SIMUL8 Healthcare Designing New Spaces and Processes

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    Improving Healthcare

    WorkshopBrittany Hagedorn

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    SIMUL8 Corporation | SIMUL8.com | [email protected]

    Introductions

    Brittany Hagedorn is SIMUL8s new Healthcare Lead for North America.

    Brittanys mission is to promote the use of process

    simulation and related tools within healthcare.

    The role will include:1. Supporting existing users.

    2. Publicizing the great work already being done.

    3. Fostering growth of the simulation community.

    4. Pioneering new applications within healthcare.

    5. Developing tools and training.

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    Clinical Quality and

    Patient Safety

    Management

    Consulting

    IntroductionsMy experience has been in project-oriented roles, first as a Six Sigma Black

    Belt within a hospital system, then as an external consultant. Through these

    roles, I have had the privilege to work on a wide variety of challenges.

    Lean and Six Sigma

    (Process Improvement)

    My favorite projects include:

    Reducing the lead time for pediatric sedated procedures from six weeks to seven days.

    Addressing bottlenecks in nursing workflows.

    Eliminating 70% of duplicative double checks for physician documentation.

    Constructing a clinical quality scorecard that could be easily managed and integrated intoexecutive compensation.

    Developing a primary care compensation plan for 150+ physicians to incentivize their

    transition toward a value-based, accountable clinical care model.

    Creating an integration strategy for a newly formed cardiology medical group.

    Building a business case for post-acute care services.

    Supporting preventable harm interventions.

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    Agenda

    I. Project OverviewII. Results

    III. Recommendations

    IV. Discussion & Next Steps

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    Project Overview Goals

    A local hospital was constructing a new bed tower. They wanted to know often

    they would need a medical/surgical bed for post-surgical observation patients.

    We recommended

    a simulation.

    The executive teams

    request was for an Excel

    analysis that wouldproduce:

    An average number

    of patients.

    An average number

    of beds.

    After discussions, we

    recommended a project

    charter for a simulationthat would produce:

    The range for the

    expected number of

    beds.

    Identification of anydownstream effects.

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    Project Overview Process

    The process to be modeled was fairly simple, with a few routing decisions.

    Each step had a variable time duration, which included both random

    variation and patient-specific factors such as specialty and acuity.

    Inpatients

    Outpatients

    Add-ons

    Pre-Surgery

    PrepSurgery

    Post-

    Surgery

    Recovery

    Home

    Observation

    Return to

    Unit

    Entry Points Post-Surgical Routing

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    Project Overview Model BuildingThis process translated into a SIMUL8 model quickly, but there was

    some additional work to build the OR schedule into the simulation.

    Entry

    PointsResources

    Post-

    surgical

    routing

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    Project Overview Excel Interface

    By utilizing a unique identifier for each patient entering the simulation, we

    obtained individual-level data and results that were like-real-life.

    Patient MRN

    Characteristics Scheduled Actual

    Time Stamps

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    -

    0.50

    1.00

    1.50

    2.00

    2.50

    3.00

    Monday Tuesday Wednesday Thursday Friday

    PatientsperDay

    Results Patient Volumes

    The model assumed a continuation of current policy, which meant that

    observation patients would remain in the pre/post surgical suite until discharged

    or the end of the day. At the end of the day, all remaining patients weretransferred to an inpatient unit, which results in longer stays and increased costs.

    Observation Patients to Floor per Day

    With current policies, there would be

    fewer than two patients per day needing

    placement at the end of the day. As a result, additional inpatient beds

    dedicated to observation patients would

    not be needed.

    Note: The variability by day of the week was due to the surgeon

    specialty mix.

    Excel analysis resulted in 1.3 bedsper day, without insight into daily

    variation or downstream effects.

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    Results Unexpected Findings

    However, by using a simulation, we were able to capture additional performance

    metrics, which suggested that there may be other potential issues.

    FY 2013 FY 2018

    Maximum

    Schedule

    Annual Patient

    Volume14,000 15,000 16,000

    Days with

    Delayed

    Surgeries

    67% 77% 82%

    Number of

    Delayed

    Surgeries

    6 daily 9 daily 10 daily

    Number of

    ObservationPatients to Floor

    1.3 daily 1.5 daily 2.1 daily

    Additional Performance Metrics

    The simulation queues showed that many

    patients were seeing delayed surgery starts.

    With current state processes and policies,

    this would happen on over 65% of days. When delays did occur, it would affect on

    average 6 patients per day.

    In addition, the frequency and

    duration of delays will increaseif the growth target is reached.

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    Results Operational Implications

    Delayed surgeries are caused by a bed shortage, which prevents patients

    from being prepped for their procedure on time. This directly affect

    profitability, either in foregone revenue or increased staffing costs.

    0

    5

    10

    15

    20

    25

    3035

    40

    45

    5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

    NumberinUse

    Hour of the Day

    Note: The second surge in O.R. volumes depicts delayed patients finally

    getting through pre-op into surgery.

    Observation patients remain in

    Pre/Post Unit

    Not enough bed capacity for

    arriving patients

    Delayed prep causes delayed

    surgery start times

    Patients are cancelled or staff

    must work overtime

    Example Day Effect of Bed Shortage

    Pre/Post Beds

    O.R. Rooms

    Maximum Bed Capacity

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    Recommendations Alternatives

    Given this information, the natural question is how do we fix it?

    There were three alternative solutions that were simulated, in order to measure the real impact

    that implementation would have.

    1. Pre-Admission Testing RoomsRepurpose the four pre-admission testing rooms that were

    adjacent to the pre/post suite. These could be retrofitted before construction was complete

    as recovery spaces.2. Family Waiting PolicyThe plan for the new unit was to allow patients families to remain in

    their patients prep room during the surgery, and return the patient to the same location for

    recovery.

    3. Observation Patient PolicyModify the policy to indicate that observation patients should be

    moved to an inpatient unit if they will be staying for longer than a pre-determined threshold.

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    Recommendations Voting Results

    Please Vote Which alternative was the most effective?

    A. Reclaim 4 pre-admission testing rooms.

    B. Ask families to move to the waiting room during

    surgery.

    C. Move observation patients to inpatient beds after

    surgery.

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    Recommendations Best Technical

    Modifying the family waiting policy was the most effective at balancing

    the needs of the inpatient units and operating rooms.

    Family Remains in Pre/Post

    Room during Surgery

    Family Moves to Another

    Location during Surgery

    % Days with Delays 77% 45%

    # of Patients Delayed 10 daily / 2,647 annual 1 daily / 287 annual

    # Observation Patients to

    Floor2 daily / 417 annual 0 annual

    The change in policy would minimize the number of delayed cases and eliminate the need

    for inpatient beds to house observation patients, releasing bed capacity for other uses.

    Additional improvement could be made by modifying the O.R. block schedule to distributeobservation patients more evenly throughout the week.

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    Recommendations Voting Results

    Due to other factors, this alternative was not implemented.

    Please Vote Which was the primary barrier?

    A. The solution was too technically complex to implement.B. We did not have the right executives in the room to be

    able to make the policy decision.

    C. There were other programs being implemented that

    were perceived to be in conflict.

    D. Political divisions created barriers to buy-in.

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    Recommendations Trade-Offs

    Ultimately, it was institutional concern about Value Based Purchasing

    (which rewards hospitals for patient satisfaction scores) that drove the

    decision to modify the observation patient policy instead.

    1.5

    3.4

    4.3

    5.4

    6.7

    9.3

    10.377%

    45%

    32%

    20%

    13%

    5%2%

    0%

    10%

    20%

    30%

    40%

    50%

    60%

    70%

    80%

    90%

    0.0

    2.0

    4.0

    6.0

    8.0

    10.0

    12.0

    No Limit 42 hours 40 hours 38 hours 36 hours 30 hours 24 hours

    %ofDayswithDe

    lays

    NumberofPatientstoFloor

    Policy Cut-Off Point

    Daily Obs to Floor % Days with Shortage

    The Ultimate Trade-Off

    The trade-off was a decision for the

    executive team.

    As more observation patients were

    moved to inpatient units, the number

    of delays dropped dramatically.

    Ultimately, the policy was modified so

    that every observation patient was

    moved to an inpatient unit after

    surgery.

    The other factor to

    consider is the impact

    on E.R. throughput.

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    Lessons Learned

    OVERALL PROJECT

    Unexpected findings On several occasions, the analysis results did not turnout as expected. Eventually, we discovered that the simulation was operating

    correctly but the process was not operating as it had been described.

    Scope creep The scope of the project grew several times, as we uncovered

    additional questions that needed to be answered.

    Stakeholder buy-in Changing policy presents challenges, depending on the

    stakeholders and their entrenched beliefs. The best technical solution will notalways be implemented.

    RELATED TO DESIGN

    Rules of Thumb Architecture and construction teams often rely on industry

    standards when designing physical spaces, such as four beds per OR. But

    every situation is unique and this approach results in over/under-built spaces. Earlier is Better Simulation is helpful at any stage of the process, but to

    reduce costs, earlier is always better. If we had completed this analysis a few

    months earlier, we would not have needed to redo several rounds of

    architectural plans, which prevented us from considering several alternatives.

    A few last thoughts

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    Discussion and Questions

    Great ideas need landing gear as well as wings. C. D. Jackson

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    Next Steps

    If you enjoyed todays discussion, please join us inSeptember for the next workshop!

    Are you facing complex processes and an overwhelming

    amount of work to do? Suggest a future topic!

    Join the simulation community by connecting with us on

    LinkedIn, Twitter, or on our website at SIMUL8.com!

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    Appendix Additional Analysis

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    Alternative 1 Impacts

    77%

    70%65%

    58%

    49%

    43%

    35%

    29%

    22%17%

    12%7% 6% 4% 3%

    2%0%

    10%

    20%

    30%

    40%

    50%

    60%

    70%

    80%

    90%

    40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55

    %DayswithShortage

    Number of Pre/Post Beds

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    Patient Delay Durations

    4

    18

    58

    15

    26

    44

    30 3233

    0

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    10

    15

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    25

    30

    35

    40

    45

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    0

    5

    10

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    Monday Tuesday Wednesday Thursday Friday

    AverageTimeinQueue(min)

    PatientsthatW

    aitedforPrep

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    Block Time Utilization

    66%70%

    73% 75%76%

    80%87%

    -

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    2.00

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    4.00

    5.00

    6.00

    7.00

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    40%50%

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    80%

    90%

    100%

    CVS Other Uro Gyn Gen NOS ENT

    RatioBlockvs.A

    verageDuration

    BlockTime

    Utilization

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    Block Time Utilization

    77% 77% 74%69%

    76%

    0%

    10%

    20%

    30%

    40%

    50%

    60%

    70%

    80%

    90%

    Utilization

    Min

    Avg

    Max

    66%70%

    73% 75%76% 80%

    87%

    0%

    10%

    20%

    30%

    40%

    50%

    60%

    70%

    80%

    90%

    100%

    CVS Other Uro Gyn Gen NOS ENT

    Utilization

    Min

    Avg

    Max