RESUME Shyam Sunder Rajak

Dhobi line shastri nagar

Block no-3 kadma

Jamshedpur-831005 (Jharkhand)

Phone no.:- 9386422582/7350277605

E-mail:- ssr08007@gmail.com

Objective: -

Seeking a position with an organization where my knowledge and experience in Product Development can be used effectively toward company success.

Work Experience:- Tata Cummins Ltd. (8Th Aug, 2011 - Present)

Designation:- Junior Manager (Product Engineering)

Work Profile

Current & New Product Support

Various projects proto engine Build/Testing support

Electronic/Mechanical engines fault finding & resolution

Product & Parts validation work

Attends daily meeting with CFT to make decision on non-confirmation material

For recycling of ‘OK’ parts

Working in PLM (Product Life Cycle Management) & IMS (Info. Management System)

Operating AVL PUMA OPEN V1.3 software.

TSF (Test Sequence File) programming on PUMA software.

Maintenance of all major (AVL753C (Fuel conditioning), 733S (Fuel Balancing), 415S (Smoke meter), 439(Opacity meter) measurement units.

Dynamometer calibration

Data Acquisition and management, layout design, data plotting.

Parameter Management, Adding sensor, Changing test cycles.

Basic Trouble shooting: docking issue, filling issue, Limits, Clutch, and PLC.

AVL Test Bed maintenance: Coolant conditioning unit, Fuel conditioning and Fuel Balancing unit, Opacity meter, smoke meter.

Ability to resolve maintenance related issues of test bed by following the Machine manuals and drawings

Exposure to CREO Parametric Software

Purchase request for engine peripheral component & consumables.

Complete strip down, Technical Report Preparation and globally introduce it to get Engineering Job Release(EJR)Approval

Strain Gauging & Data Acquisition

Experimental residual stress analysis (Strain gauging) on castings and other engine parts for source approval.

HSDA (High Speed Data Acquisition) for Measurements of peak cylinder Pressure, line pressure & Needle lift data etc.

Test Cycles :- Long Term Test

Hot Box Test Accelerated Cam Cycle Test System Level Thermal Abuse Test Endurance Test Over Speed Test Key off test

Short Term Test

FTP/FTC :- Full Throttle Performance/Full Torque Curve Lug up & Lug Down Test Droop Performance SLT :- Short Load Test Audit test

Emission Test

13 Mode Emission Cycle For on road vehicle’s engine 8 Mode Emission Cycle For off road vehicle’s engine 5 Mode Emission Cycle For Generator Compliance

Trained on Diesel engine working principle and air system, fuel system, coolant system and oil system.

Trained on basic performance and emission optimization of diesel engines.

ISBe Engine fault finding , ECM flashing , reboot, program

Upload and download.

Trained on basic working principle of Inline and Rotary Fuel Injection Pumps.

HSE(Health Safety & Environment

TBWS (Team Based Work System)

CCBC (Cummins Code Of Business Conduct)

BBS(Behavior Based Safety) Training

AVL Basics operation.

HERA (Health & Environment Risk Assessment)

English Communication Training

Introductory 6S training (1 Week)

Training

Projects In which worked so far:-

Project Name - Ajinkya: - In this project we just did reverse engineering of a product that Is ISBe 6.7L engine and we made it LCCR (Low Cost Common Rail) engine, in this we Localized Most of Parts and we just developed an electronically controlled low cost common Rail system in 5.9L Platform.

Project Name - Arth: - In this project we were developed 2 new ratings of G4 Gensets where first one is 74kW@1500RPM and another 82.5kW@1500RPM, in this my core responsibility is to get it certified for CPCB2 E-norms (Development and type approval test) From ARAI.

Project Name - Clone: - In this project we done certificate extension test as per European Power Gen E-norms and their standards for export of 7 No’s Genset ratings (QSLe9, 8.9L -Quantum System L Series Engine, G7 and G5 and QSBe7, 6.7L- G7, G5, G4 & G3) @ ARAI in the presence of European Certificate agency (VCA-Vehicle Certification Agency)

Project Name - New Recipe (Field issues in BS III mechanical engines):- In this Project we worked on oil thickening issue, because of this problem engine was getting more Heat than Its limit (Field Complaint), we provided some dimensional based changes to engine and got resolution.

Educational Qualifications:-

Other than technical:-

Handle all necessary and urgent dispatch requirement

Knowledge of export & indigenous shipment

Knowledge of inventory system

Computer Literacy:-

Auto cad 2009,2010, CATIA & UNI GRAPHICS

Packages: MS-Office.

Knowledge of Hardware’s & assembly of desktop

Operating System: DOS, Windows XP, Windows 2000 and Windows 7

Exam School/Institute University/Board Year Percentage/ CGPA

B.TECH. A.M.I.E (Kolkata) AICTE Pursuing -

Diploma(Tool & Die

Making)

IDTR Jamshedpur, Jharkhand

AICTE 2008-2012 81%

SSC

S.S.high School Adiyapur,

Jamshedpur JSEB 2008 57%

Strength:-

Laborious, Consistent and Punctual

Leadership & team work with co-operative attitude.

Eagerness toward learning new things.

Kaizen

6S

Social Service:-

Developed a low power fuel efficient engine for handing over to a village to use in farming purpose.

Extra-Curricular Activity:-

National Gold Medalist In Yoga (2003)

Yoga king India 2004

All India champion 2006

16 years of experience in yoga field(10 yrs. in teaching, as a instructor)

Many times organized yoga camp at charitable Schools

Personal Details:-

Name : Shyam Sunder Rajak

Father’s Name : Ram Nandan Ram

Date of Birth : 10th October 1990

Marital Status : Married

Hobbies : Playing chess & reading books

Languages Known : Hindi, English & Bengali

Permanent Address : Dhobi line shastri nagar block no-3 kadma Jamshedpur-

831004

Declaration: - I hereby declare that all the information furnished above is true to the best of my

Knowledge and belief.

Date:

Place: Shyam Sunder Rajak