Siemens On-stage PowerPoint-Template · 2020-04-07 · PID_3Step PID controller with integrated...

Factory AutomationThe Latest Advancements in SIMATIC PLC, IO,

and Motion

usa.siemens.com/automationUnrestricted © Siemens 2020

Unrestricted © Siemens 2020 All rights reserved .

Digital Industries - Factory Automation

Totally Integrated Automation portfolio

SIMATIC Product Innovations

– TIA Portal V16 and SIMATIC HW Innovations



TIA Portal FY19

Roadmap

2019 2020

Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4

2018

Q1 Q2 Q3 Q4

V15.1

V16 V17

TIA Portal V16 HW Innovations

FW 2.8 (S7-1500), FW 4.4 (S7-1200)

▪ S7-1500 R/H CPUs – next steps

▪ CPU 1513pro (F)-2 PN

▪ AI Module

▪ OPC UA, Webserver, TRACE Innovations

▪ Open Controller – New versions / Bundles

▪ Motion Innovations – SDC, Dist. Synchronous Control

▪ Extended Environmental and Temp Conditions

▪ S7-1200 – push in terminals, OPC UA

▪ Etc…

Today

SIMATIC CPU Innovations

– Advanced PLCs

Advanced Controllers



Innovation Advanced Controller SIMATIC S7-1500:

Device overlapping capabilities

Feature / Function Benefit

• Secure email with file attachement

• Protected transmission and encryption

of sensitive email data

• Device overlapping IP routing with IP

forwarding and IP accessibility

• Allows device overlapping access

from one access point, e.g. open

webserver of substation

• Innovated web server, standardized

tag access

• Simple, secure, state-of-the-art JSON-

based data integration for own

evaluations

• Device overlapping project trace

• Optimized plant diagnostics

independent of CPU involved

• Extended diagnostic functions for

OPC UA Server: Online diagnostic

view, multiple diagnostic buffer entries

and OPC UA connection view

• Faster communication troubleshooting

• OPC UA server restart at TIA Portal

download improved

• server restart only after change to

OPC UA relevant data

SIMATIC S7-1500 CPU FW 2.8


Page 7 Digital Industries - Factory Automation

TIA Portal Options – OPC UA –

OPC UA client in the S7-1500

New functions

In addition to the OPC UA server, an OPC UA

client is integrated in the CPU and offers the

following functions via corresponding OPC UA

communication

instructions

• Method calls

• Reading and writing data

Benefits

The client enables

• Vertical communication to MES systems

or cloud services

• Controller-controller communication



Strategy –

“1 Network for all”

Network Strategy –

One Network infrastructure with PROFINET and OPC UA

Control

level

Field

level

PROFINET

OPC UA

Ethernet/

Ethernet TSN

Operator

level

Management

level

Cloud

Cloud

MES, ERP

SCADA, DCSOPC UA for vertical commu-

nication of acyclic data

OPC UA also for controller/

controller communication

PROFINET for cyclic and

real-time capable I/O data

exchange on field level

Benefit

PROFINET and OPC UA

can share the same network!



OPC UA: Highlights in TIA Portal V16 with FW 2.8

Server Restart only for OPC UA relevant changes

Download of objects - behavior of the OPC UA server

• PLC is in operating mode STOP: the OPC UA server always stops and restarts automatically.

• PLC is in operating mode RUN: the OPC UA server stops only if the objects which are downloaded to the PLC are

OPC UA relevant. After Re-initialization because of changed OPC UA data the OPC UA server starts automatically.

In STEP 7 a preview dialog occurs with warning information before OPC UA relevant objects are downloaded to the

PLC (=> STOP of the OPC UA server).

Benefit for customers:

• Depending on the current status of the application every user can decide by his own if a restart of the OPC UA

server is suitable for the process or if the download should be shifted.

• The warning information are only displayed if the OPC UA server is running.

• When the OPC UA server was not activated, any changes of OPC UA relevant data do not influence the download

process.



OPC UA: Highlights in TIA Portal V16 with FW 2.8

Diagnosis in TIA Portal - Focus: OPC UA server

Additional diagnostic buffer entries regarding

diagnosis information for the OPC UA server

• Diagnostic information regarding OPC UA

could be activated / deactivated by the user in the

properties of the PLC.

• In case of high message volume the OPC UA relevant

diagnostics messages can be summarized so that

they occur only once in the diagnostic buffer of the PLC

Benefit of the functionality:

• Faster analyzing of OPC UA relevant information in

case of errors



Meaning of TSN

TSN is a collection of various IEEE standards (toolbox),

extending the Ethernet standard.

Objectives of TSN

• Guaranteed Quality of Service (QoS)

• Low transmission latency

• High quality real-time communication

• Convergence: Different applications share the same

network with a guaranteed QoS.

What is TSN (Time Sensitive Networking)?

2: Data Link

1: Physical

3: Network

4: Transport

7: Application

6: Presentation

5: Session

PROFINET

(I/O, Alarms,

Records…)

100 Mbit/s 1 Gbit/s

IP

UDP TCP

IEEE 802.1 TSN

OPC

UA

today future

IEEE 802.1

*TSN is NOT a “new fieldbus”



Outlook – Ethernet IEEE TSN Technology will be integrated into

both OPC UA and PROFINET

PROFINET based on TSN as powerful “fieldbus”

• Future-proof thanks to IEEE standardization of TSN

• Increased bandwidth (1 GBit)

• Real-time capability with standard chips

• Continued use of existing projects/programs by keeping

the PROFINET application layer

OPC UA based on TSN for networking of machines

• Open exchange through global standards

(OPC UA, IEEE)

• Robust TSN network infrastructure

• Real-time communication e.g. for

Controller/Controller

• 3 step approach: Client/Server, Pub/Sub, Pub/Sub TSN

Controller-

level

Field-

level

PR

OF

INE

TO

PC

UA

Operator-

level

PLCTSN



Future of Industrial Communication

PROFINET based on TSN: Future-proof communication

SIMATIC Controller

CPU 1518-4 PN/DP


New TSN-enabled devices:

▪ SIMATIC CPU 1518-4 PN/DP

▪ SIMATIC ET 200MP IM156–5PN HF

▪ SINAMICS CBE41 & CU320-2 PN

Functions / Features:▪ Convergence: Different applications

share the same network and are

guaranteed the necessary real-time

properties

▪ Low transmission latency

▪ High quality real-time communication

▪ Higher bandwidth (1 Gbit/s)

▪ Realization of Plug & Work

networks possible: Easy change

of configuration during operation

▪ One technology for none-

isochronous and isochronous

applications: no “topology

island" anymore for none-

/isochronous domains

▪ Better availability due to

increased robustness against

high network loads

▪ Future-proof: existing

PROFINET applications can be

reused

SIMATIC Interface module

ET 200MP IM156–5PN HF

SINAMICS Drive

CBE41 & CU320-2 PN

Proof ofconcept

Proof ofconcept

Proof ofconcept



SIMATIC S7-1500 based CPUs

Webserver with graphical runtime information

Function

• Runtime and trend information

of program load

and communication load

• Information (calculation) if the

CPU might exceed the

maximal cyclic time because

of too high program or

communication load

Benefit of the function

• Identification and avoiding of

possible CPU stops because

of too high program or

communication load e.g.

during commissioning phase



SIMATIC S7-1500

Higher availability by new S7-1500R and S7-1500H

S7-1500R: CPU 1513R/1515R Feature / Function Benefit

Redundant PLCs

• Switchover time 300 ms

• Support of up to 50 devices in

PROFINET-Ring

• System – IP Address

• Configuration in TIA-Portal like

Standard CPU

High-Availability PLC

• Same features as Redundant PLC

• Dedicated High Performance

synchronization modules

• Distance between CPUs up to 10

km

• Switchover time 50 ms

Higher production

due to higher availability

No data loss

due to automatic synchronization

No inconsistent programs

due automatic program synchronization

of Primary CPU to Backup-CPU

Simple handling

because no extra Know-How necessary

for Redundancy configuration

S7-1500H: CPU 1517H



SIMATIC S7-1500 Redundant systems

System overview

High available – S7-1500H

CPU 1517H

Via Sync module

<100ms

ET 200SP and ET 200MP

Single connection (PN redundancy S2)

Sync

Primary Backup

ET 200SP ET 200MP

1-Ring

Consistent concept –

Identical synchronization

process

Scaling of the switching

performance over the

available bandwidth of the

sync connection

CPU type

Synchronization

Switchover time

I/O systems

Type of connection

Redundant – S7-1500R

CPU 1513R/CPU 1515R

via Profinet Ring (MRP)

200 – 500ms

ET 200SP and ET 200MP

Single connection (PN redundancy S2)

Sync

Primary Backup

ET 200SP ET 200MP

1-Ring



SIMATIC S7-1500 R/H

Advanced Controller SIMATIC S7-1500R/H

Language Innovations - STEP 7 Graph for S7-1500R/H PLCs

Function

• The graphical engineering language

STEP 7 GRAPH is available for the S7-1500 R/ H

Controller


• Graphical programming language for creating of

sequence controls and processes on S7-1500 R/H

CPUs

• Identical behavior regarding used language and

editor for S7-1500 R/H CPUs and „standard“ CPUs

• Depending on the application the user is free to

choose the appropriate programming language

within the engineering of S7-1500 R/H CPUsPrimary Backup

H-Sync

SCL KOP FUP AWL Graph*

Identical engineering languages for Standard- and S7-1500R/H controllers



Advanced Controller SIMATIC S7-1500R/H with FW 2.8

Support of additional blocks

Alarm handling

Program_Alarm Generate program alarm with associated values

Get_AlarmState Output alarm state

Gen_UsrMsg Generate user diagnostic messages

Get_Alarm Read pending alarm

Ack_Alarms Acknowledge alarms

SIMATIC ProDiag Step 7 Graph



Advanced Controller SIMATIC S7-1500R/H

”Program_Alarm“ and ProDiag


• In addition to the output notes on the removal of

the determined faults are possible.

• Identification of a possible risk of error in advance

and appropriate countermeasures are possible.

Why ?

Root

cause

Programming and Handling of user created alarms and process diagnostic alarms

are identical within Standard- and S7-1500R/H Controllers

Function

• Supervising the machine

or plant and intervening

in case of fault.

• The supervision alarms

give specific information

on supervision type,

on the location and cause of fault.




Support of additional blocks

Advanced instructions

GETIO / GETIO_PART Read process image

SETIO / SETIO_PART Transfer process image

GetStationInfo Read information of an IO device

DeviceStates Read module state information in an IO system

GEN_DIAG Generate diagnostics information

Technology

PID_Compact Universal PID controller with integrated optimization

PID_3Step PID controller with integrated optimization for valves

PID_Temp PID controller for temperture




Program Download in RUN-Mode - Backup-CPU stays in RUN

Primary Backup

ET 200SP ET 200MP

RUN STOPPrimary Backup

ET 200SP ET 200MP

RUN RUN

V15.1 V16


Page 23 Digital Industries - Factory AutomationAuthor / departmentPage 23

ET 200SP ET 200MP

ET 200SP ET 200MP

S2-Devices

ET 200proET 200pro

S1-Devices

DEVICE Before Switchover Switchover After Switchover

ET 200SP DQS2-Device

ET 200pro DQS1-Device

ET 200pro DQ HFS1-Device (with Feature: Keep last Value)

1

0

1

0

1

0

New

Primary Backup

H-Sync

Advanced Controller SIMATIC S7-1500R/H with S1-Devices

Also PN Devices without system redundancy can be connected

Differences between S1 and S2 devices can be seen in the output behavior during switch over:


Page 24 Digital Industries - Factory AutomationPage 24

FAQ‘s and Application Examples

SIOS (Siemens Industry Online Support)

For NAP S2 Devices it is needed to set the

watchdog factor to a specific value. The Addin

offers a one-click solution for all S2 Devices

connected to a 1500R or H System

The TCON_RED block offers establishing OUC

connections, fault detection and automatic

switchover

AddIn: Set R/H PN Watchdogfactor Any further Ideas?

TCON_RED – redundant

Communication

The RH_Diag block offers a set of basic system

information about the status of a R or H system

R/H Diagnosis

Text

• Text

Text

The PROFINET system redundancy is a PNO

standard and is based on the redundant

communication of PROFINET controllers and

PROFINET devices. This FAQ response gives the

basics of PROFINET system redundancy and

describes various application options

What are the PROFINET

redundancy function

Set of library blocks for handling of redundant DI,

DQ, AI and AQ

Redundant IO

Status: Released - 109767576 Status: Released - 109763719

Status: planned for 2019 Status: Released - 109763768

Status: Released - 109756450

https://support.industry.siemens.com/cs/ww/en/view/109767576






ET 200pro CPUs based on S7-1500

Basic points CPU 1513pro (F)-2 PN

Basic points ET 200pro CPU based on S7-1500

• Memory concept, quantity structure and features of

SIMATIC S7-1500 1513-1 PN CPU

• 2 CPU types: Standard CPU 1513pro-2 PN &

Failsafe CPU 1513pro F-2 PN

• 2 independent PROFINET IO interfaces

• Using of current ET 200pro IO modules

• Technology integration: Standard Motion Control / PID / Trace

• Protection class IP65/67

• Dimensions like CPU 1516pro-2 PN / IM154-8 PN/DP CPU

• Engineering: STEP7 Professional from V16 or higher

Important differences to S7-1500 CPU 1513(F)-1 PN

• No display

• Second PROFINET IO Interface



ET 200pro CPUs based on S7-1500

Interfaces of CPU 1513pro (F)-2 PN

7/8" circular socket (with male contact insert)

for connecting the electronic /

encoder supply 1L+ and load voltage supply

2L+

PROFINET interface X1 Port1 Ring port

M12 circular socket (with female socket insert)

PROFINET interface X1 Port2 Ring port


RJ45 socket; e.g. for connecting a

programming device for servicing purposes

(port 3 of the PROFINET interface X1). The

port cannot be used as a ring port.

Status and error displays

Mode selector switch7/8" circular socket (with female contact

insert), for looping the electronic /

encoder supply 1L+ and load voltage supply

2L+

PROFINET interface X2


Screw cap



Advanced Controller SIMATIC S7-1500

New mechanical Design / New part numbers

CPU 1511C

CPU 1512C CPU 1511(F)

CPU 1513 (F)

S7-1500 Compact-CPUs

S7-1500 CPU with a new mechanical design

▪ Display now integrated onboard the CPU

▪ Still removable / replaceable!

▪ PN-plugs changed – 90°shift

▪ RUN/STOP-switch is replaced by RUN/STOP buttons

Spare part functionality

▪ The new CPUs are completely

spare part compatible to their

previous version CPUs

▪ Identical installation dimensions

S7-1500 modular CPUs

CPU 1515(F) and CPU 1516(F)



SIMATIC ET 200SP Open Controller 2 –

Highlights of CPU 1515SP PC2 Ready4Linux

Hardware

• Intel Quad-Core-Processor (E3940) 1.6 GHz/8 GB RAM

• DisplayPort

• 2 x USB 3.0/2 x USB 2.0/8 GB RAM/30 GB CFast

Software

• Newest SW Controller CPU 1505SP PC V2.7

• Available as preinstalled bundles (Standard/Failsafe)

• Support of SIMATIC ODK 1500S (only Function Libraries)

Operating System

• Free partition for Linux installation.

• Software Components for interaction and test

Use the benefits of SIMATIC ET 200 SP family

• Backplane bus with a huge numbers of different modules

• Support of all available bus adapters *Linux

• Test runs with Debian 9.4 and 9.6

• Other Linux distributions possible



SIMATIC ET 200SP Open Controller 2 –

Overview of bundle variants, 18 versions! (+ spare)

1 The spare part (stock good) does not include a CFast card or software!

Bundle Version MLFB

Standard version “T-CPU” Open Controllers

CPU 1515SP PC2 T 6ES7677-2VB42-0GB0

CPU 1515SP PC2 T with HMI 128 Power tags 6ES7677-2VB42-0GK0

CPU 1515SP PC2 T with HMI 512 Power tags 6ES7677-2VB42-0GL0

CPU 1515SP PC2 T with HMI 2000 Power tags 6ES7677-2VB42-0GM0

Failsafe version “T-CPU” Open Controllers

CPU 1515SP PC2 TF 6ES7677-2WB42-0GB0

CPU 1515SP PC2 TF with HMI 128 Power tags 6ES7677-2WB42-0GK0

CPU 1515SP PC2 TF with HMI 512 Power tags 6ES7677-2WB42-0GL0

CPU 1515SP PC2 TF with HMI 2000 Power tags 6ES7677-2WB42-0GM0

Bundle Version MLFB

Spare Part…

CPU 1515SP PC2 – HW Spare Part 6ES7677-2DB40-0AA0

Standard Open Controller Options (Windows)

CPU 1515SP PC2/V2.6 6ES7677-2DB42-0GB0

CPU 1515SP PC2 + HMI (128PT)/V2.6 6ES7677-2DB42-0GK0

CPU 1515SP PC2 + HMI (512PT)/V2.6 6ES7677-2DB42-0GL0

CPU 1515SP PC2 + HMI (2kPT)/V2.6 6ES7677-2DB42-0GM0

Failsafe Open Controller Options (Windows)

CPU 1515SP PC2 F/V2.6 6ES7677-2SB42-0GB0

CPU 1515SP PC2 F + HMI (128PT)/V2.6 6ES7677-2SB42-0GK0

CPU 1515SP PC2 F + HMI (512PT)/V2.6 6ES7677-2SB42-0GL0

CPU 1515SP PC2 F + HMI (2kPT)/V2.6 6ES7677-2SB42-0GM0

Linux version Open Controllers (Standard / Failsafe)

CPU 1515SP PC2/V2.7 (Ready4Linux) 6ES7677-2DB40-0GB0

CPU 1515SP PC2 F/V2.7 (Ready4Linux) 6ES7677-2SB40-0GB0

All articles are delivered as turn-key bundles.

The included CFast card is prefilled with the ordered software!

The SIMATIC license keys for HMI are on the provided USB flash

drive and must be transferred from the CFast card to the device!

Please keep in the event of key loss necessarily on the included

Certificate of License!



Additional motion control functions• Kinematic functions

• Control of kinematics with up to 4 interpolating axes

• With Conveyor tracking2)

• Gearing and camming

• Synchronization with specifying the synchro-nous pos. of the

leading and following axes

• Setpoint value coupling

• Actual value coupling with extrapolation

• Cross-PLC synchronous operation

• Synchronization between axes on different CPUs

• SIMATIC Safe Kinematics V1.0

• Optional fee-based system library for safe motion monitoring in

the cartesian space

Advanced Controller – SIMATIC S7-1500 T-CPU

Extended motion control functions with TIA Portal V16 and firmware V2.8 1)

1) Compared to the standard CPU

Integrated editors and viewers• Cam editor

• Kinematics configuration

• Kinematics trace

• Coordination of traces in different CPUs

Hardware innovations• SIMATIC S7-1500 T-CPUs

• CPU 1511T, CPU 1511TF

• CPU 1515T, CPU 1515TF

• CPU 1516T, CPU 1516TF

• CPU 1517T, CPU 1517TF

• CPU 1515SP PC2 T/TF

• CPU 1504D TF, CPU 1507D TF

• Standard-, safety-plc and motion control on one

controller

ProgrammingConsistent and seamless extension

of S7-1500 by S7-1500 T-CPU

Web serverDiagnostic pages for motion control

New

New

New

2) planned for FW-Update V2.8.x (V16)

New

New

SIMATIC Drive

Controller

Advanced

ControllerDistributed Controller

(OpenController)



SIMATIC S7-1500 T-CPU ‒ Motion Control

Distributed synchronous operation

New

S7-1500T

S7-1500

Drive Controller

• Leading value source and synchronous

axis on different controllers

• Linking via PROFINET IO with IRT

• Synchronized clock cycles of axes

• Compensation of delay times for

communication and different clock cycles

Feature/Function

• Splitting high axis quantities onto several

CPUs

• Modular machine design

• High-precision synchronous operation

even across devices

Benefit

• Multi axis machines (e.g. printing machines)

• Modular machines APPLICATIONS

S7-1500

Open Controller



Advanced Controller – SIMATIC Drive Controller

Scalable motion control in the Advanced Controller portfolio

SIMATIC

Drive

Controller

Co

ntr

oll

er

Infe

ed

Mo

tor

Mo

du

les

DRIVE-CLiQSINAMICS S120

CU320-2

Up to 6

servo drives

Further servo drives with additional

SINAMICS CUs

PROFINET

SINAMICS

S210

Ultra-compact Design• S7-1500 TF-CPU and SINAMICS S120 drive

control in one device• No additional space required for the PLC

Powerful• Powerful TF-CPU with integrated SINAMICS

S120 drive control• Well equipped with memory, interfaces and

technology I/Os

Easy scalable• Uniform interfaces across all performance classes

(CPU 1504D TF / CPU 1507D TF)• Additional drive systems (e.g. SINAMICS S120, S210)

can be connected via PROFINET.

Easy to use• Comfortable project planning in the TIA portal with

SIMATIC STEP 7 and SINAMICS Startdrive• Low cabling and installation expense• Central data storage on “one” SIMATIC Memory Card

New



Improved engineering efficiency for SIMOTION

with SCOUT TIA V5.4

SIMOTION – The high end-motion control system

SCOUT TIA V5.4 Benefit

Supporting TIA Portal V16Benefit from latest TIA Portal V16

functionalities

Version Control Interface (VCI)*

accordingly to TIA Portal Transparent change management

ST Editor Improvements*

• User defined Snippets with

Snippet Editor as well as export

and import functionality

• Automatic structuring of

function calls

• Define & implement own

standards and share it with

other users

• Improved readability due to

clear code structure

SIMOSIM Advanced*

Virtual commissioning with

SIMOTION using

software-in-the-loop (SiL)

Updated SINAMICS Integrated

and Starter*

Benefit from latest SINAMICS

functionalities

*Features will be also available for SCOUT Classic

SIMATIC CPU

Innovations – Basic

Basic Controllers



Innovation Basic Controller SIMATIC S7-1200

New Firmware 4.4 – enhanced connectivity


• Secure email with file attachement

• Protected transmission and encryption

of sensitive email data

• OPC UA Server (Basic License)

• Secure M2M communication via data

access (browsing, read/write,

subscription and companion spec.)

• Open User Communication (OUC)

with DNS name resolution (IP

address)

• Clear configuration through name

based addressing, independent

of IP addresses

• Two M-switching DO modules,

16 channels (sinking outputs)

• Further use cases and opening for

new markets

• Push-In terminal blocks

• Mounting without tool and constant

clamping force

NEW



S7-1200 V4.4

E-Mail encryption with TMAIL_C – optional with attachment

Encrypted E-Mail communication with TMAIL_C

via the integrated CPU interfaces

Preconditions

• TIA Portal V16, CPU FW V4.4 and TMAIL_C block Version

V6.0

How to proceed

1. Import the certificate from E-Mail Provider to TIA Portal

2. Create a user program with TMAIL_C and refer to the

imported certificate (assign the certificate to CPU)

3. Download of user program with TMAIL_C and referenced

certificate to the CPU ( for encrypted communication)

4. E.g. in case of errors, the CPU is able to send an

encrypted E-Mail with error/diagnostic information to the

service personal. The sent E-Mail can be displayed on a

PC, Tablet or Smart Watch

5. Optional: enclose Data log, recipes or user files

E-Mail Provider

1

Import of certificate

3

2

4

4

Page 45


Page 46 Digital Industries - Factory AutomationPage 46

OPC UA Server for SIMATIC S7-1200 based CPUs

Functional scope

Browsing

Browsing of

CPU data

Client

Server

Bro

wse r

esp

on

se

Bro

wse r

eq

uest

Read / Write

Asynchronous

data access

Client

Server

R/W

resp

on

se

R/W

req

uest

Subscription

Load reduction

for HMI /

monitoring

applications

Client

Server

Publishing

Sampling

Companion

Specification

Information

modeling

Client

Server

S7-1200 Limitations in the

1st version:

- Registered read / write

- No support of

structured data types

and arrays

- No support of Methods

- No support of

Alarms & Conditions



CPU type S7-1200 ET 200SP CPU

up to

CPU 1513 (F)

CPU 1515 /

CPU 1516 (F)

CPU 1517 /

CPU 1518(F)

Required License Basic Small Medium Large

OPC UA server Data access (read, write, subscribe) custom address space

method call

Application authentication Yes

Security policies None, Basic128Rsa15, Basic256, Basic256Sha256

User authentication "anonymous" or by user name & password

OPC UA @ SIMATIC S7-1500 CPU / S7-1200 CPU

OPC UA Server – Quantity structure

Page 47



S7-1200 V4.4

DNS name resolution (OUC)

• CPU gets the IP address of his communication partner

from DNS Server

• DNS Server configuration in the CPU properties

Open User communication with DNS name resolution

Customer Benefit PLC 1IP: 192.168.0.10

DNS: 192.168.0.1

DNS ServerIP: 192.168.0.1

Entries:

PLC2: 146.254.222.212

PLC1.local: 192.168.0.10

PLC 2IP: 146.254.222.212

DNS query: PLC2

DNS answer: 146.254.222.212

• Clear configuration through name based addressing

• Knowing the IP Addresses isn’t necessary for configuration

of the Open User Communication

IP address independent OUC communication

Page 48



2 Additional modules with 16 channel DC output

• Sinking Output characteristicSourcing / PNP / P-switching Sinking / NPN / M-switching

SM 1222 DC DQ16xDC

6ES7222-1BH32-0XB0

SM 1222 DC DQ16xDC SINK

6ES7222-1BH32-1XB0

SM 1223 DC/DC DI 16xDC / DQ

16xDC

6ES7223-1BL32-0XB0

SM 1223 DC/DC DI 16xDC / DQ

16xDC SINK

6ES7223-1BL32-1XB0

DO sinking 16 Channel modules

New



Push-in type TB

The plug cage is closed before wire insert-in. Thus

the wires must be “pushed-in” and use sleeves can

guarantee all stranded wires are pushed-in and

clamped.

The Push-in TB have constant clamping force on

wires even under vibration.

Screw type TB

The plug cage is fully open before wire insert-in, thus

sleeves are not necessary if use stranded (flex)

wires.

Under vibration, the screws may start loose and

reduce the clamping force

Terminal blocks

comparison type



Digitalisierung into the Feld -

Enhanced connectivity through MindSphere integration

SIPLUS CMS1281


• In the name of digitization the SIPLUS

CMS1281 condition monitoring

system offers two firmware updates

for this year's SPS. The firmware

versions 3.1MS and 3.1.1

• To provide the right sensors for all

applications the sensor portfolio is

expanded

• The firmware version 3.1MS allows

the direct connection to the

MindSphere. So your data is always

available even without an automation

system - anywhere in the world.

Version 3.1.1 adds the languages

Russian, Chinese and Spanish to

ensure increased usability in the

international area

• By extending the sensor portfolio, you

get a uniform solution for your

condition monitoring system - in the

usual Siemens quality

Artificial Intelligence




Our future portfolio will enable AI across all levels of

Totally Integrated Automation - Best fit to customers needs

Industrial Edge

Controller

MindSphere

Field Devices

Ind

us

tria

l A

rtif

icia

l In

tellig

en

ce

Se

cu

rity

Computing

powerS

afe

ty

Deterministic



Siemens is the first

company to enable


on the control level.

TIA Portal AI toolkit

Sensor connection

Powerful AI chip



Transfer of human expertise to the

machine through training

S7-1500 TM NPU

(Neural Processing Unit)

“(Artificial) neural networks are computing systems

vaguely inspired by the biological neural networks that

constitute (animal) brains.

Such systems "learn" to perform tasks by considering

examples, generally without being programmed with

any task-specific rules.”*

A new module for the S7-1500 / ET 200MP: Neural

Network

Sensors (video, sound, …) PLC-Data

*source: Wikipedia

Artificial Intelligence in the SIMATIC world

Introduction to the TM NPU




SoC* inside the TM-NPU

Source: https://movidius-uploads.s3.amazonaws.com/1532110136-MyriadXVPU_ProductBrief_final_07.18.pdf

MA28485 Myriad X

SHAVE Subsystem

SHAVE 0

SHAVE 1

SHAVE 2

SHAVE 15

Multi Media Subsystem

SIPP HW,

MIPI

LeonRT

(SIPP scheduler)

CPU Subsystem

LeonOS

(TREMS)

USB, I2C,

SPI etc.

• Dedicated Neural Compute Engine • Up to 400 GB/sec of internal bandwidth

• > 1012 Operations/second • 4 Gbit LPDDR4 memory in-package

• 16 programable 128-bit SHAVE VLIW Vector processors • support of up to 8 HD camera

• Configurable ISP pipeline with 4K encode • Low power consumption

Multi Media Subsystem

Cares about the processing of

the image stream/input signals SHAVE (Streaming Hybrid

Architecture Vector Engine)

Subsystem

16 processors, specialized for

fast, parallel computation and

processing of data

CPU System with LeonOS

Processor for control of

peripheries, data flow,

application management and

SHAVES

*SoC: System on a Chip



V

Intel Myriad X

AI Accelerator Chip

TM NPU Module


Central Setup with the SIMATIC S7-1500

S7-1500

USB 3.1

Backplane bus

Trained Neural Network

Gigabit Ethernet

Application-Program

Designed & Trained in open source

machine learning frameworks:Tensorflow

Caffe

*Camera,

Audio,

Vibrations,

Signals

…

Inputs

*Intel RealSense Camera

https://store.intelrealsense.com/buy-intel-realsense-depth-camera-d435.html



V

Intel Myriad X

AI Accelerator

Chip

TM NPU Module


Decentral Setup with the ET 200MP

Virtual

S7-1500

USB 3.1

Backplane

bus

Application-Program

Trained Neural Network

Gigabit Ethernet

IM 155-5 PN

PN

Designed & Trained in open source

machine learning frameworks:

Tensorflow

Caffe

Camera,

Audio,

Vibrations,

Signals

…

Inputs*

*No liability assumed




Common Use Cases and Applications

Intelligent process monitoring and

predictive maintenance

→ Smart control of machinery

Robust against external influences

and disturbances

→ Special importance for image

processing

no programming of complex

algorithms for each product

→ Easy adaption of Neural Network

on new tasks

Processing of PLC Data:

Detection of process anomalies

Condition monitoring

Robotics:

Handling of any and unknown objects

detected by camera

(Visual) quality control: Application of human “expertise and know-how” about the

perfect consistency, color texture, etc.

• of a product (chocolate mass, metal, …)

• of a process (flame color in the furnace)



The Future of TM NPU

Possible Future Setups

*NN: Neural Network

First Deployment of a

static, pretrained Neural

Network on TM NPU

1

Gathering of relevant

process data (Images,

noises, PLC data,

results of NN + label)

2

3

2

4

Automatic Deployment of

improved NN to the TM

NPU

4

1

Continuous

Improvement

of Neural

Network

Retraining of Neural

Network with latest

process data:

• Global in the cloud

• Local on Edge Device

or a Local Computer

3

Local Computer Cloud

Edge Device/Local PC

Controller+TM NPU



Combine Edge & AI to leverage data collection from the field for

AI learning, configuration and deployment

Self-optimizing algorithm with field deployment & update

• Automated system to train data in cloud and run app on

premise

• Fast app development incl. regular & easy update to field

level

Developm. ScalingIdeation

Product lifecycle status

AI embedded

Machines in the field

Cloud

Joint Edge & AI approach

Data collection AI deployment

Learning and configuration

AI Workbench

Library Model

1

2

3

Edge Device

Customer use case – EWA Amberg

Field

Cloud

Edge Device AI Apps

AI: Training of

ML-Algorithm

Visualization

Data transfer

AI

AI

ET200 / Distributed IO

Innovations

Distributed IO



SIMATIC S7-1500 / ET 200MP – New ProductsNew products & features for better availability and minimum footprint


New modules with high channel density

64-channel digital modules:

• DI 64x24VDC BA (p-/m-reading)

• DQ 64x24VDC/0.3A BA

• DQ 64x24VDC/0.3A SNK BA (m-switching)

• DI 32x24VDC/DQ 32x24VDC/0.3A SNK BA

16-channel analog modules:

• AI 16xU BA

• AI 16xI BA

▪ Optimized price-performance

solution for price-sensitive

applications

▪ Minimum footprint due to

highest possible channel density

▪ Time saving for mounting through

the tool-free assembly of shielding

and use of TOP Connect

Active backplane bus / Hot Swapping

By using the active backplane bus for the ET

200MP, hot swapping (module exchange at

RUN of the PLC) is possible even with

multiple modules. Up to 12 S7-1500 / ET

200MP modules can be plugged in per

station.

Highest machine / system

availability, since in the event of

failure and replacement of one or

more modules, the PLC and

unaffected modules remain in

operation.

High channel modules

Active backplane bus



IO Modules

Cable

Terminal Blocks

SIMATIC S7-1500 / ET 200MP – New Products64 channel digital modules – details

• Variants:

• DI 64x24VDC SNC/SRC BA (6ES7 521-1BP00-0AA0)

• DQ 64x24VDC/0.3A BA (6ES7 522-1BP00-0AA0)

• DQ 64x24VDC/0.3A SNK BA (6ES7 522-1BP50-0AA0)

• DI 32 / DQ 32 x24VDC/0.3A SNK BA (6ES7 523-1BP50-0AA0)

• Similar wiring concept as S7-300 modules

• 64 channels on 35mm width, in groups of 16

• No diagnostics / no parameters

• Terminal blocks w/ and w/o LED’s as a substitution for the patch

panel in the cabinet

• Screw or push in versions available



SIMATIC S7-1500 / ET 200MP – New ProductsActive Backplane – Details

IM 155-5 PN HF 25mm IO

Modules

35mm IO

Modules

Slot Cover



SIMATIC S7-1500 / ET 200MP – New Products16 channel high density analog input modules

• 16 analogue input channels on 35mm width

• Variants:

• AI 16xI BA (6ES7 531-7MH00-0AB0)

• AI 16xU BA (6ES7 531-7LH00-0AB0)

• AI 16xI BA:

• Measurement type: Current (I)

• Measuring ranges: +/- 20mA; 0/4 … 20mA

• Resolution: 16 bit

• Accuracy: +/- 0.5%

• AI 16xU BA:

• Measurement type: Voltage (U)

• Measuring ranges: +/- 1V; 1 … 5V; +/- 5V; +/- 10V

• Resolution: 16 bit

• Accuracy: +/- 0.5%

Typical Applications / Main Focus

• All kind of application with a lot of analog input

channels with low demands and a low channel price,

e.g. glass industry, pharma, chemistry,

water/wastewater, thermoplastic machines, furnaces,

air condition and heating in buildings or ships

AI 16xI BA AI 16xU BA



SIMATIC ET 200 MultiFieldbus Interfaces for

ET 200MP, ET 200SP, ET 200eco PN, Coupler

Protocols


Products• ET 200SP IM: IM156-6MF HF 1)

• ET 200MP IM: IM155-5MF ST 2)

• PN/MF Coupler 2)

• ET 200eco PN “Next generation” 3)

Functions

• Support for PROFINET,

EtherNET/IP and Modbus TCP

• Simultaneous communication with

all protocols to modules of a station

via the same cable(e.g. Standard I/O via EIP, F-IO via

PROFIsafe, Energy Metering via MTCP)

• Engineering via MFCT

(MultiFieldbus Configuration Tool)

• Support of Shared Device in

MultiFieldbus configurations

(Allocation of a station to several

controllers)

• Savings in costs and planning

effort when designing

machines/plants, since the same IO

configuration can be used

independently of the overarching

controller

• High flexibility due to the possibility

of access to the ET 200 station /

modules from several controllers via

shared device

PN/MF Coupler:

• Easy to configure deterministic data

exchange, even across network

boundaries, between SIMATIC and

3rd party controllers

• Simple integration of SIMATIC

controls into existing machines /

plants

ET 200SP

ET 200MP

ET 200eco PN

PN/MF Coupler

3rd

partySTD-

IO

F-

IO

Shared

Device

1) Planned for 01 / 2020

2) Planned for 06 / 2020

3) Planned



SIMATIC ET 200MP – New ProductsNew products for more flexibility and better scalability


AI 8xU/I/R/RTD BA

Cost-effective 8-channel analog input module

for measuring current, voltage, resistance

and temperature

(25% less than for ST version)

• Connection of resistance thermometers via 3-

wire connection

• Toolless mounting of the shielding

▪ Optimized price-performance

solution for price-sensitive

measurement applications

▪ Continuous scalability of the ET

200MP in terms of cost,

functionality and performance

▪ Time saving for mounting

CM 8xIO-LINK

8 Port IO-Link Master (V1.1)

• Up to 32 Byte In-/Output data per port

• Engineering with the S7-Port Configuration Tool

or directly in the TIA Portal („Autostart-function“)

• Master-Backup via TIA Portal function block

▪ Space saving in the control

cabinet due to the possibility to

connect IO-Link devices directly

and centrally to the S7-1500

▪ Reduction of engineering and

wiring effortCM 8xIO-LINK

AI 8xU/I/R/RTD BA



Extended installation altitude above sea level

New Product Features for SIMATIC S7-1500 and ET 200SP CPUs

Extended Environmental Conditions

Possible Applications:

▪ Cable Cars

▪ Wind power station

▪ Automotive (e.g. facilities in Mexico)

▪ Surface mining (e.g. in South America)

▪ Step-by-step adjustment

▪ Maximum installation altitude above sea level depends on the CPU type

▪ Information regarding the possible installation altitude is available either in the technical data or in the

system manual

2.000 m

2.000 m + x

Customer Benefit:

▪ Saving money (no SIPLUS modules necessary)



New Product Features for SIMATIC S7-1500 and ET 200SP CPUs


Extended installation altitude > 2000 m above sea level.

▪ The maximum "operating elevation in relation to sea level" depends on the module and is described in

the technical specifications of the respective module.

▪ For elevations > 2000 m the following derating factors apply for the maximum specified ambient

temperature:

Installation elevation Derating factor for ambient temperature 1)

-1000 to 2000 m 1,0

2000 to 3000 m 0,9

3000 to 4000 m 0,8

4000 to 5000 m 0,7

1) Base value for application of the derating factor is the maximum permissible ambient temperature in °C for 2000 m.

The derating factors compensate for the decreasing cooling effect of air in higher elevations due to lower density.



New Product Features for SIMATIC S7-1500 and ET 200 CPUs


Up to now

standard

0°C

60°C

SIPLUS Extreme

-40°C

70°C

new

standard

-25°C

60°C

Planning• Step-by-step adjustment

• -25°C for PLCs

• Periphery modules partly support -30°C

PLC usage possible in a temperature range starting with -25°C

possible applications

▪ Outside facilities

▪ Cold storage houses

▪ Tunnel applications

▪ Cranes

▪ Ships

▪ ….

Additional benefit with SIPLUS

▪ -40°C to +70°C

▪ Condensation and icing are allowed

▪ Higher pollutant concentration allowed

▪ Railway certificates available



New Product Features for SIMATIC S7-1500 and ET 200 CPUs


PLC usage possible in a temperature range starting with -25°C

▪ The permissible temperature conditions for the use of the hardware depends on the module and is

described in the technical data of the PLC and is lasered on the housing.

▪ Overview regarding the temperature range:

CPU-Type Temperature range1)

ET 200SP (F) CPUs -25°C to + 60°C

ET 200pro (F) CPUs based on S7-1500 -25°C to + 55°C

CPU 1511(F) / 1513(F) integrated display -25°C to + 60°C

CPU 1511C / 1512C integrated display -25°C to + 60°C

CPU 1515(F) / 1516(F) integrated display -25°C to + 60°C

CPU 1517(F) / 1518(F) / 1518(F) MFP 0°C to + 60°C

SIMATIC S7-1500 T CPUs 0°C to + 60°C

SIMATIC S7-1500 R/H CPUs 0°C to + 60°C

1) Please have a look at the manunal regarding condensation



SIMATIC ET 200eco PN „Next Generation“

The next generation of rugged I/O in IP65/67


6 new ET 200eco PN modules:• DI 8X24VDC

• DI 16X24VDC

• DQ 8X24VDC/0,5A

• DQ 8X24VDC/2A

• DIQ 16X24VDC/0,5A/2A

• CM 8x IO-Link + DI 4x24VDC

New features:• S2-Redundancy

• Shared Device (Distribution of the outputs of a module to

several controllers)

• MSI / MSO(Read access to inputs/outputs from up to

4 controllers)

• Clock sync. up to the channel

• High supply current up to 12A

• Single / Double assignment of

channels via parameterization

• Easier mounting & handling due

to the possibility of mounting the

modules directly on the machine

outside the control cabinet

• Less planning effort due to

standardization of the module width

• Cost savings in warehousing by

combining the module portfolio

• Greater machine/plant

transparency through MSI/MSO

and detailed diagnostics

• More flexibility through the

parameterizable channel

assignment of the ports

• Higher machine availability due to

the possibility to operate the

modules also in ring structuresM12, L-coded (12A / module)

New

ET 200eco PN „Next Generation“



SIMATIC ET 200SP for lighting controlSimple integration of lighting controls into the automation system


Upgrade CM PtP for DMX 512

Use of the ET 200SP CM PtP as master

module for lighting control with DMX 512

(Digital MultipleX 512)

• Typical applications: Stage and show

lighting, large light shows, …

Simple and cost-effective

integration of lighting controls into

automation:

▪ Saves space in the control

cabinet thanks to the small

footprint of the ET 200SP

▪ Time savings in engineering

due to simple parameterization

and programming in the TIA Portal

▪ Saves space and costs for

additional control units

▪ Scalability of the quantity

structure due to the possibility of

inserting several modules per

station

CM 1 x DALI (Digital Addressable Lighting Interface)

ET 200SP DALI Multi-Master module for

connecting one DALI bus (per module) with

up to 64 luminaires and 63 sensors

• Control of the connected devices via

function blocks

• Integrated power supply up to 160 mA

• Typical applications: tunnels, hall lighting,

shipbuilding, etc.

CM 1 x DALINew

CM PtP



SIMATIC ET 200SP - New modulesEasy integration of CAN devices & efficient weighing processes


CM 1 x CAN

ET 200SP module for integrating

CAN/CANopen* nodes into the automation

solution in confined spaces (e.g. for AGV-

systems, eCar charging stations, …)*Implementation acc. to specification "CiA 301"

▪ Compact and cost-effective solution

for the connection of CAN / CANopen

devices

▪ Time savings in engineering thanks

to simple parameterization possibility in

the TIA Portal

▪ Saves space in the control cabinet

thanks to the small footprint of the ET

200SP

SIWAREX TM WP351

New ET 200SP module for fast, precise

weighing processes in confined spaces

(e.g. rotary fillers)

• Legal for trade according OIML R51, R61, R76

& R107

• Easy commissioning and service

via Webserver-Interface

• Cycle times < 1ms

Simple and cost-effective

solution for automated and

calibrated weighing applications:▪ Saves time during commissioning

due to the simple user interface of the

web server interface

▪ Saves space in the control cabinet

thanks to the small footprint of the ET

200SP

CM 1 x CANNew

NewSIWAREX

TM WP351



SIMATIC MICRO-DRIVE

24/48 V Servo drive system for SIMATIC ET 200SP

TM ServoDrive for highly dynamic, precise positioning up to 250 W

Characteristic / Function Benefits

SIMATIC ET 200SP Servo drive

system: 24-48 V DC, up to 250 W,

High power density (20 mm wide)

• PROFINET IRT (1 ms)

• Fast current control 62.5 µs

• Motion Controller for highly

dynamic, precise positioning tasks

up to 250 W

• SIMATIC integrated

• Space saving

• Safety Integrated:

STO hardwired

• Meets simple safety

requirements

• Engineered with TIA Portal: HSP,

TST

• “One Button Tuning”

• Permanent wiring

• One cable to the motor

• Integrated engineering:

data, diagnostics

• Easy to use, especially

during commissioning

• Easy device replacement

• Battery operation incl. integrated

brake function; UL

• 24/48 V, safety extra low voltage

• Used, e.g., in shuttles, AGVs

• Versatile in use, worldwide

NEW

Delivery release: March 2020

www.siemens.com/micro-drive

Configurator:TIA Selection Tool

http://www.siemens.com/micro-drive



SIMATIC MICRO-DRIVE TM ServoDrive

The Compact High-Performance Single-Axis Servo Drive System

Easy installation with motor

cables+

Ready for global market +

Optimal for use with

SIMATIC and SIMOTION+ Permanent wiring +

Power density –

High performance+

Easy start-up in TIA Portal +



Heating process under control

for effective controlling of heating elements: now up to 60 A

SIPLUS HCS, the I/O system for industrial heating application


HCS4300

NEU: POM4320 Highend

• For controlling heating elements

up to 60 A

• Now 3-phase heating elements

can also be controlled

• Current measurement per each

output

• Busbar or backplane mounting

• One system for different heating

applications

• 200 % more power: additional

heating elements are usable

• Extensive diagnostic options

for each output

HCS4200

New: CIM4210C

Compact heating solution for up to

32 electrical heating elements

• Space-saving for small heating

applications

• All HCS4200 Power Output

Modules can be selected

Delivery release: December 2019

www.siemens.com/hcs

Configurator: TIA Selection Tool

Order: Mall

NEW

http://www.siemens.com/hcs

https://www.siemens.com/tstcloud/?node=IoSystems&language=EN

https://mall.industry.siemens.com/mall/en/WW/Catalog/Products/10257560?tree=CatalogTree



Totally Integrated Automation portfolio

Thanks for your attention!

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