SHIP RECYCLING CAPACITY DEVELOPMENTshimizu-kazumichi.com/source/sr_symposium2010/08... · World...

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SHIP RECYCLING CAPACITY DEVELOPMENT The Ship Recycling International Symposium in Muroran June 15, 2010 Yasuo NAKAJO, Japan Marine Science Inc.

Transcript of SHIP RECYCLING CAPACITY DEVELOPMENTshimizu-kazumichi.com/source/sr_symposium2010/08... · World...

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SHIP RECYCLING CAPACITY

DEVELOPMENT

The Ship Recycling International Symposium in Muroran

June 15, 2010

Yasuo NAKAJO, Japan Marine Science Inc.

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ROLE OF THE SHIP RECYCLING

IN THE GLOBAL MARITIME CLASTER •Adjustment of global fleet demand •Elimination of Sub-standard vessels •Promotion of 3R

Shipbuilding base on the global cargo/fleet demand

Ship Recycling Demand based on the global economy & environment

SHIPBUILDING/REPAIRING

SHIPPING

SHIP RECYCLING

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MAJOR SHIP RECYCLING COUNTRIES Up to 80th, Taiwan, S.Korea dominated

90th till now, SW Asia with China dominate

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CITTAGON

・ About 90% of the domestic steel demand

is replenished by the recycled ship.

・ unsafe work conditions, no environmental

measures are taken.

CURRENT SITUATION IN BANGLADESH - 1

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CURRENT SITUATION IN BANGLADESH - 2

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IN CHINA

CHANG JIANG

DELTA

PERL RIVER

DELTA

・ Environment and Worker protection is

well controlled

・ Government regulates environmental

issues

・ Close relationship with EU shipowners

for green ship recycling

CURRENT SITUAITION IN CHINA-1

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CURRENT CONDITION OF SHIP RECYCLING IN CHINA-2 CURRENT SITUATION IN CHINA-2

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CURRENT SITUATION IN INDIA

・ 2007 Indian Supreme Court issued Ship

Recycling Order

・ Stricter regulations are enforced

・control of all yards are under process

ALANG.SOSYA

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CURRENT SITUATION IN INDIA-2

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As of Nov. 2009

NOW MORE CLOSELY LOOK AT INDIA AGAIN

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SHORELINE/INTERTIDAL ZONE

HOWEVER

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OIL / DEBRIS SPILL

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PROBLEMS ON THE SHIP RECYCLING PROCESS Work under the inferior work conditions results accident

involving human injury

Poor management of Hazardous Materials results negative

impact to the environment

Movement to control Ship Recycling

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THEREFORE

HONG KONG INTERNATIONAL

CONVENTION FOR THE SAFE AND

ENVIRONMENTALLY SOUND

RECYCLING OF SHIPS

HAS BEEN ADOPTTED

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SHIP RECYCLING CAPACITY IN THE WORLD

NOMIMAL CAPACITY RECORD MAX. GT (Year)

LDT DWT GT

INDIA

(Beaching) 3,000 15,000 10,000 7,561 (2009)

CHINA

(Afloat) 3,000 15,000 10,000 7,738 (2009)

BANGLADESH

(Beaching) 1,700 8,500 5,700 6,609 (2009)

PAKISTAN

(Beaching) 2,000 10,000 6,700 2,101 (2009)

TURKEY

(Landing) 900 4,500 3,000 557 (2009)

SUB-TOTAL 10,600 53,000 35,400 24,565

OTHERS 472 (2003)

TOTAL 10,600 53,000 35,400 25,037

Current Estimated Maximum Ship Recycling Capacity of the World =

53Mil. DWT x (25,037/35,400) = 37.5 Mil. DWT

SHIP RECYCLING CAPACITY OF MAJOR SHIP RECYCLING COUNTRIES

(x 1,000)

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World Ship Demolition by Year (All commercial ship types) and

SSY Base Case: Forecast Ship Recycling, 2008-2022 inclusive

-

5.00

10.00

15.00

20.00

25.00

30.00

35.00

40.00

45.00

19

85

19

86

19

87

19

88

19

89

19

90

19

91

19

92

19

93

19

94

19

95

19

96

19

97

19

98

19

99

20

00

20

01

20

02

20

03

20

04

20

05

20

06

20

07

20

08

20

09

20

10

20

11

20

12

20

13

20

14

20

15

20

16

20

17

20

18

20

19

20

20

20

21

20

22

mil

lion d

wt

SOURCE: "Lloyd's Inact ive Vesse ls" month ly予測(SSY Base Case)実績

WHILE, GLOBAL SHIP RECYCLING DEMAND

GLOBAL CAPACITY Abt. 37.5Mil DWT?

ENVIRONMENTALLY SOUND & SAFE

GLOBAL CAPACITY?

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CRITICAL ISSUES ON GLOBAL SHIP

RECYCLING

CRITICAL ISSUES

INCREASINGLY GROWING SHIP SCRAPING DEMAND AFTER 2009

LACK OF GLOBAL SHIP RECYCLING CAPACITY

NOT ALL SHIP RECYCLERS CAN AFFORD TO COMPLY THE NEW CONVENTION

ENVIRONMENTALLY SOUND & SAFE SHIP RECYCLING FACILITY SHOULD BE DEVELOPED

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IN ORDER TO COMPLY WITH

THE REQUIREMENTS OF THE CONVENTION

1. IMPROVEMENT OF THE INFRASTRUCTURE TO

MANAGE HAZARDOUS MATERIALS IN AN

ENVIRONMENTALLY SOUND MANNER IS REQUIRED

2. IMPROVEMENT OF THE WORKERS’ SKILL &

CONCIOUSNESS ON THE SAFETY AND HYGEENE IS

REQUIRED

3. INTRODUCTION OF GOOD MANAGEMENT SYSTEM IN

OPERATION, CHECK/MONITORING AND REPORTING

SYSTEM IS RREQUIRED

4. TECHNICAL AND SUBSTANTIAL COOPERATION TO

ASSIST SHIP RECYCLING COUNTRIES IS REQUIRED

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NOW JAPANESE GOVERNMENT MINISTRY OF LAND INFRASTRUCTURE

TRANSPORT & TOURISM (MLIT)

– Support Shipping and Ship Building Industries to

Maintain its Strength

– Promote Japanese Vessels to be Dismantled in an

Environmentally Sound Recycling Manner

– Contribute proactively to support Environmentally Sound

Ship Dismantling and thus to IMO Hong Kong

Convention

– Accelerate International Cooperation in assisting Ship

Recycling Countries to be improved in line with the

Convention

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PLANNED FUTURE COOPERATION

IN INDIA

Strengthen and Upgrade Ship Recycling

Operations in Alang / Sosiya 1. Be Ready to Comply with Hong Kong Convention

2. Be Ready to Receive more Vessels, Recycle and

Contribute to the Economic Development

3. Keep and Upgrade the Workforce for more

sophisticated technology under Safe Environment

4. Envisage Upgrading of Ship related Operations in the

Medium Term Future,

e.g. Ship Repairing / Ship Building

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22 22

Bring Japanese Technology, Investment and

Finance under PPP Scheme

1. Bring Advanced Infrastructure and Technology for

Ship Recycling in Compliance with the Convention

2. Keep and Upgrade Human Resources Skills

3. Bring Advanced Technology for Electric Furnace

Operations on Recycled Steel

4. Offer a Modernized Recycled Material Market

System

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PROJECT PLAN

350m x 60m Dry Dock as Common Facility New Site

with improvement correspondent to IMO Convention

Sosiya Area abt 76 plots

Alang Area abt 96 plots

Pilot Project Site with improvement correspondent to IMO Convention

Electric Furnace 0.6 Mil ton p.a.

Oil Treatment

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IDEAL PLAN TO IMPROVE THE BEACHING IN ALANG

Inter-tidal ZoneBeach

Winch

Mobile Crane

Primary Block Cutting

2nd Cutting Zone

Assorting

Office

2nd Hand Equip

Embankment

Impermeable Floor

Concrete Pavement

Workers Area

Gas, Tools

H.M.Store

Drain Ditch & Pit

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COMMON FACILITY FOR HAZARDOUS MATERIAL REMOVAL

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TECHNOLOGY TO BE ADOPTED

OIL/WATER TREATMENT FACILITY

HFO TANK WO TANK MACH.O TANK

WO TANK MACH.O TANK

OIL RECEPT TANK

DRAIN PIT

OIL/WATER SEPARATOR OIL/WATER SEPARATOR

PURIFIER(CENTRIFUGAL)

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AIR/WATER JET TECHNOLOGY REMOVAL FOR TOXIC PAINT

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WHAT’S NEXT?

FOR FURTHER CAPACITY DEVELOPMENT

ALL STAKEHOLDERS ARE REQUESTED TO

COOPERATE FOR THE BRIGHTER FUTURE

WITH GREENER ENVIRONMENT