crushmasterHarness the Power of Nature

Solutions for the size reduction and processing of Biomass

SIZE REDUCTION

BRIQUETTING

PELLETIZING

BIOMASS is a renewable and carbon neuWorldwide, biomass currently provides oenergy needs. Biomass will become an inenergy source rising to 30 percent global

tral energy source. ver 10 percent of ourcreasingly important ly by 2050.

With a production of around 45 million tons of coconuts annually,the coconut palm is one of the major crops.

Oil palm trees annual production isabout 35 million tons per year.

Annual harvest of about 21 million tons of cereal straw.(Of which 11 million tons of wheat straw)

Brazil annully produces approxi-mately 16 billion liters of ethanol.

Every year over 850 million tons of corn is harvested worldwide.

Approximately 54.1 million tons of rapeseed is annually produced.

The worldwide use of grain in biofuels isapproximately 125 million tons.

Wood is one of the most important biomass energy sources.

Worldwide, a total of 24.6 million tonsCotton is produced.

2 3

BIOMASS is a renewable and carbon neuWorldwide, biomass currently provides oenergy needs. Biomass will become an inenergy source rising to 30 percent global

tral energy source. ver 10 percent of ourcreasingly important ly by 2050.

With a production of around 45 million tons of coconuts annually,the coconut palm is one of the major crops.

Oil palm trees annual production isabout 35 million tons per year.

Annual harvest of about 21 million tons of cereal straw.(Of which 11 million tons of wheat straw)

Brazil annully produces approxi-mately 16 billion liters of ethanol.

Every year over 850 million tons of corn is harvested worldwide.

Approximately 54.1 million tons of rapeseed is annually produced.

The worldwide use of grain in biofuels isapproximately 125 million tons.

Wood is one of the most important biomass energy sources.

Worldwide, a total of 24.6 million tonsCotton is produced.

2 3

Biomass – is a resource of the fIn times of rising energy cost, petroleum and Wood pellets are the most common product gas reserves diminishing, and a world focus on the international biomass market. The on environmental impact, alternative energy global production of wood pellets has forms are becoming increasingly important. shown an exponential growth: It makes sense to use energy resources that from 2 million tons of wood pellets in 2001 are ready available, plentiful, renewable and to 4 million tons in 2006, to 9 million in 2008 sustainable. Biomass provides us with one and 16 million in 2010. Over the years, the of the most environmentally friendly energy level of professionalism in the sector has sources to meet the worlds growing energy risen, as has the average production needs. capacity and capital investment per wood

pellet plant. Additionally, increasing amounts of wood chips, briquettes, and pellets from agricultural residues are used for energy production.

For thousands of years man has been burning wood as a form of energy. Wood pellets are the modern form of wood heating which arguably has more potential to cut CO² emissions than any other source of renewable energy currently available.

By using a sustainable, carbon neutral source of fuel such as biomass wood pellets in the generation of electricity and heat energy, we can drastically cut our CO² emissions and save money.

4 5

Global pellet production is rapidly expanding to meet the worlds increasing energy needs.

0

10

20

30

40

50

60

70

YEAR

WORLD ANNUAL WOOD PELLET CONSUMPTION

MIL

LIO

NS

OF

TON

S CO

NSU

MED

2001

2

2006

4

2008

9

2010

16

2015

37

2020

59

uture

Biomass – is a resource of the fIn times of rising energy cost, petroleum and Wood pellets are the most common product gas reserves diminishing, and a world focus on the international biomass market. The on environmental impact, alternative energy global production of wood pellets has forms are becoming increasingly important. shown an exponential growth: It makes sense to use energy resources that from 2 million tons of wood pellets in 2001 are ready available, plentiful, renewable and to 4 million tons in 2006, to 9 million in 2008 sustainable. Biomass provides us with one and 16 million in 2010. Over the years, the of the most environmentally friendly energy level of professionalism in the sector has sources to meet the worlds growing energy risen, as has the average production needs. capacity and capital investment per wood

pellet plant. Additionally, increasing amounts of wood chips, briquettes, and pellets from agricultural residues are used for energy production.

For thousands of years man has been burning wood as a form of energy. Wood pellets are the modern form of wood heating which arguably has more potential to cut CO² emissions than any other source of renewable energy currently available.

By using a sustainable, carbon neutral source of fuel such as biomass wood pellets in the generation of electricity and heat energy, we can drastically cut our CO² emissions and save money.

4 5

Global pellet production is rapidly expanding to meet the worlds increasing energy needs.

0

10

20

30

40

50

60

70

YEAR

WORLD ANNUAL WOOD PELLET CONSUMPTION

MIL

LIO

NS

OF

TON

S CO

NSU

MED

2001

2

2006

4

2008

9

2010

16

2015

37

2020

59

uture

Processing of Biomass with Cru shmaster Products

Infeed belt

E.g. filling a truck and transported

1st move:Pre-crushing witha shredder

Material infeed 2nd move:Secondary crushingwith a granulator

Silo 3nd move:Finishing in apellet press

Removal of interferingmaterials, such as metal

Screener

Processing is the conversion of the input materials into a homogeneous product, which is then used as a fuel for the generation of electricity and heat. Crushmaster produces a full range of equipment for the production of woodchips, briquettes and pellets. Production of wood pelletsCrushmaster has innovative size reduction and pelletizing systems for your process. We have a full line of products for complete biomass systems including shredders, granulators, material handling equipment, metal detection and separation, design, installation, start-up and training services.

Granulator Briquetting and PelletizerH Series U SeriesK Series V SeriesS Series X Series Hammer Mill Accessories:L Series Material handling

equipmentShredder Metal detection and Q Series separation

Overview of machines:

6 7

Processing of Biomass with Cru shmaster Products

Infeed belt

E.g. filling a truck and transported

1st move:Pre-crushing witha shredder

Material infeed 2nd move:Secondary crushingwith a granulator

Silo 3nd move:Finishing in apellet press

Removal of interferingmaterials, such as metal

Screener

Processing is the conversion of the input materials into a homogeneous product, which is then used as a fuel for the generation of electricity and heat. Crushmaster produces a full range of equipment for the production of woodchips, briquettes and pellets. Production of wood pelletsCrushmaster has innovative size reduction and pelletizing systems for your process. We have a full line of products for complete biomass systems including shredders, granulators, material handling equipment, metal detection and separation, design, installation, start-up and training services.

Granulator Briquetting and PelletizerH Series U SeriesK Series V SeriesS Series X Series Hammer Mill Accessories:L Series Material handling

equipmentShredder Metal detection and Q Series separation

Overview of machines:

6 7

Pre-Crushing 2nd-Crushing Pelleting Briquetting

8 9

Pre-Crushing 2nd-Crushing Pelleting Briquetting

8 9

Size reduction

Pre-crushing to a chip size > 10 mm

2nd-crushing to chip size > 3 mm

Additional technical information see Data Sheets Additional technical information see Data Sheets

Q and P Serie

The single shaft shredder of Q and P series are used in crafts and industries of the wood processing industry to ensure sound treatment of waste wood and many other materials. The machines were developed for strong stresses and reliability in continuous operation. Each machine is custom designed for material throughput and particle size.

K, H and S Series

For the granulator series different rotor designs are available with working widths of 500-1400 mm. The grinding chamber made in a welded steel construction combined with the V-shaped arrangement rotor blades allow universal use of these machines. The cleverly designed machine is ideal for easy accessibility for maintenance.

Briquettes with a diameter> 5cm with hydraulic presses

Production of high density Pellets

-

Briquetting and Pelletizing

U and V Series

Crushmaster briquetting systems process residual wood at a constantly high level of quality and density – from the finest wood dust through wood shavings and sawdust up to coarse wood chips. In addition to wood, a variety of residual organic materials such as miscanthus, straw and cotton can be pressed into handy briquettes of various sizes without the need of additional binders, provided the water content is under 15 percent.

X Series

The wood pellet mill with a single-motor V-belt driving system features ideal transmission, increased drive torque and steady running. Die available in a variety of thickness and hole diameter ranging from 6 MM to 12 MM. Intelligent feeding by an advanced frequency drive-conversion motor, equipped with an overload protection device and magnetic separation.

10 11

SIZE REDUCTION

BRIQUETTING

PELLETIZING

Size reduction

Pre-crushing to a chip size > 10 mm

2nd-crushing to chip size > 3 mm

Additional technical information see Data Sheets Additional technical information see Data Sheets

Q and P Serie

The single shaft shredder of Q and P series are used in crafts and industries of the wood processing industry to ensure sound treatment of waste wood and many other materials. The machines were developed for strong stresses and reliability in continuous operation. Each machine is custom designed for material throughput and particle size.

K, H and S Series

For the granulator series different rotor designs are available with working widths of 500-1400 mm. The grinding chamber made in a welded steel construction combined with the V-shaped arrangement rotor blades allow universal use of these machines. The cleverly designed machine is ideal for easy accessibility for maintenance.

Briquettes with a diameter> 5cm with hydraulic presses

Production of high density Pellets

-

Briquetting and Pelletizing

U and V Series

Crushmaster briquetting systems process residual wood at a constantly high level of quality and density – from the finest wood dust through wood shavings and sawdust up to coarse wood chips. In addition to wood, a variety of residual organic materials such as miscanthus, straw and cotton can be pressed into handy briquettes of various sizes without the need of additional binders, provided the water content is under 15 percent.

X Series

The wood pellet mill with a single-motor V-belt driving system features ideal transmission, increased drive torque and steady running. Die available in a variety of thickness and hole diameter ranging from 6 MM to 12 MM. Intelligent feeding by an advanced frequency drive-conversion motor, equipped with an overload protection device and magnetic separation.

10 11

SIZE REDUCTION

BRIQUETTING

PELLETIZING

Crushmaster Ltd.12/F Ruttonjee House · 11 Duddell Street, St. CentralHong Kong · ChinaPhone: +852 28109783sales@crushmaster.com · www.crushmaster.com

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