SIMULTANEOUS TAPER & FLANGE FIT · 2019. 12. 12. · SQUARE TOOL HOLDERS – 1.000" 5 1.510...

BCV50 BIG-PLUS® TOOLING

C6 BIG CAPTO TOOLING

OKUMA VTM-65 • VTM-100 • VTM-200OKUMA VTM-80YB • VTM-120YB • VTM-200YB

BIG DAISHOWA SEIKI CO LTD

FITFIT

SIMULTANEOUS TAPER & FLANGE FITR

PAT.S P I N D L E S Y S T E M

D U A L C O N T A C T

The trademark CAPTO is licensed from Sandvik Coromant

TURNING TOOLS – BIG-PLUS® TOOL SHANKS, BCV50 (ASME B5.50)

BIG-PLUS® Basic BIG CAPTO HolderBIG-PLUS® tool shank with BIG CAPTO C6 modular connection. The exclusive use of dual contact interfaces provides excellent repeatability and rigidity, strengthening the performance for turning operations on VTM’s.

Excellent RepeatabilityHigh repeatability is achieved due to the perfect fit of the self-centering polygon taper.

Superior RigidityHigher rigidity due to larger contact diameter through simultaneous fit of taper and flange face.

Model Shank VTM Model Key No. Orientation

ZEROPOINT

3.00

0L1

3.00

ø2.48 Shank No.ø4.13Turning Key

(supplied)

3.00

0L1

Left Hand CartridgeO.D. Turning/Facing

Right Hand CartridgeID Boring

BCV50

ø1.875ø5.062

2.95

3

Coolant Through

BCV50

ZEROPOINT

3.00

0L1

3.00

ø2.48 Shank No.ø4.13Turning Key

(supplied)

3.00

0L1



BCV50

ø1.875ø5.062

2.95

3

Coolant Through

BCV50

BCV50-C6-3 OHA C6 65, 100, 200 Oº BCV50-C6-3 OHB C6 80YB, 120YB, 200YB 90º

Block System

• Includes turning key mounted for counter-clockwise table rotation. Key can be moved 180º for clockwise table rotation.

• Use pull stud P50T-2CH11 (below).

• Turning block holders must be purchased separately from your authorized Okuma Distributor.

• Coolant is supplied via spindle face only. Do not use center through coolant option.

• Includes (4) M16 x 40L S.H.C.S.

• Turning key is supplied with turning block holder.

1

Model

BCV50-F47.625-75 OH

Model

P50T-2CH11

Pull Stud Bolts

1.3781.772

3.346

ø1.4

96

1.575

.394

O-ring

ø.236

U1”-8 Thd.

ø.669

60° 30°

ø.906

O-ring

Okuma original turning block holders

BIG CAPTO C6 Modular Tooling System for Turning Operations

BIG CAPTO SYSTEM

BasicHolder

Cartridge

14 kinds of Cartridge Type F for a variety of applications

Coolant Nozzle

Coolant Nozzle

Left Hand

Cartridges are quickly replaced on the machine due to the serious damage on tool holders caused by broken inserts. Repeatable precision of less than .002’’.

5 different basic holders are available and allcan be assembled with either right or left handversions of the cartridge.

Right and left hand cartridges are available

Coding System for Cartridges – All Inserts are ISO/ANSI Standard

CTDV

N RLN

BDouble Clamp

-3º-5º-17.5º-27.5º

Rhombic 80ºTriangular 60ºRhombic 55ºRhombic 35º

0º Negative

5º Positive

7º Positive

Right hand

Left hand

NeutralScrew-On C

Clamping Method Insert Shape Relief Angle Hand

D

S

1,000 PSICOOLANTTHROUGH

(MACHINE OPTION)

BIG CAPTO C6

JLHQ

Lead Angle

BasicHolder

Cartridge

14 kinds of Cartridge Type F for a variety of applications

Coolant Nozzle

Coolant Nozzle

Left Hand

Cartridges are quickly replaced on the machine due to the serious damage on tool holders caused by broken inserts. Repeatable precision of less than .002’’.

5 different basic holders are available and allcan be assembled with either right or left handversions of the cartridge.

Right and left hand cartridges are available

Coding System for Cartridges – All Inserts are ISO/ANSI Standard

CTDV

N RLN

BDouble Clamp

-3º-5º-17.5º-27.5º

Rhombic 80ºTriangular 60ºRhombic 55ºRhombic 35º

0º Negative

5º Positive

7º Positive

Right hand

Left hand

NeutralScrew-On C

Clamping Method Insert Shape Relief Angle Hand

D

S

1,000 PSICOOLANTTHROUGH

(MACHINE OPTION)

BIG CAPTO C6

JLHQ

Lead Angle

Simple and Positive Type F Cartridge Clamping System

Type F uses 2 clamping bolts that presses the cartridge onto the basic holder. The torque is transmitted by an interlocking drive slot.

Cartridges made from high strength alloy steel.

Clamp Bolts

Face Clamping

2

Lead Angle Insert

TURNING TOOLS

3

27.5˚

27.5˚

117.5˚

.630

95˚ .472

(.630

)5˚

5˚

95˚

.472

(.63

0)

5˚

5˚

27.5˚

27.5˚

117.5˚

.630

32˚93˚

.591

3˚

93˚ .6

303˚

93˚

.630

3˚

32˚93˚

.591

3˚

32˚93˚

.591

3˚

32˚93˚

.591

3˚

ZEROPOINT

3.00

0L1

3.00

ø2.48 CAPTOø4.13Turning Key

(supplied)

3.00

0L1



BCV50

ø1.875ø5.062

2.95

3

Coolant Through

BCV50

ZEROPOINT

3.00

0L1

3.00


(supplied)

3.00

0L1



BCV50

ø1.875ø5.062

2.95

3Coolant Through

BCV50

Right Hand Left Hand

Boring and Facing Minimum Bore Diameter is 4.33"

O.D. Turning and Facing

-5º

-3º

-27.5º

Rhombic80ºCN

Triangle60ºTN

Rhombic55ºDN

Rhombic55ºDN

L1=+.787"

Rhombic35ºVBVC

ZEROPOINT

3.00

0L1

3.00


(supplied)

3.00

0L1



BCV50

ø1.875ø5.062

2.95

3

Coolant Through

BCV50

ZEROPOINT

3.00

0L1

3.00


(supplied)

3.00

0L1



BCV50

ø1.875ø5.062

2.95

3

Coolant Through

BCV50

4

Lead Configuration Model Insert Clamp L Angle Piece

F63-DCLNR-45035-12

-DCLNL-45035-12

-DCLNR-45035-16

-DCLNL-45035-16

-PCLNR-45045-19

-PCLNL-45045-19

-DTJNR-45035-16

-DTJNL-45035-16

-DDJNR-45035-15

-DDJNL-45035-15

-DDJNR-45055-15

-DDJNL-45055-15

-SVQBR-45035-16

-SVQBL-45035-16

-5˚

-5˚

-5˚

-3˚

-3˚

-3˚

-27.5˚

CN43Rhombic 80˚

CN54Rhombic 80˚

CN64Rhombic 80˚

TN33Triangle 60˚

DN43*1

Rhombic 55˚

DN43*1

Rhombic 55˚

VB33 VC33

Rhombic 35˚

CP2

CP3

LeverLock

CP1

CP2

CP2

M3.5*2

1.378

1.378

1.771

1.378

1.378

2.165

1.378

• Wrenches are not included with the cartridges. Please purchase separately.

• *1 DN43 (3/16" thickness) carbide shim is included as standard. In case of DN44 insert (1/4" thickness), please replace the standard carbide shim with DNS1506 (option).

• *2 M3.5 is screw-on type.

Type Model L L1 f

C6-F63-30 1.181 2.559 -75 2.953 4.331 F63 -100 3.937 5.315 1.772 -130 5.118 6.496 -170 6.693 8.071

Basic Holder Type F

90º Cartridges Type F

L1L

f

L

f=1.772

ø2.480

L1L

f

L

f=1.772

ø2.480

Right Hand

Left Hand

Boring and Facing Minimum Bore Diameter is 4.33"

O.D. Turning and FacingFor SPARE PARTS PG. 5

See CAPTO CATALOG EXi183

See BIG-PLUS CATALOG EXi48

See PROFIT MAKER CATALOG EXi302

SQUARE TOOL HOLDERS – 1.000"

5

1.510

Interference ø3.937

1.00

0

.240

3.15

0

4.33

1

1.5751.575

Interference ø3.937

1.00

0

1.260

4.11

8

5.11

8

180 TypeRight Hand Left Hand Neutral

90 TypeAvailable for applications such as turning, grooving, parting and threading.

Model

C6-180-BH1.000R-4.375

Model

C6-180-BH1.000L-4.375

Model

C6-90-BH1.000N-5.125

Spare Parts for Turning ToolsDouble-clamping system of ‘push and draw’ assures the safe clamping of inserts.

Carbide Shim

Clamp Screw

Insert

Shim Screw

Clamp Piece

Spring

Insert Size Set Model Clamp Piece Screw Spring

TN33 SCP-1 CP1 CN43 DN43

SCP-2 CP2

M5 x 20 ø8 x 10

CN54 SCP-3 CP3

Insert Size Set Model Carbide Shim Screw Torx Size

CN43 CN54 CN64 TN33 DN43 DN44

Clamp Piece Set

Carbide Shim Set

SCNS1204SCNS1606SCNS1906STNS1604SDNS1504SDNS1506

CNS1204CNS1606CNS1906TNS1604DNS1504DNS1506

M4 x 8M5 x 12M5 x 12M3 x 7

M4 x 8

T15

T20

T10

T15

Insert Clamping Screw Set

Model

S3508DS

Contents:M3.5 screws ....... 10 pcs.Wrench DA-T15 ......1 pc.

• A set contains one carbide shim and screw.

• A wrench is not included. Please order separately (Model: DA-T10, DA-T15, DA-T20).

For VB33 Insert

• A set contains one clamp piece, screw and spring.

• A wrench is not included. Please order separately (Model: T-H).

6

TURNING TOOLS

LH

L1G L2 L2

øD ødPlug A

Plug B

Center-throughSide-through

LH

L1G L2 L2

øD ød

Plug APlug B

Center-throughSide-through

Boring Bar HolderApplication: Boring and thread cutting

Model ød øD L L1 L2 Bore Depth G H C6-BSL.625-3.5 .625 1.575 3.500 .394 .827 2.559

M10 x 1.25 -BSL.750-3.5 .750 1.969 3.500 .472 .787 2.362 -BSL1.000-4 1.000 2.165 4.000 .551 .906 2.756

M12 x 1.5 -BSL1.250-4.5 1.250 2.520 4.500 .630 1.024 3.071 -BSL1.500-5 1.500 3.150 5.000 .709 1.260 3.661 M16 x 1.5

Clamping Capacity: ø5/8" - ø1-1/2"Metric Sizes Also Available

(ø6, 8, 10, 12, 16, 20, 25, 32 & 40)

Interchangeable between center-through and side-through coolant supply by using plugs.

A Complete Lineup of Rotary Tool Holders Are Also AvailableMany high performance rotary tool holders such as the high precision Mega Chuck series are available.For SPARE PARTS PG. 5

See BIG CAPTO CATALOG EXi183



Plug A Plug B Body

M18 x 1.5 BSL.625

M6 x 1.0 BSL.750

M6 x 1.0 BSL1.000

M8 x 1.25 BSL1.250

BSL1.500

Mega New Model Baby Chuck

ROTATING TOOLS

7

For SPARE PARTS PG. 5




For more information on Perfect Seal

Model ød øD L L1 Collet Nut Wrench Max RPM Weight (lbs)

BCV50-MEGA6N-3.5 -MEGA6N-5 -MEGA6N-6 -MEGA8N-3.5 -MEGA8N-5 -MEGA8N-6 -MEGA10N-3.5 -MEGA10N-5 -MEGA10N-6 -MEGA10N-8 -MEGA13N-3.5 -MEGA13N-5 -MEGA13N-6 -MEGA13N-8 -MEGA16N-3.5 -MEGA16N-5 -MEGA16N-6 -MEGA16N-8 -MEGA20N-3.5 -MEGA20N-5 -MEGA20N-6 -MEGA20N-8

.010 - .236

.020 - .315

.059 - .394

.098 - .512

.098 - .630

.098 - .787

.787

.984

1.181

1.378

1.654

1.811

3.505.006.003.505.006.003.505.006.008.003.505.006.008.003.505.006.008.003.505.006.008.00

1.723.034.031.723.034.031.723.034.036.031.723.224.036.031.723.224.226.221.803.224.226.22

NBC6-

NBC8-

NBC10-

NBC13-

NBC16-

NBC20-

MGN6

MGN8

MGN10

MGN13

MGN16

MGN20

MGR20

MGR25

MGR30

MGR35

MGR42

MGR46

20,00020,00015,00020,00020,00015,00020,00020,00015,00012,00018,00018,00016,00012,00017,00017,00016,00013,00016,00016,00015,00013,000

6.95 7.06 7.28 7.06 7.39 7.61 7.28 7.72 7.94 8.60 7.50 8.05 8.49 9.26 7.83 8.71 9.26 10.36 8.05 9.04 9.70 11.03

Mega New Baby ChuckHigh precision collet and well-balanced design provide stable performance during high speed cutting.

• Mega New Baby Nut is included. Collet and wrench must be ordered separately.

• Weight does not include collet.

• Designed to be capable of supplying coolant through spindle and flange.

• The “Max” allowable spindle speed listed in the table is directly influenced by the rigidity of the machine and balance of the cutting tool. Therefore, the “Max” allowable speed may not always be achievable.

Clamping Capacity: ø.010" - ø.787"

ødøD

L

L1BCV50

Coolant bores in accordance to DIN69871/Form B

MEGA6NMEGA8NMEGA10NMEGA13NMEGA16N MEGA20N

MGN6MGN8 MGN10 MGN13 MGN16 MGN20

MGR20MGR25 MGR30MGR35MGR42MGR46

NBC6- NBC8-NBC10- NBC13- NBC16- NBC20-

MPS6- MPS8- MPS10- MPS13- MPS16- MPS20-

NBA6B NBA8BNBA10BNBA13BNBA16B NBA20B

M7 M9 M11 M14M18M21

.472

.512

.630

.787

.787

.787

.079

.098

.118

.157

.157

.157

Model Model Model Model G L B

Included Accessories (Need to be ordered separately)Mega Nut Mega Wrench Collet Mega Perfect Seal Adjusting

Screw

B L

G

Rubber Seal

8

Mega E ChuckUtilizes advanced technology of New Baby Collet Chucks for powerful and precise high speed end milling.

Model ød øD L L1 Collet Nut Wrench Max RPM Weight (lbs)

BCV50-MEGA6E-4 -MEGA6E-5 -MEGA6E-6 -MEGA8E-4 -MEGA8E-5 -MEGA8E-6 -MEGA10E-4 -MEGA10E-5 -MEGA10E-6 -MEGA10E-8 -MEGA13E-4 -MEGA13E-5 -MEGA13E-6 -MEGA13E-8

.125 - .250

.125 - .250

.125 - .375

.125 - .500

.984

1.181

1.378

1.654

4.005.006.004.005.006.004.005.006.008.004.005.006.008.00

MEC6-

MEC8-

MEC10-

MEC13-

MEN6

MEN8

MEN10

MEN13

MGR25

MGR30

MGR35

MGR42

20,00020,00014,00020,00020,00016,00020,00020,00016,00013,00018,00018,00016,00012,000

7.39 7.83 8.38 7.72 8.27 9.04 8.05 8.60 9.59 11.91 8.49 9.26 10.58 12.79

2.423.424.422.223.224.222.223.224.226.502.423.424.426.50

Clamping Capacity: ø.125" - ø.500"

ød øD

L

L1BCV50


• Mega E Nut is included. Collet and wrench must be ordered separately.

• Weight does not include collet.

• Designed to be capable of supplying coolant through spindle and flange.


Model ød Min. Clamping Length

MEC6-3AA -4AA -5AA -6AA

.118

.157

.197

.236

.748 .866 .9841.063

MEGA6E

Model ød Min. Clamping Length

MEC8-3AA -4AA -5AA -6AA -7AA -8AA

.118

.157

.197

.236

.276

.315

.748 .866 .9841.1021.1421.220

MEGA8E

Model ød Min. Clamping LengthMEC10-3AA -4AA -5AA -6AA -7AA -8AA -9AA -10AA

.118

.157

.197

.236

.276

.315

.354

.394

.748 .866 .9841.1021.1611.2201.2991.457

MEGA10E

Mega E Collet

Model ød Min. Clamping LengthMEC13-3AA -4AA -5AA -6AA -7AA -8AA -9AA -10AA -11AA -12AA

.118

.157

.197

.236

.276

.315

.354

.394

.433

.472

.748 .866 .9841.102 1.1611.2201.2991.3781.4571.535

MEGA13E

ød øA

B

.00004" .00012"

4d

ød

ød øA

B

.00004" .00012"

4d

ød

Collet Class T.I.R. At Nose At End of Test Bar

AA Within .00004"

Within .00012"

MEGA6E: øA=.445, B=1.374MEGA8E: øA=.555, B=1.551MEGA10E: øA=.673, B=1.799MEGA13E: øA=.811, B=1.886

ROTATING TOOLS

9

Mega Double Power ChuckSimultaneous fit is achieved on the nut as well as the taper shank to obtain rigidity close to an integral body.

Clamping Capacity: ø.625" - ø.1.500"

BCV50

ød øD øD1

L

H

Coolant


Model ød øD øD1 L H Wrench Max RPM Weight (lbs)

BCV50-MEGA.625DS-4 -6 -MEGA.750DS-4 -6 -MEGA1.000DS-4 -6 -MEGA1.250DS-4 -6 -MEGA1.500DS-4.5

1.811

2.362

2.756

3.150

3.898

.625

.750

1.000

1.250

1.500

2.480

2.717

3.031

3.386

3.925

4.09 6.09 4.09 6.09 4.09 6.09 4.09 6.09 4.50

MGR46

MGR60

MGR70

MGR80

MGR99

21,00019,00020,00017,00020,00017,00020,00015,00015,000

8.82 10.80 9.92 13.01 10.58 14.33 11.25 15.88 14.55

2.88

3.44

3.63

4.22

4.29

• Wrench must be ordered separately.


• Tools w/ flats should not be clamped w/ Mega Double Power Chuck.

Straight Collet (Type C) Clamping Size Model ød

C.750-1/4 -5/16 -3/8 -7/16 -1/2 -9/16 -5/8C.750-6 -8 -10 -12 -16

.250 .312 .375 .437 .500 .562 .625 6.0 8.0 10.0 12.0 16.0

MEGA.750DS

MEGA.750DS: D=.750, L=2.36MEGA1.000DS: D=.750, L=2.70MEGA1.250DS: D=1.250, L=2.91

L

øD ød

InchSize

MetricSize

Clamping Size Model ød

C1.250-1/4 -5/16 -3/8 -7/16 -1/2 -9/16 -5/8 -11/16 -3/4 -13/16 -7/8 -15/16 -1C1.250-12 -14 -16 -20 -25

.250 .312 .375 .437 .500 .562 .625 .687 .750 .812 .875 .937 1.000 12.0 14.0 16.0 20.0 25.0

MEGA1.250DS

InchSize

MetricSize

Clamping Size Model ød

C1.000-1/4 -3/8 -1/2 -5/8 -3/4

.250 .375 .500 .625 .750

MEGA1.000DS

InchSize

7/16" - 20

9/16" - 18

5/8" - 18

3/4" - 16

1" - 14

10

End Mill Holder

Shrink Fit Holder

Shell Mill Adapter

LH

L1

G

ød

øD

Fig. 1

LHL2 L1

2-G

ød øD

Fig. 2

Model Fig. ød øD L L1 L2 H G

BCV50-EM.500-4.5 -6 -EM.625-4.5 -6 -EM.750-4.5 -6 -EM1.000-4.5 -6 -8 -EM1.250-4.5 -6 -8 -EM1.500-4.5 -6 -8 -EM2.000-6

1.375

1.625

1.750

2.252

2.750

3.500

.500

.625

.750

1.000

1.250

1.500

2.000

4.506.004.506.004.506.004.506.008.004.506.008.004.506.008.006.00

1.000

1.375

3.000

3.500

3.875

3.125

4.330

.874

.937

1.000

1.125

1.375

-1

2

Model ød øD1 øD2 L L1 E

BCV50-SF.500-4 -SF.625-4 -SF.750-4 -6 -SF1.000-4 -6 -SF1.250-4 -6

.500 .625

.750

1.000

1.250

L

ød øD1

L1

4.5º

øD2

E

.945 1.063

1.299

1.732

1.2601.339

1.654

2.087

4.004.004.00 6.004.00 6.004.006.00

.730

.639

.822

1.4171.535

1.614

1.850

2.008

.313

.375

.500

.625

.750

1.000

Model Fig. øD1 øD2 øD3 L L1 L2 L3 W

BCV50-SM.750-2 -4 -SM1.000-2 -4 -6 -8 -10* -12* -SM1.250-2 -4 -6 -SM1.500-2 -4 -6 -8 -10* -12* -SM2.000-2 -4 -SM2.500-2.5

.875

1.118

1.500

1.875

2.500

3.125

.750

1.000

1.250

1.500

2.000

2.500

2.00 4.00 2.00 4.00 6.00 8.00 10.00 12.00 2.00 4.00 6.00 2.00 4.00 6.00 8.00 10.00 12.00 2.00 4.00 2.50

.156

.219

.281

.375

.438

.375

.500

.689

.929

1.126

1

2

1.689

2.189

2.752

3.626

4.874

4.874

LH

L1

G

ød

øD

Fig. 1

LHL2 L1

2-G

ød øD

Fig. 2

L L1

L3

L2

W øD1

øD2

øD3

Fig. 1

L L1

L3

L2

W øD1

øD2

øD3

Fig. 2

4 x 5/8"-114" B.C.

• For high speed applications, Shell Mill Adapters should be balanced together with the cutters.* Tapered body for increased rigidity.

L L1

L3

L2

W øD1

øD2

øD3

Fig. 1

L L1

L3

L2

W øD1

øD2

øD3

Fig. 2

4 x 5/8"-114" B.C.

CATALOG No.Bi304-0609-1

R641 Fargo Ave., Elk Grove Village, IL 60007We are moving to a larger facility. Please use address below as of 11/09. 2600 Huntington Blvd., Hoffman Estates, IL 60192Tel: 847.228.7660 • Fax: 847.228.0881web: www.bigkaiser.com • e-mail: [email protected]

Model L A øD

BCV50-2.000-L13.5SD 13.5 212.5

BIG-PLUSL

Effective Test Length A

øD

ANGLE HEADS & TEST BAR

AG90 Series – High Rigidity TypeProvided with a steel housing and reinforced locating pin assembly for applications where increased rigidity is required to perform various types of heavier machining.

Build-Up Type Shank Model Weight (lbs)

BCV50 BCV50-AG90/AGH35-230S-80 35.9

HMC Type

Shank Model Weight (lbs)

BCV50 BCV50-AG90/HMC1.250-230S-80 39.9

For Angle Heads Shown:• The cutter rotates in the same direction of the machine spindle.

• The standard Fixed Length H is .236. Other lengths are available upon request.

• The angles of positioning pin to drive key groove and direction of cutting edge are adjustable from 0º to 360º.

.394

.079

2.559

3.819

.394

ø4.921

Fixed Length H

03.

937

S=3.1

50

9.055 1.772

ø1.500

.118 Pin Compression

.236 Collar Compression

Gage Line for AG35 Adapters

Draw Bar

1.772 1.772

R .827

ø3.189

ø1.250ø4.921

3.819

Fixed Length H

2.55

9

Min.

Acces

s Bore

ø6.8

90

3.93

7

S=3.

150

9.055 1.772



1.772 1.772

R .827

.394

.079

2.559

3.819

.394

ø4.921

Fixed Length H

03.

937

S=3.1

50

9.055 1.772

ø1.500



Gage Line for AG35 Adapters

Draw Bar

1.772 1.772

R .827

Dyna Test Bar

ø3.189

ø1.250ø4.921

3.819

Fixed Length H

2.55

9

Min.

Acces

s Bore

ø6.8

90

3.93

7

S=3.

150

9.055 1.772



1.772 1.772

R .827

For SPARE PARTS PG. 5




For a complete list of available Build-Up Type Adapters, Stop Blocks and all other Angle Heads and Accessories

SIMULTANEOUS TAPER & FLANGE FIT · 2019. 12. 12. · SQUARE TOOL HOLDERS – 1.000" 5 1.510...

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Transcript of SIMULTANEOUS TAPER & FLANGE FIT · 2019. 12. 12. · SQUARE TOOL HOLDERS – 1.000" 5 1.510...