ŞİŞECAM A.Ş.Glass Production

ŞİŞECAM A.Ş. CHRONOLOGY

1935-1960

1960-1990

1990s

2000s

Established and A production Facility

High Growth Rate Technological DevelopmentExport Management

More InvestmentRe-settelement

Globalization•Şişecam was established by İs Bankası at 1935 to develop modern glass idustry•Glass and inorganic chemicals are produced.•İş Bankası has 66% share of Şişecam

•1.3billion $ sale income•Export to 130 Countries•520million $ export•1.8 million ton glass prodution•3.6 milyon ton raw material•1.3 milyon ton chemical prodution•10 yılda 1.6 billion $ invesment•17000 labor

•Glass •Glass Home Products

•Package

•Chemicals

GENERAL INFORMATİON “ŞİŞECAM A.Ş.”

USA Belgium AlgeriaAzerbaijan Bulgaria MoroccoFranceIraq IranGeorgiaEngland Israel

SpainIceland CanadaIrelandItaly CyprusMexicoUzbekstanMacedoniaMalta PortugalJordan

Anadolu Cam Sanayi A.S. Topkapı Plant 's Export Countries

PRODUCTS

•Food Package : Jam, milk, oil, ketchup ve vinegar bottles

•Alcohol Free Beverages: Water, Soda, Coke

•Liquor: Raki, Vodka, Beer, Vine, Champagne and Scotch

•Cosmetics: Parfume and Lotion

•Production Planing

-are responsible for preparing a Schedule of weekly, montly, yearly

and stating failure in programs

1 Yearly Production Program

To determine which machine produce specific goods on products base.

2 Monthly Production Program

To plan products which will be stocked and deal with marketing companies about

products.

3 Weekly Production Program

To determine need workhips for employee. This plan is made on yeraly weekly base.

The Structure, Quality and

Production of Glass

What is Glass ?

Glass is a liquid which features solid properties and its viscosity intercepts flowing

Glass’ Structure

Glass’ Basic Properties

• ITS CHEMICAL STAMINA IS VERY HIGH

• IT IS HARD

• IT DOES NOT YAWN MUCH

• ITS SIZES ARE CONSTANT

• IT PASSES LIGHT

• IT BREAKS LIGHT

• IT IS RESISTANT AGAINST CORROSION

• IT LEANS RADIATION

Glass’ Basic Properties

• IT IS FORMED EASILY

• ITS SURFACE IS BRILLIANT

• IT IS SUSCEPTIBLE

• IT IS HEAVY

• IT DOES NOT PASS ELECTRICITY

• IT RECYCLES

• IT IS CHEAP

• Food and drink : Safety, estetic, chemical and mechanical stamina,

health

• Window glasses : Light, heat and sound permeability, color, safety,

security

• Vehicle glasses : Safety, color, light and heat permeability

• House instruments : Estetic, safety, mechanical and thermal

stamina

• Illuminating : Thermal and mechanical stamina

Glass’ Quality and Using Areas

• Art glasses : Color, estetic

• Optical glasses : Optical perfection, surface processing,

permeability

• TV and other image panels : X – Ray permeability,

mechanical stamina, optical perfection, electronic secondary

processes

• Technical glasses : Thermal and mechanical stamina

SiO272%

Al2O32%

Na2O14%

RO (CaO+MgO)

12%

• Glass builder oxides : • Vitrifying and composing 3D structure oxides

Glass’ Content

A typical glass package combination

Si, B, P, As, Se,Ge

• Intermediate oxides :• Doesn’t compose glass alone but joins to a glass’ toils structure

Al, Pb

SiO272%

Al2O32%

Na2O14%

RO (CaO+MgO)

12%

• Toils structure systematizers :• Clawing toils structure and settle this structure

Glass’ Content

A typical glass package combination

Na, K, Li, Ca, Mg, Zn

• Glass’ viscosity increases as heat decreases.• There is no cristallization when cooling, it is easy that shaping non stop in liquid – glass axis.

Glass’ Shaping Properties

Glass’ Shaping Properties

Raw material Blend

Sand SiO 2 , Al2 O3

Dolomite CaO , MgOFeldspat ,Perlit, Feldspatic Sand SiO

2, Al

2O

3, K

2O, Na

2O, CaO

Soda Na2 OKalker CaO, MgOBroken glassAdditions Affination Materials (Sodium sulfate) Coloring (Pirit, Antrasit, Kükürt, Kromit vb.) Discoloring (Seryum Oksit, Çinko Selenit, Kobalt Oksit)

Dissolving and resting

Shaping Conditioning

Glass’ Production Process :S SLAYT :s

Operating

Glass’ Production Processes

PRODUCTION STEPS

1. BLENDING Blending chamber is a place where measures raw material

amount and stock materials

Several Using Raw Materials:

•Sand( Silis: SiO2 )

•Soda Na2CO3

•Lime ( Limestone : CaCO3 )

•Dolamit ( CaCO3. MgCO3 )

•Feldspat

•Sodium Sulfate( Na2SO4 )

PROCESSES IN PREPARING BLENDING

1.1. Bringing Raw Material to Factory and taking to stock area

1.2. Feeding Raw Material-Weighbridge Filling

1.3. Weighing

1.4. Emptying Weighbridge

1.5. Mixing

1.6. Transport Blending to Futnace

1.7. Dedusting

2. FURNACE

An oven with ignition from back

3. SHAPING

•Working with molten glass taken from the pool, according to feeder mechanism necessary to allow the temperature in the viscosity of the heating and cooling conditions on the expenditure section foreheart.

•Feeder receives the conditioned forehearttan glass, same size, shape and temperature drops into the molten glass

•After the molten glass droplets are formed IS machine and glass packaging is made.The hot product transport system through IS machine is moved to the cooling oven.

•Conveyor transport system machinery, transfer and stakerden has occurred.

• Cooling furnace hot product, the ambient temperature inside during the stretch soğultulması acceptable limits until downloads

4.COOLING PROCESS CONDUCTING Business that done at Cooling Process Conducting End can be summarized in two main groups 1. SEPARATION-PACKAGING  1.1. Automatic Sorting Hat Regulations  2. PACKGING Packaging operations can be maintained in two ways;manual or packaging machines  After receiving approval from the customer request is passed to the appropriate packaging standards to life:

 

Packaging Shapes

a) Tava- Palet-Shrink (Manual or automatic, semi-automatic paletizers)

b) Paket Shrink Ambalaj (with automatic packing machine)

c) Safıya-Palet-Shrink (SAPŞ) (with automatic packing machine)

d) Palet Ambalajlama (with machines Thimon&MSK )

Hot coating

-Capillary cracks on the surface plaster may occur on bottles

-done to improve bottle strength.

 Cold Coating

  -used to increase bottle strength.

-demoralized water is used.

Glass Production and Energy

Heat distribution in glass production process

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