SKG02 Industry Knowledge & Research (Level 1)
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SKG02 Industry Knowledge & Research (Level 1)
Tunku Nur Nabihah Najlaa Tunku Mazlan
Strategic Research, Corporate Strategy
6th March 2020
© 2020 Petroliam Nasional Berhad (PETRONAS) |
Learning objectives
At the end of this session, you will be able to …
Understand the basics and overall value chain of chemical industry
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Table of content
Introduction to chemicals
Key drivers of chemical industry
Emerging trends in chemicalindustry
PETRONAS petrochemical
business
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Part 1
Introduction to chemicals
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© 2020 Petroliam Nasional Berhad (PETRONAS) |
Do you recognise these products?
Source: Internet, SR analysis
Nylon
Propylene glycol
Vinyl Polyester
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What are chemicals?
Source: Internet, SR analysis
• A large group of chemicals derived from petroleum, natural gas,coal and biomass
• These chemicals are used to produce products of commercialuses including plastics, soaps, fertilizers, synthetic fibers,rubber, paints, drugs and etc.
• Feedstock: light olefins (e.g. ethylene, propylene)
• Intermediate chemicals further used to manufacture finalproducts (e.g. ethylene glycol, acrylic acid, propylene oxide)
• Finished products: plastics, textiles, soaps
Term used in
Feedstock Intermediate Final product Application
Ethylene Ethylene glycol Polyester fiber Textile
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How to differentiate the different types of chemicals
Internal Source: Internet, SR analysis
Commodity/Base and
Intermediate chemical
Differentiated/
Specialty chemical
Price Quoted in per ton Quoted in per kilogram
Volume Exist in large capacity regionally and globally
Limited regionally and globally
Product quality Minimal difference Generally different
Market access Logistics based, limited technical support, price sensitive
Significant marketing and technical support, R&D intensive, value-added focus
Downstream conversion
Local and regional market access
Access to key consumer sectors, i.e. personal care, automotive and wearables. Requires significant technical support
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The use of chemicals in modern life is pervasive
Food safetyChild safety
Medical equipment Sports
performance & safety
Advanced Technology
Source: Internet, SR analysis
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Chemicals continue to be accepted and used as substitutes to natural and traditional products
Source: Internet, SR analysis
Glass to
Polymer
Steelto
Polymer
Woodto
Polymer
Cottonto
Polymer
Light weight material
Heat-resistant material
Durable material
Cost-advantaged
material
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There are seven basic building blocks in chemicals
Olefins
C2 – Ethylene
C3 – Propylene
C4 – Butadiene/Butylene
Methanol
C1 – Methanol (inc.Ammonia & Urea)
Aromatics
C6 – Benzene
C7 – Toluene
C8 – Xylenes (ortho, meta, para)
Source: Internet, SR analysis
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Refinery Shale Gas
Coal Bed Methane
Tight Gas
Crude Oil
Petrochemical Feedstocks
Naphtha Gas Oil Condensate
Aromatics Reformer
FCC Unit
Steam Cracker
Natural Gas
Conventional Unconventional
Non-Associated Gas (On Shore/
Offshore)
Associated Gas (On Shore/
Offshore)
Methane Reformer
NGL Extraction
Natural Gas Liquids
Xylenes & Derivatives
Toluene & Derivatives
Styrene & Derivatives
Polyester
Benzene & Derivatives
Cyclohexane & Derivatives
Phenol & Derivatives
Nylon
Ammonia & Derivatives
Methanol & Derivatives
Acetic Acid
MethanolDimethyl TerephthalateFormaldehydeMethyl MethacrylateMethyl Tert-Butyl EtherDimethyl EtherOlefinsMethylamine
ChloromethanePolyoxymethylene
FertilisersUreaUrea ResinsCaprolactamAcrylonitrile
Vinyl Acetate MonomerAcetic AnhydrideEstersPurified Terephthalic Acid
EthanePropaneButaneNatural Gasolines
Ethylene & Derivatives
Ethylene Oxide &
Derivatives
EthyleneEthylene DichlorideHigh Density PolyethyleneLow Density PolyethyleneLinear Low Density PolyethyleneEthylene Propylene Diene MonomerEthanolAlpha OlefinsVinyl AcetateEthyl ChlorideEthylbenzene
Ethylene GlycolDi/Tri-Ethylene GlycolEthanolamineEthoxylatesGlycol Ether
LPGNaphthaDistillates
Butadiene & Derivatives
ButadieneAcrylonitrile Butadiene StyreneAdiponitrile/HMDANitrile RubberPolybutadienePolycholoropreneStyrene Butadiene LatexStyrene Butadiene RubberThermoplastic Elastomers
Butylenes
MTBE/ETBE/TAME1-ButanolButyl RubberPolyisobutyleneRaffinate 1 & 21-ButeneMethyl Methacrylate
Propylene & Derivatives
PropyleneAcrylonitrilePolypropyleneAcrylic AcidButanols2-EthylhexanolIsopropanolNoneneDodecenePropylene OxideAcrylic Fiber
Acrylamide
Polypropylene Fiber
Nonwovens
StyrenePolystyreneExpanded PolystyreneAcrylonitrile Butadiene StyreneStyrene Butadiene LatexStyrene Acrylonitrile
Styrene Butadiene RubberUnsaturated Polyester Resin
BenzeneEthylbenzeneCumeneCyclohexaneAnilineAlkylbenzeneChlorobenzeneMaleic Anhydride
TolueneBenzeneMixed XylenesToluene DiisocyanateBenzoic AcidCaprolactam
PhenolBisphenol APhenol Formaldehyde ResinsCaprolactamAlkyphenolPolycarbonateEpoxy ResinsAcetoneMethyl Methacrylate
CyclohexaneCaprolactamAdipic Acid
Textile/ApparelIndustrial CarpetNylon Resins
Textile/ApprarelIndustrial CarpetPolyester Bottle ResinPolyester FilmPolybutylene TerephthalatePolytrimethylene Terephthalate
Mixed Xylenes
ParaxyleneOrthoxyleneMetaxylenePurified Terephthalic AcidDimethyl TerephthalatePhthalic AnhydrideIsophthalic Acid
There are various production methods to yield the basic building blocks
Other feedstock:
Coal
Biomass
Source: IHS
© 2020 Petroliam Nasional Berhad (PETRONAS) |
Key success factors in chemical production are feedstock, integration, technology and operational excellence
Internal Source: Nexant, SR analysis
Advantaged feedstock
Back integration to refinery
Process technology
Site integration
Scale Large size that reduces cost per unit
Site integration with utilities and downstream
plants
Innovative process and production
enhancement via catalyst, to achieve
resource optimization
Refinery-petrochemical integration
Cheap and abundant
feedstock is especially key
in commodity
petrochemical
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The ‘ideal’ integrated model in chemical production
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• The main feature is a strong integration between the downstream (converters andmanufacturers) with upstream (feedstock/main building blocks) to increase costefficiencies from feedstock supply down the petrochemical chain to finished products
• Other than full integration, access to abundant and cost effective raw materials willalso continue to be the key success factors in sustaining competitiveness
Source: SR analysis
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How does chemical business fit with PETRONAS’ integrated petroleum model?
Internal Source: SR analysis
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Let’s now go into ethylene …
Olefins
C2 – Ethylene
C3 – Propylene
C4 – Butadiene/Butylene
Methanol
C1 – Methanol (inc.Ammonia & Urea)
Aromatics
C6 – Benzene
C7 – Toluene
C8 – Xylenes (ortho, meta, para)
Source: Internet, SR analysis
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© 2020 Petroliam Nasional Berhad (PETRONAS) |
What is ethylene?
• Produced primarily by the steam cracking of petroleum-based products such asnaphtha, gas oil, natural gas liquids; or ethane, propane & butane (gas-based)in the most complex and expensive hydrocarbon processing plants
• Lightest olefinic hydrocarbon
• Does not freely occur in nature; colorless gas at atmospheric conditions andextremely flammable
• Base chemical - no immediate end-use
Crude Oil
Natural
Gas
Refinery
Gas
Separation
Unit
Naphtha
Gas Oils
Ethane
Propane
Butanes
Field Condensates
Propylene
Butadiene
Butylenes
BTX (pygas)
Ethylene
Heavy
Aromatics
Methane
Hydrogen
Fuel oil
Source: SR analysis
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© 2020 Petroliam Nasional Berhad (PETRONAS) |
Major applications of ethylene derivatives
Source: SR analysis
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© 2020 Petroliam Nasional Berhad (PETRONAS) |
Naphtha
39%
Ethane
40%
Propane
9%
Butane
5%
Gas Oil
3%
Coal to
Olefins2%
Others
1%
Methanol to
Olefins1%
Most of global Ethylene production is based on ethane feedstock, followed by naphtha
Global production in 2019 : 164 million tpa
Global ethylene production by feedstock, 2019
What feedstock does PETRONAS Chemical Group use to produce
ethylene?
Source: IHS, SR analysis
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© 2020 Petroliam Nasional Berhad (PETRONAS) |
North East Asia and North America are the world’s largest ethylene producers
Global ethylene capacity by key region, 2019
Global capacity in 2019 : 184 million tpa
Source: IHS, SR analysis
Northeast
Asia26%
North
America25%
Middle East
18%
West
Europe12%
Southeast
Asia7%
Indian
Subcontinent4%
South
America 3%
CIS & Baltic
States3%
Cental
Europe1%
Africa
1%
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© 2020 Petroliam Nasional Berhad (PETRONAS) |
Ethylene: main downstream chains
Polyethylene (PE)Ethylene Oxide
(EO)
Ethylene C2
Ethylene dichloride (EDC)/
Vinyl chloride
Low density PE (LDPE)
Linear low density PE (LLDPE)
High Density PE (HDPE)
Ethylene glycol (EG)
Polyester/PET
Polyvinyl chloride (PVC)
Reacts with itself Reacts with oxygen Reacts with chlorine
Reacts with PTA
Source: ICIS, SR analysis
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Global ethylene demand is largely supported by polyethylene and ethylene oxide
Global ethylene demand by key applications, 2019
Global demand in 2019 : 165 million tpa
Source: IHS, SR analysis
Total polyethylene (HDPE, LDPE & LLDPE): 62%
What are the differences between
HDPE, LDPE and LLDPE?
HDPE29%
LLDPE19%Ethylene
Oxide15%
LDPE14%
EDC9%
Ethylbenzene5%
Other5%
Alpha Olefins3%
Vinyl Acetate1%
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© 2020 Petroliam Nasional Berhad (PETRONAS) |
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Global Demand & CFR SEA Price for Ethylene, 2015-2024
Ethylene demand for PE Ethylene demand for others Price
Internal Source: IHS, SR analysis
Automotive sector, for both ICE and EV, is expected to continue driving ethylene derivatives demand in the long term.
Packaging segment is projected to have significant growth, in line with strong GDP growth and rising world population.
Factors driving increasing demand growth
AAGR 2015-20194.0%
AAGR 2020-20243.6%
Demand(mtpa)
Price(US$/mt)
Ethylene demand is expected to grow at 3.6% pa until 2024
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© 2020 Petroliam Nasional Berhad (PETRONAS) |
Let’s now go into propylene …
Olefins
C2 – Ethylene
C3 – Propylene
C4 – Butadiene/Butylene
Methanol
C1 – Methanol (inc.Ammonia & Urea)
Aromatics
C6 – Benzene
C7 – Toluene
C8 – Xylenes (ortho, meta, para)
Source: Internet, SR analysis
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© 2020 Petroliam Nasional Berhad (PETRONAS) |
What is propylene?
• There are three grades of propylene:
– Polymer grade with a minimum purity of 99.5%
– Chemical grade with a minimum purity of 93-94%
– Refinery grade with a purity of around 70%, and a minimumof 60%
How is propylene produced?
• Produced as a byproduct from the steam cracking of liquidfeedstocks such as naphtha, gas oil as well as LPG, and from off-gases produced in fluid catalytic cracking (FCC) units in refineries
• Propylene is also produced using on-purpose technologies suchas propane dehydrogenation (PDH) and metathesis (catalyticdisproportionate of ethylene and butane)
• Does not freely occur in nature, colorless gas at atmosphericconditions and extremely flammable
• Base chemical – no immediate end use
Source: SR analysis
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Major applications of propylene derivatives
Source: SR analysis
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Majority of propylene is produced by steam crackers, followed by FCC splitters
Source: IHS, SR analysis
Global propylene production by method, 2019
Global production in 2019 : 115 million tpa
How does PETRONAS Chemical Group
produce propylene?
Stm. Crackers
45%
FCC Splitters26%
Dehydro11%
Metathesis4%
HS FCC4%
Coal to Olefins
3%
Methanol to Olefins
2%
Coal to Propylene
1%
Others On-Purpose
1%
Refinery Grade
3%
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© 2020 Petroliam Nasional Berhad (PETRONAS) |
North East Asia and North America are the major producers of propylene
Source: IHS, SR analysis
Global propylene capacity by key region, 2019
Global capacity in 2019 : 143 million tpa
Total Asia Pacific (North East Asia, South East Asia & Indian Subcon): 54%
North East Asia41%
North America
18%West Europe
12%
Middle East9%
South East Asia8%
Indian Subcontinent
5%
South America
3%
CIS & Baltic States
2%
Cental Europe
1%
Africa1%
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© 2020 Petroliam Nasional Berhad (PETRONAS) |
Propylene: main downstream chains
Polypropylene (PP)
Acrylonitrile (ACN)
Propylene C3
Propylene oxide (PO)
Acrylic fibre
Polyurethane
Reacts with itself
Reacts with ammonia
Reacts with oxygen
Source: ICIS, SR analysis
Alcohols
• Isopropanol (IPA)
• Normal butanol (NBA)
• E-ethyl hexanol(2-EH)
• Isobutanol (IBA)
Propylene glycol
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© 2020 Petroliam Nasional Berhad (PETRONAS) |
Global propylene demand is largely supported by polypropylene
Source: IHS, SR analysis
Global propylene demand by key applications, 2019
Global demand in 2019 : 115 million tpa
What products that you know are made
from PP?
Polypropylene66%
Propylene Oxide
8%
Acrylonitrile6%
Cumene5%
Acrylic Acid4%
2-Ethyl Hexanol
4%
Butanols3% Others
3%
Isopropanol1%
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2015 2016 2017 2018 2019 2020 2021 2022 2023 2024
Global Demand & CFR SEA Price for Propylene, 2015-2024
Propylene demand for polypropylene Propylene demand for others Price
Internal Source: IHS, SR analysis
Propylene demand is expected to grow at 3.9% pa until 2028
Automotive sector, for both ICE and EV, is expected to continue driving propylene derivatives demand in the long term.
Packaging segment is projected to have significant growth, in line with strong GDP growth and rising world population.
Factors driving sustained demand growth
Demand(mtpa)
Price(US$/mt)
AAGR 2015-20194.2%
AAGR 2020-20243.9%
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© 2020 Petroliam Nasional Berhad (PETRONAS) |
Let’s now go into butadiene …
Olefins
C2 – Ethylene
C3 – Propylene
C4 – Butadiene/Butylene
Methanol
C1 – Methanol (inc.Ammonia & Urea)
Aromatics
C6 – Benzene
C7 – Toluene
C8 – Xylenes (ortho, meta, para)
Source: Internet, SR analysis
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© 2020 Petroliam Nasional Berhad (PETRONAS) |
What is butadiene?
How is butadiene produced?
• Butadiene is a versatile raw material used in the production of a wide variety of synthetic rubbers, polymer resins and other intermediates
• The largest single use for butadiene is in the production of styrene butadiene rubber (SBR), which is principally used in the manufacture of automobile tires
• SBR is also used in adhesives, sealants, coatings and rubber articles such as shoe soles
Source: Internet, SR analysis
• Over 95% of butadiene is produced as a by-product of ethylene production from steam crackers
• The crude C4 stream isolated from the steam cracking process is fed to butadiene extraction units, where butadiene is separated from the other C4s by extractive distillation
• The amount of crude C4s produced in steam cracking is dependent on the composition of the feed to the cracking unit
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Major applications of butadiene derivatives
Source: SR analysis
Butadiene
Synthetic rubbers
Acrylonitrile butadiene
styrene (ABS)
Polyamide, Nylons
Elastomer
Tires
Lego blocks
Car dashboard
Hot air balloon
canvas
Cooking utensils
Car weather strip
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Majority of butadiene is extracted from steam crackers as a by-product of naphtha crackers
Source: IHS, SR analysis
Global butadiene production by method, 2019
Global production in 2019 : 12.0 million tpa
Steam
Crackers96%
Dehydro
(Houdry)2%
Recycled BD
1%
Dehydro
(Oxo-D)1%
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© 2020 Petroliam Nasional Berhad (PETRONAS) |
North East Asia, Europe and North America have the world’s largest butadiene capacity
Source: IHS, SR analysis
Global butadiene capacity by key region, 2019
Global capacity in 2019 : 15.5 million tpa
Total Asia Pacific (North East Asia, South East Asia & Indian Subcon): 54%
Northeast
Asia45%
West
Europe18%
North
America17%
Southeast
Asia6%
Indian
Subcontinent3%
CIS & Baltic
States4%
South
America 3%
Central
Europe2% Middle East
2%Africa
0.1%
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© 2020 Petroliam Nasional Berhad (PETRONAS) |
Butadiene: main downstream chains
Butadiene Rubber
Butadiene C4
Polybutadiene Rubber (PBR)
Styrene Butadiene
Rubber (SBR)
Source: Nexant, SR analysis
AcrylonitrileButadiene
Styrene (ABS)
Styrene Butadiene Latex
(SBL)
HexamethyleneDiamine (HMDA)
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Butadiene demand is mostly supported by poly-butadiene and styrene butadiene rubber (SBR)
Source: IHS, SR analysis
Global butadiene demand by key application, 2019
Global demand in 2019 : 12 million tpa
What products that you know are made
from butadiene?
Polybutadiene27%
SBR (emulsion & solution)
27%
ABS Resins14%
Nitrile Rubber8%
S.B. Latex9%
Adiponitrile5%
Others9%
Polychloroprene Rubber
1%
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© 2020 Petroliam Nasional Berhad (PETRONAS) |
InternalSource: IHS, SR analysis
Butadiene demand is expected to grow at 2.1% pa until 2028
Growing demand for synthetic rubber for tyres for automotive sector, in line with strong GDP growth and rising world population.
Rise of middle-class income earners increases demand for apparels such as shoes and sportswear.
Factors driving sustained demand growth
Demand(mtpa)
Price(US$/mt)
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Global Demand & CFR SEA Price for Butadiene, 2015-2024
Butadiene demand for others Butadiene demand for SBR
Butadiene demand for polybutadiene Price
AAGR 2015-20192.1%
AAGR 2020-20242.1%
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© 2020 Petroliam Nasional Berhad (PETRONAS) |
Let’s now go into aromatics …
Olefins
C2 – Ethylene
C3 – Propylene
C4 – Butadiene/Butylene
Methanol
C1 – Methanol (inc.Ammonia & Urea)
Aromatics
C6 – Benzene
C7 – Toluene
C8 – Xylenes (ortho, meta, para)
Source: Internet, SR analysis
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© 2020 Petroliam Nasional Berhad (PETRONAS) |
What are aromatics?
How are aromatics produced?
• Aromatics are colorless liquid. In themselves, they have no immediate end use
• When processed, there are a very large number of petrochemicals produced from the BTX
Source: Internet, SR analysis
• Aromatics or BTX refer to benzene, toluene and the three isomersof xylene
• Benzene, toluene, and xylenes can be made by various processes
• However, most BTX production is based on the recovery ofaromatics derived from the catalytic reforming of naphtha ina petroleum refinery
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Major applications of aromatics derivatives
Internal Source: SR analysis
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Benzene is mainly produced through reformates and pyrolysis gas
Internal Source: IHS, SR analysis
Global benzene production by method, 2019
Global production in 2019 : 46 million tpa
Reformate40%
Pygas33%
Coke Oven8%
Toluene Transalkylation
8%
PXE Co-prod7%
Selective TDP3% HDA
1%Toluene
Disproportionation0%
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© 2020 Petroliam Nasional Berhad (PETRONAS) |
North East Asia is the largest benzene producer, followed by North America and Europe
Internal Source: IHS, SR analysis
Global benzene capacity by key region, 2019
Global capacity in 2019 : 67 million tpa
Total Asia Pacific (North East Asia, South East Asia & Indian Subcon): 56%
North East Asia45%
North America
14%
West Europe14%
Middle East7%
South East Asia7%
CIS & Baltic States
4%
Indian Subcontinent
4%
South America
2%Cental Europe
2% Africa1%
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© 2020 Petroliam Nasional Berhad (PETRONAS) |
Benzene: main downstream chains
Source: SR analysisInternal
Benzene
Aniline
Phenol
Nitro Benzene
Cyclohexane
Alkyl Benzene
Styrene
PS/EPS
ABS
SBR
Acetone Adipic Acid
Caprolactam
BisphenolA
PC
Epoxy Resin
Phenolic Resins
MMA Nylon 6-6
Nylon-6
CumeneEthyl Benzene
© 2020 Petroliam Nasional Berhad (PETRONAS) |
Benzene demand is mostly supported by ethylbenzene and cumene
Source: IHS, SR analysis
Global benzene demand by key application, 2019
Global demand in 2019 : 51 million tpaEthylbenzene
48%
Cumene21%
Cyclohexane14%
Nitrobenzene10%
Alkylbenzene3%
Maleic Anhyd.
2%
Others1%
Chlorobenzene1%
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© 2020 Petroliam Nasional Berhad (PETRONAS) |
Xylene: main downstream chains
Internal Source: SR analysis
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Paraxylene Orthoxylene
Phthalic Anhydride
Mixed - Xylene
DOP (Dioctyl Phthalate)
DIOP(Di-isooctyl Phthalate)
Xylene
PTA(Purified
terephthalic acid)
DMT(Dimethyl
terephthalate)
Polyester
© 2020 Petroliam Nasional Berhad (PETRONAS) |
Let’s now go into methanol & ammonia …
Olefins
C2 – Ethylene
C3 – Propylene
C4 – Butadiene/Butylene
Methanol
C1 – Methanol (inc.Ammonia & Urea)
Aromatics
C6 – Benzene
C7 – Toluene
C8 – Xylenes (ortho, meta, para)
Source: Internet, SR analysis
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© 2020 Petroliam Nasional Berhad (PETRONAS) |
What is methanol?
How are methanol produced?
• Methanol is primarily used in making other chemicals
• About 40% of methanol is converted to formaldehyde, and from there into products as diverse as plastics, plywood, paints, explosives, and permanent press textiles
• It also has many general solvent and antifreeze uses, such as being a component for paint stripper and car windshield washer compounds
Source: Internet, SR analysis
• Mainly produced from natural gas
• It is colorless and flammable liquids
• Base chemical, with no immediate end use
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© 2020 Petroliam Nasional Berhad (PETRONAS) |
Major applications of methanol derivatives
Internal Source: SR analysis
Methanol derivatives
Fuel for vehicles
Blending component in
gasoline
Industrial-strength glue for plywood
Fuel in previous
Le Mans
AntifreezeCooking vinegar
Aerosol spray propellant
Blending in LPG
Paints
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© 2020 Petroliam Nasional Berhad (PETRONAS) |
Majority of the world’s methanol production is based on natural gas
Internal Source: IHS, SR analysis
Global methanol production by method, 2019
Global production in 2019 : 82 million tpa
Natural Gas59%
Coal to Methanol
34%
Others6%
Heavy Liquids1%
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© 2020 Petroliam Nasional Berhad (PETRONAS) |
Total Asia Pacific (North East Asia, South East Asia & Indian Subcon): 59%
North East Asia accounts for more than half of the world’s methanol capacity
Internal Source: IHS, SR analysis
Global methanol capacity by key region, 2019
Global capacity in 2019 : 127 million tpa
North East Asia53%
Middle East16%
South America
9%
North America
7%
South East Asia5%
CIS & Baltic States
5%
Africa3%
West Europe2%
Indian Subcontinent
0%Cental Europe
0%
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© 2020 Petroliam Nasional Berhad (PETRONAS) |
Methanol: main downstream chains
Internal Source: ICIS, SR analysis
Methane
Synthesis Gas (Syngas)
AmmoniaMethanol
Urea
Acrylonitrile+ propylene
DME
OlefinsMTBE
Formaldehyde
Acetic acid
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© 2020 Petroliam Nasional Berhad (PETRONAS) |
Methanol demand is supported by a wide range of derivatives, led by formaldehyde
Internal Source: IHS, SR analysis
Global methanol demand by key application, 2019
Global demand in 2019 : 82 million tpa
Formaldehyde32%
MTO/MTP16%MTBE/TAME
13%DMT1%
Dimethyl Ether9%
Others9%
Gasoline Blending
7%
Solvents5%
Methylamines
Chloromethanes
Methyl Methacrylate
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© 2020 Petroliam Nasional Berhad (PETRONAS) |
Internal Source: IHS, SR analysis
Methanol demand will be supported by construction
activities, driven by robust economic growth
China is the global key market for methanol. The fast-growing MTO/MTP sector is resulting in unprecedented growth in methanol demand in 2012-2020.
Dramatic changes that originate from developments in the energy markets, changing gasoline composition, government regulations, and environmental concerns.
Factors affecting slower demand growth
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140
2015 2016 2017 2018 2019 2020 2021 2022 2023 2024
Global Demand & CFR SEA Price for Methanol, 2012-2027
Methanol demand for others Methanol demand for formaldehyde Price
AAGR 2015-20194.4%
AAGR 2020-20241.8%
Demand(mtpa)
Price(US$/mt)
54
© 2020 Petroliam Nasional Berhad (PETRONAS) |
What is ammonia?
How are ammonia produced?
• Ammonia is primarily used in making urea
• Almost 80% of ammonia is converted to urea for fertiliser
• Ammonia is also used in the manufacture of commercial explosives (e.g. trinitrotoluene [TNT], nitroglycerin, and nitrocellulose)
• In the textile industry, ammonia is used in the manufacture of synthetic fibres, such as nylon and rayon, as well as dyeing and scouring of cotton, wool, and silk
Source: Internet, SR analysis
• Ammonia is a compound of nitrogen and hydrogen, mainlyproduced from natural gas
• Colourless gas with a pungent smell
55
Internal
© 2020 Petroliam Nasional Berhad (PETRONAS) |
Ammonia: main downstream chains
Internal Source: ICIS, SR analysis
Methane
Synthesis Gas (Syngas)
AmmoniaMethanol
Urea
Acrylonitrile
DME
OlefinsMTBE
Formaldehyde
Acetic acid
56
© 2020 Petroliam Nasional Berhad (PETRONAS) |
Internal
Ammonia and urea are widely used as fertiliser in
agricultural sector
Source: Fertecon, UN PRB, SR analysis
Fertiliser
74%
Non-
Fertiliser23%
Direct
Application3%
Global Ammonia Demand by Application 2019: 181 mtpa
Global Population
2018
7.6 bil
2030
8.5 bil
Plant nutrient solutions (fertiliser)
Smart fertiliser management system
Digital farming
Solutions
Food supply scarcity due to degradation of arable land
Issue
Fertiliser
77%
Non-
Fertiliser23%
Global Urea Demand by Application 2019: 171 mtpa
57
© 2020 Petroliam Nasional Berhad (PETRONAS) |
InternalSource: Fertecon, SR analysis
Ammonia demand is expected to grow at 1.5% pa until
2024, driven mainly by urea for fertiliser
Increased competition in direct application ammonia from other nitrogen products, slight shift in the nitrogen product mix and partial substitution due to new trends in applications of various premium/specialty fertiliser.
Demand growth for the production of urea for fertiliser applications in agriculture, technical applications (AdBlue/diesel exhaust fluid (DEF), use in power generation and melamine) and industrial applications will remain strong.
Factors driving sustained demand growth
0
200
400
600
0
40
80
120
160
200
240
280
2015 2016 2017 2018 2019 2020 2021 2022 2023 2024
Global Demand & FOB SEA Price for Ammonia, 2015-2024
Fertiliser Others Price
AAGR 2015-20190.3%
AAGR 2020-20241.5%
Demand(mtpa)
Price(US$/mt)
58
© 2020 Petroliam Nasional Berhad (PETRONAS) |
InternalSource: Fertecon, SR analysis
Urea demand is expected to grow at 1.4% pa until 2030,
driven by increasing demand from non-fertiliser applications
Urea demand for fertilisers in agricultural sector is expected to remain steady in line with population growth.
Urea demand for the production of resins, melamine, diesel exhaust fluid (DEF), and animal feed is expected to rise in line with global GDP growth.
Factors driving increasing demand growth
Demand(mtpa)
Price(US$/mt)
0
50
100
150
200
250
300
350
400
0
50
100
150
200
250
300
2015 2016 2017 2018 2019 2020 2021 2022 2023 2024
Global Demand & Middle East (granular & prilled) Prices for Urea, 2015-2024
Fertiliser Non-fertiliser Price ME granular
AAGR 2015-2020-0.8%
AAGR 2020-20241.4%
59
Part 2
Key drivers of chemical
industry
Internal
© 2020 Petroliam Nasional Berhad (PETRONAS) |
Chemical industry is driven by many factors …
Internal Source: Internet, SR analysis
Key drivers (direct)
Supply and demand dynamics
Prices (feedstock, product and derivatives)
Technological evolution and innovation
Forces from external environment(indirect)
Trade
Regulations and policies
Competitive landscape
Economic growth
Geopolitics
Concerns on environment
Societal behaviour
Sustainability
61
© 2020 Petroliam Nasional Berhad (PETRONAS) |
… impacting various business aspects
Internal Source: Internet, SR analysis
Earnings and margins
Issues and challenges
Opportunity for growth
Investment
Competitive position
62
© 2020 Petroliam Nasional Berhad (PETRONAS) |
Chemicals demand comes from many sources
Internal Source: Internet, SR analysis
Industry/manufacturing sector
Population
• Demand for basic chemicals and plastics to produce products to meet customer demand
• Subsistence income (basic food, shelter and clothes)
• Discretionary income (fashion, dining, entertainment, mobility)
• Middle income class
Government
• Infrastructure building
• Economic growth and diversification targets
Chemical, synthetic products and plastics
63
© 2020 Petroliam Nasional Berhad (PETRONAS) |
Long term growth of chemical industry is supported by major industrial and consumer sectors
Internal
.
Pharmaceutical Consumables Agriculture Electronics Automotive Construction
• Purchasing power
• Innovation
• Sales of electronics and IT equipment
• Purchasing power
• Vehicle sales
• Mobility options
• Purchasing power
• Population growth
• Urbanization
• House sales
• Purchasing power
• Aging population
• Health benefits
• Purchasing power
• Level of substitution in products
• Policy and regulation
• Commodity price
• Population growth
• Availability of arable land
• Purchasing power
• Changing diet
Source: Internet, SR analysis
64
© 2020 Petroliam Nasional Berhad (PETRONAS) |
68%
32%58%
42%66%
34%60%
40%
61%39%
57%43%
62%38%58%
42%
Internal
Many petrochemical players are expanding further
downstream into specialty chemical business
2
0
1
0
2
0
1
8
Specialty chemicals Basic chemicals
US$73.3 Billion US$62.5 Billion US$55.3 Billion US$28.3 Billion
US$70.4 Billion US$53.7 Billion US$47.4 Billion US$27.7 Billion
+2% +4% +1% +7%
Source: BASF, Dow, DuPont, Sinopec and LyondellBasellAnnual Reports, SR analysis
BASF is leading the top chemical company in the sales of specialty chemicals globally, with an
increase from US$28 billion in 2010 to US$30 billion in 2018
65
© 2020 Petroliam Nasional Berhad (PETRONAS) |
Chemical prices are driven by many factors
Source: Internet, SR analysis
.
Supply Demand Feedstock Logistics
• New plant startups
• Maintenance/turnarounds
• Operating rates
• Seasonal factors
• Holidays
• Trade policies
• Inter-product competition
• Economic outlook
• Business and consumer sentiments
• Product substitution
• Health of end-markets
• Feedstock demand and supply fundamentals
• Charter rate
• Freight demand and supply fundamentals
66
Internal
© 2020 Petroliam Nasional Berhad (PETRONAS) |
Resource constraint, high costs and environmental pressure encourage innovations in alternative feedstocks
Internal Source: SR analysis
The three major routes for coal to
chemicals
Biotransformation process can generate
chemical derivatives from commodities to
specialties
COAL CONVERSION BIO PLATFORM
BIOMASS
PROCESSES
Municipal
Waste
Agricultural
Waste
Natural
Oils
Energy
Crops
C1 Chemistry
C2 Chemistry
C3 Chemistry
Methanol, etc
Ethylene, etc
PDO/PG;
3-HP/HAOCH
Lactic/PLA, etc
Succinic/BDO, etc
Lysine, etc
C4 Chemistry
C5/C6
Chemistry
SOLVENTS
POLYMERS
INTERMEDIATES
SPECIALITIES
Bioethanol
Biobutanol
Unfermentables
ETBEFUELS
POWER
COAL CO+H2
Methanol Olefins
Gasification MeOHSynthesis MTO/MTP
Coal to Olefins
COAL CO+H2
Ammonia Urea
Coal to UreaGasification NH3 Synthesis
COAL Coke
Calcium
CarbideAcetylene
BDO
VAM
VCM
Acrylic
Acid
Coal to Chemical via Acetylene
Coke
Production
67
© 2020 Petroliam Nasional Berhad (PETRONAS) |
-8.0%
-6.0%
-4.0%
-2.0%
0.0%
2.0%
4.0%
6.0%
8.0%
10.0%
12.0%
-3.00
-2.00
-1.00
0.00
1.00
2.00
3.00
4.00
5.00
6.00
2001 2003 2005 2007 2009 2011 2013 2015 2017 2019
GDP Growth Ethylene Demand Growth
Chemical demand is primarily influenced by economic growth and activities
Internal Source: IHS, SR analysis
World GDP and ethylene demand growth rates, 2001-2019
2001Global economic slowdown
in major economies
2007Robust global
demand, led by China
2008-2009Financial crisis
2010Large stimulus programmes in
major countries
68
© 2020 Petroliam Nasional Berhad (PETRONAS) |
Trade policy play an important role in shaping chemical business landscape
Internal
United States–Mexico–Canada
Trade Agreement (USMCA)
Source: SR analysis
ASEAN Free Trade Agreement
(AFTA)
Southern Common Market
(MERCOSUR)
Regional Comprehensive
Economic Partnership (RCEP)
Gulf Cooperation
Council (GCC)
East African Community
(EAC)
European Economic Area
69
© 2020 Petroliam Nasional Berhad (PETRONAS) |
Government regulation and policy have impact on chemical industry
Internal Source: Internet, SR analysis
Phase-out of lightweight plastic bags
Phase-out or bans on suspected carcinogenic or
mutagenic chemical substances
Control of toxic substances and any other
unsafe compounds for consumption
70
© 2020 Petroliam Nasional Berhad (PETRONAS) |
Geopolitics in key producing and consuming countries can affect the chemical business
Source: Internet, SR analysis
China's chemical sector faces slow post-holiday recovery on
labor, logistics due to coronavirus
Chemical Week, Feb. 19, 2020
Australia launches antidumping probe into HDPE from
Singapore, South Korea, Thailand, US
Chemical Week, July 3, 2019
A trade agreement with Mexico and Canada, USMCA, revises
Mexico’s labor laws and encourages more auto production in
North America
Economy, Jan. 20, 2020
Saudi Arabia in aggressive downstream push in Asia
Argus, March 8, 2019
71
Internal
© 2020 Petroliam Nasional Berhad (PETRONAS) |
Competitors also help shape and influence the chemical industry landscape
Internal Source: SR analysis
Changing business model on integration
Expanded product portfolio
Deepened market focusFocus on effective
supply chainGreater technology &
innovation
Diversification of feedstock
72
© 2020 Petroliam Nasional Berhad (PETRONAS) |
Changing consumer habit will drive the demand for new range of green products and services
Internal Source: Internet, SR analysis
73
© 2020 Petroliam Nasional Berhad (PETRONAS) |
Internal
Societal changes play a vital role to drive up demand
of various chemicals
Source: IHS, SR analysis
Nutraceutical
Ingredients
AAGR: 4.8%
High-Performance
Thermoplastics
AAGR: 5.0%
Semiconductors,
silicon & IC process
chems
AAGR: 4.2%
Flavors &
Fragrances
AAGR: 3.3%
Coatings, radiation
curable
AAGR: 4.2%
54321
109876
Oilfield chemicals
AAGR: 5.0%
Specialty polymers
- films
AAGR: 4.5%
Plastic additives
AAGR: 3.7%
Globally, high performance thermoplastics led the top 10 ranking of various specialty chemicals segments by
demand growth rate in 2018-2023
Printed circuit
boards &
packaging
AAGR: 4.6%
Coatings, high
performance
anticorrosion
AAGR: 3.3%
74
© 2020 Petroliam Nasional Berhad (PETRONAS) |
Sustainability is increasingly embedded in chemical players’ strategies & business models
75
Internal
PETRONAS strategic focus
areas from the 17 UN SDGs
• CO2-neutral growth until 2030 and increase sales of
sustainability-driven products to US$24B by 2025.
• Co-founded AEPW and pursue ChemCycling.
2025 sustainability goals include:
• Advancing a circular economy.
• Safe materials for a sustainable planet.
• Improve operational efficiency and the environmental
performance of facilities.
• Pursue low carbon energy solutions and reduce
flaring to zero by 2030.
• Launch Sustainable Development Roadmap.
• By 2025, committed to reduce energy consumption,
GHG emissions and water usage by 25%, against a
2010 baseline.
• Adopt circular economy concept.
• Accumulative Energy Reduction by 10% within 2022,
against a 2012 baseline.
Major chemical companies’ sustainability agenda and roadmap are built around the UN
Sustainable Development Goals (SDGs)
Source: Various news sources, SR analysis
Part 3
Emerging trends in
chemical industry
Internal
© 2020 Petroliam Nasional Berhad (PETRONAS) |
Internal
Eight key trends will shape the global and regional
petrochemicals industry in the medium term
Source: SR analysis
The US gas renaissance
Aggressive value-adding
strategies by ME companies
China’s pursuit of self-sufficiency
Robust chemicals
growth in ASEAN
Companies pursuing growth
in specialties
Fast pace of technology and
innovation
Escalating US-China trade
tension
Stricter regulations in the industry
77
Part 4
PETRONAS petrochemical
business
Internal
© 2020 Petroliam Nasional Berhad (PETRONAS) |
PETRONAS Chemical Group contributed 8% of PETRONAS’ total revenue in 2018
Internal
PETRONAS gross revenue for 2018
RM billion, %
PCG revenue for 2018
RM billion, %
Petrochemical contributed to 8% of PETRONAS gross revenue for 2018 …
… with 31% of PCG revenue led by olefins & derivatives unit
Total revenue: RM19.6 billion
Petroleum
Products36%
LNG
21%
Crude Oil &
Condensates16%
Natural &
Processed Gas
Petrochemicals
8%
Others
8%Olefins &
Derivatives31%
Fertilisers &
Methanol19%
Others
50%
Total revenue: RM251.0 billion
Source: PCG Annual Report
79
© 2020 Petroliam Nasional Berhad (PETRONAS) |
PCG produces 27 major petrochemical products with total capacity of 12.7 mtpa
Internal
1
3
2
4
5
6
7
Note:
* Products produced by joint venture and associate companies
KedahGurun
• Ammonia,
• Methanol
• Urea
• NPK Fertilisers*
TerengganuKertih Integrated
Petrochemical Complex
• Ammonia
• Benzene
• Butanol
• Butyl acetate
• Carbon monoxide
• Ethanolamines
• Ethoxylates
• Ethylene
• Ethylene glycols
• Glycol ethers
• Oxogas
• Paraxylene
• Polyethylene
• Propylene
• Acetic acid*
JohorPasir Gudang
• Styrene Monomer*
PahangGabeng Integrated
Petrochemical
Complex
• MTBE
• n-Butane
• Propylene
• Acrylics*
• Butanediol*
• Oxo-alcohols*
• 2-EHAcid*
• HR-PIB*
SabahSipitang
• Ammonia
• Urea
Federal Territory
of LabuanFederal Territory of
Labuan
• Methanol
SarawakBintulu
• Ammonia
• Urea
1
2
3
4
5
6
7
The Group comprises 30 subsidiaries, joint ventures and associate companies, producing and marketing a
wide range of chemical products
4.9 mtpa production of olefins & derivatives
from 11 plants7.8 mtpa production of fertilizer & methanol
from 6 plants• PC MTBE
• PC Derivatives
• PC Glycols
• PC Polyethylene
• PC Olefins
• PC Ethylene
• PC Aromatics
• PC LDPE
• BASF PETRONAS Chemicals Sdn Bhd
• Idemitsu SM (Malaysia) Sdn Bhd
• BP PETRONAS Acetyls Sdn Bhd
• PC Methanol
• ABF
• PC Fertiliser Kedah
• PC Ammonia
• PC Fertiliser Sabah
• Malaysian NPK Fertilizer Sdn Bhd
80
Source: PCG, SR analysis
© 2020 Petroliam Nasional Berhad (PETRONAS) |
PCG aspires to strengthen basic petrochemical while selectively diversifying into specialty
Internal Source: PCG Annual Report
81
Thank you for your passion!
Internal