SHYAM PRESENTATION

SHYAM ENTERPRISESUNIT-II

BICO MORE, GAMAHARIA INDUSTRIAL AREAPHASE-VI, JAMSHEDPUR,JHARKHAND

We manufacture world class rollers and have a strong track record

An ISO & TS certified facility

State of the art facility with new equipment capable of meeting high quality requirements for our line of products

Consistent record of exceeding customer satisfaction on both Quality and Delivery

Shyam Enterprises-II

Drawing of Bearing Wires and Manufacturing of Auto Components

Manufacturing of Heading Taper Roller & Heat Treated Taper Roller For Bearing Applications

Shyam Enterprises (Unit-I)

At Manifit near TelcoShyam Enterprises (Unit-II) At Gamahria


Raw Material Source: KOBE steel (Japan)

We have two production units to cater to a variety of customer needs

Available land for set up : 95000 sq. ft

Capacity development : Phase I : Heat Treated Roller 200

MT/month Phase II : Capacity can be set up as

per customer requirements

Shyam Enterprises-IIWe have adequate resources available for future expansion to cater to customer needs

Plant Manager :01 noMetallurgist :01 noProduction Supervisor (Heat Treatment) :03nos.Production Operator (H.T & Header) :12

nos. Production Inspector (Header) :04 nos.Lab Inspector+ (NDT Level-1 for ECT) :04 nos. Maintenance In charge :02 nos. (Mechanical & Electrical)Store In-charge :01 nos.Q.S Personnel :01 nos.Customer Care :02 nos.

Shyam Enterprises-IIWe have adequate manning to operate the plant on a 3-shift basis

Managing Director

Manager Prod /Planning & Operations

Manager Quality Assurance &

QMS & Lean In-charge – Admin

& HRM

In-charge Customer Support & Proc.Cell New Project co-ordinator

In-charge Wire Processing & Heading

In-chargeHeat treatment & Process

Cell

In-chargeMaintenance & Plant

Services

Shift A In-charge

Wire Processing &

Heading

Shift B In-charge

Wire Processing &

Heading

Shift C In-charge

Wire Processing &

Heading

Shift A In-charge

HT & Process

Shift B In-charge

HT & Process

Shift C In-charge

HT & Process

Shift A In-charge

Maintenance

Shift B In-charge

Maintenance

Shift C In-charge

Maintenance

Shift A In-charge

QA

Shift B In-

charge QA

Shift B In-

charge QA

Lab Analyst-

Gen Shift


Organization structure of Shyam Enterprises

Capacity:Drawing – 300 MT/MonthHeading - 80 lac./MonthHeat Treatment – 200 MT/Month

“Ultimate Solution Provider of Headed and Heat Treated Rollers “


Plant view

Shyam Enterprises-IIOur team: Fully committed to exceeding customer expectations

Equipment No.s Individual Capacity

BJ- Rotary Retort Furnace 4 900 Kg/Batch

Header Machine 4 300 MT

Continuous Mesh Belt Furnace 1 300 kg/Hr

Endo Gas Generator 1 80 Nm3 / hr

Nitrogen Plant 1 40 Nm3/Hr

Propane bullet 2 20 Ton/Tank

Over Head Crane 3 5 Ton each


Details of current production facilities

Heat Treatment Plant Facility Heading Facilities

Shyam Enterprises-IIState of the art production facilities

Annealing furnace

Annealing furnace and wire drawing facilities at Wire Division

Wire drawing


4 BJ Rotary Retort Furnace

SCADA control System

Heat treated rollers


State of the art production facilities

DHF Furnace Endo Gas Generator

Nitrogen PSA Plant

Shyam Enterprises-IIHeat treatment facilities at our plant

“Ultimate solutions provider of Headed and Heat treated rollers “

Receipt of HR coils

Annealing Wire Drawing

Cold Heading

Tumbling & Drying

Carburising(In 4BJ)

Ms TestPre-wash(In DHF)

Hardening(In DHF)

Post -wash(In DHF)

Tempering(In DHF)

Metallurgical Inspection

PostTumbling

Symbol for Inspection


E.C.T.Dispatch to

Customer

Process flow diagram

Equipment Nos.MS Station 1

Auto Polishing Machine 1

Auto Moulding Machine 1

Abrasive cutting Machine 1

Metallurgical Microscope 1

Stereo zoom Microscope 1

Rockwell Hardness tester 1

Eddy Current Tester 1


We deploy latest equipment in our Quality lab

ROCKWELL HARDNESS TESTERMS STATION

E.C.T.

Shyam Enterprises-IIOverview of our Quality lab facilities

Shyam Enterprises-IIOverview of our Quality lab facilities


We are using ECT to verify the metallurgical & Mechanical propertiesOf All the Heat Treated Roller.Machine Details: MULTI FREQUENCY (8 Channel)Manufacturer: Technofour

Following parameters are checking through ECT:1. Surface Hardness 2. Surface Defect 3. Carburizing Depth4. Material Grade 5. Part Mix-up 6. Difference Microstructure etc.

MULTIFECT-EX

Details of our ECT equipment

Shyam Enterprises-IISnapshot of heat treated rollers

It is our endeavor to establish and maintain effective Quality Systems in order to be leaders in our field. Our aim is to achieve excellence through customer satisfaction and zero customer complaints by way of continuous improvement

“Customer satisfaction is our motto”


Our Quality Policy

Our principle is commitment to Quality and Reliability to maximize the value delivered to our customers

This policy not only applies to our efforts to deliver quality products from the viewpoint of our customers, but also extends to improving the service of our organization, business, employees and management.


Our vision

• Reduced Process Rejections

• Closely interact with the customer to understand and anticipate the needs and thereby improve and upgrade the satisfaction of the customer

• Reduced Machine down time

• Implement a quality management system through adequate training to personnel at all levels that will effectively match the needs desired by the customer by means of regular audits and reviews.

• Building up strong customer relationships by ensuring there not only customer retention and order repetition.


Our objectives

Thank You !


SHYAM PRESENTATION

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