SILO CLEANING SERVICES - dgrpint.com Cleaning Services.pdf · 2016 April Eskom - Duvha Power...

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SILO CLEANING SERVICES

Transcript of SILO CLEANING SERVICES - dgrpint.com Cleaning Services.pdf · 2016 April Eskom - Duvha Power...

Page 1: SILO CLEANING SERVICES - dgrpint.com Cleaning Services.pdf · 2016 April Eskom - Duvha Power Station Cleaning of Silos Witbank 2016 May Glencore Cleaning of Silos Lydenburg 2016 May

SILO CLEANING SERVICES

Page 2: SILO CLEANING SERVICES - dgrpint.com Cleaning Services.pdf · 2016 April Eskom - Duvha Power Station Cleaning of Silos Witbank 2016 May Glencore Cleaning of Silos Lydenburg 2016 May

Presentation Contents

1

2 Products and Services

3 Silo Cleaning Services

4 Typical Problems

Introduction

Silo Whip

Cardox Blasts

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6

Package Benefits and Partnership7

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Page 3: SILO CLEANING SERVICES - dgrpint.com Cleaning Services.pdf · 2016 April Eskom - Duvha Power Station Cleaning of Silos Witbank 2016 May Glencore Cleaning of Silos Lydenburg 2016 May

Introduction

Dickinson Group of Companies was founded in 1910 followed by the

establishment of its furnace service business in 1928. The company has

more than 85 years experience in providing Specialist Furnace and

Industrial Services to the mining, metals smelting, mineral processing,

thermal power generation and petrochemical refining industries.

VISION

Dickinson Group of Companies’ Vision is to be a Leading provider of

Furnace and Industrial Services

MISSION

Dickinson Group of Companies’ purpose is to provide an integrated and

multidisciplinary “One Personalised Solution” by offering essential

furnace and industrial services, which increase productivity and

performance together with reducing costs for our customers.

CERTIFICATION

Dickinson Group of Companies is certified to OSHAS 18001

Page 4: SILO CLEANING SERVICES - dgrpint.com Cleaning Services.pdf · 2016 April Eskom - Duvha Power Station Cleaning of Silos Witbank 2016 May Glencore Cleaning of Silos Lydenburg 2016 May

Dickinson Geographic Presence - Footprint

Office Locations

• Dickinson South Africa

• Dickinson Zambia

• Dickinson Mauritius

• Dickinson Tianjin China

• Dickinson – Menco, Egypt

• Angola Representative Office

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Dickinson Office & Workshops

Total land area: 14,000 m2

Total buildings (including offices,

workshops & warehouses): 8,500 m2

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Services

Page 7: SILO CLEANING SERVICES - dgrpint.com Cleaning Services.pdf · 2016 April Eskom - Duvha Power Station Cleaning of Silos Witbank 2016 May Glencore Cleaning of Silos Lydenburg 2016 May

Products

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Industrial Sectors

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Industries we serve

Aluminium Glass Platinum Iron ,Coke and Steel Copper Ferrochrome & Ferromanganese Cobalt Heavy Sands Nickel Power Plants Lead Smelter Cement & Lime Chemical & Petrochemical Power Generation Vanadium Ceramic Refractory Manufacturing

Page 10: SILO CLEANING SERVICES - dgrpint.com Cleaning Services.pdf · 2016 April Eskom - Duvha Power Station Cleaning of Silos Witbank 2016 May Glencore Cleaning of Silos Lydenburg 2016 May

Global References

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Silo Cleaning - Global References

Page 12: SILO CLEANING SERVICES - dgrpint.com Cleaning Services.pdf · 2016 April Eskom - Duvha Power Station Cleaning of Silos Witbank 2016 May Glencore Cleaning of Silos Lydenburg 2016 May

Silo Cleaning References – 2012 to 2014

YEAR PROJECT MONTH CLIENT NAME PROJECT LOCATION

2014 January Afrisam Industrial Vacuum Cleaning Dudfield

2014 February Lafarge lichtenburg Industrial Vacuum Cleaning Lichtenburg

2014 March Zimplats 13KT Silo Cleaning Zimbabwe

2014 March Vanchem 600T Silo cleaning Witbank

2014 April PPC Hercules Industrial Vacuum Cleaning Pretoria

2014 May Arcelor Mittal Silo and Industrial Vacuum Cleaning Vanderbijlpark

2014 May Royal Canin 60T Silo & Vacuum Cleaning North Riding

2014 June Tubatse Ferro Chrome Off gas ducting Cleaning Steelpoort

2014 June BHP Biliton - Richardsbay 35KT Silo Cleaning Richardsbay

2014 July Mogale Alloys Silo Cleaning Krugersdorp

2014 September (TBC) PPC Hercules 30KT Silo Cleaning Pretoria

2013 January Anglo platinum Silo Cleaning Rustenburg

2013 January Idwala Lime Silo Cleaning Danielskuil

2013 February Xstrata Silo Cleaning Lydenburg

2013 June IBDA Consulting 100KT Silo Cleaning Qatar

2013 June Sasol 2 Powerstation Silo Cleaning Sasolburg

2013 July PPC Slurry 40KT Silo Cleaning Mafikeng

2013 September Lafarge Silo Cleaning Kaalfontein

2013 October Majuba Power Station Silo Cleaning Amersfoort

2012 November Lafarge Silo Cleaning Malawi

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Silo Cleaning References – 2016

YEAR PROJECT MONTH CLIENT NAME PROJECT LOCATION

2016 January Royal Canin Cleaning of Silo Randburg

2016 April Epol RCL Foods Cleaning of Silos Rustenburg

2016 April Eskom - Duvha Power Station Cleaning of Silos Witbank

2016 May Glencore Cleaning of Silos Lydenburg

2016 May Woodchem Cleaning of Silo Piet Retief

2016 July Sephaku Cement Cleaning of Silo Delmas

2016 August Sephaku Cement Cleaning of Silo Lichtenburg

2016 August Lafarge Cleaning of Silo Kaalfontein

2016 September Consol Glass Cleaning of Silo Wadeville

2016 October Lonmin Silo Cleaning Rustenburg

2016 December Yinge Conch Cement Silo Cleaning China

Page 14: SILO CLEANING SERVICES - dgrpint.com Cleaning Services.pdf · 2016 April Eskom - Duvha Power Station Cleaning of Silos Witbank 2016 May Glencore Cleaning of Silos Lydenburg 2016 May

Silo Cleaning References – 2017

YEAR PROJECT MONTH CLIENT NAME PROJECT LOCATION DURATION

2017 January Zimplats 5500 Ton Silo Cleaning Zimbabwe 3 Weeks

2017 March Royal Canin 70 Ton Silo Cleaning Randburg 2 days

2017 March PPC Riebeek Cement Silo Cleaning Riebeek West Cape 2 days

2017 March Idwala Lime 140Ton Silo cleaning Danielskuil 3 days

2017 April Consol Glass 1500Ton Silo cleaning Nigel 8 days

2017 April Mamba Cement Silo Cleaning Thabazimbi 1 day

2017 April RCL Foods - Epol Silo Cleaning Rustenburg 1 day

2017 May PPC Dwaalboom Multi Cell Silo Cleaning Dwaalboom 4 days

2017 June Arcelor Mittal Silo Cleaning Vanderbijlpark

Page 15: SILO CLEANING SERVICES - dgrpint.com Cleaning Services.pdf · 2016 April Eskom - Duvha Power Station Cleaning of Silos Witbank 2016 May Glencore Cleaning of Silos Lydenburg 2016 May

Silo Cleaning Services

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Page 16: SILO CLEANING SERVICES - dgrpint.com Cleaning Services.pdf · 2016 April Eskom - Duvha Power Station Cleaning of Silos Witbank 2016 May Glencore Cleaning of Silos Lydenburg 2016 May

Silo Cleaning Services

Work is carried out using cutting-edgeequipment and is fast, efficient safe.

The cleaning operatives do not need toclimb into the container at any time.

The company’s services are designedto safely remove compacted materialsfrom any size or shape of silos, bins,hoppers, tanks, reactors and chimneys.

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Page 17: SILO CLEANING SERVICES - dgrpint.com Cleaning Services.pdf · 2016 April Eskom - Duvha Power Station Cleaning of Silos Witbank 2016 May Glencore Cleaning of Silos Lydenburg 2016 May

Silo Cleaning Services

Safely remove compacted materials from any size or shape of:

Silos

Bins

Hoppers

Tanks

Reactors

Chimneys

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Page 18: SILO CLEANING SERVICES - dgrpint.com Cleaning Services.pdf · 2016 April Eskom - Duvha Power Station Cleaning of Silos Witbank 2016 May Glencore Cleaning of Silos Lydenburg 2016 May

Typical Problems

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Substances kept in bulk storage silos generallyattract moisture which eventually causes the materialto bind and adhere to the walls or form clumps,consequently resulting in blockages of the valveoutlets and build-up along the sidewalls and the baseof the vessel.

Page 19: SILO CLEANING SERVICES - dgrpint.com Cleaning Services.pdf · 2016 April Eskom - Duvha Power Station Cleaning of Silos Witbank 2016 May Glencore Cleaning of Silos Lydenburg 2016 May

Silo Whip

The whipping head is suspended inside the silo andefficiently removes build up using an air-driven or hydraulicrotary cutter with a 360 degree rotation and an operatingdepth of up to 50m.

Cleared material simply falls to the base of the silo forextraction. The whip is controlled from the top and outsideof the silo.

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Page 20: SILO CLEANING SERVICES - dgrpint.com Cleaning Services.pdf · 2016 April Eskom - Duvha Power Station Cleaning of Silos Witbank 2016 May Glencore Cleaning of Silos Lydenburg 2016 May

Cardox Blasts

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Cardox tubes are filled with liquid carbon dioxide. When energized bythe application of a small electrical charge, the chemical heaterinstantly converts the liquid carbon dioxide to a gas expanding the CO2

and building up pressure until the rapture disk at the end of the tubebursts, this releases the CO2 now 600 times it original volume. Aspecial discharge nozzle is employed.

Page 21: SILO CLEANING SERVICES - dgrpint.com Cleaning Services.pdf · 2016 April Eskom - Duvha Power Station Cleaning of Silos Witbank 2016 May Glencore Cleaning of Silos Lydenburg 2016 May

Video

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Page 22: SILO CLEANING SERVICES - dgrpint.com Cleaning Services.pdf · 2016 April Eskom - Duvha Power Station Cleaning of Silos Witbank 2016 May Glencore Cleaning of Silos Lydenburg 2016 May

Cardox Equipment

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Page 23: SILO CLEANING SERVICES - dgrpint.com Cleaning Services.pdf · 2016 April Eskom - Duvha Power Station Cleaning of Silos Witbank 2016 May Glencore Cleaning of Silos Lydenburg 2016 May

Bench for Reloading of Cardox Blasts

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Page 24: SILO CLEANING SERVICES - dgrpint.com Cleaning Services.pdf · 2016 April Eskom - Duvha Power Station Cleaning of Silos Witbank 2016 May Glencore Cleaning of Silos Lydenburg 2016 May

Cardox Sockets

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Page 25: SILO CLEANING SERVICES - dgrpint.com Cleaning Services.pdf · 2016 April Eskom - Duvha Power Station Cleaning of Silos Witbank 2016 May Glencore Cleaning of Silos Lydenburg 2016 May

Ignition Equipment

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Page 26: SILO CLEANING SERVICES - dgrpint.com Cleaning Services.pdf · 2016 April Eskom - Duvha Power Station Cleaning of Silos Witbank 2016 May Glencore Cleaning of Silos Lydenburg 2016 May

Equipment Ready to be employed

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Page 27: SILO CLEANING SERVICES - dgrpint.com Cleaning Services.pdf · 2016 April Eskom - Duvha Power Station Cleaning of Silos Witbank 2016 May Glencore Cleaning of Silos Lydenburg 2016 May

System blockages

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Page 28: SILO CLEANING SERVICES - dgrpint.com Cleaning Services.pdf · 2016 April Eskom - Duvha Power Station Cleaning of Silos Witbank 2016 May Glencore Cleaning of Silos Lydenburg 2016 May

Silo Cleaning: Brokk Machines

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When?

Silos that are not covered

or with an opening big

enough to let a Brokk in.

How?

Install a Brokk hanging from a

crane and slowly letting it down

on the product.

Benefits:

The conveyors or feed system

below can run while the

machine is inside the Silo and

the uninterrupted extraction can

continue.

No human entry in confined

space whilst in operation

Page 29: SILO CLEANING SERVICES - dgrpint.com Cleaning Services.pdf · 2016 April Eskom - Duvha Power Station Cleaning of Silos Witbank 2016 May Glencore Cleaning of Silos Lydenburg 2016 May

Advantages

Removal of compacted materials :

Safely

Hygienically

Quickly

Efficiently

Services include consulting on how to implementeffective preventive maintenance procedures to improveproper cleaning schedules.

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Page 30: SILO CLEANING SERVICES - dgrpint.com Cleaning Services.pdf · 2016 April Eskom - Duvha Power Station Cleaning of Silos Witbank 2016 May Glencore Cleaning of Silos Lydenburg 2016 May

Business Alliances

USA

FRANCE

SOUTH AFRICA

UKGERMANY

DENMARK

EGYPT

EGYPT

USA

Page 31: SILO CLEANING SERVICES - dgrpint.com Cleaning Services.pdf · 2016 April Eskom - Duvha Power Station Cleaning of Silos Witbank 2016 May Glencore Cleaning of Silos Lydenburg 2016 May

Dickinson Group

Attributes and Benefits

Global Footprint

Global Alliances

State of the Art

Equipment

Certification: OSHAS 18001

Inherent Innovative

Culture

Specialist and

experienced personnel

Page 32: SILO CLEANING SERVICES - dgrpint.com Cleaning Services.pdf · 2016 April Eskom - Duvha Power Station Cleaning of Silos Witbank 2016 May Glencore Cleaning of Silos Lydenburg 2016 May

Dickinson Group of Companies provides a “One Personalised Solution” and strives to be

your preferred partner and supplier.

www.dgrpint.com

DICKINSON GROUP OF COMPANIES

Corporate Head Office

10 Smuts Avenue

P.O. Box 63

Vereeniging

1930

South Africa

Tel: +27 16 421 3720

Fax: +27 16 422 1038

Email: [email protected]