable winder, PLL600 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SKIDDING WINCH JL 601 - storage.googleapis.comJL 601 03121060 B // En // 141001 MRu Normet...

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Transcript of SKIDDING WINCH JL 601 - storage.googleapis.comJL 601 03121060 B // En // 141001 MRu Normet...