Shower Door Manual - kell.co.za · 4 2 W30639Shower Frame Jamb Fixing Screws Handles 8 8 9 1 5 2...

crealcocreative aluminium

PRODUCT MANUALREVISION 2.0

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A product of

LEGAL DISCLAIMER

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.

Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved ii

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PRODUCT MANUAL

SHOWER AND BATH ENCLOSURESEAL

crealco

By continuing to use this documentation you acknowledge that you understandand accept the legal disclaimer.

General Documentation Disclaimer

This manual is intended as a manufacturing and installation advisory document. For correctspecifications, sizing of profiles and structural information please consult the StarFrontApplication. If the information you require is not available through the StarFront Application,please contact your stockist before proceeding. It is advisable to have all sizing and performance criteria checked by a qualified structural engineer to ensure that the requiredcriteria will be met.

All information, recommendations or advice contained in this documentation is given in goodfaith to the best of Wispeco’s knowledge and is based on current procedures in effect.

Since the actual use of this documentation by the user is beyond the control of Wispeco, suchuse is within the exclusive responsibility of the user. Wispeco cannot be held responsible forany loss incurred through incorrect or faulty use of this documentation. Training of Wispeco systems is important for ensuring correct procedures in the manufacturing of products.

Great care has been taken to ensure that the information provided is correct.

Ensure that you have the latest available manual. The revision number and date can be checked on the latest StarFront version.

Wispeco will accept no responsibility for any errors and/or omissions, which may haveinadvertently occurred.

Specifications concerning products and applications

This manual is based on standard configurations only. As there are many configurations notcovered in this manual, contact your stockist with regards to a configuration not representedherein if required.

AutoDesk drawings (CAD Symbol Library) are available on request and can be issued with theconsent of the Wispeco Technical Department.

All mechanical joints must be sealed with a Crealco approved joint sealer. Failure to correctly seal the joints can affect the performance of the system. Information on joint sealingcan be found in the Cleaning & Maintenance Manual available for download from the Wispecowebsite or from StarFront.

All drawings in the Wispeco Documentation are NOT to scale and are used for illustrativepurposes only.

Wispeco will not accept responsibility for the use of standard products since Wispeco does notknow where these products are being installed.

The hardware recommended in this documentation is suitable for use in most atmosphericenvironments. When hardware is used in severe coastal environments the manufacturer of the hardware must be consulted.

The use of non-specified hardware or incorrect mechanical fasteners can adversly affectthe mechanical and weathering performance of the system and we strongly advise againstdeviations. A Wispeco Consultant can advise you of any hardware issues and limitations withregard to this system.

The use of anti-magnetic stainless steel screws and aluminium pop rivets is recommended to reduce galvanic corrosion in harsh environments.

Fixing lugs on frames must be positioned as per the user manual and used in accordance tothe AAMSA specifications. When profiles are screwed together the screw centres must alsobe according to the user manual or as specified by an engineer.

All glass used within Wispeco products must comply with SAGGA regulations. Laminated glass must not stand in water.


Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 1 crealco

INDEX

Index ....................................................................... ........................................................................................................ ii

Legal Disclaimer ....................................................................... .................................................................................... 1

General System

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PRODUCT MANUAL


Profile Identification ....................................................................... ............................................................................ 2

Hardware Components ............................................................................................................................................. 3

Cross-Sectional Detail ....................................................................................................................................

Pivot .............................................................................. ................................................................................................................................ 5

Tri-Slider .............................................................................. ................................................................................................................................. 6

3 Panel Sliding .............................................................................. ............................................................................................................................... 7

Return Panel .............................................................................. .................................................................................................................... 8

Typical Configurations ....................................................................... ............................................................................ 4

Component Assembly Detail ....................................................................................................................................

Pivot .............................................................................. ................................................................................................................................ 9

Pivot Door Open Out Integrated Handle Option .............................................................................. ................................................................................................................................. 10

Tri-Slider .............................................................................. ............................................................................................................................... 11

Return Panel .............................................................................. .................................................................................................................... 12-13

Bath Tub Enclosure .............................................................................. .................................................................................................................... 14

Sill Floor Level Detail ....................................................................... ............................................................................ 15

Machining Detail ....................................................................................................................................

Frame Jamb .............................................................................. ................................................................................................................................ 16

Pivot Mechanism on Frame Head/Sill .............................................................................. ................................................................................................................................. 17

Pivot Mechanism on Door Sill/Head .............................................................................. ............................................................................................................................... 18

Pivot Mechanism on Door Head/Sill .............................................................................. .................................................................................................................... 19

Setting Block Location ....................................................................... ............................................................................ 20


Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 2

DIE No. W54889Shower Door Stile

DIE No. W54888Shower DoorHead/Sill

PRODUCT MANUAL


crealco

Profile IdentificationShower Door Profiles

DIE No. W54891Shower Frame Head/Sill

DIE No. W30637Seal Shower Compensating Channel

DIE No. W30638Shower ReturnAdaptor

DIE No. W55637Shower Door Stile

DIE No. W54890Shower Return Panel Stile

DIE No. W30639Shower Frame Jamb



PRODUCT MANUAL


Hardware ComponentsRECOMMENDED SHOWER DOOR COMPONENTS

crealco

All hardware is available through our Stockists as well as through Crealco Components, andcan be viewed on www.crealco-components.com

FSP-0630P-SS

6x30 P/Head POSIS/S ST Screw

PIVOT SHOWER KIT (SHD-PSDK)

X 2

X 4

X 8

X 8

X 4

X 4

X 4

THREE PANEL SHOWER KIT (SHD-3PSDK)

FSP-0830P-SS


FSP-0850P-SS


GSN-6740

Cool Seal

SHD-SIP

Seal

ISR-FSH

Handle

GSN-H6

4mm Glazing Channel Clear

GSN-H62-CLR

6mm Glazing Wedge

FSN-G085W

8mm Grommets



PRODUCT MANUAL


Typical Configurations

crealco

PIVOTSHOWER DOOR

TRI-SLIDERSHOWER DOOR

RETURNPANELBATH TUB

ENCLOSURE



Cross Sectional Detail

PRODUCT MANUAL


W54891

B

A

B

A

W54888

W54891

W54888

45

.00

2.0

0

W30637W30639

W54889

21.203.0023.00

30.00

OUTSIDE

INSIDE

GSN-6740

GSN-6740

10.0010.00

Pivot

SECTION A-ASection not to scale

SECTION B-BSection not to scale



PRODUCT MANUAL


Tri-Slider

W54891

B

A

B

AW54888

W54891

W54888

45

.00

W30637

W30639

W54889

OUTSIDE

INSIDEW54890

W30637

10.0010.00






PRODUCT MANUAL


3 Panel Sliding

W54891

B

A

B

AW54888

W54891

W54888

45

.00

W30637

W30639

W54889

OUTSIDE

INSIDE W54890

10.0010.00






PRODUCT MANUAL


Return Panel

B

A

B

A

W54888

W54888

W30639 W54889

OUTSIDE

INSIDE

W54890

W30638

W30637

W54890






PRODUCT MANUAL


Return Panel

W30637W30639

W54889

3.0023.00

30.00

53.00

21.59

21.

45

W54890

90°

120°

180°




PRODUCT MANUAL


*

*

*

*

Pivot

System Profiles

ITEM QTY DIE No. DESCRIPTION

W54891 Shower Frame Head/Sill

Hardware

ITEM QTY COMPONENT DESCRIPTION

Cool Seal

Pivot Shower Kit

1 2 6 4

7 2

W54889 Shower Door Stile3 2

W30639 Shower Frame Jamb4 2

Fixing Screws

Handles

8 8

9 1

Grommet10 4W30637 Seal Shower Compensating Channel5 2

W54888 Shower Door Head/Sill2 2

1

2

76

3 4

8

5

10

9

Component Assembly Detail



PRODUCT MANUAL


Pivot Door Open Out Integrated Handle Option

System Profiles



Hardware


Cool Seal

Pivot Shower Kit

1 2 6 4

7 2

W30637 SEAL Shower Compensating Channel3 2


Fixing Screws

Grommets

8 8

9 4



*

*

*

*

1

2

7

6

34

8

5

9




PRODUCT MANUAL


Tri-Slider


System Profiles



Hardware


Fixing Screws

Interlock

1 2 7 10

8 3



Handle

Sliding Bracket with Wheel

9 2

10 4



W54890 Shower Return Panel Stile6 1

1

2

3

4

5

6

7

8

9

10



PRODUCT MANUAL


Return Panel

System Profiles


W30637 SEAL Shower Compensating Channel

Hardware


Fixing Screws1 1 6 4



W30638 Shower Return Adaptor5 1


1

2

3

4

5

6




PRODUCT MANUAL


Bath Tub Enclosure

System Profiles



Hardware


Fixing Screws1 2 7 10



Sliding Bracket with Wheel8 4




1

2

3

4

5

6

7

8




Floor Level Detail

PRODUCT MANUAL


Sill

FINISHED SILLLEVEL (OUTSIDE)

FINISHED SILLLEVEL (INSIDE)

W54891

W54891



PRODUCT MANUAL


Frame Jamb

Machining Detail

W54891

FIXING SCREWS

W30639

VIEW B

VIEW A

VIEW A VIEW B

23

.50

3.2

5

23

.50

3.2

5

W30639

W30639



PRODUCT MANUAL


Pivot Mechanism on Frame Head/Sill

W54891

FIXING SCREWS

VIEW A

VIEW B

VIEW BW54891

VIEW A

W54891

30.00

PIVOT MECHANISM

Machining Detail



PRODUCT MANUAL


Pivot Mechanism On Door Sill/Head

W54888

VIEW A

VIEW B

VIEW BW54888

VIEW A

W54888

PIVOT MECHANISM

ø 5mm

Machining Detail



PRODUCT MANUAL


Pivot Mechanism On Door Head/Sill

VIEW B

VIEW A

W54889

VIEW B

VIEW A PIVOT MECHANISM

W54889

12.1

0

ø 4.2mm

12.1

0

ø 4.2mm

W54889

Machining Detail



PRODUCT MANUAL


Setting Block Location

GLAZING

1. SELECTION OF GLAZING METHODS

1.1 SETTING AND LOCATION BLOCKS

Glass-to-metal contact must be avoided at all times by using setting and location blocks having a hardness of 50° to 90° shore A durometer. Use only blocks made of Neoprene, EPDM, Silicone or other elastomeric material.

Setting blocks are to have a minimum thickness of 3mm and must be at least 27mm in length per square metre of glass area.

The position of the setting and location blocks is illustrated in Figure 2.

SB over pivot

b) Vertically pivoted (hung off-centre)

a) Fixed Light

SB over pivot

c) Vertically pivoted (hung centrally)

d) Top Hung e) Bottom Hung f) Side Hung or door

g) Horizontally pivoted and reversible

h) Horizontally sliding; 6 blocks to each pane

i) Vertically sliding

FIGURE 2 - POSITION OF SETTING AND LOCATION BLOCKS

Shower Door Manual - kell.co.za · 4 2 W30639Shower Frame Jamb Fixing Screws Handles 8 8 9 1 5 2...

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Transcript of Shower Door Manual - kell.co.za · 4 2 W30639Shower Frame Jamb Fixing Screws Handles 8 8 9 1 5 2...