shot feeder instructions

8/7/2019 shot feeder instructions

http://slidepdf.com/reader/full/shot-feeder-instructions 1/8

MANUFACTURING: Mixers, Bypass Feeders, Filter Feeders, Bromine Feeders, Sample Coolers, Sludge Traps,Separators, Separator Systems, Tank Stands, Tank Package Systems, Glycol Feed Systems, Coupon Racks, Control Stations, NEMA Enclosures, Custom Packaged Systems and Specialty Welding

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O&M Manual

INT0320.A 1/03

BYPASS, FILTER & BROMINE FEEDERSOPERATION & MAINTENANCE MANUAL

P.O. Box 6207 Garden Grove, CA 92846-6207 / 11800 Monarch St. • Garden Grove, CA 92841-2113 • Phone (714) 379-5519 • Fax (714) 379-554930998 Huntwood Ave. Unit 105 • Hayward, CA 94544-7033 • Phone (510) 487-5310 • Fax (510) 487-5137 !!!!! Southwest Region • Phone (602) 470-1015

On the Internet: http:// www.jlwingert.com • Email: [email protected]



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1.0 INTRODUCTION

Wingert Feeders are designed to provide you with a rugged and dependable means of introducing chemicals into hot water, chilled water, or other liquid streams. Simplicity of design and ease of operation are inherent in every Wingert Feeder. Wingert Filter Feeders eliminate the need for a separate bypass feeder and filter. As rugged and dependable as our complete line of bypass feeders, the filter feeder offers ease of installation with precise filtering capabilities down to 25 micron.

2.0 WARRANTY

Wingert Bypass, Filter, & Bromine Feeders are guaranteed for one year from the date of shipment against manufacturing defects in material and workmanship which develop in the service for which they are designed. We will repair or replace defective material when returned to our factory with transportation prepaid: providing that the material is found to be defective upon inspection. We assume no liability for labor and/or other expenses in making repairs or adjustments. All replacements will be F.O.B. factory.

3.0 UNPACKING

Wingert Feeders are fully assembled and tested before shipping from the factory. Unpack and inspect feeder for physical damage. If feeder is damaged (and not noted with the freight carrier),contact the factory immediately for assistance. Verify that what you ordered is what you have received. Use the table on the following page along with the packing slip to identify the contents.

NOTE: You only have 3-5 days after receipt of goods to file a freight claim.

Page 1



Page 2

4.0 MODEL VERIFICATIONS R E D E E F S S AP Y B

REBMUNLEDOM F °0 0 2 @ I S P 0 0 2 r o f d e t a R

-BD 2 DH KBF/

SNOITPO

RA evlavesaelerriA

GP eguagerusserP

KBF tikgabretliF

1KE ylnoedisnignitaocyxopE

2KE edistuo&edisnignitaocyxopE

3KE ylnoedistuognitaocyxopE

ERUSOLCLLIF

DH tropllifnrut4 / 1,"2 / 13ytudyvaeH

YTICAPAC

2 yticapacnollag2

5 yticapacnollag5

21 yticapacnollag21

81 yticapacnollag81

ELYTS

--- )sgelon,niardon(mottobtalF

BD )sgeldnatropniard(mottobemoD

S R E D E E F R E T LI F


-FP -BD 2 DH 1KE/

SNOITPO

RA evlavesaelerriA

GP eguagerusserP




ERUSOLCLLIF

DH tropllifnrut4 / 1,"2 / 13ytudyvaeH

YTICAPAC

2 yticapacnollag2

5 yticapacnollag5

21 yticapacnollag21

ELYTS

--- )sgelon,niardon(mottobtalF


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FP retlifdetaelP

F retliF

CHF yticapachgih,retliF



Page 3

4.0 MODEL VERIFICATION (CONTINUED)

5.0 LOCATION AND ENVIRONMENT

Wingert Feeders are designed for outdoor applications in direct exposure to the environment,however, exposure to extreme colds may cause contents to swell and vessel to burst. All feeders are coated with a water based enamel. Further protection may be added with a “-EK3” epoxy coating option.

S R E D E E F S S AP Y B E R U S S E R P H G I H


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SNOITPO

RA evlavesaelerriA

GP eguagerusserP




TNUOM

GEL sgeltnuomroolfeerhT

YTICAPAC

1 yticapacnollag1

2 yticapacnollag2

5 yticapacnollag5

21 yticapacnollag21

ELYTS

PH )llifTPN"1(erusserphgiH

S R E D E E F S S AP Y B ) S S ALG R E B I F ( E N I M O R B

REBMUNLEDOM F °0 2 1@ I S P 0 5 1r o f d e t a R

-PH -BD 2 CVPRA/

SNOITPO

CVPRA evlavesaelerriaCVP

YTICAPAC

2 yticapacnollag2

5 yticapacnollag5

21 yticapacnollag21

61 yticapacnollag61

ELYTS

--- )niardon,sgelon(mottobtalF


LAIRETAM

PRF )ssalgrebif(niserretseylopdellifssalG



Page 4

6.0 INSTALLATION

These factors must be considered when installing your Wingert Feeder:

1) FLOWRATE All Wingert Feeders are designed as bypass vessels and flow rate through feeder should not exceed:

1 GPM on 1 gallon feeders 2 GPM on 2 gallon feeders 5 GPM on 5 gallon feeders and larger

2) PRESSURE DIFFERENTIALPressure differential should not exceed 5 PSI on filtered feeders.On all others, pressure differential should not exceed 10 PSI.

3) CREATING AND REGULATING FLOW AND PRESSURE DIFFERENTIALThe key to any good installation is how you are going to create and control the flow rate and pressure differential. The most effective ways to do this is to plumb the bypass line across the recirculation pump, or to install a throttling valve in the main line. Controlling the flow is

most effective when using a flow control valve set at a factory preset flow rate. You may also use globe, gate or needle valves to achieve proper flows.

Use the following diagrams to decide which installation is best for your application.Consult the factory for variations in standard installations.

6.1 INSTALLATION DIAGRAM - BYPASS FEEDERS, PLEATED FILTER

FEEDERS, HIGH PRESSURE FEEDERS & BROMINE FEEDERS

Bypass Feeders, Pleated Filter Feeders, High Pressure Feeders & Bromine Feeders use

the lower side port for inlet and the upper side port for outlet.



Page 5

7.0 APPLICATION INFORMATION & TROUBLESHOOTING

Follow the supplied guidelines closely. High volume and excess pressure are often contributing factors in shortening feeder life. A main contributing factor to decreasing the life of any feeder is trapped air. Once air is trapped in the feeder, the carbon steel will deteriorate rapidly.Removing excess trapped air is a necessity for any closed loop system.

6.2 INSTALLATION DIAGRAM - FILTER FEEDERS

Filter Feeders use the upper side port for inlet and the lower side port for outlet.

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Page 6

8.0 ACCESSORY ITEMS

Wingert Feeders are offered with a complete line of accessory items. The chart below lists what the accessories are designed for, and their intended purposes.

TRAHCSEIROSSECCASREDEEFERUSSERPHGIH&RETLIF,SSAPYB

TRAP ESUDNANOITPIRCED ROFDENGISED

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9313llabteltuo&telnisedulcnI.sredeefmottobemodrofegakcapevlaV

.evlavniarddnaselppinnoitallatsni,snoinu,sevlav

htiwsredeefmottobemoD

erusolc"2 / 13

P0413&0413

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0803

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GP- ylbmessaISP003-0,eguagerusserP sredeefllA

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6803 elppinnoitallatsnihtiw)F°001,ISP521(rotacidniwolfthgisTPN"4 / 3 )detimilPMET / ISP(sredeefllA

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1023

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2023 .evlavnoitalosidnalennufllifEP sredeefssalgrebifllA

4023&3023

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nollag61&21,5rof4023,sledomnollag2rof3023(strop"8 / 1.)sledom

sredeefssalgrebifllA

CVPRA- elppindnaeetnoitallatsni,evlavesaelerriaCVP sredeefssalgrebifllA



Page 7

9.0 MAINTENANCE

When filling or inspecting a feeder, make sure that the vessel is not under pressure. Close isolation valves and open drain valve before opening fill port. Opening air release valve will release pressure ; beware that the contents may project through the valve.

Feeders generally need very little maintenance. When servicing or recharging the system,consult a water doctor for schedule. The most important factor in maintenance is to always purge trapped air when returning feeder to service. Filters should be maintained based on solids in system. Check frequently until schedule can be determined.

10.0 PARTS LISTING

YROGETAC TRAP NOITPIRCSED

ERUSOLC

1703 gnir-odradnatsdnaetalperusserphtiwerusolctsacnrut4 / 1"2 / 13

2703 212 ° gnir-odradnatsF

3703 gnir-olanoitpoF°004

STIKGABRETLIF

3803 stikgabretlifnollag5&2rofylbmessaeriwtroppusgaB

1013 stikgabretlifnollag21rofylbmessaeriwtroppusgaB

4803 sledomnollag2rofylbmessaebuttroppustikgabretliF

5803 sledomnollag21&5rofylbmessaebuttroppustikgabretliF

SREDEEFRETLIF

8213 sledomnollag5&2rofylbmessateksabdetarofreP

9213 sledomnollag21rofylbmessateksabdetarofreP

1313 sledomnollag5&2rofgabretlifnorcim52tnemecalpeR

2313 sledomnollag21rofgabretlifnorcim52tnemecalpeR

YTICAPACHGIH

SREDEEFRETLIF

0613 sledomllarofylbmessateksabdetarofreP

1313 sledomllarofgabretlifnorcim52tnemecalpeR

RETLIFDETAELP

SREDEEF

6813 sledomllarofylbmessaregnaH

7813 sledomllarofretlifnorcim02detaelP

EGAKCAPEVLAV

1413 elppinnoitallatsnidnaevlavllabssarbTPN"4 / 3

2413 elppinnoitallatsnidnaevlavllabssarbTPN"1

3603 bbibesohssarbTPNelam"4 / 3

9703 elppinnoitallatsnidnanoinunorikcalb"4 / 3

SSALGREBIF

SREDEEF

5023 gnir-ohtiwerusolcCVPC"2 / 12

6023 gnir-ohtiwerusolcCVPC"4

Note: Other parts available upon request, please contact customer service for information and availability.

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