Shuttle Bus Chassis Maintenance Manual

download Shuttle Bus Chassis Maintenance Manual

of 99

  • date post

    02-Jan-2017
  • Category

    Documents

  • view

    222
  • download

    0

Embed Size (px)

Transcript of Shuttle Bus Chassis Maintenance Manual

  • SHUTTLE BUS CHASSIS MAINTENANCE MANUAL

    Models: FB65MB45MB55XB

    STI-472 (8/05P) Published byFreightliner LLC

    4747 N. Channel Ave.Portland, OR 97217

    Printed in U.S.A.

  • ForewordScheduled maintenance provides a key element for safe operation of your vehicle. A propermaintenance program also helps to minimize downtime and to safeguard warranties. Thismaintenance manual provides information necessary for years of safe, reliable, and cost-efficientvehicle operation.

    Perform daily pre-trip inspection and maintenance as outlined in the vehicle operators manual.Perform the operations in this maintenance manual at scheduled intervals based upon distancetraveled or months of operation. Your authorized servicing dealer has the qualified techniciansand equipment to perform this maintenance for you. Your dealership can also set up a scheduledmaintenance program tailored specifically to your needs. Optionally, your dealership can assistyou in learning how to perform the maintenance procedures in this manual.

    IMPORTANT: Descriptions and specifications in this manual were in effect at the time ofprinting. Freightliner Custom Chassis Corporation (FCCC) reserves the right to discon-tinue models, and to change specifications or design at any time without notice andwithout incurring obligation. Descriptions and specifications contained in this publicationprovide no warranty, expressed or implied, and are subject to revision and editionswithout notice.

    For additional information, please contact Freightliner LLC, Service Systems and Documenta-tion, P.O. Box 3849, Portland, OR 97208-3849, U.S.A., or refer to http://www.Freightliner.comand http://www.FreightlinerChassis.com.

    Environmental Concerns and RecommendationsWhenever you see instructions in this manual to discard materials, you should attempt to reclaimand recycle them. To preserve our environment, follow appropriate environmental rules andregulations when disposing of materials.

    NOTICE: Parts Replacement ConsiderationsDo not replace suspension, axle, or steering parts (such as springs, wheels, hubs, and steeringgears) with used parts. Used parts may have been subjected to collisions or improper use andhave undetected structural damage.

    2000-2005 Freightliner LLC

    All rights reserved. No part of this publication, in whole or in part, may be translated, reproduced,stored in a retrieval system, or transmitted in any form by any means, electronic, mechanical,photocopying, recording, or otherwise, without the prior written permission of Freightliner LLC.

    Freightliner LLCService Systems and Documentation (POC-SSD)

    P.O. Box 3849Portland, OR 972083849

  • Freightliner LLC distributes the following major service publications.

    Workshop/ServiceManual

    Workshop/service manuals contain service and repair information for all vehiclesystems and components, except for major components such as engines, trans-missions, and rear axles. Each workshop/service manual section is divided intosubjects that can include general information, principles of operation, removal,disassembly, assembly, installation, specifications, and troubleshooting.

    Maintenance Manual Maintenance manuals contain routine maintenance procedures and intervals forvehicle components and systems. They have information such as lubricationprocedures and tables, fluid replacement procedures, fluid capacities, specifica-tions, procedures for adjustments and for checking the tightness of fasteners.Maintenance manuals do not contain detailed repair or service information.

    Operators Manual Drivers/operators manuals contain information needed to enhance the driversunderstanding of how to operate and care for the vehicle and its components.Each manual contains a chapter that covers pretrip inspection and daily mainte-nance of vehicle components. Drivers/operators manuals do not contain de-tailed repair or service information.

    Parts Technical Manual Freightliner LLC publishes this manual to aid in the identification of serviceablereplacement vehicle parts. This manual is used in conjunction with the partsbook and the service parts catalog microfiche.

    Service Bulletins Service Bulletins provide the latest service tips, field repairs, product improve-ments, and related information. Some service bulletins are updates to informa-tion in the workshop/service manual. These bulletins take precedence overworkshop/service manual information, until the latter is updated; at that time, thebulletin is usually canceled. The service bulletins manual is available only todealers. When doing service work on a vehicle system or part, check for a validservice bulletin for the latest information on the subject.

    IMPORTANT: Before using a particular service bulletin, check the currentservice bulletin validity list to be sure the bulletin is valid.

    Recall Bulletins These bulletins pertain to special situations that involve service work or replace-ment of parts in connection with a recall notice. Recall bulletins pertain to mat-ters of vehicle safety. All bulletins are distributed to dealers; customers receivenotices that apply to their vehicles.

    Field ServiceModifications

    This publication is concerned with non-safety-related service work or replace-ment of parts. All field service modifications are distributed to dealers; custom-ers receive notices that apply to their vehicles.

    IntroductionDescriptions of Service Publications

    Shuttle Bus Chassis Maintenance Manual, December 2002 I1

  • For a page example of the printed manual, see Fig. 1.

    f020107

    A B C

    D E

    32Suspension

    Suspension Inspecting,Freightliner Spring

    3201

    UBolt Torque Checking,Freightliner Spring

    3201

    Suspension

    Suspension Lubricating,Freightliner Spring

    3202

    FRONT AND REAR SUSPENSION SPRINGASSEMBLIES

    FRONT SUSPENSION

    REAR SUSPENSION

    Shuttle Bus Chassis Maintenance Manual, July 2000 32/1

    REAR SUSPENSION SPRING BRACKETS

    08/03/2000

    A. Maintenance Operation Number consists of the Group Number followed by the Sequence NumberB. Group TitleC. Group NumberD. Release DateE. Group Number/Page Number

    Fig. 1, Page Example of the Printed Manual

    IntroductionPage Description

    I2 Shuttle Bus Chassis Maintenance Manual, December 2002

  • Group No. Group Title

    00 . . . . . . . . . . . . . . . . . . . . . . General Information01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine09 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air Intake13 . . . . . . . . . . . . . . . . . . . . . . . . . Air Compressor15 . . . . . . . . . . . . . . . . . . . Alternators and Starters20 . . . . . . . . . . . . . . . . . . . Engine Cooling/Radiator26 . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmission31 . . . . . . . . . . . . . Frame and Frame Components32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Suspension33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Axle35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Axle40 . . . . . . . . . . . . . . . . . . . . . . . . Wheels and Tires41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Driveline42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Brakes46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Steering47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel49 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Exhaust54 . . . . . . . . . . Electrical, Instruments, and Controls83 . . . . . . . . . . . . . . . . . Heater and Air Conditioner

    IntroductionMaintenance Manual Contents

    Shuttle Bus Chassis Maintenance Manual, December 2002 I3

  • Title of Maintenance Operation (MOP) MOP Number

    Determining Scheduled Maintenance Intervals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0001

    Initial Maintenance IM Operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0006

    Lubrication and Fluid Level Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004

    M1 Maintenance Interval Operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0007

    M2 Maintenance Interval Operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0008

    M3 Maintenance Interval Operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0009

    Maintenance Interval Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0003

    Maintenance Operation Sets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0005

    Metric/U.S. Customary Conversion Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0012

    Noise Emission Controls Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010

    Torque Specifications Tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0013

    Vehicle Maintenance Schedule Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0002

    Verification of Inspections Log. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0011

    General Information 00Index, Alphabetical

    Shuttle Bus Chass