Simulated realistic microstructure of SiC particles in Al-alloy matrix Implementation of...

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Simulated realistic microstructure of SiC particles in Al-alloy matrix Implementation of Real/Simulated 3D Microstructures in FE- Based Computations Arun Gokhale, Georgia Institute of Technology, DMR 0404668 • Volume: 10 6 m 3 • Degrees of freedom: > 1 million • Quasi-static analysis using ABAQUS/Explicit Constitutive properties Aluminum: Experimental stress- strain curve of Al6061-T6 alloy SiC: Perfectly elastic with E = 410GPa 0 100 200 300 400 500 600 700 800 0 1 2 3 4 5 S train (% ) S tress (M P a) 10% SiC 20% SiC 30% SiC Distribution of local max. principal stress Computed stress-strain curves for realistic simulated composites with 3D Mesh generation

Transcript of Simulated realistic microstructure of SiC particles in Al-alloy matrix Implementation of...

Page 1: Simulated realistic microstructure of SiC particles in Al-alloy matrix Implementation of Real/Simulated 3D Microstructures in FE- Based Computations Arun.

Simulated realistic microstructure of SiC particles in Al-alloy matrix

Implementation of Real/Simulated 3D Microstructures in FE- Based Computations

Arun Gokhale, Georgia Institute of Technology, DMR 0404668

• Volume: 106 m3 • Degrees of freedom: > 1 million• Quasi-static analysis using ABAQUS/Explicit

Constitutive propertiesAluminum: Experimental stress-strain curve of Al6061-T6 alloySiC: Perfectly elastic with E = 410GPaComputations performed at NCSA using TeraGrid Grant DMR070047N

0

100

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0 1 2 3 4 5

Strain (%)

Str

es

s (

MP

a)

10% SiC

20% SiC

30% SiC

Distribution of local max. principal stress

Computed stress-strain curves for realistic simulated composites with different SiC volume fractions

3D Mesh generation

30% SiC

Page 2: Simulated realistic microstructure of SiC particles in Al-alloy matrix Implementation of Real/Simulated 3D Microstructures in FE- Based Computations Arun.

Applications to Biological Structures Arun Gokhale, Georgia Institute of Technology, DMR-040466 Collaboration with Dr. P. Mouton of National Institute of Aging

Left: Traverse of virtual cycloids (light green dots) through different focal planes of thick tissue section of DG in mouse brain

The estimated value of the total surface area of the GFAP immunopositive astrocytes per unit vol. of the tissue section = 0.039 m2/m3

Vref for the DG in mouse brain = 1.9 mm3

Total surface area of GFAP immunopositive astrocytes = 74.1 mm2

Study of microstructures is central to numerous disciplines where microscopes are used to characterize internal structures. Stereological techniques for quantitative microstructure characterization are becoming increasingly important in all such disciplines due to the thrust towards quantitative description and modeling of the processes and phenomena of interest. Stereological techniques developed in this NSF funded research have also been applied to quantify internal structures in biological tissues including mouse brain.

Page 3: Simulated realistic microstructure of SiC particles in Al-alloy matrix Implementation of Real/Simulated 3D Microstructures in FE- Based Computations Arun.

• What is the chance that a randomly placed point in the box will hit a potato in the box?

• The higher the total amount of potatoes, the higher is the chance/probability.

• It can be shown that the probability is precisely equal to the ratio of the total volume of the potatoes and the volume of the box, i.e., volume fraction. We can invert this to estimate the volume fraction of the potatoes, or any phase in a microstructure, via experimental estimation of the probability that a randomly placed point lies in the phase of interest.

P (Potato) = ?

Motivation: SiC particles reinforced Al-alloy composite is structural material useful for aerospace and automotive applications. Its strength and elastic modulus strongly depend on volume fraction of SiC particles. Therefore, it is of interest to estimate volume fraction of SiC.

Probability = Average number of grid points contained in SiC divided by the total number of points = PP

Volume fraction of SiC = PP

Real World Applications of Probability and Statistics

2007 RET Project of High School Teacher Ms. U. Gordon, Clayton County, GA

Mentor: Arun Gokhale, Georgia Institute of Technology; Grants: 0404668/INT 0224929