1. Add-ons for the SIMATIC PCS 7Process Control SystemSIMATIC PCS 7CatalogST PCS 7 AOEdition2013Answers for industry. Siemens AG 2013

2. SIMATIC ST PCS 7SIMATIC PCS 7Process Control SystemE86060-K4678-A111-B8-7600SIMATIC ST PCS 7.2Migration solutions withthe SIMATIC PCS 7Process Control SystemPDF (E86060-K4678-A131-A5-7600)SIMATIC ST 70Products forTotally Integrated Automationand Micro AutomationE86060-K4670-A101-B3-7600SIMATIC HMI / ST 80/ST PCPC-based AutomationHuman Machine Interface SystemsPC-based AutomationE86060-K4680-A101-B9-7600Industrial Communication IK PISIMATIC NETE86060-K6710-A101-B7-7600Process Automation FI 01Field Instruments forProcess AutomationE86060-K6201-A101-B5-7600SITRAIN ITCTraining for Automation andIndustrial SolutionsOnly available in GermanE86060-K6850-A101-C3Products for Automation CA 01and DrivesInteractive CatalogDVD: E86060-D4001-A510-D2-7600Industry MallInformation and Ordering Platformin the Internet:www.siemens.com/industrymallRelated catalogs Siemens AG 2013 3. SIMATIC PCS 7Add-ons for the SIMATIC PCS 7Process Control SystemCatalog ST PCS 7 AO 2013The products and sys-temsdescribed in thiscatalog are manufac-tured/distributed underapplication of a certifiedquality managementsystem in accordancewith DIN EN ISO 9001(Certified RegistrationNo. 1323-QM). The cer-tificateis recognized byall IQNet countries.Supersedes:Catalog ST PCS 7.1 2011Refer to the Industry Mall for current updatesof this catalog:www.siemens.com/industrymallThe products contained in thiscatalog can also be found in theInteractive Catalog CA 01.Order No.:E86060-D4001-A500-D2-7600Please contact your local Siemens branch Siemens AG 2013Information and management systems 1Advanced Process Control 2Industry-specific applicationsCement industry, Mining industry, Telecontrol,Process Analytical Technology3Operator control and monitoring 4Libraries/blocks/tools 5Distributed I/O on PROFIBUS 6Simulation 7Diagnostics 8Laboratory automation 9Switchgear/controlgear automation 10Energy management 11Architecture and configurationAutomation Firewall, Cabinets,Time synchronization12Appendix 13Printed on paper fromsustainably managedforests and controlledsources.www.pefc.org Siemens AG 2013 4. 2 Siemens ST PCS 7 AO 2013 Siemens AG 2013 5. Siemens ST PCS 7 AO 2013 3Answers for industry.Siemens Industry answers the challenges in themanufacturing and the process industry as well as inthe building automation business. Our drive and automationsolutions based on Totally Integrated Automation (TIA) andTotally Integrated Power (TIP) are employed in all kindsof industry. In the manufacturing and the process industry.In industrial as well as in functional buildings.Siemens offers automation, drive, andlow-voltage switching technology aswell as industrial software from stan-dardproducts up to entire industry solu-tions.The industry software enables ourindustry customers to optimize the en-tirevalue chain from product designand development through manufactureand sales up to after-sales service. Ourelectrical and mechanical componentsoffer integrated technologies for the en-tiredrive train from couplings to gearunits, from motors to control and drivesolutions for all engineering industries.Our technology platform TIP offers ro-bustsolutions for power distribution.The high quality of our productssets industry-wide benchmarks.High environmental aims are part ofour eco-management, and we imple-mentthese aims consistently. Rightfrom product design, possible effects onthe environment are examined. Hencemany of our products and systems areRoHS compliant (Restriction of Hazar-dousSubstances). As a matter ofcourse, our production sites are certifiedaccording to DIN EN ISO 14001, but tous, environmental protection also me-ansmost efficient utilization of valuableresources. The best example are ourenergy-efficient drives with energy sa-vingsup to 60 %.Check out the opportunities ourautomation and drive solutions provide.And discover how you can sustainablyenhance your competitive edge with us. Siemens AG 2013 6. 0DQDJHPHQW/HYHO(53(QWHUSULVH5HVRXUFH3ODQQLQJ2SHUDWLRQV/HYHO 6,0$7,36RQWURO/HYHO2SHUDWRU6VWHP7,$3RUWDO4 Siemens ST PCS 7 AO 2013 Siemens AG 20136,0$7,,70DLQWHQDQFH$VVHW0DQDJHPHQW(QJLQHHULQJ6WDWLRQ(QHUJ0DQDJHPHQW0(60DQXIDFWXULQJ([HFXWLRQ6VWHPV6,180(5,.RPSXWHU1XPHULFRQWURO6,0$7,36$XWRPDWLRQ6VWHPV6,027,210RWLRQRQWURO6,0$7,1(7,QGXVWULDORPPXQLFDWLRQ6,0$7,,GHQW,QGXVWULDO,GHQWLFDWLRQ3URFHVV,QVWUXPHQWDWLRQ)LHOG/HYHO7RWDOO,QWHJUDWHG$XWRPDWLRQ+$57352),%863$6,0$7,RQWUROOHUV0RGXODU3EDVHG6,0$7,'LVWULEXWHG,2,2/LQN3/03URGXFW/LIHFFOH0DQDJHPHQW 3URGXFW'HVLJQ3URGXFWLRQ3ODQQLQJDQG6LPXODWLRQ'DWD0DQDJHPHQWSetting standards inproductivity and competitiveness.Totally Integrated Automation. 7. Siemens ST PCS 7 AO 2013 53ODQW(QJLQHHULQJ20266,0$7,:LQ6$'$6VWHP(WKHUQHW,QGXVWULDO(WKHUQHW6,0$7,+0, 6,5,86,QGXVWULDORQWUROV+XPDQ0DFKLQH,QWHUIDFH/RZ9ROWDJH'LVWULEXWLRQ6,1$0,6'ULYH6VWHPV6,027,60RWRUV352),1(7,QGXVWULDO(WKHUQHW352),%86$6,QWHUIDFH.1;*$00$LQVWDEXV7RWDOO,QWHJUDWHG3RZHUThanks to Totally Integrated Automation, Siemens providesan integrated basis for the implementation of customizedautomation solutions in all industries from inbound tooutbound.TIA is characterized by its unique continuity.It provides maximum transparency at all levelswith reduced interfacing requirements coveringthe field level, production control level, up to thecorporate management level. With TIA you alsoprofit throughout the complete life cycle of yourplant starting with the initial planning stepsthrough operation up to modernization, wherewe offer a high measure of investment security re-sultingfrom continuity in the further developmentof our products and from reducing the number ofinterfaces to a minimum.The unique continuity is already a definedcharacteristic at the development stage ofour products and systems.The result: maximum interoperability coveringthe controller, HMI, drives, up to the processcontrol system. This reduces the complexity ofthe automation solution in your plant. You willexperience this, for example, in the engineeringphase of the automation solution in the form ofreduced time requirements and cost, or duringoperation using the continuous diagnostics facili-tiesof Totally Integrated Automation for increas-ingthe availability of your plant. Siemens AG 2013 8. Totally Integrated Power:Future-proof power supplyfrom one source.6 Siemens ST PCS 7 AO 2013 Siemens AG 2013 9. Software tools, products, systems andsupport for integrated electricalpower distributionDATE:EMPLOYEECOST CENTERPAY PERIOD BEGINNINGPAY PERIOD ENDINGSUN MON TUE WED THUR FRI SAT SUN TOTALTOTAL HOURSSUN MON TUE WED THUR FRI SAT SUN TOTALTOTAL HOURSSUN MON TUE WED THUR FRI SAT SUN TOTALRenewables Transformer Low voltage withprotection and measuring technologySiemens ST PCS 7 AO 2013 7UIcos oPWSubstationDistributionMaintenancetaskHall 1 Air conditioning systemcheckupDistribution 3 Replacing circuitbreaker contactsInfeed II Replacing meterscentral ONOFFlocal ONOFFDATEINOUTINOUTOVERTIMEDATEINOUTINOUTOVERTIMEDATEINOUTINOUTOVERTIMEtripped TOTAL HOURSEnergy Management/Energy TransparencyProcess/industrial automationProductsSystemsPlanning Software ToolsMedium voltage withprotection technologyNetwork dimensioningwith SIMARIS designSpace requirements and budget calculationwith SIMARIS projectVisualization of device characteristicswith SIMARIS curvesOperation MonitoringLoadmanagementLoad curves Forecast Maintenance Statusreporting/failuremanagementProtocols PowerQualityCost centerBuildingautomation 110 kVThe power supply system acts like avital artery, forming the basis forthe reliable and efficient functioningof all electrically operated buildinginstallations. Electrical power distribu-tiontherefore requires integratedsolutions. Our answer:Totally Integrated Power (TIP).This includes software tools andsupport for planning and configurationand a complete, optimally alignedproduct and system portfolio forintegrated power distribution frommedium-voltage switchgear right to so-cketoutlets.The power distribution products andsystems can be interfaced to buildingor industrial automation systems(Total Building Solutions orTotally Integrated Automation) viacommunication-capable circuit breakersand components, allowing the full po-tentialfor optimization that an integra-tedsolution offers to be exploitedthroughout the project cycle from pl-anningright through to installation andoperation.Get more information:www.siemens.com/tipwww.siemens.com/simariswww.siemens.com/specifications Siemens AG 2013 10. Add-ons for SIMATIC PCS 7.As an important component of Totally Integrated Automation(TIA), the SIMATIC PCS 7 process control system is integratedseamlessly in a comprehensive range of perfectly matchedproducts, systems, and solutions for all hierarchy levels ofindustrial automation from the enterprise management level,to the control level, all the way down to the field level. Thus thecomplete process chain at a production location can be automated,and not just the actual production process - from the inboundlogistics (material supply), through the primary process anddownstream secondary processes (filling, packaging), down tothe outbound logistics (storage).The exceptionally powerful and versatileSIMATIC PCS 7 process control system isan ideal basis for the cost-effective imple-mentationand efficient operation of controlsystems. Its functionality can be expandedthrough the seamless integration of tech-nologycomponents for specific automa-tiontasks.8 Siemens ST PCS 7 AO 2013Uniformity, modularity, flexibility, scalability,and the openness of SIMATIC PCS 7 addi-tionallyprovide optimal prerequisites for in-tegratingsupplementary components andsolutions into the process control system inan applicative manner and thus extendand round off its functionality.Since SIMATIC PCS 7 was launched on themarket, we at Siemens as well as our exter-nalpartners have developed a wide rangeof supplementary components which werefer to in short as PCS 7 add-on products.PCS 7 add-on products are softwarepackages and hardware components thatare optimally adapted to the respectivefield of application and thus enable cost-effectiveuse of SIMATIC PCS 7 for specialautomation tasks.With this catalog, we wish to help you infinding products for your specific task. Siemens AG 2013 11. Siemens ST PCS 7 AO 2013 9 Siemens AG 2013 12. Product responsibility,conditions of useThe responsibility for a PCS 7 add-onproduct generally rests with the productmanager in each case. The address of theproduct manager can be found in theMore information section. This gives youdirect access to the appropriate special-ists.All SIMATIC PCS 7 add-on products entitleyou to worldwide hotline support from ourTechnical Support center. Information oncentral technical support as well as con-tactaddresses can be found in the appen-dixto this catalog; the general terms andconditions apply.External SIMATIC PCS 7 partners organizethe sale and delivery of their products in-dependently.Their own terms and condi-tionsof business and delivery apply. Cor-respondinginformation can be obtainedfrom the addresses given in the Moreinformation section. Siemens AG acceptsno liability and offers no warranty for theproducts of external SIMATIC PCS 7 part-nercompanies.The catalog contains hyperlinks to the websites of third party companies. Siemenscannot be held responsible for the con-tentsof these web sites, nor does Siemensadopt these web sites and their contentsas their own. You therefore use these linksat your own risk. Since Siemens is not re-sponsiblefor linked contents and informa-tionon the web sites of third parties, thisinformation is not checked by Siemens.10 Siemens ST PCS 7 AO 2013 Siemens AG 2013Pricing informationPricing information for the products withOrder Nos. in this catalog can be obtainedvia the interactive Catalog CA 01, the In-dustryMall on the Internet, or on requestfrom your local Siemens partner.Pricing information for the products withoutan order number can be provided on re-questby the responsible add-on partnerslisted under More Information.Marking for SIMATIC PCS 7 V8The add-on products offered in this cata-logare specified for the SIMATIC PCS 7versions 7 and 8. SIMATIC PCS 7 versionsup to V6 are no longer supported by thiscatalog.The possible application is specified foreach product. The information V7 or V8 al-waysrefers to all versions 7 or 8. Otherwisethe version is explicitly defined, e.g. V7.1.Products suitable for SIMATIC PCS 7 V8are additionally identified by the followinglogo:InternetThe Catalog ST PCS 7 AO can also bedownloaded as a PDF file from the Internet.The Information and Download Center ofSiemens Industry Automation and DriveTechnologies can be accessed from theSIMATIC PCS 7 web site or at:www.siemens.com/simatic/printmaterialAdditional information is available on theSIMATIC PCS 7 web site on the Internet at:www.siemens.com/simatic-pcs7PCS 7 Add-on fit for SIMATIC PCS 7 V8 13. 11/2 PIMS-PCS 7-CONNECT:Working together withPIMS systems1/4 PCS 7 OCS:Open interface for connection ofthird-party applications1/6 PLSDOC RE:Documentation updating systemfor SIMATIC PCS 71/7 ACRON 7:Long-term archiving and loggingfor SIMATIC PCS 71/8 versiondog:Data management forSIMATIC PCS 7Siemens ST PCS 7 AO 2013 Siemens AG 2013Information andManagement Systems 14. Information and Management SystemsPIMS-PCS 7-CONNECT:Working together with PIMS systems1 OverviewThe products described here (interfaces and tools) supporteconomic cooperation between SIMATIC PCS 7 includingSIMATIC BATCH and the following plant informationmanagement systems (PIMS): PI System from OSIsoft (PI-PCS 7-CONNECT) aspenOne from AspenTech (aspenOne-PCS 7-CONNECT)A plant information management system is suitable for: Short-term and long-term archiving beyond the limits of com-paniesand plants Evaluation and presentation of process and production dataThe interfaces and tools provide the best possible combinationof PI System and aspenOne with SIMATIC PCS 7. They featurehigh flexibility, performance and safety. They also supportredundant systems and archive recovery concepts, e.g. in theevent of interferences in a connection.We can additionally offer tailored, scalable support and servicesfor efficient implementation and maintenance of these interfacesand tools. Information on support and services as well asmanufacturer declarations are available on request (for contactaddress, see Further information).1/2 Siemens ST PCS 7 AO 2013FunctionPI-PCS 7-CONNECTPI-CONNECT OPC+ interfacePI-CONNECT OPC+ reads the process variables cyclically fromSIMATIC PCS 7 and saves these in the PI long-term archive.The interface is operated on a separate interface PC on theterminal bus of the SIMATIC PCS 7 process control system, andsupports: Redundancy functionality of the SIMATIC PCS 7 OS server Concurrent time stamp treatment Archive recovery Failover online (available soon)The PI-CONNECT OPC+ interface can be used together withSIMATIC PCS 7 V7 and V8. It can use the following interfaces forcommunication with SIMATIC PCS 7: OpenPCS 7 interface OPC interfacePI-CONNECT ALARM interfaceThe PI-CONNECT ALARM interface can be used to transfermessages from the SIMATIC PCS 7 process control systemand/or other sources to the PI archive. Since most of therequirements and special features to be considered are project-specific,PI-CONNECT ALARM cannot be offered as a standardproduct but only as an individual solution based on the standardinterface.PI-CONNECT ALARM can be used together with SIMATIC PCS 7V7 and V8.PCS 7 Add-on fit for SIMATIC PCS 7 V8SAPG_PCS7_XX_00174EthernetOffice LAN (Ethernet)OS / Batch / Route Control ClientsHigh-availabilityautomationsystemsSafety-orientedautomationsystemsStandardautomationsystemsIndustrial Ethernet, single/redundantOS / Route ControlserverBatch/archiveserverPIMS serverPIMS interfacewith Connect ToolsTerminal bus, single/redundantEngineeringstationOS single station Siemens AG 2013 15. Siemens AG 2013Information and Management SystemsPIMS-PCS 7-CONNECT:Working together with PIMS systemsFunction (continued) 1Siemens ST PCS 7 AO 2013 1/3PI-CONNECT SIMATIC BATCH interfaceThis interface transmits data from SIMATIC BATCH to thePI batch subsystem. Together with the PI-CONNECT OPC+interface, reports and evaluations based on batch data andprocess data can be implemented in the PI system. Additionalfunctional properties of PI-CONNECT SIMATIC BATCH include: Archive recovery Support of hierarchical recipes of SIMATIC BATCHPI-CONNECT SIMATIC BATCH can be used together withSIMATIC BATCH V7 and V8.PI-CONNECT CONFIG toolPI-CONNECT CONFIG is able to work together with PI-CONNECTOPC+, and with the OPC interface of OSIsoft. Thetool provides support for effective creation and easy updating ofthe PI system project for the SIMATIC PCS 7 link. It provides CSVfiles for importing into the PI configuration database. It can beused equally for initial configuration of the PI system and fortracking of SIMATIC PCS 7 configuration modifications in thePI system.PI-CONNECT CONFIG can be used together with SIMATICPCS 7 V7 and V8.aspenOne-PCS 7-CONNECTBatch.21-CONNECT SIMATIC BATCH interfaceThis interface transmits data from SIMATIC BATCH to theBatch.21 system and supports you with functions such asarchive recovery. Thus reports and evaluations based on batchdata and process data can be implemented in the AspenTechsystem.Batch.21 CONNECT SIMATIC BATCH can be used together withSIMATIC BATCH V7 and V8.IP.21-CONNECT CONFIG toolIP.21-CONNECT CONFIG provides support for effective creationand easy updating of the IP.21 system project for the SIMATICPCS 7 link. The tool provides CSV files for importing into the IP.21configuration database. It can be used equally for initial configu-rationof the IP.21 system and for tracking of SIMATIC PCS 7configuration modifications in the IP.21 system.IP.21-CONNECT CONFIG can be used together withSIMATIC PCS 7 V7 and V8.More informationSiemens AGIndustry SectorCustomer Services DivisionMannheim OfficePhone: +49 621 456-3315Fax: +49 621 456-3334E-mail: info.rhm.industry@siemens.comAdditional information is available on the Internet at:www.siemens.com/mis-pcs7 16. Information and Management SystemsPCS 7 OCS: Open interfacefor connection of third-party applications1 OverviewPCS 7 OCS PCS 7 OCSAs an alternative to the OpenPCS 7 system interface, theSIMATIC PCS 7 can also use the PCS 7 OCS open datainterface for data exchange with applications or systems to allowprocess data evaluation and production planning.By using PCS 7 OCS, external applications and systems areable to read out configuration and process variables as well asthe process value and message archives of the SIMATIC PCS 7process control system via network. If these external applica-tions/systems also have write privileges, they can additionallytransfer data to the process control system via network. It is thenpossible e.g. to visualize and process transport orders as well asproduction or inventory data of an ERP (Enterprise ResourcePlanning) system using SIMATIC PCS 7.In contrast to the OpenPCS 7 interface based on theOPC specifications, the PCS 7 OCS interface uses the platform-independentACPLT/KS communication standard for communi-cationbetween the applications, and not Microsoft COM/DCOMtechnology. This allows stable, firewall-compatible TCP/IPcommunication via a limited number of statically defined networkports.PCS 7 OCS enables external applications/systems to indirectlyfind all instances of blocks or variables in the process controlsystem by means of their type and to carry out further selectionusing filter criteria. Thus a certain group of parameter types canbe specifically read out or external data recording can beautomatically configured with automatic adaptation to changesin the configuration of the process control system.Note:PCS 7 OCS can be used together with SIMATIC PCS 7 V7 andV8.1/4 Siemens ST PCS 7 AO 2013ApplicationUsing PCS 7 OCS you can simply link, for example, the followingexternal applications/systems to SIMATIC PCS 7: SAP and other ERP systems from the corporate managementlevel MES systems for production and corporate management PIMS (Plant Information Management Systems) to gatheroperating data Simulation and optimization tools, e.g. for monitoring ofcontroller performance or for application of AdvancedProcess Control methods External database applications for long-term archiving anddata analysis for more than a single plant Web browser for presentation of production information(online data, message lists, trends) Office applications such as Microsoft Excel, for example,for generation of reports Process control systems and PLCs from other vendorsDesignThe PCS 7 OCS is installed directly on the PCS 7 OS server orthe PCS 7/TM-OS server for TELEPERM M migration. Neitheradditional hardware nor any special configuration of theassociated OS server is necessary.Two PCS 7 OCS licenses are required for connecting redundantthird-party systems, one each for the two OS servers of aredundant pair of servers. Identical information is then availablein parallel via the two PCS 7 OCS interfaces of this pair ofservers.Powerful PCS 7 OCS communication based on the TCP/IPprotocol for data exchange between OS server and application/system is also possible without problems in distributed networksin which the access is limited by means of a firewall.PCS 7 Add-on fit for SIMATIC PCS 7 V8CS 275TELEPERM MASTELEPERM MASPCS 7ASPCS 7ASPCS 7ASLANG_PCS7_XX_00013ERPSAPMATLABSimulinkWeb MicrosoftExcelMESPIMSPCS 7 plant busOS server PCS 7/TM-OSserverSQLdatabaseProcess valuesProcess archivesMessage archives Siemens AG 2013 17. Siemens AG 2013Information and Management SystemsPCS 7 OCS: Open interfacefor connection of third-party applicationsFunction 1SIMATIC PCS 7 OCS V3.3incl. SP1Open communication server fordata exchange between SIMATICPCS 7 OS server and third-partysystem/application, executes withSIMATIC PCS 7 V7.0, V7.1 and V8.0,single license for 1 installationEngineering software with runtimelicense for one PCS 7 OS server,one language (German), softwareclass BDelivery package: Software anddocumentation on CD and certifi-cate6DL5 405-8AD33-0XA0Additive standard applicationsfor data exchange with the SIMATICPCS 7 OS server via SIMATIC PCS 7OCS, e.g. Web server Web meets produc-tion PIMS and database couplerKSHistBuilder Microsoft Excel add-in Excelmeets productionOn request from LeiKon GmbHSiemens ST PCS 7 AO 2013 1/5The PCS 7 OCS interface is exceptionally suitable for linkingexternal applications/systems to SIMATIC PCS 7 with the assis-tanceof autoconfiguration functions. A PCS 7 OCS licenseprovides authorization for: Reading and writing all variables of an OS server Reading process value archives and alarm logsLeiKon GmbH offers the following standard applications for theSIMATIC PCS 7 connection via PCS 7 OCS in addition to thedata interface (see under More info for the contact address fordetailed information and ordering).Additive standard applications from LeiKon GmbH Web server Web meets ProductionThe Web server is used to provide individually designed Webpages with which current and historical data of the SIMATICPCS 7 process control system can be displayed, for example,key performance indicators (KPI), production states or pro-ductionstatistics PIMS and database coupler KSHistBuilderThe KSHistBuilder can be used to cyclically transfer archivedor online data from SIMATIC PCS 7 to a standard SQL data-base.Existing archives are automatically detected and trans-ferredcyclically to the database. Configuration is not required.Brief communication failures do not result in a loss of data. Anidentical functionality is also available for connecting SIMATICPCS 7 to standard plant information management systems(PIMS). Microsoft Excel add-in Excel meets ProductionWith this expansion, process and archive data of SIMATICPCS 7 can be read manually or cyclically into Microsoft Excel.Format templates can be freely defined.Selection and ordering data Order No.of licenseMore informationLeiKon GmbHKaiserstr. 10052134 HerzogenrathGermanyTel.: +49 2407 95 17 330Fax: +49 2407 95 17 339E-mail: contact@leikon.deAdditional information is available on the Internet at:www.leikon.de 18. Information and Management SystemsPLSDOC RE: Documentation updating systemfor SIMATIC PCS 71 OverviewThe PLSDOC RE documentation updating system is provided fordocumentation of SIMATIC PCS 7 systems throughout thecomplete lifecycle of the system and for integration of changes.System support engineers profit from the high availability ofsystem know-how and are provided with support for qualityassurance.PLSDOC RE immediately aligns the system documentationwith the current parameters, e.g. limits, control parameters,interlocking information, and step sequences of the processcontrol system. Changes are automatically recorded in changereports and new revisions generated.PLSDOC RE provides information for system support engineersin the form of standardized project documents, e.g.: Limit lists, change reports Step sequence documentation IB/FAT reports Loop check reports Quantity frameworks Procedural instructions for alarm managementNote:PLSDOC RE can be used together with SIMATIC PCS 7 V7 andV8.Benefits7 Standardized documentation of process objects andstep sequences7 Automatic comparison of data in process control system andfeature specification- Changes to customized parameters are completely docu-mented,e.g. limits, control parameters, measuring ranges,interlocking information, and step sequences7 Provision of standardized documents for system configurationand support7 Integration of feature specification into the operator systems- Information directly available to support personnel1/6 Siemens ST PCS 7 AO 2013FunctionApplication computer- PLSDOC RE front end- PLSDOCTracker for scanning of OPCgateway, communication with database- Memory location PLSDOC RE- Memory location SupportHelp foraccess of the OSPLSDOC REdatabasePLSDOC RE system overview Monitoring of redundant pairs of servers in the context ofdocumentation updating, and switching over to the redundantserver upon failure of the active server Buffering of the information between OS server andPLSDOC RE means that no change information is lost which isproduced prior to the establishment of a connection to theOS server Generation of HTML documents for every process variable Direct calling of generated HTML documents can be integra-tedinto the process images Referencing of other process variables can be directly calledusing hyperlinks Management of information on peripherals (computers, prin-ters,software licenses etc.) Recording of information independent of process objects, e.g.information on maintenance work and measures taken in theevent of faultsTechnical specificationsSystem requirements Microsoft Windows XP, Windows Vista, Windows 7,Windows 8; in each case x86 and x64 Microsoft Windows Server 2003, 2008, 2008 R2, 2012; in eachcase x86 and x64Application computer 2 GB RAM, 5 GB hard diskDatabase computer Microsoft SQL Server 2005, 2008, 2008 R2, 2012 4 GB RAM, 100 GB hard diskMore informationiMes Solutions GmbHMehringerstr. 284489 BurghausenGermanyTel.: +49 8677 96180E-mail: info@plsdoc.deAdditional information is available on the Internet at:www.plsdoc.dePCS 7 Add-on fit for SIMATIC PCS 7 V8SCALANCE XOPC gatewayMonitoring of OPC variables forchangesTerminal bus:Industrial EthernetApplicationcomputerOperatorstationEngineeringstationRedundantOS server Siemens AG 2013 19. Information and Management SystemsACRON 7: Long-term archivingand logging for SIMATIC PCS 7Overview 1Process valuesLaboratorySiemens ST PCS 7 AO 2013 1/7ACRON is a product for plant optimization, energy monitoring,long-term archiving with data compression and recording. Itsupports you when fulfilling mandatory documentation require-ments.ACRON was originally designed for special requirementsin environmental technology, but has also proven successful inmany different industries in the meantime. ACRON is alsosuitable for the high requirements encountered in the water/wastewater/environmental industry (e.g. ATV M260 in Germany).The current version ACRON 7 offers an exceptional price/perfor-manceratio, and is impressive in operation thanks to high availa-bility,running reliability, and data integrity. Simple configuration,easy handling and high flexibility are further exceptionalfeatures.ACRON 7 is scalable from a small single-user system up to anetworked client/server system for large applications.The interfaces of ACRON 7 are matched to the SIMATIC PCS 7process control system. Certain modules can be integrated asOCX in SIMATIC PCS 7. A Web application and a MicrosoftExcel add-in are also available.ACRON 7 is currently available in English, German, Italian,Spanish, French, Russian, and Portuguese.Note:ACRON 7 can be used together with SIMATIC PCS 7 V7 and V8.DesignThe following modules are components of ACRON 7: Database:Up to 100 000 data points, time-based or change-dependentrecording, arithmetic operations, high performance with reso-lutionin millisecond range, high data security due to TLC(Three Level Cache) Provider:Data acquisition from any sources with telecontrol link andvery high data security Reporter:Convenient operator interface for printing of reports and logswith input facility for manual laboratory values Graph:User-friendly presentation and analysis of measured valuesand statistical values in trends Fault and maintenance module:Generation of all required fault and message reports as well ascomprehensive statistics AC Job:Administration module for automatic printing of reports inclu-dingsending by e-mail Data Collect:Combination of any values from various ACRON applications Microsoft Excel Add-In:Convenient access to all data AC Mirror:Up to 8-fold database redundancy ACRON Web:Web-based analyses and scans can read the completeACRON database. An ACRON Web client permits readingof all reports and also the graphic display of data.More informationVIDEC GmbHOsterdeich 10828205 BremenGermanyTel.: +49 421 339500Fax: +49 421 3379561E-mail: info@acron7.comAdditional information is available on the Internet at:www.acron7.comPCS 7 Add-on fit for SIMATIC PCS 7 V8- WinCC,SIMATIC PCS 7- OPC DA und AE- ASCII, CSV, XML- DDE- ODBC, ...ConfigurationCompressed,calculateddataReporterDesigner ProviderProcess 1Process 2Process nGraph1OCXAlertOCXMainte-nanceandservicingACRON evaluationReporter MicrosoftExcelSAPOPCserverODBCserverExternal evaluationACRONdatabaseConfiguration Data recordingvaluesManual values Siemens AG 2013 20. Information and Management Systemsversiondog:Data management for SIMATIC PCS 71 Overviewversiondog is a powerful data management system whichsupports the complete lifecycle of a SIMATIC PCS 7 system fromconfiguration through commissioning and operation up tomodernization. You can use versiondog to administer yourprojects in a central data storage system with access control, forautomatic assignment of versions, and for documentation andcomparison.Smart Compare shows the differences between two versions ina clearly understandable form. Differences between two CFC orSFC charts are marked in color in a graphic comparison. Theaudit trail of versiondog exactly shows changes, including infor-mationon who, when, what and why.versiondog can automatically verify at regular intervals whetherthe production is being carried out with the currently releasedprogram version and immediately signals any deviations.The change processes regulated and systemized withversiondog conform with the directives ISO 900x, FDA 21CFR 11, GxP and VDA 6.4.Note:The versiondog data management system can be used togetherwith SIMATIC PCS 7 V7 and V8.Applicationversiondog can also be used for various functions beyond thelimits of the SIMATIC PCS 7 process control system. This isbecause versiondog can manage all PC-based data andprovides additional functionalities for a wide range of differentdata types - Adobe PDF, Microsoft Word and Excel as well asSIMATIC PCS 7, SIMATIC S5, SIMATIC S7, SIMATIC WinCC,SIMATIC WinCC flexible, ProTool or SINUMERIK 840D fromSiemens or systems and applications from other vendors. Thecomprehensive range is being continuously expanded.1/8 Siemens ST PCS 7 AO 2013Designversiondog is extremely easy to integrate in a SIMATIC PCS 7system. No additional drivers are required, and no specialsettings or configurations in the SIMATIC PCS 7 project either.The server for the central data storage is set up on a separatecomputer. The client, which can also be executed without instal-lation,does not carry out any write operations on Windows direc-toriesor read/write operations on the Windows registry. Systemadministration is thus possible from any PC-based station.FunctionImportant functions of versiondog in the context of SIMATICPCS 7: Central data storageServer-based data storage with clear project structure, userand access management, protected against inadvertent over-writing Version management with audit trail of versiondog:Version assignment and documentation with logging of allchanges as proof of who, when, what and why; visualization ofchanges by means of comparative graphic display for CFCand SFC Smart CompareComparator modules for alignment of different project stateswith clear representation of differences Automatic data savingCyclic, automatic data saving of engineering stations, auto-mationsystems and operator stations Verification of server versionCyclic, automatic comparison of versions between the pro-gramson the productive systems and on the project server forthe automation systems of the plantMore informationAUVESY GmbHCo KGLazarettstrae 176829 LandauGermanyTel.: +49 6341 944 600Fax: +49 6341 944 611E-mail: sales@auvesy.deAdditional information is available on the Internet at:www.versiondog.dePCS 7 Add-on fit for SIMATIC PCS 7 V8 Siemens AG 2013 21. 22/2 INCA MPC:Model-predictive multi-variablecontroller2/3 INCA Sensor:Soft sensors for non-measurablequality variables2/5 INCA PID Tuner:Expert tool for the optimization ofPID controllers2/6 ADCO: Adaptive controller2/7 FuzzyControl++:Configuration tool for fuzzy logic2/9 NeuroSystems:Configuration tool forneural networksSiemens ST PCS 7 AO 2013 Siemens AG 2013Advanced Process Control 22. Advanced Process ControlINCA MPC:Model-predictive multi-variable controller2/2 Siemens ST PCS 7 AO 20132OverviewMulti-variable controller with integrated optimization proce-dureCommon control concepts in the process industry today are stillalmost exclusively based on PID controllers and also includemanual intervention by the plant operator. In processes withcomplex dynamics, linked process variables or limitations,PID controllers reach their limit.Additional weak spots are product or load changes which aregenerally carried out partly or completely by the plant operator.This causes variations which prevent optimum quality beingmaintained at all times.However, if a process is to be operated close to the capacitylimit, while at the same time minimizing waste and assuring therequired quality, consideration of these precise boundary condi-tionsin the controller strategy is absolutely essential.By carefully applying advanced modern control procedures(Advanced Process Control, APC), the process industry hasreal leverage available for reducing costs and increasing quality.Advanced Process Control establishes process optimizationas a link between the planning and scheduling functions of theexecution level as well as the process control functions of thecontrol level.Of all the modern control procedures, Model Predictive Control(MPC) has emerged as the most suitable approach in numerousapplications. MPC simplifies the handling of complex plantdynamics, permits the early elimination of faults, takes intoconsideration the plant limitations, and allows complex processcontrol strategies.INCA MPCThis procedure is also used by INCA MPC, a multi-variablecontroller of the latest generation. INCA MPC differs from classicMPC controllers due to a series of functional extensions. Modernmodeling methods, bumpless switching between differentmodels (multi-model handling), expansions for batch processoptimization, non-linear predictions, and a high quality of controlare setting new standards and enable the control of non-linearprocesses as well as plant-wide optimization.The INCA MPC software itself runs on a separate PC withWindows 2000, Windows XP, Windows Vista or Windows 7.Note:INCA MPC can be used together with SIMATIC PCS 7 V7 andV8.ApplicationINCA MPC for the glass industryPreconfigured solutions based on INCA MPC are availablespecifically for the glass industry.The Glass@Max product series currently comprises: Tubingline@Maxfor dimensioning control of glass tubes Feeder@Maxfor temperature profile control in glass channels Melter@Maxfor floor and atmosphere temperature control in glass meltingendsApplication examples of INCA MPC in the chemical industry Ammonia, urea, nitric acid, granulates, and phosphoric acidplants- Increase in throughput, for example, by up to 2% for ammo-niaand up to 5% for urea- Increase in steam export by up to 1% (ammonia)- Reduction in specific energy consumption by up to 1%- Increased plant availability- Lower sensitivity to changes in condition of supplied gas(ammonia) Distillation towers- Operation closer to the concentration restrictions- Reduction of steam consumption- Operation within a performance range of large bandwidth(from technical minimum up to full-load) Batch plants (non-linear version of INCA MPC)- Proven reduction in response time (dead time) by up to 20%More informationIPCOSTel.: +32 1639 3083Fax: +32 1639 3080E-mail: christiaan.moons@ipcos.comAdditional information is available on the Internet at:www.ipcos.comPCS 7 Add-on fit for SIMATIC PCS 7 V8G_PCS7_XX_00021=Profitlimitationwithout MPC with MPCApproach limitationscloser with setpoints Siemens AG 2013 23. Advanced Process ControlINCA Sensor: Soft sensorsfor non-measurable quality variablesSiemens ST PCS 7 AO 2013 2/32Overview Siemens AG 2013Online determination of quality variablesProduction plants in the process industry today rely on regularand extremely time-consuming laboratory analyses for qualitycontrol purposes (new measured values typically every 8 to24 hours). Or they use very expensive and high-maintenanceonline analyzers (new values typically every 20 to 60 minutes).In order to raise productivity and run the process up to its fullcapacity while maintaining the required quality, it is necessaryto measure product quality online with a refresh rate of between0.5 and 3 minutes. This ensures that the controller responds atthe right time and the product specifications are maintained.The plant operator is usually responsible for complete orpartial process control. Weak points in process control are alsoreflected by changes in product quality or in the utilization ofproduction capacity. Since no quality values are known during aconversion, the production specifications do not correspond tothe quality requirements over longer periods.These problems can be solved by using soft sensors.Soft sensors are calculation procedures which determine non-measurablequality variables on the basis of measurableprocess values (pressures, flow rates, temperatures, levels, etc.)in cycles of between 0.5 and 3 minutes. The calculation is madeon the basis of a (non-)linear parametric model generated fromhistoric plant data or through dedicated tests. The high-speedsoft sensor predictions can be consolidated by laboratoryanalyses or values from online analyzers.The soft sensor predictions enable the frequency of laboratoryanalyses and the use of online analyzers to be reduced. Theyraise product quality while at the same time reducing operatingcosts.INCA Sensor is a tool for designing, parameterizing andoperating soft sensors. It makes it easier to master complexplant dynamics, and enables operating conditions to beoptimized so that the quality of the end product is assured.Note:INCA Sensor can be used together with SIMATIC PCS 7 V7 andV8.PCS 7 Add-on fit for SIMATIC PCS 7 V8Process variablesTemperaturesPressuresLevelsFlow rates(every 0.5 ... 3 min)Non-linearparametric modelTo the closed-loopcontrol systemConsolidation/compensationand updatingQuality variablesDensitiesConcentrationMelt IndexesViscosities(every 8 ... 24 hrs)from laboratoryQuality variablesDensitiesConcentrationMelt-flow indicesViscosities(every 0.5 ... 3 min)from INCA SensorINCA Sensor soft sensors 24. Advanced Process ControlINCA Sensor: Soft sensorsfor non-measurable quality variables2/4 Siemens ST PCS 7 AO 20132Application Siemens AG 2013Application examples Polymer thickness Polymer melt-flow index Viscosity Product concentration at the outlet of reaction or distillationcolumns Plant efficiency/utilization factor Gas concentrations (NOx, CO2, etc.)INCA Sensor sets new standards for the permanent plant-wideoptimization and control of non-linear processes. INCA Sensordiffers from other soft-sensor program packages due to its seriesof function expansions that support the designer when draftingreliable soft sensors: Modern modeling methods such as linear transmission func-tions,general non-linear models (GNOMOs) or estimates ac-cordingto the partial least squares estimators method Signal processing or pre-processing (offline and online) Powerful tools for selecting suitable input variables Input options for data from laboratories and analyzersSoft sensors are a prerequisite for plant optimization and qualitycontrol using advanced process control solutions such as INCAMPC.The INCA Sensor program package can run on standard PCswith Windows 2000, Windows XP, Windows Vista or Windows 7.It is linked to the SIMATIC PCS 7 process control system bymeans of OPC, where INCA Sensor is operated as an OPCclient.More informationIPCOSTel.: +32 1639 3083Fax: +32 1639 3080E-mail: christiaan.moons@ipcos.comAdditional information is available on the Internet at:www.ipcos.com 25. Advanced Process ControlINCA PID Tuner: Expert toolfor the optimization of PID controllersSiemens ST PCS 7 AO 2013 2/52OverviewThe PCS 7 PID Tuner integrated in the CFC enables you todetermine the optimum controller parameters in predefinedsteps for PID, PI and P controls in a control loop.The PCS 7 PID Tuner can be used for the software controllersCTRL_PID and CTRL_S. The INCA PID Tuner program package,on the other hand, is a controller-independent and manufacturer-independenttool for fast and user-friendly, computer-aidedoptimization of complex PID controllers. INCA PID Tuner can runon standard PCs with Windows 2000, Windows XP, WindowsVista or Windows 7. It is linked to the SIMATIC PCS 7 processcontrol system by means of OPC.As an alternative to online data, files containing data collectedearlier can also be evaluated offline. The program package isable to process the following file formats: Microsoft Access Microsoft Excel MATLAB INCATest All types of ASCII filesINCA PID Tuner contains predefined PID controller structures forPID controller types from SIMATIC PCS 7 and other manufac-turers.With the aid of a dynamic process model, the user candetermine the optimum controller setting step by step.Note:INCA PID Tuner can be used together with SIMATIC PCS 7 V7and V8.More informationIPCOSTel.: +32 1639 3083Fax: +32 1639 3080E-mail: christiaan.moons@ipcos.comAdditional information is available on the Internet at:www.ipcos.comFunctionINCA PID Tuner differs from other controller optimizationsoftware through: Optimization of PID control loops on the basis of engineeringspecifications Controller setting for optimum compensation of disturbances Controller setting for optimum command behavior with prede-finedsetpoint changesData acquisitionCollection of process data by means of an online OPCconnection to the SIMATIC PCS 7 operator system or from offlinefiles. Many test signals are available for initiating the process,including: Setpoint step-change Manipulated variable step-change Ramps Pseudo-disturbance binary signalsData preprocessingThe user can select and filter data to refine the results of theprocess identification.System identificationA dynamic process model is defined on the basis of thecollected process data. Various model structures can be used:with/without dead time and different system arrangements.Users have the option of influencing the system identification onthe basis of their knowledge about the process. They can saveand compare the resulting process models.Controller designOn the basis of the chosen process model, controllerparameters are determined for a certain specification. Conse-quently,the controller can be designed for optimum commandbehavior, optimum noise suppression or a combination of both.Simulation of the designed controllerAn evaluation of the control loop behavior is possible bysimulation within INCA PID Tuner or online via the existing OPCconnection. The simulation results obtained with differentcontroller settings can be saved and compared.Good settings for primary control loops are a prerequisite forsubsequent plant optimization, for example, using INCA MPC.PCS 7 Add-on fit for SIMATIC PCS 7 V8 Siemens AG 2013 26. Advanced Process ControlADCO: Adaptive controllerRQWUROOHU2/6 Siemens ST PCS 7 AO 20132Overview Siemens AG 2013Conventional PID controllers are frequently used in manualmode in practice because the control quality achieved does notmatch the expectations. This is because either the controllershave been poorly set or because the processes are difficult tomaster using PID controllers, for example, temperature systems,processes with large dead times, or processes which changedepending on time or operating point. In addition, setting PIDcontrollers optimally requires specialized experience and is verytime-consuming.A recommendable alternative for solving such problems is theadaptive controller ADCO. It works on the basis of a processmodel which is determined in the background during theadjustment process. Using this process model, ADCO canpredict the result of a process intervention (predictive controller),for example,. how the opening of a steam valve by a certainamount will affect the process temperature. In the oppositedirection, it is also able to determine the valve position requiredto achieve or retain a defined temperature value. ADCO with theprocess model has more process information available thanconventional controllers, and uses this to improve the controlquality.List of individual ADCO viewsADCO is also available as a multi-range controller (ADMR). Thespecial feature of this version is that is the control range can bedivided into a maximum of 8 zones which can be individuallyoptimized. Switching over between the zones can be carried outby the user or is event-dependent.ApplicationCompared to the conventional PID controller, the adaptivecontroller ADCO is the better alternative, especially forprocesses that are difficult to control. This has the followingadvantages: About 10 to 20% time savings in the commissioning phasedue to the fast and rugged controller setting Significantly better control quality for difficult processes Very good adaptability, especially where there are changes tothe process characteristics Significant reductions in transmission times in the case of sta-tustransitions in batch processes (e.g. heating a product fromtemperature level A to level B)Note:The adaptive controller ADCO can be used together withSIMATIC PCS 7 V7 and V8.Technical specificationsMore informationi.p.a.s.-systemeAn der Landwehr 660437 FrankfurtGermanyTel.: +49 69 950418-0Fax: +49 69 950418-19E-mail: mail@ipas-systeme.deAdditional information is available on the Internet at:www.ipas-systeme.dePCS 7 Add-on fit for SIMATIC PCS 7 V80RGHOYDOXDWLRQ3URFHVVLGHQWLILFDWLRQRQWUROOHUVQWKHVLV3URFHVV6HWSRLQWRQWUROOHURXWSXW$FWXDOYDOXHADCOHardware requirements SIMATIC PCS 7 V5.x or higher withAS 41x automation systemsMemory requirement 28 KB (once only)+ 5 KB (per controller)Computing time Approx. 2 ms (S7-416) 27. Advanced Process ControlFuzzyControl++:Configuration tool for fuzzy logicSiemens ST PCS 7 AO 2013 2/72OverviewFuzzyControl++ is a Siemens configuration tool for fuzzy logic. Itoffers solutions for non-linear controllers and for predicting thebehavior of complex mathematical procedures from processautomation which are difficult or impossible to implement usingstandard tools.FuzzyControl++ enables fuzzy systems to be developed andconfigured effectively for the automation of technical processes.Empirical process knowledge and verbally describedexperience can be implemented as fuzzy rules directly in open-loopand closed-loop controls, pattern recognition, decisionlogic, etc.In order to solve optimization tasks by applying forecast models,FuzzyControl++ can also be combined with the adaptiveSIMATIC PCS 7 Add-on NeuroSystems.Note:FuzzyControl++ can be used together with SIMATIC PCS 7 V7and V8.ApplicationTypical applications for fuzzy logic are: Open-loop and closed-loop control Parameter adaptation of controllers Fault compensation and precontrol Pattern recognition, process data evaluation and diagnosis Automation of manual process interventions of a plant opera-tor Process control with coordination of subordinate open-loopand closed-loop controllersExamples include pressure, temperature and level controls,as well as control of speed and intervals. In early-warning anddiagnostics units, fuzzy logic is used for the early detection ofhazardous states and for the implementation of decision-makinglogic.FunctionFuzzyControl++ supports users when creating a fuzzy system.The application of this tool requires only basic knowledge aboutsuch systems, as no mathematical or control settings have to bemade. Users are supported during the configuration process byextensive online help.FuzzyControl++ for SIMATIC PCS 7 comprises: Configuration tool (runs with Windows XP,Windows 7 (32/64 bit) and Windows Server 2008 (32/64 bit)) PCS 7 package (runtime software for SIMATIC PCS 7, consis-tingof function block for CFC and OS faceplates)The configuration tool is used to configure and generate thefuzzy systems. During operation, the runtime software thenexecutes the systems which are present in a data block in thecase of SIMATIC PCS 7.PCS 7 Add-on fit for SIMATIC PCS 7 V8 Siemens AG 2013 28. Advanced Process ControlFuzzyControl++:Configuration tool for fuzzy logic2/8 Siemens ST PCS 7 AO 20132Selection and ordering data Order No. More informationSiemens AGIndustry SectorIndustry Automation DivisionIndustrial Automation SystemsIndustry SoftwareErlangenTel.: +49 91 31 7-461 11Fax: +49 91 31 7-447 57E-mail: it4industry@siemens.comAdditional information is available on the Internet at:www.siemens.com/it4industryFuzzyControl++ for SIMATICPCS 7 V7 (V7.1 or V7.0 SP1 andhigher) and V8FuzzyControl++ for SIMATICPCS 72 languages (English, German),comprising: Configuration tool, runs withWindows XP, Windows 7 (32/64 bit) and Windows Server 2008(32/64 bit) PCS 7 package with CFC runtimemodule and OS faceplatesEngineering and runtime software,software class ADelivery package: Software onCD/DVD and license key2XV9 450-1WC10-0AA1 Siemens AG 2013 29. Advanced Process ControlNeuroSystems:Configuration tool for neural networksSiemens ST PCS 7 AO 2013 2/92OverviewDuring the automation of technical processes, especially theiroptimization, procedures and approaches with artificial intelli-genceare being increasingly used in addition to traditionalmethods. Neural networks are frequently applied in such cases,and these have already proven their performance capability inmany applications. Notable successes can be achieved usingthem, even for tasks where conventional optimization proce-duresfail.Modeling of technical systems and processes using neuralnetworks allows forecast models to be generated with which theprocess can be driven more target-oriented, uniformly, and withan increased quality. Significant increases in efficiency arepossible using such prediction mechanisms. An advantage isthat the simulation of a process requires no detailed knowledgeof the prevailing conditions and relationships.Neural networks can also be used for classification tasks andpattern recognition, e.g. in order to identify specific plantstatuses.In contrast to classic technical systems, a neural networkconsists of a complex interconnection of many simpleprocessing units, so-called neurons. The architecture copies thestructure of the biological nervous system. Neural networks areflexible and capable of learning. They can organize themselves,and work in a parallel structure.Systems which are capable of learning can be generatedby combining neural networks with SIMATIC PCS 7 Add-onFuzzyControl++, and the strengths of the two procedures arecombined. This opens up many new possibilities for automationtechnology.NeuroSystems enables the generation of artificial neuralnetworks in process automation which cannot be producedusing conventional means and methods, or only with greatdifficulty.NeuroSystems can be used to develop neural networks forcomplex optimization tasks, virtual soft sensors, predictions,identifications, classification tasks etc. simply and effectivelyeven without special know-how. This results in blocksexecutable in SIMATIC PCS 7 which can be integrated into theautomation structure by linking.Note:NeuroSystems can be used together with SIMATIC PCS 7 V7and V8.BenefitsThere are many good reasons for using NeuroSystems:7 Artificial neural networks have now become the most fre-quentlyapplied approach for black box modeling of technical,chemical and biological systems.7 As a result of the complex non-linear response of neural net-works,processes can be simulated without exact knowledgeof the existing relationships and conditions.7 The capability to learn and adapt, the fault tolerance, and theability to process inexact or even contradictory information areparticularly distinctive.7 NeuroSystems is exceptionally well suited to prediction, opti-mization,classification, identification, and closed-loop controltasks and as a decision support system7 Neural networks created using NeuroSystems can be integra-tedwithout problem into an automation environment by usingruntime modules.7 The neural networks execute completely in SIMATIC PCS 7.7 Applications based on neural networks allow increases in per-formance,quality, productivity, and efficiency, and save per-sonneland time thanks to machine learning mechanisms.ApplicationTypical applications for neural networks include: Complex closed-loop controls Virtual soft sensors Predictions Identifications Pattern recognition Diagnostics and evaluation of process dataThe process industry - in particular the chemical industry - andthe production industry are the main fields of application forneural networks. Quality control is one of the focal points for allsectors.FunctionNeuroSystems supports users in the creation of neural networks.Configuration with NeuroSystems does not require any mathe-maticalor control technology settings. Basic knowledge on suchsystems is sufficient.NeuroSystems includes functions for data analysis as well as forcomprehensive test and validation tasks. When working with thesystem, configuration engineers have access to comprehensiveonline help.NeuroSystems for SIMATIC PCS 7 comprises: Configuration tool (runs on the engineering station withWindows XP, Windows 7 (32/64 bit), Windows Server 2008(32/64 bit)) PCS 7 package (runtime software for SIMATIC PCS 7, consis-tingof function block for CFC and OS faceplates)The configuration tool is used to configure and generate theneural networks. During operation, the runtime software thenexecutes the neural networks which are present in a data blockin the case of SIMATIC PCS 7.PCS 7 Add-on fit for SIMATIC PCS 7 V8 Siemens AG 2013 30. Advanced Process ControlNeuroSystems:Configuration tool for neural networks2/10 Siemens ST PCS 7 AO 20132Selection and ordering data Order No. More informationSiemens AGIndustry SectorIndustry Automation DivisionIndustrial Automation SystemsIndustry SoftwareErlangenTel.: +49 91 31 7-461 11Fax: +49 91 31 7-447 57E-mail: it4industry@siemens.comAdditional information is available on the Internet at:www.siemens.com/it4industryNeuroSystems forSIMATIC PCS 7 V7 (V7.1 orV7.0 SP1 and higher) and V8NeuroSystems for SIMATIC PCS 72 languages (English, German),comprising: Configuration tool for generatingand testing neural networkswith Windows XP, Windows 7(32/64 bit), Windows Server 2008(32/64 bit) PCS 7 package with CFC runtimemodule and faceplates for one ap-plicationEngineering and runtime software,software class ADelivery package: Software onCD/DVD and license key2XV9 450-1WC15-0AA0 Siemens AG 2013 31. 3Industry-specific applications3/2 Cement industry3/2 CEMAT:Cement plant automation3/6 Mining industry3/6 MINERALS AUTOMATION STANDARD3/9 Telecontrol - SIPLUS RIC3/9 Telecontrol connection to control centerin SIMATIC PCS 73/18 Telecontrol connection to third-partycontrol center3/21 Process Analytical Technology3/21 SIMATIC SIPAT:Optimization of product developmentand productionSiemens ST PCS 7 AO 2013 Siemens AG 2013 32. Industry-specific applicationsCement industryCEMAT:Cement plant automation3/2 Siemens ST PCS 7 AO 20133OverviewCEMAT is a process control system that was designed for thespecific requirements of the cement industry and has provedsuccessful over many years of use worldwide in the harshenvironmental conditions of cement works.The current system platform for CEMAT is the SIMATIC PCS 7process control system whose modern architecture offers theideal basis for future-proof and economical solutions in thecement industry. CEMAT uses the basic functionality, the opensystem interfaces, the flexibility and the scalability of SIMATICPCS 7 and optimizes the operating philosophy as well as thediagnostic, signaling and interlocking concept with industry-specificsoftware packages for the special tasks in lime andcement works. This industry software was developed in closecollaboration with cement manufacturers and is the product ofover 35 years of experience in the cement industry.FunctionDrive faceplate with analog-value display, analog-value selection dialog,and curve display (from right to left)The functionality for the cement industry supplied in the form ofthe CEMAT software packages is integrated into the systemstructure of SIMATIC PCS 7 during the installation, and can beclassified as follows: Engineering components with function block libraries spe-ciallytailored to the cement industry Automation components for open-loop/closed-loop controlwith communications components for the controller connec-tion HMI components with:- Redundancy and archiving functions- Library for all control system objects with information, diag-nostic,and multimedia dialogs- Alarm system with industry-specific service functions- Diagnostic system for fast recognition of faults and reductionof downtimes- Additional functions such as signal tracking and signal sta-tusinformation- APL-style design Web-compatible visualization of process displays and face-plates Management information: listing and statistics functions aswell as long-term archiving Technological interfaces for linking technological add-on mo-duleswhich are not part of the CEMAT product spectrum (alsoproducts from other manufacturers).PCS 7 Add-on fit for SIMATIC PCS 7 V8 Siemens AG 2013 33. Siemens AG 2013Industry-specific applicationsCement industryCEMAT:Cement plant automationSiemens ST PCS 7 AO 2013 3/3Function (continued)3Message display with sector-specific information and message selectionareaIt is especially worth noting the extensive multimedia support,e.g. by means of: Video sequences for operating and service personnel Showing of pictures in process screens Integration of AutoCAD drawings (DXF format) Integration of plant plans Context-sensitive provision of information depending on placeand timeObject-based information area with I/O informationNotes on deliveryCEMAT can be supplied in two versions: CEMAT V8.0 (current version; for new plants),can be used on system platform SIMATIC PCS 7 V8.0 inclu-dingupdate 1 CEMAT V7.1 (alternative, particularly for plant expansions),can be used on system platform SIMATIC PCS 7 V8.0 orSIMATIC PCS 7 V7.1 including service packSIMATIC PCS 7 is not supplied with CEMAT, but must be orderedseparately (see Catalog ST PCS 7). 34. Industry-specific applicationsCement industryCEMAT:Cement plant automation3/4 Siemens ST PCS 7 AO 20133Selection and ordering data Order No. Order No.MINERALS AUTOMATIONSTANDARD/CEMAT V8.0CEMAT engineering softwareCEMAT OSENG V8.0Engineering software, softwareclass A, 2 languages (English, Ger-man),runs with Windows XP Profes-sional32-bit, Windows 7 Ultimate32/64-bit, Windows Server 2003 R2Standard 32-bit, or Windows Server2008 R2 Standard 64-bit, singlelicense for 1 installationType of delivery: software and docu-mentationon DVD, license keymemory stick, certificate of license6DL5 436-8AX08-0XA0CEMAT OS software for singlestation including AS runtimelicenses (PLC)CEMAT OSRT3 V8.0 (3 AS)OS software Single Station Runtimeincluding 3 runtime licenses for AS(PLC), software class A, 2 langua-ges(English, German), runs withWindows XP Professional 32-bit,Windows 7 Ultimate 32/64-bit,Windows Server 2003 R2 Standard32-bit, or Windows Server 2008 R2Standard 64-bit, single license for1 installationType of delivery: software and docu-mentationon DVD, license keymemory stick, certificate of license6DL5 434-8AA08-0XA0CEMAT OS software for clientCEMAT MC V8.0OS software Client Runtime, soft-wareclass A, 2 languages (English,German), runs with Windows XPProfessional 32-bit, Windows 7 Ulti-mate32/64-bit, single license for1 installationType of delivery: software and docu-mentationon DVD, license keymemory stick, certificate of license6DL5 435-8AX08-0XA0CEMAT OS software for redundantpair of servers including AS run-timelicenses (PLC)CEMAT RSRT3 V8.0 (3 AS)OS software Runtime for redundantpair of servers including runtimelicenses for 3 AS (PLC), softwareclass A, 2 languages (English,German), runs with Windows Server2003 R2 Standard 32-bit orWindows Server 2008 R2 Standard64-bit, single license for2 installationsType of delivery: software and docu-mentationon DVD, 2 license keymemory sticks, certificate of license6DL5 433-8AA08-0XA0CEMAT RSRT6 V8.0 (6 AS)OS software Runtime for redundantpair of servers including runtimelicenses for 6 AS (PLC), softwareclass A, 2 languages (English,German), runs with Windows Server2003 R2 Standard 32-bit orWindows Server 2008 R2 Standard64-bit, single license for2 installationsType of delivery: software and docu-mentationon DVD, 2 license keymemory sticks, certificate of license6DL5 433-8AB08-0XA0CEMAT RSRT9 V8.0 (9 AS)OS software Runtime for redundantpair of servers including runtimelicenses for 9 AS (PLC), softwareclass A, 2 languages (English,German), runs with Windows Server2003 R2 Standard 32-bit orWindows Server 2008 R2 Standard64-bit, single license for2 installationsType of delivery: software and docu-mentationon DVD, 2 license keymemory sticks, certificate of license6DL5 433-8AC08-0XA0CEMAT RSRTU V8.0(unlimited AS)OS software Runtime for redundantpair of servers including runtimelicenses for unlimited AS (PLC), soft-wareclass A, 2 languages (English,German), runs with Windows Server2003 R2 Standard 32-bit orWindows Server 2008 R2 Standard64-bit, single license for2 installationsType of delivery: software and docu-mentationon DVD, 2 license keymemory sticks, certificate of license6DL5 433-8AD08-0XA0CEMAT OS PowerPacks forredundant pair of serversCEMAT OS PowerPack V8.0 forredundant pair of serversfor expansion of the AS runtimelicensesSoftware class A, 2 languages(English, German), runs withWindows Server 2003 R2 Standard32-bit or Windows Server 2008 R2Standard 64-bit, single license for2 installationsType of delivery: 2 license keymemory sticks, certificate of license CEMAT PRSRT6 V8.0 forexpansion from 3 to 6 AS6DL5 433-8AB08-0XD0 CEMAT PRSRT9 V8.0 forexpansion from 6 to 9 AS6DL5 433-8AC08-0XD0 CEMAT PRSRTU V8.0 forexpansion from 9 to unlimited AS6DL5 433-8AD08-0XD0CEMAT Software Upgrade V8.0For upgrading existing CEMATinstallations V6.1 and higherEngineering and runtime software,software class A, 2 languages(English, German), runs withWindows XP Professional 32-bit,Windows 7 Ultimate 32/64-bit,Windows Server 2003 R2 Standard32-bit, or Windows Server 2008 R2Standard 64-bit, single license for1 installationType of delivery: software and docu-mentationon DVD, license keymemory stick for WinCC UserArchive Upgrade, certificate oflicenseCan only be used together with avalid CEMAT license.6DL5 430-8AX08-0XE0 Siemens AG 2013 35. Industry-specific applicationsCement industryCEMAT:Cement plant automationOrdering data Order No. Order No.Siemens ST PCS 7 AO 2013 3/53More informationSiemens AGIndustry SectorIndustry AutomationIndustrial Automation SystemsErlangenFax: +49 9131 18-3444E-mail: cemat.industry@siemens.comAdditional information is available on the Internet at:www.siemens.com/cematCEMAT V7.1CEMAT engineering softwareCEMAT OSENG V7.1Engineering software, softwareclass A, 2 languages (English, Ger-man),runs with Windows Server2003/XP Professional, single licensefor 1 installationType of delivery: software and docu-mentationon DVD, license keymemory stick, certificate of license6DL5 436-8AX17-0XA0CEMAT OS software for singlestation including AS runtimelicenses (PLC)CEMAT OSRT3 V7.1 (3 AS)OS software Single Station Runtimeincluding 3 runtime licenses for AS(PLC), software class A, 2 langua-ges(English, German), runs withWindows Server 2003/XP Professional, single license for1 installationType of delivery: software and docu-mentationon DVD, license keymemory stick, certificate of license6DL5 434-8AA17-0XA0CEMAT OS software for clientCEMAT MC V7.1OS software Client Runtime, soft-wareclass A, 2 languages (English,German), runs with Windows XPProfessional, single license for1 installationType of delivery: software and docu-mentationon DVD, license keymemory stick, certificate of license6DL5 435-8AX17-0XA0CEMAT OS software for redundantpair of servers including AS run-timelicenses (PLC)CEMAT RSRT3 V7.1 (3 AS)OS software Runtime for redundantpair of servers including runtimelicenses for 3 AS (PLC), softwareclass A, 2 languages (English, Ger-man),runs with Windows Server2003, single license for2 installationsType of delivery: software and docu-mentationon DVD, 2 license keymemory sticks, certificate of license6DL5 433-8AA17-0XA0CEMAT RSRT6 V7.1 (6 AS)OS software Runtime for redundantpair of servers including runtimelicenses for 6 AS (PLC), softwareclass A, 2 languages (English, Ger-man),runs with Windows Server2003, single license for2 installationsType of delivery: software and docu-mentationon DVD, 2 license keymemory sticks, certificate of license6DL5 433-8AB17-0XA0CEMAT RSRT9 V7.1 (9 AS)OS software Runtime for redundantpair of servers including runtimelicenses for 9 AS (PLC), softwareclass A, 2 languages (English, Ger-man),runs with Windows Server2003, single license for2 installationsType of delivery: software and docu-mentationon DVD, 2 license keymemory sticks, certificate of license6DL5 433-8AC17-0XA0CEMAT RSRTU V7.1(unlimited AS)OS software Runtime for redundantpair of servers including runtimelicenses for unlimited AS (PLC), soft-wareclass A, 2 languages (English,German), runs with Windows Server2003, single license for2 installationsType of delivery: software and docu-mentationon DVD, 2 license keymemory sticks, certificate of license6DL5 433-8AD17-0XA0CEMAT OS PowerPacks forredundant pair of serversCEMAT OS PowerPack V7.1 forredundant pair of serversfor expansion of the AS runtimelicensesSoftware class A, 2 languages (Eng-lish,German), runs with WindowsServer 2003, single license for2 installationsType of delivery: 2 license keymemory sticks, certificate of license CEMAT PRSRT6 V7.1for expansion from 3 to 6 AS6DL5 433-8AB17-0XD0 CEMAT PRSRT9 V7.1for expansion from 6 to 9 AS6DL5 433-8AC17-0XD0 CEMAT PRSRTU V7.1for expansion from 9 tounlimited AS6DL5 433-8AD17-0XD0CEMAT Software Upgrade V7.1for upgrading existing CEMAT ins-tallationsV6.1 and higherEngineering and runtime software,software class A, 2 languages(English, German), runs with Win-dowsXP Professional/Server 2003,single license for 1 installationType of delivery: software and docu-mentationon DVD, license keymemory stick for WinCC UserArchive Upgrade, certificate oflicenseCan only be used together with avalid CEMAT license.6DL5 430-8AX17-0XE0 Siemens AG 2013 36. Industry-specific applicationsMining industryMINERALS AUTOMATION STANDARD3/6 Siemens ST PCS 7 AO 20133OverviewThe MINERALS AUTOMATION STANDARD is a process controlsystem based on CEMAT and designed with the specific requi-rementsof the mining industry in mind. It combines cement plantautomation functions, developed over more than 35 years, withthe automation functions typically required for mining applica-tions.Like CEMAT, the MINERALS AUTOMATION STANDARD alsouses the modern SIMATIC PCS 7 process control system, with itsopen and flexibly scalable architecture, as its system platform.This means that it also benefits from the innovative AdvancedProcess Library (APL), which takes the experience gained byconfiguration engineers and plant operators over many yearsand transforms it into an excellent range of basic functions thathave an attractive design and are extremely easy to use.Building on this, the MINERALS AUTOMATION STANDARDoptimizes both the operating philosophy as well as thediagnostics, signaling, and interlocking concept by usingindustry-specific software packages for the specific tasks thattake place in the mining industry.FunctionDrive faceplateThe functionality for the mining industry supplied in the form ofthe MINERALS AUTOMATION STANDARD software packages isintegrated into the system structure of SIMATIC PCS 7 during theinstallation, and can be classified as follows: Engineering components with function block libraries specifi-callytailored to the mining industry Automation components for open-loop/closed-loop controlwith communications components for the controller connec-tion HMI components with:- Redundancy and archiving functions- Library for all control system objects with information, diag-nostic,and multimedia dialogs- Alarm system with industry-specific service functions- Diagnostic system for fast recognition of faults and reductionof downtimes- Additional functions such as signal tracking and signalstatus information- APL-style design Web-compatible visualization of process displays and face-plates Management information: listing and statistics functions aswell as long-term archiving Technological interfaces for linking technological add-onmodules which are not part of the MINERALS AUTOMATIONSTANDARD product spectrum (as well as products from othermanufacturers)PCS 7 Add-on fit for SIMATIC PCS 7 V8 Siemens AG 2013 37. Industry-specific applicationsMining industryMINERALS AUTOMATION STANDARDSiemens ST PCS 7 AO 2013 3/7Function (continued)3Message display with sector-specific information and message selectionareaIt is especially worth noting the extensive multimedia support,e.g. by means of: Video sequences for operating and service personnel Showing of pictures in process screens Integration of AutoCAD drawings (DXF format) Integration of plant plans Context-sensitive provision of information depending on placeand timeObject-based information area with I/O informationNotes on deliveryMINERALS AUTOMATION STANDARD is currently available asVersion 8.0.MINERALS AUTOMATION STANDARD V8.0 can be used onsystem platform SIMATIC PCS 7 V8.0 incl. update 1. SIMATICPCS 7 is not included in the CEMAT scope of delivery andinstead must be ordered separately where required (seeCatalog ST PCS 7).Selection and ordering data Order No. Order No.MINERALS AUTOMATIONSTANDARD V8.0CEMAT engineering softwareCEMAT OSENG V8.0Engineering software, softwareclass A, 2 languages (English, Ger-man),runs with Windows XP Profes-sional32-bit, Windows 7 Ultimate32/64-bit, Windows Server 2003 R2Standard 32-bit, or Windows Server2008 R2 Standard 64-bit, singlelicense for 1 installationType of delivery: software and docu-mentationon DVD, license keymemory stick, certificate of license6DL5 436-8AX08-0XA0CEMAT OS software for singlestation including AS runtimelicenses (PLC)CEMAT OSRT3 V8.0 (3 AS)OS software Single Station Runtimeincluding 3 runtime licenses for AS(PLC), software class A, 2 langua-ges(English, German), runs withWindows XP Professional 32-bit,Windows 7 Ultimate 32/64-bit, Win-dowsServer 2003 R2 Standard 32-bit, or Windows Server 2008 R2Standard 64-bit, single license for1 installationType of delivery: software and docu-mentationon DVD, license keymemory stick, certificate of license6DL5 434-8AA08-0XA0CEMAT OS software for clientCEMAT MC V8.0OS software Client Runtime, soft-wareclass A, 2 languages (English,German), runs with Windows XPProfessional 32-bit, Windows 7 Ulti-mate32/64-bit, single license for1 installationType of delivery: software and docu-mentationon DVD, license keymemory stick, certificate of license6DL5 435-8AX08-0XA0 Siemens AG 2013 38. Industry-specific applicationsMining industryMINERALS AUTOMATION STANDARDOrdering data Order No. Order No.CEMAT OS software forredundant pair of servers inclu-dingAS runtime licenses (PLC)CEMAT RSRT3 V8.0 (3 AS)OS software Runtime for redundantpair of servers including runtimelicenses for 3 AS (PLC), softwareclass A, 2 languages (English,German), runs with Windows Server2003 R2 Standard 32-bit orWindows Server 2008 R2 Standard64-bit, single license for2 installationsType of delivery: software and docu-mentationon DVD, 2 license keymemory sticks, certificate of license6DL5 433-8AA08-0XA0CEMAT RSRT6 V8.0 (6 AS)OS software Runtime for redundantpair of servers including runtimelicenses for 6 AS (PLC), softwareclass A, 2 languages (English,German), runs with Windows Server2003 R2 Standard 32-bit orWindows Server 2008 R2 Standard64-bit, single license for2 installationsType of delivery: software and docu-mentationon DVD, 2 license keymemory sticks, certificate of license6DL5 433-8AB08-0XA0CEMAT RSRT9 V8.0 (9 AS)OS software Runtime for redundantpair of servers including runtimelicenses for 9 AS (PLC), softwareclass A, 2 languages (English,German), runs with Windows Server2003 R2 Standard 32-bit orWindows Server 2008 R2 Standard64-bit, single license for2 installationsType of delivery: software and docu-mentationon DVD, 2 license keymemory sticks, certificate of license6DL5 433-8AC08-0XA0CEMAT RSRTU V8.0(unlimited AS)OS software Runtime for redundantpair of servers including runtimelicenses for unlimited AS (PLC), soft-wareclass A, 2 languages (English,German), runs with Windows Server2003 R2 Standard 32-bit orWindows Server 2008 R2 Standard64-bit, single license for2 installationsType of delivery: software and docu-mentationon DVD, 2 license keymemory sticks, certificate of license6DL5 433-8AD08-0XA03/8 Siemens ST PCS 7 AO 20133More informationSiemens AGIndustry SectorIndustry AutomationIndustrial Automation SystemsErlangenFax: +49 9131 18-3444E-mail: cemat.industry@siemens.comCEMAT OS PowerPacks forredundant pair of serversCEMAT OS PowerPack V8.0 forredundant pair of serversfor expansion of the AS runtimelicensesSoftware class A, 2 languages(English, German), runs withWindows Server 2003 R2 Standard32-bit or Windows Server 2008 R2Standard 64-bit, single license for2 installationsType of delivery: 2 license keymemory sticks, certificate of license CEMAT PRSRT6 V8.0for expansion from 3 to 6 AS6DL5 433-8AB08-0XD0 CEMAT PRSRT9 V8.0for expansion from 6 to 9 AS6DL5 433-8AC08-0XD0 CEMAT PRSRTU V8.0for expansion from 9 tounlimited AS6DL5 433-8AD08-0XD0 Siemens AG 2013 39. Industry-specific applicationsTelecontrol - SIPLUS RICTelecontrol connectionto control center in SIMATIC PCS 7SIPLUS RIC Bundlewith SIMATIC S7-300Siemens ST PCS 7 AO 2013 3/93OverviewFlexible communication options with SIPLUS RIC in a wide area network (WAN)The telecontrol communication between a telecontrol centerintegrated in SIMATIC PCS 7 and its outstations (RemoteTerminal Units) is based on SIPLUS RIC bundles and is possiblevia serial communication links and also over Ethernet TCP/IPcommunication links optionally with the telecontrol protocols IEC 60870-5-104 (Ethernet TCP/IP) IEC 60870-5-101 (serial) Modbus RTU (Ethernet TCP/IP or serial)The telecontrol center integrated with SIMATIC PCS 7TeleControl into the operator system of the process controlsystem is the master during telecontrol communication. TheRemote Terminal Units (RTUs) are slaves of the control center onthe one hand, but can additionally be masters for subordinateoutstations (IEC 60870-5-101/-104/-103 slaves).Note:Telecontrol integration into the SIMATIC PCS 7 process controlsystem using SIPLUS RIC bundles with IEC 60870-5-104,IEC 60870-5-101 or Modbus RTU protocol requires one of thefollowing software combinations: SIMATIC PCS 7 V8.0 (incl. Update 1) and SIMATIC PCS 7TeleControl V8.0 SIMATIC PCS 7 V7.1 and SIMATIC PCS 7 TeleControl V7.1PCS 7 Add-on fit for SIMATIC PCS 7 V8IEC 60870-5-103SINAUTMD741-1SINAUTMD741-1IEC 60870-5-101SINAUTMD2G_PCS7_XX_00217SINAUTMD2SCALANCEX101-1LDSCALANCEX101-1LDSINAUTMD2IEC 60870-5-101IEC 60870-5-104SINAUTMD741-1SIPROTEC7SJ63SIPLUS RIC Bundlewith SIMATIC S7-400SIPLUS RIC Bundlewith SIMATIC S7-400HDSL routerSIPLUS RIC Bundlewith SIMATIC S7-300SIPLUS RIC Bundlewith SIMATIC ET 200SSIPLUS RIC Bundlewith SIMATIC ET 200SSIPLUS RIC Bundlewith SIMATIC S7-300Control centerRadionetworkSCALANCE S612,security moduleFiber-optic cableConverterTCP/IP serial Siemens AG 2013 40. Industry-specific applicationsTelecontrol - SIPLUS RICTelecontrol connectionto control center in SIMATIC PCS 7Controller Number of I/Os(dependent on CPU size, pro-tocoltype, and application)integrated inSIMATIC ET 200S30 200 I/Os Approx. 200SIMATIC S7-300/S7-300F 100 2 000 I/Os Approx. 2 000SIMATIC S7-400/S7-400F 500 5 000 I/Os Approx. 5 000SIMATIC S7-400H/500 5 000 I/Os Approx. 5 000S7-400FHThird-party RTUsRTU ET 200Swith IM 151-8PN/DP CPURTU S7-300 withCP 3433/10 Siemens ST PCS 7 AO 20133DesignIEC 60870-5-101/IEC 60870-5-104 telecontrol protocolThe following types of RTU are suitable as outstations intelecontrol applications with the IEC 60870-5-101 (serial) orIEC 60870-5-104 (Ethernet TCP/IP) telecontrol protocol:Number ofinformation/data pointsThe SIPLUS RIC product range comprises individual libraries fortelecontrol protocols as well as cost-effective SIPLUS RICbundles in which the SIMATIC controller and the telecontrolprotocol for an RTU are combined together. Further informationcan be found in the section SIPLUS RIC bundles.Advantages of the TCP/IP-based connection throughIEC 60870-5-104 are simultaneous data transfer to severaldevices and diagnostics using SIMATIC Manager.Security mechanisms are not defined in the application area ofIEC 60870-5-104. Therefore encryption of the user data (dataintegrity) and authentication of the communication partners mustbe implemented separately (Industrial Security).Further hardware and software components from Catalog IK PIsupplement the SIPLUS RIC product range for configuration ofIEC 60870-5-101/104 telecontrol applications, e.g.: TCP/IP converters serial and MD modem modules Mobile radio components Industrial Ethernet switches, TCP/IP routers, and media con-verters SCALANCE W Industrial Wireless LAN components SCALANCE S612 and S613 industrial security modules Dedicated line accessories CablesNetwork topologiesIn order to configure complete, hierarchical telecontrol networks,it is possible to configure basic topology forms such as point-to-point,multipoint, star and ring in various media versions and tocombine them depending on the infrastructure requirements.Examples of media versions Private networks- Wireless- Dedicated line via fiber-optic cable or modem,e.g. SINAUT MD2- Ethernet network, e.g. with SCALANCE X and fiber-opticcables- WLAN, e.g. with SCALANCE W Public networks- GPRS- EGPRS- UMTS- DSL- Satellite communication, e.g. InmarsatExample of complex TCP/IP-based WAN with cable and GPRS networksSCALANCEEthernet IEC 60870-5-104 S613IEC 60870-5-104IEC 60870-5-104IEC 60870-5-104MD741MD741G_PCS7_XX_00271Third-Party RTUControl centerSIMATIC PCS 7 TeleControlInternetGPRS radionetworkDSL routerRTU S7-300with CP 343RTU ET 200Swith IM 151-8PN/DP CPUComplex network structure,combination of differenttopologies and mediaRTU S7-400 withCP 443 Siemens AG 2013 41. Siemens AG 2013Industry-specific applicationsTelecontrol - SIPLUS RICTelecontrol connectionto control center in SIMATIC PCS 7Siemens ST PCS 7 AO 2013 3/11Design (continued)3RedundancyThe availability of the telecontrol communication can beimproved by connecting the RTU over two paths to the controlcenter in the process control system. The two redundant trans-missionpaths can be based on the same or different communi-cationprotocols.The use of redundant RTUs of type S7-400H (fault-tolerant) orS7-400FH (safety-related and fault-tolerant) results in furtherpossibilities for increasing the availability, e.g. the redundantdesign of telecontrol communication, fieldbus and process I/O.As a result of the seamless integration of the telecontrol systemin the SIMATIC PCS 7 process control system, its implemen-tationdepends on the redundancy concept of the completesystem (see example of redundant telecontrol configuration withthe IEC 60870-5-101/104 telecontrol protocols).Terminal busTCP/IPWAN routerExample of redundant telecontrol configuration with the IEC60870-5-101/104 telecontrol protocolsInterfacing of SIPROTEC protective equipmentThe additional registration SIPLUS RIC IEC 60870-5-103 Masterfor SIPLUS RIC bundles also allows interfacing of SIPROTECprotective equipment via SIMATIC PCS 7 TeleControl. The RTU(S7-400/S7-300/ET 200S with CPU) then serves as a converterbetween the IEC 60870-5-103 protection data protocol and theIEC 60870-5-101 or IEC 60870-5-104 protocol.Compared to PROFIBUS DP interfacing of the protectiveequipment, this configuration provides the following advan-tages: Greater distances are possible The highly exact time stamps are transferred from the protec-tiveequipment to the control system.Modbus RTU telecontrol protocolThe following types of RTU are suitable as outstations intelecontrol applications with the Modbus RTU telecontrolprotocol (serial or Ethernet TCP/IP):The SIPLUS RIC product range comprises individual libraries fortelecontrol protocols as well as cost-effective SIPLUS RICbundles in which the SIMATIC controller and the telecontrolprotocol for an RTU are combined together. Further informationcan be found in the section SIPLUS RIC bundles.Further hardware and software components from Catalog IK PIsupplement the SIPLUS RIC product range for configuration ofModbus telecontrol applications, e.g.: TCP/IP converters serial and MD modem modules Mobile radio components Industrial Ethernet switches, TCP/IP routers, and media con-verters SCALANCE W Industrial Wireless LAN components Dedicated line accessories CablesNetwork topologiesThe Modbus RTU telecontrol protocol can be used to implementtelecontrol networks based on point-to-point and multi-pointtopologies, both serial and Ethernet TCP/IP. Various mediaversions can be used for private and public networks, e.g.: Private networks:- Wireless- Dedicated line via fiber-optic cable or modem, e.g. SINAUTMD2- Ethernet network, e.g. with SCALANCE X and fiber-opticcables- WLAN, e.g. with SCALANCE W Public networks:- GPRS- EGPRS- UMTS- DSLG_PCS7_XX_00274SIMATIC PCS 7OS clientsControl centerSIMATIC PCS 7TeleControl OSwith redundantserversRedundant system busIEC 60870-5-101redundantIEC 60870-5-104redundantTCP/IP to serialconverterRTU S7-400HRTUS7-400Hwith CP 443ET 200MredundantET 200M redundantwith 2 x CP 341Controller Number of I/Os(dependent on CPU size, protocol type,and application)integrated in SIMATIC ET 200S 30 200 I/OsSIMATIC S7-300/S7-300F 100 2 000 I/OsSIMATIC S7-400/S7-400F 500 5 000 I/OsThird-party RTUs 42. Industry-specific applicationsTelecontrol - SIPLUS RICTelecontrol connectionto control center in SIMATIC PCS 7Design (continued)TCP/IP WAN routerSCALANCEX101-1LD3/12 Siemens ST PCS 7 AO 20133SINAUTMD2Example of telecontrol configuration with the Modbus RTU telecontrol protocol (Ethernet TCP/IP and serial)To permit redundant data transmission, RTUs can be connectedto the control center in the SIMATIC PCS 7 process controlsystem over two paths. Two operating modes are available: Load sharing: parallel utilization of both paths Master/standby: only one path is active, the other is passiveSIPLUS RIC bundlesComponents of a SIMATIC controller type (S7-300, S7-400 etc.)are combined with the library for a telecontrol protocol in SIPLUSRIC RTU bundles.The SIPLUS RIC bundles configured as Slave for the telecontrolinterface usually consist of: CPU Interface/communication module Memory card CD with library and registration codeIn the version SIPLUS RIC Extreme, they are also suitable foroperation under exceptional conditions, e.g., ambient tempera-turesfrom -25 to +70 C, condensation or extraordinary medialloads.The performance of the uniform telecontrol technology can bescaled as follows with the SIPLUS RIC bundles:SINAUTSCALANCE MD2X101-1LDSINAUTMD2G_PCS7_XX_00273Control centerModbus masterSIMATIC S7-400 withCP 443 and software library(Modbus slave)SIPLUS RIC bundlewith SIMATIC ET 200S(Modbus slave)SIPLUS RIC bundlewith SIMATIC S7-300(Modbus slave)Point-to-pointMulti-pointTCP/IP to serial converterFiber-optic cableG_PCS7_XX_00216SIPLUS RIC Bundlewith SIMATIC S7-400H/400FHSIPLUS RIC Bundlewith SIMATIC S7-400/400FSIPLUS RIC BundlePerformancewith SIMATIC S7-300/300FSIPLUS RIC Bundle withSIMATIC ET 200SData volume Siemens AG 2013 43. Siemens AG 2013Industry-specific applicationsTelecontrol - SIPLUS RICTelecontrol connectionto control center in SIMATIC PCS 7Siemens ST PCS 7 AO 2013 3/13Design (continued)3Decision criteria for the data volume to be processed andthe maximum buffer size1) The memory requirements increase due to the amount of information.2) Free storage space is reduced due to the amount of information.FunctionTelecontrol communication with SIPLUS RIC is characterized bythe following features: Uniform configuration using the SIMATIC Manager Event-driven data transfer Monitored output of commands for reliable detection of mal-functions Diagnostics functions for rapid tracing and elimination of faults High availability thanks to redundant data communicationAdditional special features of the IEC 60870-5-101 andIEC 60870-5-104 telecontrol protocols include: Time stamping for data acquisition in the outstation Data buffering for bridging communication breaks:- RTU of type SIMATIC ET 200S: Approx. 800 message frames- RTU of type SIMATIC S7-300 and S7-300F: Up to25 000 message frames- RTU of type SIMATIC S7-400, S7-400F, S7-400H, andS7-400FH: Up to 25 000 message frames Time synchronization via the control centerBundles SIPLUS RICET 200S bundleSIPLUS RICS7-300 bundleSIPLUS RICS7-400 bundleCPU IM 151-7IM 151-7FIM 151-8IM 151-8FCPU 314C-2PN/DPCPU 315-2PN/DPCPU 315F-2PN/DPCPU 317-2PN/DPCPU 317F-2PN/DPCPU 319-2PN/DPCPU 319F-2PN/DPCPU 412-1 CPU 412-2PNCPU 412-5HPN/DPCPU 414-3PN/DPCPU 414-5HPN/DPCPU 416-3PN/DPCPU 416-5HPN/DPCPU 417-5HPN/DPWorkingmemory128/192 KB 192/256 KB 192 KB 384/512 KB 1024/1536KB2048/2560KB288 KB 1 MB 4 MB 16 MB 32 MBUnbuffered(non-retain)64/128 KB 128/192 KB 128 KB 256/384 KB 768/1280KB1348/1860KB- - - - -Buffered 64 KB 64 KB 64 KB 128 KB 256 KB 700 KB - - - - -Code - - - - - - 144 KB 512 KB 2 MB 8/6 MB 16 MBData - - - - - - 144 KB 512 KB 2 MB 8/10 MB 16 MBSIPLUS RICprogram64 KB1) 64 KB1) 64 KB1) 64 KB1) 64 KB1) 64 KB1) 64 KB1) 64 KB1) 64 KB1) 64 KB1) 64 KB1)SIPLUS RICbuffer64 KB2) 64 KB2) 64 KB2) 192 KB 2) 704 KB2) 1024 KB2) 96 KB2) 0.25 MB2) 1 MB2) 1 MB2) 1 MB2)Loading bySIPLUS RIC90 % 90 % 90 % 66 % 50 % 25 % 70 % 50 % 50 % 25 % 12 %TCP/IP con-nections- 8 8 8 16 32 30 viaCP 44346 62 94 118Recommen-dednum-berofinformation/data points200 200 200 1 000 2 000 5 000 500 1 000 2 000 5 000 5 000 44. Industry-specific applicationsTelecontrol - SIPLUS RICTelecontrol connectionto control center in SIMATIC PCS 73/14 Siemens ST PCS 7 AO 20133Selection and ordering data Order No. Order No.SIPLUS RIC IEC 60870-5-101/-104 bundles for the telecontrol connection to control center in SIMATIC PCS 7Bundles with SIMATIC ET 200S(CPU integrated); up to approx.200 information/data pointsRuntime software and electronicdocumentation, 2 languages (Eng-lish,German), software class A, sin-glelicense for 1 installationStandard bundles withIEC 60870-5-101 telecontrol proto-col(serial)SIPLUS RIC ET 200S bundleT101 MA/SL IM151-7 CP1MMC 128 KBSIPLUS RIC IEC 60870-5-101 mas-ter/slave with SIMATICIM 151-7 CPU incl. 128 KB MicroMemory Card, 1SI module withRS 232/RS 485 interface6AG6 003-5BA00-1BA0SIPLUS RIC ET 200S bundleT101 MA/SL IM151-8 CP1MMC 128 KBSIPLUS RIC IEC 60870-5-101master/slave with SIMATICIM 151-8 PN/DP CPU including128 KB Micro Memory Card,1SI module with RS 232/RS 485interface6AG6 003-5BA01-1BA0Extreme bundles withIEC 60870-5-101 telecontrol proto-col(serial)SIPLUS RIC ET 200S Extremebundle T101 MA/SL IM151-7 CP1MMC 128 KBSIPLUS RIC IEC 60870-5-101 mas-ter/slave with SIPLUS IM 151-7 CPUincl. 128 KB Micro Memory Card,SIPLUS 1SI module with RS 232/RS 485 interface6AG6 003-6BA00-1BA7SIPLUS RIC ET 200S Extremebundle T101 MA/SL IM151-8 CP1MMC 128 KBSIPLUS RIC IEC 60870-5-101 mas-ter/slave with SIPLUS IM 151-8PN/DP CPU including 128 KB MicroMemory Card, SIPLUS 1SI