SICERA CRYOPUMP - SHI Cryogenics Group · SICERA FOR PHYSICAL VAPOR DEPOSITION (PVD) TOOLS •...

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Transcript of SICERA CRYOPUMP - SHI Cryogenics Group · SICERA FOR PHYSICAL VAPOR DEPOSITION (PVD) TOOLS •...

Page 1: SICERA CRYOPUMP - SHI Cryogenics Group · SICERA FOR PHYSICAL VAPOR DEPOSITION (PVD) TOOLS • Stable pumping speed performance is maintained through independent operation of each

SICERA®

CRYOPUMP

Page 2: SICERA CRYOPUMP - SHI Cryogenics Group · SICERA FOR PHYSICAL VAPOR DEPOSITION (PVD) TOOLS • Stable pumping speed performance is maintained through independent operation of each

Electronic devices using integrated circuit (IC) technology are found in all facets of our daily lives. Their stable supply, robust quality and increasing affordability are the result of improved pro-cess reliability and manufacturing efficiencies in semiconductor fabs around the world.

These improvements have resulted in increased demands on cryopump systems, a key component in wafer manufacturing tools, leading to a growth in energy consumption and CO2 emis-sions. To balance these effects, manufacturers require innova-tive, eco-friendly cryopumps that also meet stringent technical requirements. Sumitomo Heavy Industries, Ltd. (SHI) developed the SICERA Cryopump to meet this demand in the high-volume production of semiconductor wafers, flat panel displays and oth-er semiconductor-related products.

SHI is one of the world’s largest manufacturers of cryogenic equipment, including 4K and 10K Cryocoolers for MRI and other low-temperature applications. The newly redesigned SICERA Cryopump combines our proven cryocooler technology with pro-prietary inverter technology to reduce energy costs by industry-leading levels.

Inverter System (Patent Acquisition)

Inverter

TemperatureSensor

CP ControllerT1 is made constant by controlling the cooler motor speed.

ControllerThe helium differentialpressure is made constantby controlling the compressormotor speed.

PressureSensor

CompressorMotor

Inverter

System Management for Power Savings

6.0

5.0

4.0

3.0

2.0

1.0

0.00 20 40

Supply voltage : 400 VSupply frequency: 50 Hz

Time (Min)

Pow

er C

onsu

mp

tion

(kW

)

60 80 100 120 140

5-8 inch pumps

4 pumps

3 pumps (minimum frequency)

Bypass valve’sfunction is tocontrol gas

supply

Cryopump Quantity per Compresser

Power Consumption

(kW)

Power Consumption per Cryopump (kW)

5 4.9 0.98

4 4.1 1.03

3

3.5

1.17

2 1.75

1 3.50

strikes a balance between higher productivity and energy savings.

SICERA

Page 3: SICERA CRYOPUMP - SHI Cryogenics Group · SICERA FOR PHYSICAL VAPOR DEPOSITION (PVD) TOOLS • Stable pumping speed performance is maintained through independent operation of each

SICERA FOR PHYSICAL VAPOR DEPOSITION (PVD) TOOLS• Stable pumping speed performance is maintained

through independent operation of each cryopump• Fast pressure recovery and larger gas capacity are

achieved with SICERA’s innovative structural design• Highly efficient and unique warm up sequence utilizing

adiabatic heating eliminates the need for internal heaters• Shortened regeneration times realized with patented

regeneration sequence• Independent relief and safety valves increase reliability,

while reducing the potential for valve seat leakage• Self-diagnosis function allows the user to predict the

need for preventative maintenance• The SICERA cryopump system is easily integrated into

the Fab’s FDC system

1500

1400

1300

1200

1100

1000

900

800

700

6001.00E-5

Pum

pin

g S

pee

d (L

/s)

Pressure (Torr)1.00E-4 1.00E-3 1.00E-2

High Throughput

Competitor

SICERA

Faster pumping speedthan the competitorat low pressure(after process)

The pressure recovery of SICERA is 2-3 seconds faster than the Competitor at one end-user.

The pumping speedduring the PVD process is similar to the competitor

ベントバルブ

ベントバルブ

ベントバルブベントバルブ

セイフティバルブ

コントロールネットワークインターフェイス

エレクトリカルインターフェイス

(230)120

ICF253

614

(414)

257.5 91 104

(195)

110φ253

M8スタッドボルト

He配管

He配管

バージバルブ

Model KZ-8L3C KZ-8L3S

Flange Type ICF 253

Nitrogen liters/second 1,500 270

Argon liters/second 1,200 230

Hydrogen liters/second 2,200 900

Water liters/second 4,000

Argon Throughput Pa ∙ m3/s (sccm) 1.2 (700)

Argon Capacity Pa ∙ m3/s (standard liters) 100,000 (1,000)

Hydrogen Capacity Pa ∙ m3/s (standard liters) 1,600 (16)

Crossover Rating Pa ∙ m3/s (torr-liters) 20 (150)

Cooldown Time Minutes 70

Warmup Time Minutes 30

Weight kg 32

Electrical Supply 1 phase AC 208 VAC ±10%, 50/60 Hz, 0.2 kVA

Page 4: SICERA CRYOPUMP - SHI Cryogenics Group · SICERA FOR PHYSICAL VAPOR DEPOSITION (PVD) TOOLS • Stable pumping speed performance is maintained through independent operation of each

SICERA FOR ION IMPLANTATION SYSTEMS• Several cryopump configurations available to accommo-

date H2 high-speed pumping requirements• Unique second stage panel design ensures:

• Higher pumping speed and larger gas capacity• Direct exposure of charcoal to contaminants is elimi-

nated, resulting in maintained pumping performance• Highly efficient and unique warm up sequence utilizing

adiabatic heating:• Eliminates the need for internal heaters• Ensures H2 pumping speed is maintained throughout

the life of the cryopump• Independent relief and safety valves increase reliability,

while reducing the potential for valve seat leakage• Self-diagnosis function allows the user to predict the

need for preventative maintenance• The SICERA cryopump system is easily integrated into

the Fab’s FDC system

H2 pumping performance -KZ-320L3SH-

0 10

12,000

10,000

8,000

6,000

4,000

2,000

020 30 40 50

Pum

pin

g sp

eed

(L/s

)

60 70 80 90

Capacity (L)

9,200 L/s

35 L

Model KZ-8L3N

Flange Type ANSI 6

Nitrogen liters/second 1,500

Argon liters/second 1,200

Hydrogen liters/second 2,200

Water liters/second 4,000

Argon Throughput Pa ∙ m3/s (sccm) 1.2 (700)

Argon Capacity Pa ∙ m3/s (standard liters) 100,000 (1,000)

Hydrogen Capacity Pa ∙ m3/s (standard liters) 1,600 (16)

Crossover Rating Pa ∙ m3/s (torr-liters) 20 (150)

Cooldown Time Minutes 80

Warmup Time Minutes 30

Weight kg 32

Electrical Supply 1 phase AC 200 VAC ±10%, 50/60 Hz, 0.2 kVA

19.361

315

22.5

°

241.

3

133.

7

485.5

207

257.

591

173.

5

(152

)

45°

5060

165.

5

45°

He配管ベントバルブ

ラフバルブ

バージバルブ

Page 5: SICERA CRYOPUMP - SHI Cryogenics Group · SICERA FOR PHYSICAL VAPOR DEPOSITION (PVD) TOOLS • Stable pumping speed performance is maintained through independent operation of each

Model KZ-250L3SH

Flange Type ISO 250

Nitrogen liters/second 2,650

Argon liters/second 1,990

Hydrogen liters/second 6,360

Water liters/second 6,500

Argon Throughput Pa ∙ m3/s (sccm) 1.0 (600)

Argon Capacity Pa ∙ m3/s (standard liters) N/A

Hydrogen Capacity Pa ∙ m3/s (standard liters) 2,400 (24)

Crossover Rating Pa ∙ m3/s (torr-liters) 20 (150)

Cooldown Time Minutes 130

Warmup Time Minutes 35

Weight kg 30

Electrical Supply 1 phase AC 200 VAC ±10%, 50/60 Hz, 0.2 kVA

315

270.

514

2.5

50

39

9125

7.2

207.

5

61 19.3

484.5

ベントバルブラフバルブ

バージバルブ He配管

Model KZ-12L3NA

Flange Type ANSI 10

Nitrogen liters/second 4,500

Argon liters/second 3,500

Hydrogen liters/second 5,500

Water liters/second 9,500

Argon Throughput Pa ∙ m3/s (sccm) 1.5 (900)

Argon Capacity Pa ∙ m3/s (standard liters) 200,000 (2,000)

Hydrogen Capacity Pa ∙ m3/s (standard liters) 3,000 (35)

Crossover Rating Pa ∙ m3/s (torr-liters) 20 (150)

Cooldown Time Minutes 100

Warmup Time Minutes 30

Weight kg 40

Electrical Supply 1 phase AC 200 VAC ±10%, 50/60 Hz, 0.2 kVA

Model KZ-12L3NH

Flange Type ANSI 10

Nitrogen liters/second 3,800

Argon liters/second 2,900

Hydrogen liters/second 9,000

Water liters/second 9,500

Argon Throughput Pa ∙ m3/s (sccm) 1.0 (600)

Argon Capacity Pa ∙ m3/s (standard liters) N/A

Hydrogen Capacity Pa ∙ m3/s (standard liters) 3,500 (35)

Crossover Rating Pa ∙ m3/s (torr-liters) 20 (150)

Cooldown Time Minutes 140

Warmup Time Minutes 30

Weight kg 37

Electrical Supply 1 phase AC 200 VAC ±10%, 50/60 Hz, 0.2 kVA

Model KZ-320L3SH

Flange Type ISO 320

Nitrogen liters/second 4,470

Argon liters/second 3,470

Hydrogen liters/second 11,330

Water liters/second 11,000

Argon Throughput Pa ∙ m3/s (sccm) 1.5 (900)

Argon Capacity Pa ∙ m3/s (standard liters) N/A

Hydrogen Capacity Pa ∙ m3/s (standard liters) 3,500 (35)

Crossover Rating Pa ∙ m3/s (torr-liters) 20 (150)

Cooldown Time Minutes 170

Warmup Time Minutes 35

Weight kg 40

Electrical Supply 1 phase AC 200 VAC ±10%, 50/60 Hz, 0.2 kVA

315

280

257.

591

(152

)

178.

720

7

160

60

61 19.3

485.5

30°

30°

15°

12-φ25.4

φ362

ベントバルブ He配管

ラフバルブ

バージバルブ

61

315

280

160

60

19.3

30°

207 25

7.5

91

(15

2)

178.

7

30°

15°

12-φ25.4

φ362

ベントバルブ He配管

ラフバルブ

バージバルブ

485.5

ベントバルブ

ラフバルブ

バージバルブ

315

285

257.

591

207

178.

7

150

60

315

19.3

485.5

61 He配管

(15

2)

Page 6: SICERA CRYOPUMP - SHI Cryogenics Group · SICERA FOR PHYSICAL VAPOR DEPOSITION (PVD) TOOLS • Stable pumping speed performance is maintained through independent operation of each

SICERA WATER PUMP

CSW-61 SERIES COMPRESSOR

Model KZ-8LST KZ-200LST KZ-250LST KZ-300LST

Size ICF253 VG 200/ISO 200 VG 250/ISO 250 VG 300/ISO 320

Water liters/second 3,400 3,000 4,900 6,100

Cooldown Time Minutes 30 50

Weight kg 32 N/A 30 N/A

Electrical Supply 1 phase AC 208 VAC ±10%, 50/60 Hz, 0.2 kVA

• Several sizes available• Stable, long-lasting pumping speeds• Unique regeneration sequence prevents ice from en-

tering the turbo pump• Mixed system configurations, including cryopumps

and waterpumps, are available• Self-diagnosis function allows the user to predict the

need for preventative maintenance• The SICERA cryopump system is easily integrated into

the Fab’s FDC system

195.0085

402.4990

91.0006

434.

9055

150.

9927

290.

0000

579.

9055

145.

0000

80.2

505

257.4990

ISO250 Flange

Helium Connection(Supply)

Helium Connection(Return)

• One compressor operates up to five 8” SICERA cryopumps

• One compressor operates up to ten SICERA water-pumps

• High and low voltage versions available• Compact design ensures small footprint• Optional, specially-designed rack allows compressors

to be stacked

SUPPLY PRESSURE

ÇvÇ`ÇsÇdÇq

ÇhÇ

ÇnÇtÇs

ÇfÇ`ÇrÅ@ÇrÇtÇoÇoÇkÇxÇfÇ`ÇrÅ@ÇqÇdÇsÇtÇqÇm

ÇgÇdÇkÇhÇtÇlÅ@ÇfÇ`ÇrÅ@ÇbÇgÇ`ÇqÇfÇd

RUN ALARM

RUN

SELESC

MODE RST STOP

ENT

Front

454624

97

92 70

182 170

82

4-M10 317.5Side Rear

527

864

87.5

253

117.

550

Model CSW-61C CSW-61D CSW-61CN

Electrical Supply 3 Phase AC 200-230 VAC, 50/60 Hz, 13 kVA

3 Phase AC 378-528 VAC, 50/60 Hz, 13 kVA

3 Phase AC 200-230 VAC, 50/60 Hz, 13 kVA

Ambient Temperature (°C) 5-35

Cooling Water Require-ment at 28 °C (L/min)

7

Cooling Water Temperature Range (°C)

4-28

Weight kg 130

Maintenance Interval (Adsorber Exchange) (Hours)

30,000

Page 7: SICERA CRYOPUMP - SHI Cryogenics Group · SICERA FOR PHYSICAL VAPOR DEPOSITION (PVD) TOOLS • Stable pumping speed performance is maintained through independent operation of each

In addition to the SICERA products featured in this catalogue, SHI Cryogenics Group designs and manufactures 4K and 10K G-M Cryocoolers, Pulse Tubes, Marathon® CP Cryopumps and other low temperature cooling technology.

SHI Cryogenics Group’s 10K Gifford-McMahon Cryocoolers are versatile, orientation-free, closed-cycle systems that feature the same Displex® technology found in the complete line of Marathon® CP Cryopumps and MRI coolers, proven the world over with millions of reliable operating hours.

SHI Cryogenics Group’s 4K Gifford-McMahon Cryocoolers are recognized as the most reliable and versatile systems available in the marketplace. These Cryocoolers feature high cooling capacities, compact designs and are orientation-free.

SHI’s 4K Pulse Tube Cryocoolers embody leading-edge technology and provide low vibration, high reliability and low maintenance requirements. They are uniquely designed with no moving parts inside the coldhead.

Marathon® CP Series Cryopumps are specifically designed to meet the needs of high vacuum processes. Manufacturers of semiconductor de-vices, flat panel displays, test equipment, solar manufacturing and a wide variety of coating and thermal vacuum systems require efficient, reliable and robust systems that offer a low cost of ownership.

For additional literature and information on any of these products, please contact your local SHI Cryogenics Group sales office.

OPERATION PANEL UNIT (OPU)

ADDITIONAL PRODUCTS FROM SHI CRYOGENICS GROUP

Connecting the OPU to the CP Controller allows the customer fuller functionality, including the ability to monitor the status of the cryopumps and compressors and set up the parameters of the regeneration sequence.

Page 8: SICERA CRYOPUMP - SHI Cryogenics Group · SICERA FOR PHYSICAL VAPOR DEPOSITION (PVD) TOOLS • Stable pumping speed performance is maintained through independent operation of each

For Information in:Asia Sumitomo Heavy Industries, Ltd.ThinkPark TowerCryogenics Division, Sales Department1-1, Osaki 2-Chome, Shinagawa-KuTokyo 141-6025, JapanPhone: +81-3-6737-2550Fax: +81-3-6866-5114E-mail: [email protected]

Cryogenics Division, Service Department2-1-1, Yato-cho, Nishitokyo-cityTokyo 188-8585, JapanPhone: +81-42-468-4265Fax: +81-42-468-4254E-mail: [email protected]

United States Sumitomo (SHI) Cryogenics of America, Inc.1833 Vultee StreetAllentown, PA 18103Phone: +1 610-791-6700Fax: +1 610-791-0440E-mail: [email protected]

Europe Sumitomo (SHI) Cryogenics of Europe, Ltd.3 Hamilton Close, Houndmills Industrial EstateBasingstoke, Hampshire RG21 6YT United KingdomPhone: +44 (0) 1256 853333Fax: +44 (0) 1256 471507E-mail: [email protected]

Sumitomo Heavy Industries (Shanghai) Management, Ltd.10F, SMEG PLAZANo.1386, Hongqiao RoadShanghai 200336, P.R. ChinaPhone: +86-21-3462-7660Fax: +86-21-3462-7661Mobile: +86-138-1612-1291E-mail: [email protected]

Room 107-110, Building 5No.100, Zixiu RoadShanghai 201103, P.R. ChinaPhone: +86-21-6070-5200Fax: +86-21-6070-5086E-mail: [email protected]

Sumitomo (SHI) Cryogenics of America, Inc.1700 Wyatt DriveSuite 8Santa Clara, CA 95054Phone: +1 408-736-4406Fax: +1 408-736-7325

Sumitomo (SHI) Cryogenics of Europe, GmbHDaimlerweg 5aDarmstadt D-64293, GermanyPhone: +49 (0) 6151 860 610Fax: +49 (0) 6151 800 252E-mail: [email protected]

Sumitomo (SHI) Cryogenics Korea Co., Ltd.Room 619-620, Venture Valley#958 Goseck-Dong, Kwonsun-GuSuwon-City, Gyeonggi-Do, South KoreaPhone: +82-31-278-3050Fax: +82-31-278-3053E-mail: [email protected]

Sumitomo (SHI) Cryogenics Taiwan Co., Ltd.4th Floor, No. 3Lane 216, Gongyuan Rd.Hsinchu City 300, Taiwan ROC Phone: +886 3 561 2557Fax: +886 3 562 3400

Sumitomo (SHI) Cryogenics of America, Inc.1500-C Higgins RoadElk Grove Village, IL 60007Phone: +1 847-290-5801Fax: +1 847-290-1984

World Wide Web: www.shicryogenics.com

© SHI Cryogenics Group 9/12